09900 Paints and Coatings.pdf

193d REGIONAL SUPPORT GROUP PROJECT NO. LKLW959714

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SECTION 09900

PAINTS AND COATINGS

PART 1 GENERAL

1.01 SUMMARY

A. Section Includes:

1. Surface preparation.

2. Field application of paints, stains, varnishes, and other coatings.

B. Scope: Finish all interior and exterior surfaces exposed to view, unless fully factory-finished and unless otherwise indicated, including the following:

1. Both sides and edges of plywood backboards for electrical and telecom equipment before installing equipment.

2. Elevator pit ladders.

3. Exposed surfaces of steel lintels and ledge angles.

C. Do Not Paint or Finish the Following Items:

1. Items fully factory-finished unless specifically so indicated; materials and products having factory-applied primers are not considered factory finished.

2. Items indicated to receive other finishes.

3. Items indicated to remain unfinished.

4. Fire rating labels, equipment serial number and capacity labels, and operating parts of equipment.

5. Non-metallic roofing and flashing.

6. Stainless steel, anodized aluminum, bronze, terne, and lead items.

7. Marble, granite, slate, and other natural stones.

8. Floors, unless specifically so indicated.

9. Ceramic and other tiles.

10. Brick, architectural concrete, cast stone, integrally colored plaster and stucco.

11. Glass.

12. Acoustical materials, unless specifically so indicated.

13. Concealed pipes, ducts, and conduits.

D. Related Sections:

1. Section 01355 - LEED Certification Procedures: LEED rating system definition.

2. Section 01616 - Volatile Organic Compound (VOC) Content Restrictions.

3. Section 02500 - Pavement Markings: Painted pavement markings.

4. Section 05500 - Metal Fabrications: Shop-primed items.

5. Section 05511 - Metal Stairs: Shop-primed items.

1.02 REFERENCE STANDARDS

A. ASTM D 4442 - Standard Test Methods for Direct Moisture Content Measurement of

Wood and Wood-Base Materials; 1992 (Reapproved 2003).

B. GreenSeal GS-11 - Paints; 1993.

C. SSPC (PM1) - Good Painting Practice: SSPC Painting Manual, Vol. 1; Society for

Protective Coatings; Fourth Edition.

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D. USGBC LEED-NC - LEED Green Building Rating System for New Construction and

Major Renovations; U.S. Green Building Council; Version 2.2, 2005.

E. SSPC (PM2) - Steel Structures Painting Manual, Vol. 2, Systems and Specifications;

Society for Protective Coatings; 1995, Seventh Edition.

1.03 SUBMITTALS

A. Schedule: Submit paint schedule in same format as the paint schedule herein, and indicate which of the selected manufacturer's products are intended for use. Do not perform painting or coating work without Contracting Officer or Designated

Representative's approval of submitted paint schedule.

B. Certification: Submit the manufacturer's product information that shows compliance with the Environmental Quality Assurance requirements listed below.

C. Product Data: Provide data on all finishing products, including VOC content.

D. Samples: Submit two painted samples, illustrating selected colors and textures for each color and system selected with specified coats cascaded. Submit on appropriate substrate, 150 x 150 mm (6 x 6 inch) in size.

E. Certification: By manufacturer that all paints and coatings comply with VOC limits specified.

F. Certification: By manufacturer that all paints and coatings do not contain any of the prohibited chemicals specified; GreenSeal GS-11 certification is not required but if provided shall constitute acceptable certification.

G. LEED Report: VOC content of all interior opaque coatings actually used.

H. Manufacturer's Instructions: Indicate special surface preparation procedures.

I. Maintenance Data: Submit data on cleaning, touch-up, and repair of painted and coated surfaces.

1.04 QUALITY ASSURANCE

A. Manufacturer Qualifications: Company specializing in manufacturing the products specified, with minimum three years documented experience.

B. Applicator Qualifications: Company specializing in performing the type of work specified with minimum three years documented experience.

1.05 ENVIRONMENTAL QUALITY ASSURANCE

A. VOC emissions from all paints must meet or exceed the VOC and chemical component limits of Green Seal's Standard GS-11 requirements. Green Seal GS-11 Standard can be found at the following website: www.greenseal.org/standards/paints.htm. The calculation of VOC excludes water and tinting color added at the point of sale.

1. VOC concentrations limits from Green Seal GS-11:

a. Interior:

1) Non-flat coating type: 150 grams/liter.

2) Flat coating type: 50 grams/liter.

b. Exterior:

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1) Non-flat coating type: 200 grams/liter

2) Flat coating type: 100 grams/liter.

B. Below lists the VOC requirements for wood coatings and stains. VOC emissions form all wood coatings (except paints) and wood stains must meet or exceed the following requirements.

1. Wood Coatings (excluding stains): 350 grams/liter.

2. Stains: 250 grams/liter.

1.06 DELIVERY, STORAGE, AND HANDLING

A. Deliver products to site in sealed and labeled containers; inspect to verify acceptability.

B. Container Label: Include manufacturer's name, type of paint, brand name, lot number, brand code, coverage, surface preparation, drying time, cleanup requirements, color designation, and instructions for mixing and reducing.

C. Paint Materials: Store at minimum ambient temperature of 7 degrees C (45 degrees F) and a maximum of 32 degrees C (90 degrees F), in ventilated area, and as required by manufacturer's instructions.

1.07 FIELD CONDITIONS

A. Do not apply materials when surface and ambient temperatures are outside the temperature ranges required by the paint product manufacturer.

B. Follow manufacturer's recommended procedures for producing best results, including testing of substrates, moisture in substrates, and humidity and temperature limitations.

C. Do not apply exterior coatings during rain or snow, or when relative humidity is outside the humidity ranges required by the paint product manufacturer.

D. Minimum Application Temperatures for Latex Paints: 7 degrees C (45 degrees F) for interiors; 10 degrees C (50 degrees F) for exterior; unless required otherwise by manufacturer's instructions.

E. Minimum Application Temperature for Varnish Finishes: 18 degrees C (65 degrees F) for interior or exterior, unless required otherwise by manufacturer's instructions.

F. Provide lighting level of 860 lx (80 ft candles) measured mid-height at substrate surface.

1.08 EXTRA MATERIALS

A. Supply 4 L (1 gallon) of each color; store where directed.

B. Label each container with color in addition to the manufacturer's label.

PART 2 PRODUCTS

2.01 MANUFACTURERS

A. Provide all paint and coating products used in any individual system from the same manufacturer; no exceptions.

B. Paints:

1. Base Manufacturer: The Sherwin-Williams Company: www.sherwinwilliams.com.

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2. Duron, Inc: www.duron.com.

3. ICI Paints: www.icipaintsinna.com.

4. Benjamin Moore & Co: www.benjaminmoore.com.

5. PPG Architectural Finishes, Inc: www.ppgaf.com.

6. Or Approved Equal.

C. Transparent Finishes:

1. Base Manufacturer: AFM - American Formulating & Manufacturing:

www.afmsafecoat.com.

2. Fuhr International: www.fuhrinternational.com.

3. Hood Finishing Products: www.hoodfinishing.com.

4. PPG Architectural Finishes, Inc

5. Or Approved Equal.

D. Stains:

1. Base Manufacturer: AFM - American Formulating & Manufacturing.

2. Fuhr International.

3. Hood Finishing Products.

4. PPG Architectural Finishes, Inc

5. Or Approved Equal.

E. Primer Sealers:

1. Base Manufacturer: The Sherwin-Williams Company.

2. ICI Paints North America.

3. Benjamin Moore & Co.

4. PPG Architectural Finishes, Inc

5. Or Approved Equal.

F. Block Fillers:

1. Base Manufacturer: The Sherwin-Williams Company.

2. ICI Paints North America.

3. Benjamin Moore & Co.

4. PPG Architectural Finishes, Inc

5. Or Approved Equal.

2.02 PAINTS AND COATINGS - GENERAL

A. Paints and Coatings: Ready mixed, unless intended to be a field-catalyzed coating.

1. Provide paints and coatings of a soft paste consistency, capable of being readily and uniformly dispersed to a homogeneous coating, with good flow and brushing properties, and capable of drying or curing free of streaks or sags.

2. Provide materials that are compatible with one another and the substrates indicated under conditions of service and application, as demonstrated by manufacturer based on testing and field experience.

3. Supply each coating material in quantity required to complete entire project's work from a single production run.

4. Do not reduce, thin, or dilute coatings or add materials to coatings unless such procedure is specifically described in manufacturer's product instructions.

B. Primers: Where the manufacturer offers options on primers for a particular substrate, REPLACE TROOP TRAINING QUARTERS 09900 - 5 Add #1 use primer categorized as "best" by the manufacturer.

C. Volatile Organic Compound (VOC) Content: Comply with Section 01616.

D. Chemical Content: The following compounds are prohibited:

1. Aromatic Compounds: In excess of 1.0 percent by weight of total aromatic compounds (hydrocarbon compounds containing one or more benzene rings).

2. Acrolein, acrylonitrile, antimony, benzene, butyl benzyl phthalate, cadmium, di

(2-ethylhexyl) phthalate, di-n-butyl phthalate, di-n-octyl phthalate, 1,2-dichlorobenzene, diethyl phthalate, dimethyl phthalate, ethylbenzene, formaldehyde, hexavalent chromium, isophorone, lead, mercury, methyl ethyl ketone, methyl isobutyl ketone, methylene chloride, naphthalene, toluene

(methylbenzene), 1,1,1-trichloroethane, vinyl chloride.

E. Colors: As indicated in Appendix 1 - Color Schemes

1. Selection verification to be made by Contracting Officer or Designated

Representative after award of contract.

2.03 PAINT SYSTEMS - EXTERIOR

A. Paint CE-OP-3L - Masonry/Concrete, Opaque, Latex, 3 Coat:

1. One coat of block filler; Loxon Block Surfacer, A24W200.

2. Semi-gloss: Two coats of latex enamel; Sher-Cryl High Performance Acrylic, B66-350 Series.

3. Flat: Two coats of latex enamel; Duration Exterior Latex Acrylic Flat Coating.

B. Paint ME-OP-2L - Ferrous Metals, Primed, Latex, 2 Coat:

1. Touch-up with rust-inhibitive primer recommended by top coat manufacturer.

2. Gloss: Two coats of latex enamel; Sher-Cryl High Performance Acrylic, B66-300

Series.

C. Paint MgE-OP-3L - Galvanized Metals, Latex, 3 Coat:

1. One coat galvanize primer; All Surface High Gloss Enamel Primer, A41 Series.

2. Gloss: Two coats of latex enamel; A-100, Exterior Latex Gloss, A8 Series.

D. Paint MaE-OP-3A - Aluminum, Unprimed, Alkyd, 3 Coat:

1. One coat of primer; ProCryl Universal Primer, B66-310 Series.

2. Gloss: Two coats of water based alkyd enamel; Waterbased Industrial Enamel, B53-300 Series.

2.04 PAINT SYSTEMS - INTERIOR

A. Paint WI-OP-3L - Wood, Opaque, Latex, 3 Coat:

1. One coat of latex primer sealer; Harmony Low Odor Interior Latex Primer, B11W900.

2. Eggshell: Two coats of latex enamel; Harmony Low Odor Interior Latex Eg-Shel, B9 Series.

3. Flat: Two coats of latex enamel; Harmony Low Odor Interior Latex Flat, B5

Series.

B. Paint WI-TR-VS - Wood, Transparent, Varnish, Stain:

1. Filler coat (for open grained wood only).

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2. One coat of stain; Safecoat DuraStain Clear Base.

3. Gloss: Two coats of varnish; Safecoat Polyureseal BP.

4. Satin: Two coats of varnish; Safecoat Polyureseal BP.

C. Paint CI-OP-3L - Concrete, Opaque, Latex, 3 Coat:

1. One Coat Primer: Harmony Low Odor Interior Latex Primer, B11W900.

2. Eggshell: Two coats of latex eneamel; Harmony Low Odor Interior Latex Eg-Shel, B9 Series.

D. Paint CI-OP-3L - Masonry, Opaque, Latex, 3 Coat:

1. One coat of block filler; PrepRite Block Filler, B25W25.

2. Eggshell: Two coats of latex enamel; Harmony Low Odor Interior Latex Eg-Shel, B9 Series.

E. Paint MI-OP-3L - Ferrous Metals, Unprimed, Latex, 3 Coat:

1. One coat of latex primer; ProCryl Universal Primer, B66-310 Series.

2. Eggshell: Two coats of latex enamel; Harmony Low Odor Interior Latex Eg-Shel, B9 Series.

F. Paint MI-OP-2L - Ferrous Metals, Primed, Latex, 2 Coat:

1. Touch-up with latex primer.

2. Eggshell: Two coats of latex enamel; Harmony Low Odor Interior Latex Eg-Shel, B9 Series.

G. Paint MgI-OP-3L - Galvanized Metals, Latex, 3 Coat:

1. One coat primer; ProCryl Universal Primer, B66-310 Series.

2. Eggshell: Two coats of latex enamel; Harmony Low Odor Interior Latex Eg-Shel, B9 Series.

H. Paint MaI-OP-3L - Aluminum, Unprimed, Latex, 3 Coat:

1. One coat latex primer; ProCryl Universal Primer, B66-310 Series.

2. Eggshell: Two coats of latex enamel; Harmony Low Odor Interior Latex Eg-Shel, B9 Series.

I. Paint GI-OP-3L - Gypsum Board/Plaster, Latex, 3 Coat:

1. One coat of latex primer sealer; Harmony Low Odor Interior Latex Primer, B11W900.

2. Eggshell: Two coats of latex enamel; Harmony Low Odor Interior Latex Eg-Shel, B9 Series.

3. Flat: Two coats of latex enamel; Harmony Low Odor Interior Latex Flat, B5

Series.

J. Paint FI-OP-2A - Fabrics/Insulation Jackets, Alkyd, 2 Coat:

1. One coat of alkyd primer sealer.

2. Eggshell: One coat of alkyd enamel; Rich Lux Low Lustre Enamel.

2.05 ACCESSORY MATERIALS

A. Accessory Materials: Provide all primers, sealers, cleaning agents, cleaning cloths, sanding materials, and clean-up materials required to achieve the finishes specified whether specifically indicated or not; commercial quality.

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B. Patching Material: Latex filler.

C. Fastener Head Cover Material: Latex filler.

PART 3 EXECUTION

3.01 EXAMINATION

A. Do not begin application of coatings until substrates have been properly prepared.

B. Verify that surfaces are ready to receive work as instructed by the product manufacturer.

C. Examine surfaces scheduled to be finished prior to commencement of work. Report any condition that may potentially affect proper application.

D. Test shop-applied primer for compatibility with subsequent cover materials.

E. Measure moisture content of surfaces using an electronic moisture meter. Do not apply finishes unless moisture content of surfaces are below the following maximums:

1. Gypsum Wallboard: 12 percent.

2. Masonry, Concrete, and Concrete Unit Masonry: 12 percent.

3. Interior Wood: 15 percent, measured in accordance with ASTM D 4442.

4. Exterior Wood: 15 percent, measured in accordance with ASTM D 4442.

5. Concrete Floors and Traffic Surfaces: 8 percent.

3.02 PREPARATION

A. Clean surfaces thoroughly and correct defects prior to coating application.

B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.

C. Remove or mask surface appurtenances, including electrical plates, hardware, light fixture trim, escutcheons, and fittings, prior to preparing surfaces or finishing.

D. Surfaces: Correct defects and clean surfaces which affect work of this section.

Remove or repair existing coatings that exhibit surface defects.

E. Seal surfaces that might cause bleed through or staining of topcoat.

F. Remove mildew from impervious surfaces by scrubbing with solution of tetra-sodium phosphate and bleach. Rinse with clean water and allow surface to dry.

G. Concrete and Unit Masonry Surfaces to be Painted: Remove dirt, loose mortar, scale, salt or alkali powder, and other foreign matter. Remove oil and grease with a solution of tri-sodium phosphate; rinse well and allow to dry. Remove stains caused by weathering of corroding metals with a solution of sodium metasilicate after thoroughly wetting with water. Allow to dry.

H. Gypsum Board Surfaces to be Painted: Fill minor defects with filler compound. Spot prime defects after repair.

I. Insulated Coverings to be Painted: Remove dirt, grease, and oil from canvas and cotton.

J. Concrete Floors and Traffic Surfaces to be Painted: Remove contamination, acid etch, REPLACE TROOP TRAINING QUARTERS 09900 - 8 Add #1 and rinse floors with clear water. Verify required acid-alkali balance is achieved.

Allow to dry.

K. Aluminum Surfaces to be Painted: Remove surface contamination by steam or high pressure water. Remove oxidation with acid etch and solvent washing. Apply etching primer immediately following cleaning.

L. Copper Surfaces to be Painted: Remove contamination by steam, high pressure water, or solvent washing. Apply vinyl etch primer immediately following cleaning.

M. Galvanized Surfaces to be Painted: Remove surface contamination and oils and wash with solvent. Apply coat of etching primer.

N. Corroded Steel and Iron Surfaces to be Painted: Prepare using at least SSPC-PC 2

(hand tool cleaning) or SSPC-SP 3 (power tool cleaning) followed by SSPC-SP 1

(solvent cleaning).

O. Uncorroded Uncoated Steel and Iron Surfaces to be Painted: Remove grease, mill scale, weld splatter, dirt, and rust. Where heavy coatings of scale are evident, remove by hand wire brushing or sandblasting; clean by washing with solvent. Apply a treatment of phosphoric acid solution, ensuring weld joints, bolts, and nuts are similarly cleaned. Prime paint entire surface; spot prime after repairs.

P. Shop-Primed Steel Surfaces to be Finish Painted: Sand and scrape to remove loose primer and rust. Feather edges to make touch-up patches inconspicuous. Clean surfaces with solvent. Prime bare steel surfaces. Re-prime entire shop-primed item.

Q. Interior Wood Surfaces to Receive Opaque Finish: Wipe off dust and grit prior to priming. Seal knots, pitch streaks, and sappy sections with sealer. Fill nail holes and cracks after primer has dried; sand between coats. Back prime concealed surfaces before installation.

R. Interior Wood Surfaces to Receive Transparent Finish: Wipe off dust and grit prior to sealing, seal knots, pitch streaks, and sappy sections with sealer. Fill nail holes and cracks after sealer has dried; sand lightly between coats. Prime concealed surfaces with gloss varnish reduced 25 percent with thinner.

S. Exterior Wood Surfaces to Receive Opaque Finish: Remove dust, grit, and foreign matter. Seal knots, pitch streaks, and sappy sections. Fill nail holes with tinted exterior calking compound after prime coat has been applied. Back prime concealed surfaces before installation.

T. Metal Doors to be Painted: Prime metal door top and bottom edge surfaces.

3.03 APPLICATION

A. Exterior Wood to Receive Opaque Finish: If final painting must be delayed more than

2 weeks after installation of woodwork, apply primer within 2 weeks and final coating within 4 weeks.

B. Apply products in accordance with manufacturer's instructions.

C. Where adjacent sealant is to be painted, do not apply finish coats until sealant is applied.

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D. Do not apply finishes to surfaces that are not dry. Allow applied coats to dry before next coat is applied.

E. Apply each coat to uniform appearance.

F. Dark Colors and Deep Clear Colors: Regardless of number of coats specified, apply as many coats as necessary for complete hide.

G. Sand wood and metal surfaces lightly between coats to achieve required finish.

H. Vacuum clean surfaces of loose particles. Use tack cloth to remove dust and particles just prior to applying next coat.

I. Wood to Receive Transparent Finishes: Tint fillers to match wood. Work fillers into the grain before set. Wipe excess from surface.

J. Reinstall electrical cover plates, hardware, light fixture trim, escutcheons, and fittings removed prior to finishing.

3.04 FINISHING MECHANICAL AND ELECTRICAL EQUIPMENT

A. Paint shop-primed equipment, where indicated.

B. Remove unfinished louvers, grilles, covers, and access panels on mechanical and electrical components and paint separately.

C. Reinstall electrical cover plates, hardware, light fixture trim, escutcheons, and fittings removed prior to finishing.

3.05 CLEANING

A. Collect waste material that could constitute a fire hazard, place in closed metal containers, and remove daily from site.

3.06 PROTECTION

A. Protect finished coatings until completion of project.

B. Touch-up damaged coatings after Substantial Completion.

3.07 SCHEDULE - SURFACES TO BE FINISHED

A. Do Not Paint or Finish the Following Items:

1. Items fully factory-finished unless specifically noted.

2. Fire rating labels, equipment serial number and capacity labels.

3. Stainless steel items.

B. Paint the surfaces described below under Schedule - Paint Systems.

C. Mechanical and Electrical: Use paint systems defined for the substrates to be finished.

1. Paint all insulated and exposed pipes, conduit, and hangers, brackets, collars and supports occurring in finished areas to match background surfaces, unless otherwise indicated.

2. Paint shop-primed items occurring in finished areas.

3. Paint interior surfaces of air ducts that are visible through grilles and louvers with one coat of flat black paint to visible surfaces.

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4. Paint dampers exposed behind louvers, grilles, to match face panels.

3.08 SCHEDULE - PAINT SYSTEMS

A. Concrete, Concrete Block, Brick Masonry: Finish all surfaces exposed to view, except those exterior surfaces that have an integral color in the base material.

1. Exterior Concrete Block (Masonry): CE-OP-3 L, eggshell.

2. Interior Concrete Block (Masonry): CI-OP-3L, eggshell.

B. Concrete Ceiling: Finish all surfaces exposed to view at areas indicated to be finished on the Color Schedule.

1. Interior: CI-OP-3L, eggshell.

C. Gypsum Board: Finish all surfaces exposed to view.

1. Interior Ceilings and Bulkheads: GI-OP-3L, flat.

2. Interior Walls: GI-OP-3L, eggshell.

D. Wood: Finish all surfaces exposed to view.

1. Interior trim: WI-TR-VS, satin.

2. Interior Shelving: WI-TR-VS, satin.

E. Wood Cabinets: Finish all exposed and semi-exposed surfaces.

1. Outside Surfaces: WI-TR-VS, gloss.

2. Inside Surfaces: WI-TR-VS, gloss.

F. Steel Doors and Frames: Finish all surfaces exposed to view; MI-OP-2L, semi-gloss.

G. Steel Fabrications: Finish all surfaces exposed to view.

1. Exterior: ME-OP-2L, gloss.

2. Interior: MI-OP-2L, eggshell.

3. Interior Unprimed Items: MI-OP-3L, eggshell.

H. Aluminum: Finish all surfaces exposed to view, except those materials that are prefinished.

1. Exterior: MaE-OP-3A, gloss.

2. Interior: MaI-OP-3L, eggshell.

I. Galvanized Steel: Finish all surfaces exposed to view.

1. Exterior: MgE-OP-3L, gloss.

2. Interior: MgI-OP-3L, eggshell.

J. Shop-Primed Metal Items: Finish all surfaces exposed to view.

1. Exterior: ME-OP-2L, gloss.

2. Interior: MI-OP-2L, eggshell.

K. Pipe and Duct Insulation Jackets: Finish all surfaces exposed to view; FI-OP-3L, semi-gloss.

3.09 WASTE MANAGEMENT

A. Do not use kerosene or any such organic solvents to thin or clean up water based paints.

B. Do not dispose of paints or solvents by pouring on the ground. Place in designated containers for proper disposal.

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C. Where paint recycling is available, collect all waste by paint type and provide for delivery to recycling or collection facility.

3.10 SCHEDULE - SEE APPENDIX 1 - COLOR SCHEMES

END OF SECTION