Specifications_Volume_2_-_IFC_Reception_Phase_I_AMD1.pdf
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- Reception Complex Phase 1 Federal contract opportunity
- Solicitation number
- W912HP19R2000
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This is a notice for a solicitation for the Reception Complex Phase 1 project at Fort Jackson, South Carolina. The solicitation is for construction services including site work, foundations, structural steel, metal panels, and interior finishes. A site visit is scheduled for August 20, 2019 and proposals are due by September 6, 2019. The required drawings and specifications are provided in five volumes. The solicitation is issued by the Department of the Army Corps of Engineers Engineering District Charleston.
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Reception Complex JA76149 Ft. Jackson, SC
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 SUMMARY OF WORK
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 32 01 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29 SUSTAINABILITY REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00 QUALITY CONTROL
01 45 00.15 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 57 19.37 INDOOR AIR QUALITY (IAQ) MANAGEMENT
01 74 19.37 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00 COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 *1 DEMOLITION
02 82 00 *1 ASBESTOS REMEDIATION
02 83 13 LEAD IN CONSTRUCTION
DIVISION 03 - CONCRETE
03 11 13 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING
03 15 00 CONCRETE ACCESSORIES
03 20 00 CONCRETE REINFORCING
03 30 00 CAST-IN-PLACE CONCRETE
03 35 00 CONCRETE FINISHING
03 39 00 CONCRETE CURING
DIVISION 04 - MASONRY
04 20 00 MASONRY
DIVISION 05 - METALS
05 12 00 STRUCTURAL STEEL
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 41 16 LAMINATE CLAD ARCHITECTURAL CASEWORK
06 61 16 SOLID POLYMER (SOLID SURFACING) FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
PROJECT TABLE OF CONTENTS Page 1 (revised by Amendment 0001)
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10 BUILDING AIR BARRIER SYSTEM
07 41 00 METAL SOFFIT PANELS
07 41 13 METAL ROOF PANELS
07 42 13 METAL WALL PANELS
07 60 00 FLASHING AND SHEET METAL
07 61 14 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
08 14 00 WOOD DOORS
08 34 73 SOUND CONTROL DOOR ASSEMBLIES
08 51 13 ALUMINUM WINDOWS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 06 00 SCHEDULES FOR FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 68 00 CARPETING
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 10 00 VISUAL COMMUNICATIONS SPECIALTIES
10 14 01 EXTERIOR SIGNAGE
10 14 02 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 56 13 STEEL SHELVING
DIVISION 11 - EQUIPMENT
11 13 19.13 LOADING DOCK LEVELERS
11 21 73 VERTICAL CAROUSELS
DIVISION 12 - FURNISHINGS
12 24 13 ROLLER WINDOW SHADES
12 48 13 ENTRANCE FLOOR MATS AND FRAMES
12 50 00 FURNITURE AND FURNITURE INSTALLATION
DIVISION 13 - SPECIAL CONSTRUCTION
13 34 19 METAL BUILDING SYSTEMS
PROJECT TABLE OF CONTENTS Page 2 (revised by Amendment 0001)
13 48 00 SEISMIC BRACING FOR MISCELLANEOUS EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 13 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 30 00 FIRE PUMPS
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 48.19 SEISMIC BRACING FOR HVAC
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.01 LONWORKS DIRECT DIGITAL CONTROL FOR HVAC AND OTHER
BUILDING CONTROL SYSTEMS
23 11 25 FACILITY GAS PIPING
23 23 00 REFRIGERANT PIPING
23 25 00 CHEMICAL TREATMENT OF WATER FOR MECHANICAL SYSTEMS
23 52 00 HEATING BOILERS
23 57 10 FORCED HOT WATER HEATING SYSTEMS USING WATER AND STEAM
HEAT EXCHANGERS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
23 82 46 ELECTRIC UNIT HEATERS
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS
25 05 12 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS
(SPECIAL SYSTEMS)
25 05 13 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS
(FA/MNS)
DIVISION 26 - ELECTRICAL
26 00 00 BASIC ELECTRICAL MATERIALS AND METHODS
26 05 48 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
26 08 00 APPARATUS INSPECTION AND TESTING
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 23 00 SWITCHBOARDS
26 28 01 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 41 00 LIGHTNING PROTECTION SYSTEM
26 42 14 CATHODIC PROTECTION SYSTEM (SACRIFICIAL ANODE)
26 51 00 INTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 14 CABLE TELEVISION PREMISES DISTRIBUTION SYSTEM
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
27 51 16 SOUND REINFORCEMENT SYSTEMS
PROJECT TABLE OF CONTENTS Page 3 (revised by Amendment 0001)
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEMS
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 05 19 GEOTEXTILE
31 11 00 CLEARING AND GRUBBING
31 31 16.13 CHEMICAL TERMITE CONTROL
31 32 11 SOIL SURFACE EROSION CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID
PAVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 16 BASE COURSE FOR RIGID PAVING
32 11 23 AGGREGATE AND/OR GRADED-CRUSHED AGGREGATE BASE COURSE
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 32 23 SEGMENTAL CONCRETE BLOCK RETAINING WALL
DIVISION 33 - UTILITIES
33 40 00 STORM DRAINAGE UTILITIES
33 46 16 SUBDRAINAGE PIPING
33 51 15 NATURAL-GAS / LIQUID PETROLEUM GAS DISTRIBUTION
33 61 13.13 PREFABRICATED UNDERGROUND HYDRONIC ENERGY DISTRIBUTION
33 61 13.19 VALVES, PIPING, AND EQUIPMENT IN VALVE MANHOLES
33 63 13.19 CONCRETE TRENCH HYDRONIC AND STEAM ENERGY DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
APPENDICES
Appendix A ACM AND HAZMAT REPORTS Appendix B COMMISSIONING PLAN Appendix C SPECIAL INSPECTIONS
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4 (revised by Amendment 0001)
Recept i on Compl ex JA76149 Ft . Jackson, SC
SECTI ON TABLE OF CONTENTS
DI VI SI ON 10 - SPECI ALTI ES
SECTI ON 10 14 02
I NTERI OR SI GNAGE
02/09
PART 1 GENERAL
1. 1 REFERENCES
1. 2 SYSTEM DESCRI PTI ON
1. 3 SUBMI TTALS
1. 4 GENERAL
1. 5 DELI VERY, STORAGE, AND HANDLI NG
1. 6 EXTRA MATERI ALS
1. 7 SUSTAI NABLE DESI GN
PART 2 PRODUCTS
2. 1 STANDARD PRODUCTS
2. 2 ROOM I DENTI FI CATI ON/ DI RECTI ONAL SI GNAGE SYSTEM
2. 2. 1 St andar d Room Si gns/ Type A, B, C, and D
2. 2. 2 Changeabl e Message St r i p Si gns - Type F
2. 2. 3 Type of Mount i ng For Si gns
2. 2. 4 Gr aphi cs
2. 2. 5 Char act er Pr opor t i ons and Hei ght s
2. 2. 6 Rai sed and Br ai l l e Char act er s and Pi ct or i al Symbol Si gns
(Pictograms)
2. 3 ALUMI NUM ALLOY PRODUCTS
2. 4 ANODI C COATI NG
2. 5 ORGANI C COATI NG
2. 6 FABRI CATI ON AND MANUFACTURE
2. 6. 1 Fact or y Wor kmanshi p
2. 6. 2 Di ss i mi l ar Mat er i al s
2. 7 COLOR, FI NI SH, AND CONTRAST
PART 3 EXECUTI ON
3. 1 I NSTALLATI ON
3. 1. 1 Anchor age
3. 1. 2 Pr ot ect i on and Cl eani ng
- - End of Sect i on Tabl e of Cont ent s - -
SECTI ON 10 14 02 Page 1 ( Revi sed by Amendment 0001)
SECTI ON 10 14 02
I NTERI OR SI GNAGE
02/09
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o i n t he t ext by basi c desi gnat i on onl y.
ALUMI NUM ASSOCI ATI ON ( AA)
AA DAF45 ( 2003; Reaf f i r med 2009) Desi gnat i on Syst em f or Al umi num Fi ni shes
AA PK- 1 ( 2015) Pi nk Sheet s: Desi gnat i ons and Chemi cal Composi t i on Li mi t s f or Al umi num Al l oys i n t he For m of Cast i ngs & I ngot
AMERI CAN ARCHI TECTURAL MANUFACTURERS ASSOCI ATI ON ( AAMA)
AAMA 2604 ( 2017a) Vol unt ar y Speci f i cat i on, Per f or mance Requi r ement s and Test Pr ocedur es f or Hi gh Per f or mance Or gani c Coat i ngs on Al umi num Ext r usi ons and Panel s
AMERI CAN WELDI NG SOCI ETY ( AWS)
AWS D1. 2/ D1. 2M ( 2014) St r uct ur al Wel di ng Code - Al umi num
ASTM I NTERNATI ONAL ( ASTM)
ASTM B209 ( 2014) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Sheet and Pl at e
ASTM B221 ( 2014) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Ext r uded Bar s, Rods, Wi r e, Pr of i l es, and Tubes
U. S. NATI ONAL ARCHI VES AND RECORDS ADMI NI STRATI ON ( NARA)
36 CFR 1191 Amer i cans wi t h Di sabi l i t i es Act ( ADA) Accessi bi l i t y Gui del i nes f or Bui l di ngs and Faci l i t i es; Ar chi t ect ur al Bar r i er s Act ( ABA) Accessi bi l i t y Gui del i nes
1. 2 SYSTEM DESCRI PTI ON
Provide i nt er i or s i gnage of t he desi gn, det ai l , s i zes, t ypes, and message cont ent shown on t he dr awi ngs/ at t achment s/ s i gnage pl acement schedul e ( as appl i cabl e) , conf or mi ng t o t he r equi r ement s speci f i ed, and pl aced at t he l ocat i ons i ndi cat ed. Si gns shal l be compl et e wi t h l et t er i ng, f r ami ng as det ai l ed, and r el at ed component s f or a compl et e i nst al l at i on. Si gnage shal l be obt ai ned f r om a s i ngl e manuf act ur er wi t h edges and cor ner s of f i ni shed l et t er f or ms and gr aphi cs t r ue and cl ean. Recycl abl e mat er i al s
SECTI ON 10 14 02 Page 2 ( Revi sed by Amendment 0001) shal l conf or m t o EPA r equi r ement s. Wher e a speci f i c bui l di ng t ype i s not ed f or a s i gn t ype, t he s i gn i s used onl y i n t he not ed bui l di ng. I f a bui l di ng t ype i s not not ed, t he s i gn t ype i s used f or al l bui l di ngs.
1. 3 SUBMI TTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:
SD- 02 Shop Dr awi ngs
Det ai l Dr awi ngs; G, RO
Dr awi ngs showi ng el evat i ons of each t ype of s i gn, di mensi ons, det ai l s and met hods of mount i ng or anchor i ng, mount i ng hei ght , shape, and det ai l s of const r uct i on. A schedul e showi ng t he l ocat i on, each s i gn t ype, and message shal l be i nc l uded.
SD- 03 Pr oduct Dat a
Installation ; G, RO
Manuf act ur er ' s descr i pt i ve dat a, cat al ogs cut s, i nst al l at i on and cl eani ng i nst r uct i ons.
I nt er i or Si gnage ( EPA) ; G, RO
Document at i on i ndi cat i ng per cent age of post - i ndust r i al and post - consumer r ecycl ed cont ent per uni t of pr oduct f or pl ast i c and al umi num si gnage onl y.
Leed Pr oduct Dat a
SD- 04 Sampl es
I nt er i or Si gnage; G, RO
One sampl e of each of t he f ol l owi ng s i gn t ypes showi ng t ypi cal qual i t y , wor kmanshi p and col or . The sampl es may be i nst al l ed i n t he wor k, pr ovi ded each sampl e i s i dent i f i ed and l ocat i on r ecor ded.
a. Men' s/ Women' s/ Uni sex Rest r oom - Type C/ Type A/ Type B.
b. St andar d Room si gn. Type D
c. Changeabl e message st r i p s i gn. Type F
Software ; G, RO
Thr ee copi es of t he sof t war e f or user pr oduced si gns
SD- 10 Oper at i on and Mai nt enance Dat a
Appr oved Manuf act ur er ' s I nst r uct i ons; G, RO
SECTI ON 10 14 02 Page 3 ( Revi sed by Amendment 0001)
Pr ot ect i on and Cl eani ng; G, RO
Si x copi es of oper at i ng i nst r uct i ons out l i ni ng t he st ep- by- st ep pr ocedur es r equi r ed f or syst em oper at i on. The i nst r uct i ons shal l i ncl ude si mpl i f i ed di agr ams f or t he syst em as i nst al l ed. Si x copi es of mai nt enance i nst r uct i ons l i s t i ng r out i ne pr ocedur es, r epai r s, and gui des. The i nst r uct i ons shal l i ncl ude t he manuf act ur er ' s name, model number , ser vi ce manual , par t s l i s t , and br i ef descr i pt i on of al l equi pment and t hei r basi c oper at i ng f eat ur es. Each set shal l be per manent l y bound and shal l have a har d cover . The f ol l owi ng i dent i f i cat i on shal l be i nscr i bed on t he cover s: t he wor ds " OPERATI NG AND MAI NTENANCE I NSTRUCTI ONS" , name and l ocat i on of t he f aci l i t y , name of t he Cont r act or , and cont r act number .
1. 4 GENERAL
Pl ast i c and al umi num ar e EPA desi gnat ed pr oduct s f or r ecycl ed cont ent . The EPA r ecommended r ecycl ed cont ent f or pl ast i c s i gnage i s 80 per cent . The EPA r ecommended r ecycl ed cont ent f or al umi num i s 25 per cent . Pr ovi de r ecycl ed cont ent i nt er i or s i gnage i n accor dance wi t h t he EPA and Sect i on
01 33 29 SUSTAI NABI LI TY.
1. 5 DELI VERY, STORAGE, AND HANDLI NG
Mat er i al s shal l be packaged t o pr event damage and det er i or at i on dur i ng shi pment , handl i ng, st or age and i nst al l at i on. Pr oduct shal l be del i ver ed t o t he j obsi t e i n manuf act ur er ' s or i gi nal packagi ng and st or ed i n a c l ean, dr y ar ea i n accor dance wi t h manuf act ur er ' s i nst r uct i ons.
1. 6 EXTRA MATERI ALS
Pr ovi de t en ext r a f r ames and ext r a st ock of t he f ol l owi ng: Ten changeabl e message st r i ps f or s i gn t ype Type F. Pr ovi de f i f t y paper i nser t s and software f or cr eat i ng t ext and symbol s f or I BM compat i bl e comput er s f or Owner pr oduct i on of paper i nser t s af t er pr oj ect compl et i on. equi pment necessar y f or r emoval of s i gnage par t s and pi eces.
1. 7 SUSTAI NABLE DESI GN
See Sect i on 01 33 29 SUSTAI NABI LI TY f or pr oj ect r egi onal mat er i al s and r ecycl ed cont ent r equi r ement s. Pr oduct s i n t hi s Sect i on t hat cont r i but e t o t hese r equi r ement s may be avai l abl e. Submi t LEED pr oduct dat a f or al l appl i cabl e and cont r i but i ng mat er ai l s .
PART 2 PRODUCTS
2. 1 STANDARD PRODUCTS
Si gns, pl aques, and di mensi onal l et t er s shal l be t he st andar d pr oduct of a manuf act ur er r egul ar l y engaged i n t he manuf act ur e of such pr oduct s t hat essent i al l y dupl i cat e s i gns t hat have been i n sat i sf act or y use at l east 2 year s pr i or t o bi d openi ng.
2. 2 ROOM I DENTI FI CATI ON/ DI RECTI ONAL SI GNAGE SYSTEM
2. 2. 1 St andar d Room Si gns/ Type A, B, C, and D
Si gns shal l consi st of 6063- T5 ext r uded al umi num i n accor dance wi t h
SECTI ON 10 14 02 Page 4 ( Revi sed by Amendment 0001)
ASTM B221 and ASTM B209. End caps shal l be al umi num wi t h squar e st y l e corners.
2. 2. 2 Changeabl e Message St r i p Si gns - Type F
Changeabl e message st r i p s i gns shal l be of same const r uct i on as st andar d r oom si gns t o i ncl ude a c l ear s l eeve t hat wi l l accept a paper or pl ast i c i nser t i dent i f y i ng changeabl e t ext . The i nser t shal l be pr epar ed t ypewr i t t en message phot ogr aphi cal l y enl ar ged or used at act ual s i ze. Pr ovi de paper and sof t war e f or cr eat i ng t ext and symbol s f or I BM compat i bl e comput er s f or Owner pr oduct i on of paper i nser t s af t er pr oj ect completion.
2. 2. 3 Type of Mount i ng For Si gns
Sur f ace mount ed s i gns shal l be mount ed wi t h 1/ 16 i nch t hi ck v i nyl f oam t apef abr i cat ed f r om mat er i al s t hat ar e not cor r osi ve t o s i gn mat er i al and mount i ng sur f ace.
2. 2. 4 Gr aphi cs
Sur f ace Appl i ed Phot opol ymer : I nt egr al gr aphi cs and br ai l l e achi eved by phot omechani cal st r at i f i cat i on pr ocesses. Phot opol ymer used f or ADA compl i ant gr aphi cs shal l be of t he t ype t hat has a mi ni mum dur omet er r eadi ng of 90. Tact i l e gr aphi cs shal l be r ai sed 1/ 32 i nch f r om t he f i r st sur f ace of pl aque by phot omechani cal st r at i f i cat i on pr ocess.
2. 2. 5 Char act er Pr opor t i ons and Hei ght s
Let t er s and number s on s i gns conf or m t o 36 CFR 1191.
2. 2. 6 Rai sed and Br ai l l e Char act er s and Pi ct or i al Symbol Si gns ( Pi ct ogr ams)
Rai sed l et t er s and number s on s i gns shal l conf or m t o 36 CFR 1191.
2. 3 ALUMI NUM ALLOY PRODUCTS
Al umi num ext r usi ons shal l be at l east 1/ 8 i nch t hi ck, and al umi num pl at e or sheet shal l be at l east 0. 0508 i nch t hi ck. Ext r usi ons shal l conf or m t o ASTM B221; pl at e and sheet shal l conf or m t o ASTM B209. Wher e anodi c coat i ngs ar e speci f i ed, al l oy shal l conf or m t o AA PK- 1 al l oy desi gnat i on
514. 0. Exposed anodi zed al umi num f i ni shes shal l be as shown. Wel di ng f or al umi num pr oduct s shal l conf or m t o AWS D1. 2/ D1. 2M.
2. 4 ANODI C COATI NG
Anodi zed f i ni sh shal l conf or m t o AA DAF45 f or i nt egr al col or anodi zed desi gnat i on AA- M10- C22- A32, Ar chi t ect ur al Cl ass 0. 4 t o 0. 7 mi l .
2. 5 ORGANI C COATI NG
Or gani c coat i ng shal l conf or m t o AAMA 2604, wi t h t ot al dr y f i l m t hi ckness not l ess t han 1. 2 mi l s .
2. 6 FABRI CATI ON AND MANUFACTURE
2. 6. 1 Fact or y Wor kmanshi p
Hol es f or bol t s and scr ews shal l be dr i l l ed or punched. Dr i l l i ng and
SECTI ON 10 14 02 Page 5 ( Revi sed by Amendment 0001) punchi ng shal l pr oduce cl ean, t r ue l i nes and sur f aces. Exposed sur f aces of wor k shal l have a smoot h f i ni sh and exposed r i vet i ng shal l be f l ush.
Fast eni ngs shal l be conceal ed wher e pr act i cabl e.
2. 6. 2 Di ssi mi l ar Mat er i al s
Wher e di ssi mi l ar met al s ar e i n cont act , t he sur f aces wi l l be pr ot ect ed t o pr event gal vani c or cor r osi ve act i on.
2. 7 COLOR, FI NI SH, AND CONTRAST
Col or shal l be i n accor dance wi t h Sect i on 09 06 00 SCHEDULE FOR FI NI SHES.
Fi ni sh of al l s i gns shal l be eggshel l , mat t e, or ot her non- gl ar e f i ni sh as r equi r ed i n handi capped- accessi bl e bui l di ngs.
PART 3 EXECUTI ON
3. 1 INSTALLATION
*1
Si gns shal l be i nst al l ed pl umb and t r ue and i n accor dance wi t h approved manuf act ur er ' s i nst r uct i ons at l ocat i ons shown on t he det ai l dr awi ngs.
Mount i ng hei ght and mount i ng l ocat i on shal l conf or m t o 36 CFR 1191.
Requi r ed bl ocki ng shal l be i nst al l ed. Si gns on door s or ot her sur f aces shal l not be i nst al l ed unt i l f i ni shes on such sur f aces have been i nst al l ed. Si gns i nst al l ed on gl ass sur f aces shal l be i nst al l ed wi t h mat chi ng bl ank back- up pl at es i n accor dance wi t h manuf act ur er ' s i nst r uct i ons. I l l umi nat ed s i gnage shal l be i n conf or mance wi t h t he r equi r ement s of Sect i on 26 51 09. 23 I NTERI OR LI GHTI NG Sect i on 26 51 00
I NTERI OR LI GHTI NG.
3. 1. 1 Anchor age
Anchor age shal l be i n accor dance wi t h appr oved manuf act ur er ' s i nst r uct i ons. Anchor age not ot her wi se speci f i ed or shown shal l i nc l ude sl ot t ed i nser t s, expansi on shi el ds, and powder - dr i ven f ast ener s when appr oved f or concr et e; t oggl e bol t s and t hr ough bol t s f or masonr y; machi ne car r i age bol t s f or st eel ; l ag bol t s and scr ews f or wood. Exposed anchor and f ast ener mat er i al s shal l be compat i bl e wi t h met al t o whi ch appl i ed and shal l have mat chi ng col or and f i ni sh. Wher e r ecommended by s i gnage manuf act ur er , f oam t ape pads may be used f or anchor age. Foam t ape pads shal l be mi ni mum 1/ 16 i nch t hi ck c l osed cel l v i nyl f oam wi t h adhesi ve backi ng. Adhesi ve shal l be t r anspar ent , l ong agi ng, hi gh t ech f or mul at i on on t wo si des of t he v i nyl f oam. Adhesi ve sur f aces shal l be pr ot ect ed wi t h a 5 mi l gr een f l at st ock t r eat ed wi t h s i l i cone. Foam pads shal l be s i zed f or t he s i gnage i n accor dance wi t h s i gnage manuf act ur er ' s r ecommendat i ons.
Si gns mount ed t o pai nt ed gypsum boar d sur f aces shal l be r emovabl e f or pai nt i ng mai nt enance. Si gns mount ed t o l ay- i n cei l i ng gr i ds shal l be mount ed wi t h c l i p connect i ons t o cei l i ng t ees.
3. 1. 2 Pr ot ect i on and Cl eani ng
Pr ot ect t he wor k agai nst damage dur i ng const r uct i on. Har dwar e and el ect r i cal equi pment shal l be adj ust ed f or pr oper oper at i on. Gl ass, f r ames, and ot her s i gn sur f aces shal l be c l eaned at compl et i on of s i gn i nst al l at i on i n accor dance wi t h t he manuf act ur er ' s appr oved i nst r uct i ons.
- - End of Sect i on - -
SECTI ON 10 14 02 Page 6 ( Revi sed by Amendment 0001)
SECTI ON TABLE OF CONTENTS
DI VI SI ON 10 - SPECI ALTI ES
SECTI ON 10 56 13
STEEL SHELVI NG
04/06
PART 1 GENERAL
1. 1 REFERENCES
1. 2 DEFI NI TI ONS
1. 3 SUBMI TTALS
1. 4 DELI VERY, STORAGE, AND HANDLI NG
PART 2 PRODUCTS
2. 1 MANUFACTURED UNI TS
2. 2 ACCESSORI ES
2. 3 FI NI SH
2. 4 SOURCE QUALI TY CONTROL
PART 3 EXECUTI ON
3. 1 EXAMI NATI ON
3. 2 I NSTALLATI ON
3. 3 PROTECTI ON
3. 4 SCHEDULE
SECTI ON 10 56 13 Page 1 ( Revi sed by Amendment 0001)
SECTI ON 10 56 13
STEEL SHELVI NG
04/06
AMENDED PER AMENDMENT 01
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
ASTM I NTERNATI ONAL ( ASTM)
ASTM D2794 ( 1993; R 2010) Resi st ance of Or gani c Coat i ngs t o t he Ef f ect s of Rapi d Def or mat i on ( I mpact )
ASTM D3359 ( 2017) St andar d Test Met hods f or Rat i ng Adhesi on by Tape Test
ASTM D522/ D522M ( 2014) Mandr el Bend Test of At t ached Or gani c Coat i ngs
MATERI AL HANDLI NG I NDUSTRY OF AMERI CA ( MHI )
MHI MH28. 1 ( 1997) Speci f i cat i on: I ndust r i al St eel Gr ade Shel v i ng
1. 2 DEFINITIONS
For t he pur poses of t hi s speci f i cat i on t he shel f cat egor y, " medi um wei ght , " " heavy wei ght , " wi l l be as f ol l ows. Load i s gi ven per shel f i n pounds f or evenl y di st r i but ed l oad. Thi s does not l i mi t t he shel f s i ze, onl y t he shel v i ng cat egor y.
Mi ni mum Evenl y Di st r i but ed Load Per Shel f i n Pounds
Shel f Si ze Type Medi um Dut y
Type Heavy Dut y
18 by 36 i n. 700 1300
18 by 48 i n. 500 900
1. 3 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:
SD- 01 Pr econst r uct i on Submi t t al s
SECTI ON 10 56 13 Page 2 ( Revi sed by Amendment 0001)
Shel v i ng Uni t s
SD- 03 Pr oduct Dat a
Shel v i ng Uni t s
Accessories
I nst al l at i on i nst r uct i ons
SD- 04 Sampl es
Finish
SD- 06 Test Repor t s
Shel v i ng Uni t s
Finish
1. 4 DELI VERY, STORAGE, AND HANDLI NG
Del i ver mat er i al s i n or i gi nal packages, cont ai ner s or bundl es bear i ng t he br and name and i dent i f i cat i on of t he manuf act ur er . St or e i nsi de under cover . Pr ot ect sur f aces f r om damage.
PART 2 PRODUCTS
2. 1 MANUFACTURED UNI TS
MHI MH28. 1. Pr ovi de shel v i ng uni t s i ndi cat ed . Pr ovi de shel v i ng uni t s desi gned f or f ul l dead and l i ve l oad, desi gnat ed heavy dut y. Pr ovi de uni t s wi t h base pl at es f or f l oor anchor age. Pr ovi de wal l connect i ons f or uni t s over 6 t o t op shel f .
2. 2 ACCESSORIES
Par t i t i ons and di v i der s.
2. 3 FINISH
*1
Pr ovi de t he shel v i ng uni t s i n t he manuf act ur er ' s s t andar d col or s [as indicated] [ as chosen by t he Cont r act i ng Of f i cer ] . Cl ean met al by mul t i pl e st age phosphat i z i ng and seal i ng pr ocess, f or r ust r esi st ance and pai nt adhesi on. Pr ovi de el ect r ost at i cal l y appl i ed enamel f i ni sh coat s, baked har d f or a mi ni mum of 30 mi nut es at 300 degr ees F. [ Pr ovi de speci al f i ni sh meet i ng t he f l ex i bi l i t y , adhesi on, and i mpact st andar ds bel ow. ]
2. 4 SOURCE QUALI TY CONTROL
a. MHI MH28. 1, f or t est s of shel f capaci t y, l at er al st abi l i t y and shel f connections.
*1 [ b. Fi ni sh f l exi bi l i t y , ASTM D522/ D522M, Met hod A, 1/ 8 i nch di amet er , 180 degr ee bend, no evi dence of f r act ur i ng t o t he naked eye. ] *1
[ c . Fi ni sh adhesi on, ASTM D3359, Met hod B. Ther e shal l be no f i l m r emoved by t ape appl i ed t o 11 par al l el cut s space 1/ 8 i nch apar t pl us 11
SECTI ON 10 56 13 Page 3 ( Revi sed by Amendment 0001) si mi l ar cut s at r i ght angl es. ] *1
[ d. I mpact r esi st ant f i ni sh, ASTM D2794, no l oss of adhesi on af t er di r ect and r ever se i mpact equal t o 1. 5 t i mes met al t hi ckness i n mm, expr essed in i nch pounds. ]
PART 3 EXECUTI ON
3. 1 EXAMINATION
Bef or e i nst al l at i on, exami ne shel v i ng uni t s f or dent s and scr at ches.
Repl ace damaged shel v i ng.
3. 2 INSTALLATION
*1
I nst al l shel v i ng accor di ng t o manuf act ur er ' s i nst al l at i on i nst r uct i ons. [ Make wal l and f l oor connect i ons as i ndi cat ed. ]
3. 3 PROTECTION
Cover and pr ot ect shel v i ng f r om damage dur i ng t he compl et i on of const r uct i on. Remove pr i or t o accept ance of pr oj ect .
3. 4 SCHEDULE
SHELVING
Type Width Depth Number of Shelves
Height Room
Warehouse 8'-6" 4 f eet 870 5 f eet 156
Storage 8 f eet 1'-6" 7 7 f eet 165
Storage 6 f eet 2 f eet 14 7 f eet 165
Storage 8 f eet 2 f eet 7 7 f eet 165
SECTI ON 10 56 13 Page 4 ( Revi sed by Amendment 0001)
SECTI ON TABLE OF CONTENTS
DI VI SI ON 11 - EQUI PMENT
SECTI ON 11 13 19. 13
LOADI NG DOCK LEVELERS
08/09
PART 1 GENERAL
1. 1 REFERENCES
1. 2 DEFI NI TI ONS
1. 2. 1 I ndust r i al Dock Level er
1. 2. 2 Adj ust abl e Loadi ng Ramp
1. 2. 3 Fi xed Type I ndust r i al Dock Level er
1. 2. 4 Vel oci t y Fuse
1. 2. 5 Car r i er
1. 3 SUBMI TTALS
1. 4 QUALI TY ASSURANCE
1. 4. 1 Manuf act ur er ' s Repr esent at i ve
1. 4. 2 Det ai l Dr awi ngs
1. 4. 3 Recor d Dr awi ngs
1. 5 DELI VERY, STORAGE, AND HANDLI NG
1. 6 EXTRA MATERI ALS
PART 2 PRODUCTS
2. 1 MATERI ALS
2. 1. 1 St andar d Pr oduct s
2. 1. 2 Exposed Sur f aces
2. 1. 3 Namepl at e
2. 1. 4 Toe Guar ds or Ski r t s
2. 2 LOADI NG DOCK LEVELERS
2. 2. 1 Desi gn Requi r ement s
2. 2. 2 Dock Level er Hei ght Adj ust ment
2. 2. 3 Dock Level er Ext ensi on and Ret r act i on
2. 2. 4 Loadi ng Ramp Compensat i on
2. 2. 4. 1 Del et ed
2. 2. 4. 2 Loadi ng and Unl oadi ng of t he Fr ei ght Car r i er
2. 2. 5 Saf et y Devi ces
2. 2. 5. 1 El ect r o- Hydr aul i c Syst em
2. 2. 5. 2 Del et ed
2. 2. 5. 3 Del et ed
2. 2. 5. 4 Dock Bumper s
2. 2. 6 Rat ed Capaci t y
2. 2. 7 Ramp Load Car r y i ng Sur f ace
2. 3 OPERATI ON
2. 3. 1 Del et ed
2. 3. 2 El ect r o- Hydr aul i c Cont r ol
2. 3. 2. 1 Pushbut t on
2. 3. 2. 2 Hi nged Li p Ramp Movement
2. 4 CONSTRUCTI ON AND MATERI ALS
2. 5 ELECTRO- HYDRAULI C SYSTEM
2. 6 ELECTRI CAL REQUI REMENTS
SECTI ON 11 13 19. 13 Page 1 ( Revi sed by Amendment 0001)
2. 6. 1 Mot or
2. 6. 2 Cont r ol s
2. 6. 3 Tr ansf or mer
2. 7 ACCESSORI ES
2. 7. 1 Rest r ai ni ng Devi ce
2. 7. 2 Dock Bumper s
PART 3 EXECUTI ON
3. 1 EXAMI NATI ON
3. 2 I NSTALLATI ON
3. 3 CLEANI NG, TREATMENT AND PAI NTI NG
3. 3. 1 Wor kmanshi p
3. 3. 2 Di ss i mi l ar Met al s Pr ot ect i on
3. 3. 3 Fi ni sh Coat Col or
3. 4 FI ELD TESTS
3. 4. 1 Rol l - Over Load Test s
3. 4. 2 Dr op Test s
3. 4. 3 Accept ance Test s
3. 5 I NSTRUCTI ON TO GOVERNMENT PERSONNEL
3. 6 OPERATI NG MANUALS
SECTI ON 11 13 19. 13 Page 2 ( Revi sed by Amendment 0001)
SECTI ON 11 13 19. 13
LOADI NG DOCK LEVELERS
08/09
AMENDED PER AMENDMENT 01
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
AMERI CAN WELDI NG SOCI ETY ( AWS)
AWS C2. 18 ( 1993; Er r at a 1993; R 2001) Gui de f or t he Pr ot ect i on of St eel wi t h Ther mal Spr ayed Coat i ngs of Al umi num and Zi nc and Thei r Al l oys and Composi t es
ASTM I NTERNATI ONAL ( ASTM)
ASTM A123/ A123M ( 2017) St andar d Speci f i cat i on f or Zi nc ( Hot - Di p Gal vani zed) Coat i ngs on I r on and St eel Pr oduct s
ASTM A143/ A143M ( 2007; R 2014) St andar d Pr act i ce f or Saf eguar di ng Agai nst Embr i t t l ement of Hot - Di p Gal vani zed St r uct ur al St eel Pr oduct s and Pr ocedur e f or Det ect i ng Embrittlement
ASTM A153/ A153M ( 2016) St andar d Speci f i cat i on f or Zi nc Coat i ng ( Hot - Di p) on I r on and St eel Hardware
ASTM D2000 ( 2012; R 2017) St andar d Cl assi f i cat i on Syst em f or Rubber Pr oduct s i n Aut omot i ve Applications
NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)
NEMA I CS 2 ( 2000; R 2005; Er r at a 2008) I ndust r i al Cont r ol and Syst ems Cont r ol l er s, Cont act or s, and Over l oad Rel ays Rat ed 600 V
NEMA I CS 6 ( 1993; R 2016) I ndust r i al Cont r ol and Syst ems: Encl osur es
NEMA MG 1 ( 2016; SUPP 2016) Mot or s and Gener at or s
NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)
NFPA 70 ( 2017; ERTA 1- 2 2017; TI A 17- 1; TI A 17- 2;
TI A 17- 3; TI A 17- 4; TI A 17- 5; TI A 17- 6;
TI A 17- 7; TI A 17- 8; TI A 17- 9; TI A 17- 10;
TI A 17- 11; TI A 17- 12; TI A 17- 13; TI A
SECTI ON 11 13 19. 13 Page 3 ( Revi sed by Amendment 0001)
17- 14; TI A 17- 15; TI A 17- 16; TI A 17- 17)
Nat i onal El ect r i cal Code
UNDERWRI TERS LABORATORI ES ( UL)
UL 943 ( 2016; Repr i nt Feb 2018) UL St andar d f or Saf et y Gr ound- Faul t Ci r cui t - I nt er r upt er s
1. 2 DEFINITIONS
1. 2. 1 I ndust r i al Dock Level er
A manuf act ur ed st r uct ur e desi gned t o span and compensat e space and hei ght di f f er ent i al s bet ween a l oadi ng dock and f r ei ght car r i er t o f aci l i t at e saf e, ef f i c i ent , f r ei ght t r ansf er .
1. 2. 2 Adj ust abl e Loadi ng Ramp
Synonym f or Fi xed Type I ndust r i al Dock Level er .
1. 2. 3 Fi xed Type I ndust r i al Dock Level er *1
A dock l evel er t hat i s per manent l y af f i xed t o t he dock st r uct ur e, and usual l y i ncor por at i ng an el ect r o- hydr aul i c r ecessed i nt o dock f ace f ur t her than 15-inch [ an el ect r o- hydr aul i c] [ a mechani cal ] [ r ecessed i nt o dock f ace f ur t her t han 15 i nch] syst em t o posi t i on t he dock l evel er wi t h r espect t o t he f r ei ght car r i er at t he l i p end whi l e bei ng f i xed at t he opposi t e hi nged end.
1. 2. 4 Vel oci t y Fuse
A val ve or s i mi l ar devi ce t hat goes i nt o t he hydr aul i c l i ne. I f t he dock l evel er becomes i nadver t ent l y or acci dent al l y unsuppor t ed, t hi s f use wi l l f r eeze t he movement of dock l evel er wi t hi n 4 i nches of t he dock l evel er or i gi nal posi t i on.
1. 2. 5 Carrier
A wheel ed, encl osed t r ai l er or cont ai ner t hat , when at t ached t o a heavy- dut y t r uck or van, i s used t o car r y bul k f r ei ght over l ong di st ances.
1. 3 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:
SD- 02 Shop Dr awi ngs
Det ai l Dr awi ngs; G, RO
SD- 03 Pr oduct Dat a
Loadi ng Dock Level er s; G, RO Dock Bumper s; G, RO Rest r ai ni ng Devi ce; G, RO
SECTI ON 11 13 19. 13 Page 4 ( Revi sed by Amendment 0001)
SD- 04 Sampl es
Dock Bumper s Rubber
SD- 10 Oper at i on and Mai nt enance Dat a
Loadi ng Dock Level er s, Dat a Package 3; G, RO Rest r ai ni ng Devi ce, Dat a Package 2; G, RO
SD- 11 Cl oseout Submi t t al s
Recor d Dr awi ngs; G, RO
1. 4 QUALI TY ASSURANCE
1. 4. 1 Manuf act ur er ' s Repr esent at i ve
Fur ni sh ser vi ces of Fi xed Type I ndust r i al Dock Level er t echni c i ans, exper i enced i n i nst al l at i on and oper at i on of t he t ype of syst em bei ng pr ovi ded, t o super vi se i nst al l at i on, t est i ng, adj ust ment of syst em, and i nst r uct i on t o Gover nment per sonnel .
1. 4. 2 Det ai l Dr awi ngs
Submi t dr awi ngs depi ct i ng di mensi ons, t ol er ances, sur f ace f i ni shes, har dnesses, f l ush edge angl es, met hod of mount i ng and anchor i ng, and cont r ol schemat i cs and di agr am. Show compl et e wi r i ng, schemat i c di agr ams, and any ot her det ai l s r equi r ed t o demonst r at e t hat t he syst em has been coor di nat ed and wi l l pr oper l y f unct i on as a uni t . Show pr oposed l ayout and anchor age of equi pment and appur t enances shown on dr awi ngs Show t he concr et e pi t det ai l s i ncl udi ng f l ush edge angl es, dock bumper s i ncl udi ng f ast eni ng mat er i al s i n compl i ance wi t h ASTM A123/ A123M and ASTM D2000, and sl oped pi t bot t om; met hod of mount i ng and anchor i ng; and l ocat i on of cont r ol st at i ons and di sconnect swi t ches. For ver t i cal , edge- of - dock, and f r ee- st andi ng boar d dock l evel er s, show det ai l s of r equi r ed pi t or f oundat i on const r uct i on and dock bumper s and st r uct ur al shapes i nst al l at i on, i n l i eu of concr et e pi t det ai l s . Show al l pr oposed dock bumper l ocat i ons on dr awi ngs.
1. 4. 3 Recor d Dr awi ngs
Submi t r ecor d as- bui l t dr awi ngs depi ct i ng di mensi ons, t ol er ances, sur f ace f i ni shes, har dnesses, f l ush edge angl es, met hod of mount i ng and anchor i ng, and cont r ol schemat i cs and di agr am, i ncl udi ng mechani cal and el ect r i cal component s, t est i ng and accept ance ( one copy sepi a t r anspar ency) f or each i ndust r i al dock l evel er .
1. 5 DELI VERY, STORAGE, AND HANDLI NG
Mat chmar k and t ag par t s whi ch ar e di sassembl ed f or shi pment wi t h met al t ags. Pr ovi de wat er pr oof ed t ags and mar ki ngs. Pr ot ect t he del i ver ed equi pment i n st or age f r om t he weat her , humi di t y and t emper at ur e var i at i on, di r t and dust , or ot her cont ami nant s.
1. 6 EXTRA MATERI ALS
Af t er appr oval of t he det ai l dr awi ngs, and not l at er t han 1mont hs pr i or t o t he dat e of benef i c i al occupancy, pr ovi de spar e par t s dat a f or each
SECTI ON 11 13 19. 13 Page 5 ( Revi sed by Amendment 0001) di f f er ent i t em of mat er i al and equi pment speci f i ed. Fur ni sh a compl et e l i s t of par t s and suppl i es, wi t h cur r ent uni t pr i ces and sour ce of suppl y and a l i s t of t he par t s r ecommended by t he manuf act ur er t o be r epl aced af t er 3 year ( s) of ser vi ce.
PART 2 PRODUCTS
2. 1 MATERIALS
2. 1. 1 St andar d Pr oduct s
Submi t dat a i ncl udi ng a compl et e l i s t of equi pment and mat er i al s, manuf act ur er ' s descr i pt i ve and t echni cal l i t er at ur e, per f or mance char t s and cur ves, cat al og cut s, and i nst al l at i on i nst r uct i ons. Pr ovi de mat er i al s and equi pment , whi ch ar e t he st andar d pr oduct s of a manuf act ur er r egul ar l y engaged i n t he manuf act ur e of t he pr oduct s, and t hat essent i al l y dupl i cat e i t ems t hat have been i n sat i sf act or y use f or at l east 2 year s pr i or t o bi d openi ng. Equi pment shal l be suppor t ed by a ser vi ce or gani zat i on t hat i s , i n t he opi ni on of t he Cont r act i ng Of f i cer , r easonabl y conveni ent t o t he s i t e.
2. 1. 2 Exposed Sur f aces
Al l exposed met al sur f aces and f ast eni ng mat er i al s shal l f ul l y compl y wi t h t he mi ni mum r equi r ement s of ASTM A123/ A123M, ASTM A143/ A143M, and
ASTM A153/ A153M.
2. 1. 3 Nameplate
At t ach cor r osi on- r esi st ant met al pl at e secur el y and l egi bl y on t he ext er i or sur f ace of t he dock l evel er . I nc l ude t he f ol l owi ng i nf or mat i on i ndent ed or embossed on t he pl at e:
a. Descr i pt i on of t he equi pment : Descr i be pr ocedur es f or oper at i ng and ser vi ces equi pment , and war ni ngs or caut i ons of hazar dous procedures.
b. Name of t he manuf act ur er .
c. Ser i al and model number .
d. Rat ed capaci t y i n pounds .
e. Shi ppi ng wei ght .
f . Dat e of manuf act ur e ( mont h and year ) .
2. 1. 4 Toe Guar ds or Ski r t s
Pr ovi de s i des or edges, except f r ont and r ear edges, of t he r amps whi ch r i se above t he sur r oundi ng l oadi ng dock wi t h sheet car bon st eel ski r t s or t oe guar ds of mi ni mum 14 U. S. S. gage nomi nal t hi ckness. Fur ni sh smoot h f aced t oe guar ds or ski r t s and mount f l ush wi t h t he edges of t he r amp sur f ace. Ensur e suf f i c i ent dept h of t oe guar ds or ski r t s t o pr ot ect t he f ul l oper at i ng r ange of dock t r avel . Ensur e t he const r uct i on capabl e of r esi st i ng a mi ni mum l at er al f or ce of 10 pounds wi t h a maxi mum def l ect i on of 1/ 2 i nch.
SECTI ON 11 13 19. 13 Page 6 ( Revi sed by Amendment 0001)
2. 2 LOADI NG DOCK LEVELERS
Pr ovi de per manent l oadi ng dock l evel er s wi t h mi ni mum per f or mance char act er i st i cs based on t he f ol l owi ng:
a. Ser vi ce Per i od:
( 1) Number of shi f t oper at i ons: 2 ( 2) Maxi mum number of t r ucks per shi f t openi ng: 5 .
( 3) Maxi mum number of days per week: 6 .
b. For k Li f t Loads:
( 1) Desi gn l evel er s t o accommodat e 4 wheel f or k t r ucks.
*1 Pr ovi de l oadi ng dock l evel er wi t h [ el ect r o- hydr aul i c t ype wi t h el ect r i c mot or and hydr aul i c pump oper at i ng a hydr aul i c cyl i nder t hat adj ust s dock l evel er boar d posi t i on] [ mechani cal t ype whi ch i s manual l y r el eased at dock l evel er and r ai ses by spr i ng act i on and i s l ower ed by wal k- on of dock operator] [ ai r power ed t ype wi t h an i ndust r i al f an mot or oper at i ng a pol yvi nyl chl or i de ai r bag t hat adj ust s dock l evel er boar d posi t i on] .
Coor di nat e a t r uck r est r ai nt syst em wi t h t he dock l evel er v i a an i nt er connect f unct i on such t hat t he r est r ai nt and dock l evel er wi l l engage wi t h a s i ngl e push- but t on, i f a power ed t r ai l er r est r ai nt i s sel ect ed t o l ock t r uck or t r ai l er i nt o posi t i on dur i ng l oadi ng and f or over ni ght secur i t y. I ncor por at e a v i sual s i gnal t o i nf or m dock oper at or and dr i ver of l ocked or unl ocked st at us. Make pr ovi s i on f or mai nt enance access t o under st r uct ur e and l i f t i ng mechani sm. Pr ovi de st eel t r ead pl at e l i p and pl at f or m, hi nged and suppor t ed f r om beneat h by st eel f r amewor k t hat cont ai ns l i f t i ng, posi t i oni ng, and l ower i ng assembl y. Ensur e t hat pl at f or m sur f ace i s f l ush wi t h sur r oundi ng f l oor sur f ace of l oadi ng dock when not i n ser vi ce. Pr ovi de i nt egr al posi t i ve r est r ai nt when l evel er i s i n mai nt enance posi t i on.
2. 2. 1 Desi gn Requi r ement s
Desi gn, f abr i cat e, and f i ni sh l oadi ng r amp t o per mi t washi ng wi t h wat er and det er gent s, and oper at i ng i n an ambi ent t emper at ur e f r om 0 t o pl us 110 degr ees F.
2. 2. 2 Dock Level er Hei ght Adj ust ment
Pr ovi de a r amp whose i ncl i ne can be adj ust ed t o sui t t he hei ght of t he f r ei ght car r i er . Al l ow t he l oadi ng r amp a mi ni mum of 24 i nches of ver t i cal adj ust ment . Di v i de hei ght adj ust ment s 12 i nches above and 12 i nches bel ow t he dock l evel t o pr ovi de cover age bet ween36 i nches and 60 i nches above grade.
2. 2. 3 Dock Level er Ext ensi on and Ret r act i on
Ext end non- f i xed end of t he dock l evel er f r om a r et r act ed posi t i on behi nd t he l i ne of t he l oadi ng dock pl at f or m bumper s t o at l east 12 i nches beyond t he f or war d edge of t he dock pl at f or m bumper s so as t o r est on t he bed of t he f r ei ght car r i er . The di f f er ence i n l engt h of t he pl at f or m f r om i t s f ul l y r et r act ed posi t i on t o i t s f ul l y ext ended posi t i on shal l be pr act i cal l y const ant t hr oughout t he r amp, i ncl udi ng t he r amp ext ensi on.
2. 2. 4 Loadi ng Ramp Compensat i on
Pr ovi de aut omat i c compensat i on wi t h r amp pl at f or m l oaded or unl oaded f or :
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SECTI ON 11 13 19. 13 Page 7 ( Revi sed by Amendment 0001)
2. 2. 4. 1 Fr ei ght Car r i er Out of Level Deleted
Out of l evel f r ei ght car r i er bed condi t i on ( di f f er ence i n el evat i on f r om si de t o s i de at t he r ear of t he car r i er bed) : Al l ow a mi ni mum cor r ect i on of one i nch f or each 18 i nches and maxi mum 4 i nch cor r ect i on of r amp wi dt h over t he wi dt h of t he r amp. Ensur e t he r ear edge of t he r amp par al l el wi t h t he r ear of t he f r ame i n or der t o pr event t r i ppi ng or be a pi nchi ng hazar d.
2. 2. 4. 2 Loadi ng and Unl oadi ng of t he Fr ei ght Car r i er *1
Provide mechani cal el ect r o- hydr aul i c t ype dock l evel er s wi t h manual l oad compensat i on f or t r uck beds l ower ed bel ow dock hei ght . Pr ovi de [ semi aut omat i c] [ manual ] ai r power ed dock l evel er s f or t r ai l er movement . When t he l i p i s ext ended so as t o r est on t he bed of mot or t r uck or t r ai l er , pr ovi de compensat i on of 4 i nches f or car r i er spr i ng def l ect i on so t hat cont act wi l l be mai nt ai ned bet ween l i p and car r i er bed.
2. 2. 5 Saf et y Devi ces
2. 2. 5. 1 El ect r o- Hydr aul i c Syst em
Pr ovi de vel oci t y f use, bal l check val ve, or ot her devi ce t o aut omat i cal l y pr event a dr op of mor e t han 4 i nches of t he l i p, shoul d t he f r ei ght car r i er move away f r om t he dock l eavi ng t he l i p unsuppor t ed. Act i vat e t hi s devi ce wi t h a st at i c, dynami c, or i mpact l oad exceedi ng 10 per cent of t he r at ed l oad on t he l i p and r amp.
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2. 2. 5. 2 Mechani cal Syst emDeleted
I ncl ude a t hr ee- posi t i on saf et y syst em t o l i mi t pl at f or m f al l t o dock l evel and 4 and 8 i nches bel ow dock l evel by means of doubl e st r uct ur al st eel saf et y l egs. Saf et y l egs shal l not be deact i vat ed by dock l evel er . Thi s ensur es t hat saf et y l egs ar e i ndependent of dock l evel er mot i on and r et r act abl e f r om t he t op of t he pl at f or m f or bel ow dock l evel cont r ol .
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2. 2. 5. 3 Ai r Power ed Syst emDeleted
When i n use, and t he dock l evel er i s above t he dock, pr ovi de an aut omat i c saf et y devi ce t o pr event a dr op of mor e t han 2 i nches at t he out er end of t he boar d, shoul d a t r uck or t r ai l er be moved away l eavi ng t he boar d unsuppor t ed. When i n use, and t he dock l evel er i s bel ow dock, t he dock l evel er wi l l dr op t o t he bel ow dock st ops, at t he out er end of t he boar d, shoul d a t r uck or t r ai l er be moved away l eavi ng t he boar d unsuppor t ed.
2. 2. 5. 4 Dock Bumper s *1
Submi t cer t i f i cat es showi ng conf or mance wi t h t he r ef er enced st andar ds cont ai ned i n t hi s sect i on. Pr ovi de r amp and l oad dock f ace wi t h l ami nat ed r ubber , t i r e- f abr i c, or equi val ent dock bumper s r ecommended by t he dock l evel er manuf act ur er . Submi t one t ypi cal Loadi ng Dock Bumper compl et el y assembl ed wi t h suppor t i ng r ods, end angl es, bol t s, and nut s. ( Thi s may be t he smal l est s i ze bumper r equi r ed. ) One sect i on of 8 i nches wi de by f ul l dept h and hei ght of bumper i ncl udi ng one end angl e wi t h t he opposi t e end exposed f or i nspect i on. [ Sol i d Rubber pi eces conf or mi ng t o ASTM D2000, Gr ade 4AA612A13B13F17 may be used i nst ead of r ubber i zed f abr i c. ]
2. 2. 6 Rat ed Capaci t y
Minimum 20, 000 pounds r ol l over capaci t y.
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2. 2. 7 Ramp Load Car r y i ng Sur f ace
The l i ve l oad car r y i ng sur f ace of t he r amp shal l be 6 f eet pl us or mi nus 3 inch wi de and 10 f eet pl us or mi nus 9 i nch l ong wi t h t he dock l evel er l i p retracted.
2. 3 OPERATION
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2. 3. 1 Mechani cal Cont r ol Deleted
Mechani cal chai n- act i vat ed, wi t h ext ensi on- spr i ng oper at i on and count er - bal ance non- manual , r ai s i ng and l ower i ng syst em. Once t he f r ei ght car r i er has depar t ed, manual l y r et ur n t he pl at f or m t o t he st or ed, l evel posi t i on. Ensur e t he r amp, i n i t s st or ed posi t i on capabl e of bei ng l ower ed bel ow dock pl at f or m l evel wi t hout ext endi ng t he l i p of t he r amp.
2. 3. 2 El ect r o- Hydr aul i c Cont r ol
Pr ovi de each dock l evel er wi t h a pushbut t on st at i on t o act i vat e mot or , pump, and val ves.
2. 3. 2. 1 Pushbutton
Heavy- dut y dust t i ght and oi l t i ght t ype r at ed i n accor dance wi t h NEMA I CS 2, Par t I CS2- 216 f or al t er nat i ng cur r ent . To pr event acci dent al oper at i on and damage, ensur e each but t on t o be r ecessed i n i t s s t at i on or be pr ot ect ed by a per i pher al col l ar ( r i ng) or shr oud. I ndel i bl y i dent i f y each pushbut t on by means of cast or et ched l et t er s on t he st at i on. Pr ovi de emer gency " STOP" but t on of moment ar y t ype wi t h manual r eset or cont i nuous pr essi ng ( const ant pr essur e) t ype. Thi s st op but t on shal l s t op al l dock l evel er movement , r egar dl ess of t he posi t i on of t he r amp or l i p at t he t i me t he " STOP" but t on i s depr essed.
2. 3. 2. 2 Hi nged Li p Ramp Movement
Appl y cont i nuous pr essur e on t he " UP" but t on t o r ai se t he l oadi ng r amp, descend t he l i p ont o t he bed of t he f r ei ght car r i er . Once t he f r ei ght car r i er has depar t ed, t he l i p shal l aut omat i cal l y f al l or r et r act t o i t s down posi t i on, and t he r amp shal l r et ur n t o i t s st or ed dock l evel posi t i on.
The r amp, i n i t s st or ed posi t i on, shal l have t he capabi l i t y of bei ng l ower ed bel ow dock l evel wi t hout ext endi ng t he l i p of t he r amp t o ser vi ce t r uck end l oads whi ch may be l ower t han l oadi ng dock sur f ace posi t i on.
Al l ow 4 t o 6 seconds t o f ul l y ext end or r et r act t he l i p.
2. 4 CONSTRUCTI ON AND MATERI ALS
Const r uct al l l oad car r y i ng par t s of f or ged or wel ded st eel . The ent i r e l i ve l oad car r y i ng sur f ace of t he r amp and r ear at t achment shal l be not l ess t han 1/ 4 i nch t hi ck, 55 ksi mi ni mum yi el d st r engt h, l ow al l oy, nonski d st eel t r ead pl at e. Pr ovi de mi ni mum 5/ 8 i nch ver t i cal pr oj ect i ons on t he l i ve l oad car r y i ng sur f ace. Bevel t he l i p or r amp ext ensi on.
Desi gn l oad car r y i ng sur f aces t o per mi t f r ee movement of power ed hand or pl at f or m t r ucks, l ow l i f t pal l et t r ucks, and f or k l i f t t r ucks. Fabr i cat e l i p hi nge of not l ess t han 1/ 4 i nch wal l seaml ess st eel t ubi ng.
2. 5 ELECTRO- HYDRAULI C SYSTEM
Pr ovi de a separ at e and compl et e syst em f or each dock l evel er . I ncl ude an
SECTI ON 11 13 19. 13 Page 9 ( Revi sed by Amendment 0001) el ect r i c mot or , mot or dr i ve, hydr aul i c pump, hydr aul i c r am, pr essur e r el i ef val ve, f l ui d r eser voi r , st r ai ner , f i l t er , hydr aul i c cont r ol - val ve cyl i nder s, hose, pi pi ng, f i t t i ngs, and hydr aul i c f l ui d. I ncor por at e a means f or f i l l i ng and dr ai ni ng hydr aul i c f l ui d. Desi gn cyl i nder s, pump, and cont r ol val ves t o wi t hst and not l ess t han 150 per cent of t he desi gn oper at i ng pr essur e. Pr ovi de hydr aul i c hose, f i t t i ngs, pi pe, and t ubi ng wi t h wor ki ng pr essur es based upon a mi ni mum 4 t o 1 saf et y f act or of bur st i ng pr essur e.
2. 6 ELECTRI CAL REQUI REMENTS
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NFPA 70, NEMA I CS 2, NEMA I CS 6 and NEMA MG 1. Pr ovi de [ 230 ] [or] [460] vol t el ect r i cal char act er i st i cs, t hr ee phase, 60 Hz al t er nat i ng cur r ent power suppl y. Pr ovi de al l el ect r i cal equi pment on t he l oadi ng r amp.
Pr ovi de i nt er connect i ng wi r i ng f or component s of packaged equi pment as an i nt egr al par t of t he equi pment . I ncl ude mot or , swi t ches, j unct i on box, condui t , wi r i ng cabl es, panel encl osed cont r ol st at i on, mot or cont r ol l er , heat er coi l s , t i mer , t r ansf or mer , t er mi nal bl ocks, and f uses. Pr ovi de NEMA I CS 6, Type 4, el ect r i cal encl osur es. Col or code al l wi r i ng.
2. 6. 1 Motor *1
Conf or m t o NEMA MG 1 and cont i nuous dut y or 60- mi nut e t i me r at ed, i ndust r i al t ype, s i ngl e speed r at ed f or oper at i ng condi t i ons. Pr ovi de el ect r i cal i nsul at i on syst ems conf or mi ng t o NEMA MG 1, Cl ass B. Pr ovi de per manent l y l ubr i cat ed ant i f r i c t i on bal l or r ol l er bear i ngs. Equi p each el ect r ohydr aul i c l oadi ng dock l evel er wi t h a [ t ot al l y encl osed f an cool ed (TEFC)] [ t ot al l y encl osed non- vent i l at ed ( TENV) ] squi r r el cage i nduct i on el ect r i c mot or . Equi p each ai r power ed l oadi ng dock l evel er wi t h a 115v, s i ngl e phase, 60 Hz, sel f c l eani ng, t wo st age, UL appr oved i ndust r i al f an mot or , whi ch wi l l not exceed i t s r at ed capaci t y under f ul l l oad condi t i ons of t he l oadi ng dock l evel er .
2. 6. 2 Controls
NEMA I CS 2, s i ze 0 cont r ol l er f or heavy i ndust r i al ser vi ce. Pr ovi de an el ect r i cal l y oper at ed, f ul l magnet i c, nonr ever si ng t ype cont r ol l er f or t he mot or . Equi p al l cont r ol encl osur es wi t h l ocks and keys.
2. 6. 3 Transformer
Tot al l y encl osed, sel f - cool ed, dr y t ype. Feed t he t r ansf or mer f r om t he l oad s i de of t he mai n di sconnect i ng devi ce. I ncor por at e c i r cui t br eaker s wi t h gr ound f aul t i nt er r upt i ng pr ot ect i on conf or mi ng t o UL 943.
2. 7 ACCESSORIES
2. 7. 1 Rest r ai ni ng Devi ce
Sel f - al i gni ng devi ce. Mount t hi s devi ce as r ecommended by t he manuf act ur er t o engage t he I CC bar of t he t r uck/ t r ai l er wi t h…
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