20R0001 Amendment 0002.pdf

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McNary Exciters, Governors and Powerhouse Controls Upgrade
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W912EF20R0001
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This document provides details for a federal construction contract opportunity for the McNary Exciters, Governors and Powerhouse Controls Upgrade project. The work includes upgrading digital governors and exciters on all 14 hydropower main generator units at the McNary Dam hydroelectric power plant, located in Umatilla County, Oregon. It also involves modernizing air compressors, replacing governor oil pumps, upgrading fiber optic communication networks and control systems, and modifying generator switchboards and control rooms. The contract value is estimated between $25-100 million. The performance period is 730 calendar days to complete the work in coordinated outage windows by January 2025. A site visit is available and security clearance is required for foreign nationals to attend.

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W68SBV01338392

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15A. NAME AND TITLE OF SIGNER (Type or print)

30-105-04EXCEPTION TO SF 30

APPROVED BY OIRM 11-84

STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA

FAR (48 CFR) 53.243

CONSTRUCTION PROJECT: McNary Exciters, Governors, and Pow erhouse Controls Upgrade.

The purpose of this amendment is to incorporate the changes outlined below . The proposal submission date remains unchanged.

1. CONTRACT ID CODE PAGE OF PAGES

J 1 2

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

16C. DATE SIGNED

BY 18-Jun-2020

16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR

(Signature of Contracting Officer)(Signature of person authorized to sign)

8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X W912EF20R0001

X 9B. DATED (SEE ITEM 11)

14-May-2020

10B. DATED (SEE ITEM 13)

9A. AMENDMENT OF SOLICITATION NO.

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.

Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:

(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

12. ACCOUNTING AND APPROPRIATION DATA (If required)

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE

CONTRACT ORDER NO. IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

10A. MOD. OF CONTRACT/ORDER NO.

2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)

6. ISSUED BY

3. EFFECTIVE DATE

18-Jun-2020

CODE

USAED, WALLA WALLA - CONTRACTING DIV.

HILLARY A. MORGAN

201 N. THIRD AVENUE

WALLA WALLA WA 99362

W912EF 7. ADMINISTERED BY (If other than item 6)

4. REQUISITION/PURCHASE REQ. NO.

CODE

See Item 6

FACILITY CODECODE

EMAIL:TEL:

W912EF20R0001

SECTION SF 30 BLOCK 14 CONTINUATION PAGE

SUMMARY OF CHANGES

Summary of Changes for McNary Governors, Exciters and Power House Controls Upgrades (McQuad) amendment

Specifications:

• No changes

Drawings:

• No changes

Attachment to SECTION 46 16 26.00 26 DIGITAL EXCITERS:

• McNary Unit 7 Generator Special Field Test Report

(End of Summary of Changes)

HCP-TR-201102 Summary HCP-TR-201102-Setup Unit Set up

HCP-TR-201102-A1 Deceleration - Windage and Friction HCP-TR-201102-A2 Deceleration - Open Circuit Core Losses HCP-TR-201102-A3 Deceleration - Short Circuit Core Losses

HCP-TR-201102-B Temperature Summary HCP-TR-201102-B1 No Load Run Data HCP-TR-201102-B2 Load Run Data (56 MW 0.87 pf) HCP-TR-201102-B3 Load Run Data (75 MW 0.96 pf)

HCP-TR-201102-C Ozone Tests HCP-TR-201102-D1-2 Characteristic Curves and Potier Calculations (Xdu & SCR)

HCP-TR-201102-D3 Zero Power Factor Test HCP-TR-201102-D4 Waveform, TIF and Harmonics

HCP-TR-201102-D5-6 Sudden Short Circuit Tests HCP-TR-201102-D7-8 Phase to Phase Short Circuit Tests

HCP-TR-201102-D9 Zero Sequence Test HCP-TR-201102-D12 Load Angle Test HCP-TR-201102-D13 Voltage Recovery Tests

HCP-TR-201102 McNary Dam Project Test Report Unit 7 Table of Contents

HCP-TR-201102 Index.xls:TOC TOC

Summary Section Table Of Contents

Summary Part 1 Test Summary Summary Part 2 Test Summary (Determination Tests) Summary Part 3 Test Summary (Determination Tests)

HCP-TR-201102 McNary Dam Project Test Report Unit 7 Test Summary

HCP-TR-201102-Report Summary.xls: TOC Summary

TEST DATA SHEET

Record Of: Test Summary

Customer Unit No. Serial Number Report Date U.S. Army Corps of Eng. 7 0600-118007 2011/08/23 McNary Dam, Oregon

Prepared by: Bruce Good

Contract 48 13 16.00 26 Clause 3.27.2 A Losses Tests

Losses (kW) 73,684 kVA 84,737 kVA 100,000 kVA Ref. Set up AC I2R Armature (75ºC) 182.5 241.3 336.1

Ref. Section B DC I2R Field (with 40ºC air) 310.2 361.5 454.1 Ref. Section A1 Windage and Frict Losses @ 40ºC 528.7 528.7 528.7 Ref. Section A2 Open Circuit Core Losses 597.8 597.8 597.8 Ref. Section A3 Stray Load Losses 164.7 218.2 304.3

B Temperature Rise (°C) With 40ºC Air

Condition 73,684 kVA 84,737 KVA 100,000 kVA Power Factor 0.95 0.95 0.95 Armature Winding (ºC) 36.8 43.6 54.6 Field Winding (ºC) 31.1 37.0 47.7

Maximum Bearing Temperatures Observed.

Load Condition No Load Run 56 MW @ 0.87 pf 75 MW @ .96 pf Thrust Bearing (ºC) 68.21 77.4 77.6 Upper Guide Bearing (ºC) 52.7 57.9 57.9 Lower Guide Bearing (ºC) 52.4 60.3 60.4 Turbine Bearing (ºC) 51 56.3 57.3

C Ozone Maximum Observed Ozone Level ppm 0.054

HCP-TR-201102 McNary Dam Project Test Report Unit 7 Test Summary

The windage and friction noted above is for the turbine and generator.

HCP-TR-201102-Report Summary.xls: summary Summary-1

HCP-TR-201102 McNary Dam Project Test Report Unit 7

D Determination Tests

1) Open Circuit Saturaton Test (Refer to Section D1-2)

IFG 642.80 Amps IFNL 673.30 Amps

2) Short Circuit Saturaton Test (Refer to Section D1-2) IFSI 494.4 Amps

SCR 1.362

3) Zero Power Factor Test Refer to Section D-3

4) Waveform Deviation Factors Line to Line Variation (Phase C-A) 0.91% Line to Neutral Variation (Phase A-N) 4.28%

5) Direct Axis Transient Reactances Reference Section D5-6 X'du 0.414 p.u.

X'dv 0.373 p.u.

6) Direct Axis Sub-Transient Reactances Reference Section D5-6 X''du 0.355 p.u.

X''dv 0.239 p.u.

7) Quadrature Axis Sub-Transient Reactances Reference Section D7-8 X''q 0.339 p.u.

8) Unsaturated Negative Sequence Reactance Reference Section D7-8 X2 0.322 p.u.

9) Zero Sequence Reactance Reference Section D9 Calculated X0 0.156 p.u.

10) Telephone Infulence Factors Reference Section D4 Test Balanced 6.34% Line to Neutral 6.61% Residual 1.88%

HCP-TR-201102-Report Summary.xls: summary Summary-2

D Determination Tests (continued)

11) Direct Axis Sychronous Reactance

Reference Section D1-2 Xdu 0.769

12) Quadrature Axis Sychronous Reactance Reference Section D12 Xq 0.661

13) Direct Axis Open Circuit Transient Time Constant Reference Section D13 'do 4.83

14) Direct Axis Short Circuit Transient Time Constant Reference Section D5-6 'd 1.402

15) Direct Axis Short Circuit Sub-Transient Time Constant Reference Section D5-6 ''d 0.032

Winding Resistances (Refer to the Set up Section) Ohms @ 25° C Ohms @ 75° C

Armature L-L 0.01073 0.01280 Field 0.2934 0.3499

HCP-TR-201102-Report Summary.xls: summary Summary-3

Section Set UpTable Of Contents

Set Up-1 Set-Up and Thermocouple Location Details Set Up-2 Stator Winding Resistance EDR 030-0800-129 Set Up-3 Armature Losses (I2Ra Calculations) Set Up-4 Rotor Winding Resistance EDR 030-0800-128 Set Up-5 Thermocouple Location Details Set Up-6 Thermocouple Location Details Set Up-7 Generator Cross Section Thermocouple Location Diagram Set Up-8 Coolers 1 - 12 Test Thermocouple Location Diagram

HCP-TR-201102 McNary Dam Project Test Report Unit 7 Set Up and Thermocouple Location Details

HCP-TR-201102 Set-Up Unit 7.xls:TOC Set Up

Record Of: Set-Up and Thermocouple Location Details

Customer Unit No. Serial Number Report Date U.S. Army Corps of Eng. 7 0600-118007 2011/08/19 McNary Dam, Oregon

Temperature thermocouples were installed in various locations around the generator including.

1)

2) On the stator frame as a reference temperature only.

Calibration certificates for the equipment used during the special field tests was included in the commissioning submittal 48 08 00.00 28 - 2.1.

HCP-TR-201102 McNary Dam Project Test Report Unit 7 Set Up and Thermocouple Location Details

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 - 3/60

Installed in the outlet air of the SA Coolers in order to establish the average cold air temperature in the generator housing.

For other test set up details, please refer to the procedures documented in HCP-TP-201001.

Temperature labels were mounted on the collector rings to determine the maximum collector temperat

Stator Winding Temperatures were recorded using both the customer SCADA system and with an Omega DP80 Tool NO. # 416814 Serial Number 99100467.

Field Volts were recorded with Fluke 189 Tl # 416857 Field Current was recorded with a shunt ;located in the field leads and a Fluke 189 Tl # 416802.

HCP-TR-201102 Set-Up Unit 7.xls:Procedure Set-Up-1

Stator Winding Resistance EDR 030-0800-129

Per Contract Clause 3.21 a.

Installation and Commissioning

Quality Control Record

Revision # 00 Page

Winding Temperature (ºC)

Before After

Project: McNary Rewind Unit : 7

RTD # 1 20.3 20.3

RTD # 2 20.2 20.2 Resitance Readings (mohms)

RTD # 3 20.7 20.7 Line T1 - T2 10.53

10.54

RTD # 5 20.4 20.4 Line T1 - T3 10.54

RTD # 4 20.2 20.2 Line T2 - T3

RTD # 6 20.2 20.4 Average L-L Resistance (ohms)

RTD # 7 20.2 20.2 10.5367

RTD # 8 20.2 20.3

RTD # 9 20.3 20.3

RTD # 10 20.2 20.2 Average L-L Resistance (mohms

10.734

RTD # 12 20.1 20.1 75ºC 12.802

RTD # 11 19.9 20.0 25ºC

RTD # 13 20.2 20.1

RTD # 14 20.1 20.1

RTD # 15 20.1 20.1 Notes: This test was performed after the stator winding was painted, but before the completion of the neutral lead assembly. RTD # 17 was excluded from the averaging calculation.

RTD # 16 20.2 20.2

RTD # 17 25.5 25.5

RTD # 18 20.2 20.3

Average 20.23 dd-mmm-yyyy

Valhalla 4300B SN 32-963 Before: 21.9 Bruce Good 18-Feb-2011 Measurement Instruments T°C Measured by: Bobby Lemmon

Bruce Good 18-Feb-2011 RTD switch box 322724 Cust. Repres. Jim Hay 18-Feb-2011

Omega DP86 S.N. 99100467 After: 21.9 ANDRITZ Rep

HCP-TR-201102 Set-Up Unit 7.xlsStator Winding Resistance Set-Up-2

Record Of: Armature Losses(I2Ra Calculations)

Customer Unit No. Serial Number Test Date U.S. Army Corps of Eng. 7 0600-118007 2011/08/19 McNary Dam, Oregon

Based on the stator resistance noted, the I2Ra armature losses for varying loads can be determined

Load (kW) Current (Amps) Res L-L (ohms) I2Ra (kW) 73,684 3083 0.01280 182.5 84,737 3545 0.01280 241.3 100,000 4184 0.01280 336.1

HCP-TR-201102 McNary Dam Project Test Report Unit 7 Set Up and Thermocouple Location Details

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 - 3/60

HCP-TR-201102 Set-Up Unit 7.xlsArmature Losses Set-Up-3

Rotor DC Resistance EDR 030-0800-128

Installation and Commissioning

Quality Control Record

Revision # 01 Page

Rotor Temperature (ºC)

Top

Project: McNary Unit : 7

Before After

Pole # 1 21.2 21.2

Pole # 21 21.5 21.4

Pole # 44 22.4 22.3

Pole # 65 22.2 22.0

Bottom

Pole # 1 20.7 20.7

Pole # 21 21.3 21.2

Pole # 44 22.2 22.1 mohms

DC Resistance Corrected to 25ºC 293.4

Pole # 65 21.8 21.7

Average Temperature 21.62

DC Resistance (as measured) 289.6 mohms

Value at 75ºC as noted in the contract. 347.0 mohms

DC Resistance Corrected to 75ºC 350.0 mohms

Measured by: Bobby Lemmon

Per contract 48 13 16.00 26 Clause 3.24 d.

Measurement Instruments T°© dd-mmm-yyyy

Bruce Good 19-Feb-2011ANDRITZ Rep Bruce Good 19-Feb-2011Agilent 34972A Before: 22

Valhalla 4300B SN 32-963 After: 22 Cust. Repres. Ryan Bliss 19-Feb-2011

HCP-TR-201102 Set-Up Unit 7.xlsRotor Resistance Set-Up-4

Record Of: Thermocouple Location Details

Customer Unit No. Serial Number Test Date U.S. Army Corps of Eng. 7 0600-118007 2011/08/19 McNary Dam, Oregon

Taken By: Bruce Good and Winston Crawford

Thermocouple Agilent 34972A

Card Position 1 101 2 102 3 103 4 104 5 105 6 106 7 107 8 108 9 109 10 110 11 111 12 112 13 113 14 114 15 115 16 116 17 117 18 118 19 119 20 120 21 201 22 202 23 203 24 204

SA Cooler # 8 Top SA Cooler # 7 Bottom

SA Cooler # 8 Middle

Card MY41123226 SA Cooler # 1 Top

SA Cooler # 1 Middle SA Cooler # 1 Bottom

SA Cooler # 2 Top

SA Cooler # 7 Middle

SA Cooler # 6 Middle

SA Cooler # 8 Bottom

SA Cooler # 4 Top SA Cooler # 4 Middle

SA Cooler # 6 Top

SA Cooler # 7 Top

SA Cooler # 4 Bottom SA Cooler # 5 Top

SA Cooler # 5 Middle SA Cooler # 5 Bottom

SA Cooler # 6 Bottom

SA Cooler # 2 Bottom SA Cooler # 3 Top

HCP-TR-201102 McNary Dam Project Test Report Unit 7 Set Up and Thermocouple Location Details

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 - 3/60

SA Cooler # 2 Middle

Location of TC

SA Cooler # 3 Middle SA Cooler # 3 Bottom

HCP-TR-201102 Set-Up Unit 7.xlsTC Location Details Set-Up-5

Thermocouple Card Position 25 205 26 206 27 207 28 208 29 209 30 210 31 211 32 212 33 213 34 214 35 215 36 216 37 217 38 218 39 219 40 220 41 301 42 302

SA Cooler # 12 Bottom Air Inlet to Top of Rotor II Side Center of Stator Frame II Side

SA Cooler # 11 Middle SA Cooler # 11 Bottom SA Cooler # 12 Top

SA Cooler # 12 Middle

Air Inlet to Bottom of Rotor I Side Center of Stator Frame I Side

Air Inlet to Bottom of Rotor II Side Air Inlet to Top of Rotor I Side

SA Cooler # 10 Top SA Cooler # 10 Middle SA Cooler # 10 Bottom

SA Cooler # 11 Top

SA Cooler # 9 Top SA Cooler # 9 Middle SA Cooler # 9 Bottom

Card MY41123227 and MY41123175

Thermocouples were installed in the SA cooler outlet air to determine the average air temperature in the generator housing area.

HCP-TR-201102 Set-Up Unit 7.xlsTC Location Details Set-Up-6

Record Of: Generator Cross Section Thermocouple Location Diagram

Customer Unit No. Serial Number Report Date U.S. Army Corps of Eng. 7 0600-118007 2011/08/19 McNary Dam, Oregon

Reference Drawing: 528E235

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 - 3/60

HCP-TR-201102 McNary Dam Project Test Report Unit 7

HCP-TR-201102 Set-Up Unit 7.xls:Cross Section Set-Up-7

Record Of: Coolers 1 - 12 Test Thermocouple Location Diagram

Customer Unit No. Serial Number Report Date U.S. Army Corps of Eng. 7 0600-118007 2011/08/19 McNary Dam, Oregon

Reference Drawing : Luvata 114280300

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 - 3/60

HCP-TR-201102 McNary Dam Project Test Report Unit 7

HCP-TR-201102 Set-Up Unit 7.xls:Coolers Set-Up-8

Section A1 Table of Contents

A1.1 Introduction A1.2 Mechanical Run 4 (39.8ºC Air) A1.3 Mechanical Run 4 (39.8ºC Air) A1.4 Mechanical Run 4 (39.8ºC Air) A1.5 Mechanical Run 4 (39.8ºC Air) A1.6 Mechanical Run 6 (23.7ºC Air) A1.7 Mechanical Run 6 (23.7ºC Air) A1.8 Mechanical Run 6 (23.7ºC Air) A1.9 Mechanical Run 6 (23.7ºC Air)

A1.10 Mechanical Run 8 (33.5ºC Air) A1.11 Mechanical Run 8 (33.5ºC Air) A1.12 Mechanical Run 8 (33.5ºC Air) A1.13 Mechanical Run 8 (33.5ºC Air) A1.14 Mechanical Run Summary A1.15 Mechanical Run Summary

Windage and Friction Loss by Deceleration Test HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7

Record Of: Introduction

Customer Unit No. Serial Number Test Date U.S. Army Corps of Eng. 7 0600-118007 16-Jul-11 McNary Dam, Oregon

Test Reference: IEEE Std 115-1995 Clause 4.4.1, 4.4.2 and 4.4.9.3

234,535,000 lb.ft2 (WR2)

9,883,343 kg.m2 (GR2)

For this test, Unit # 7 was electrically connected to Unit # 8 and brought up to rated speed. After stabilizing for a period of 1 hour, the unit was taken to an overspeed condition and allowed to coast through rated speed. The time per each revolution was then recorded and the rate of deceleration determined as noted in the attached file.

Since it was not practical to uncouple, the turbine from the generator, the turbine losses are included in the data in this report. No effort has been made to separate the turbine losses from the generator losses that relate to windage and friction.

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 -3/60

Windage and Friction Loss by Deceleration Test

The Retardation method for losses was done in accordance with IEEE Std 115-1995, Section 4.4. The retardation rate was measured using an electronic counter as detailed in IEEE Standard 115-1995, Paragraph 4.4.9.3. Method 3.

Moment of Inertia

As the rotating exciter was removed from the turbine generator assembly, its moment of inertia (153,000 ft-lb2 as found in 1956 documents) was removed from the wk2 value of

234,688,000 lb-ft2 noted in the contract.

The windage losses in the unit are known to vary as a function of the air temperature.

As a result, efforts were made to vary the ambient air temperature in the generator housing to determine the relationship of housing air temperatures to the overall windage and friction losses.

For purposes of brevity, the detailed data from 3 runs is included here. The final results of all of the 8 mechanical (windage) runs is included in the summary section as a reference.

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsIntroduction A1-1

Record Of: Mechanical Run 4 (39.8ºC Air)

Customer Unit No. Serial Number Test Date U.S. Army Corps of Eng. 7 0600-118007 16-Jul-11 McNary Dam, Oregon

Taken by: Bruce Good and Winston Crawford

Test Reference: IEEE Std 115-1995 Clause 4.4.1, 4.4.2 and 4.4.9.3

GR2 9.8833 × 106 kg m2 Rev/Interval 1 ( r )

39.80 ˚C Time Interval Speed Deceleration

(Seconds) (Seconds) (RPM) (RPM/Second) 25.54775

26.2145 0.66675

26.88154 0.66704 89.9490 0.059636

27.54888 0.66734

28.21652 0.66764 89.8688 0.060485

28.88446 0.66794

29.55271 0.66825 89.7881 0.060322

30.22125 0.66854

30.8901 0.66885 89.7082 0.059158

31.55923 0.66913

32.22869 0.66946 89.6272 0.061998

32.89844 0.66975

33.56848 0.67004 89.5456 0.059834

34.23883 0.67035

34.90948 0.67065 89.4648 0.060667

35.58044 0.67096

36.25171 0.67127 89.3855 0.057530

36.92325 0.67154

37.59512 0.67187 89.3050 0.062321

38.26729 0.67217

38.93975 0.67246 89.2220 0.061161

39.61254 0.67279

40.2856 0.67306 89.1418 0.058045

40.95898 0.67338

41.63267 0.67369 89.0618 0.060832

Ambient Air - Temperature

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 -3/60

Windage and Friction Loss by Deceleration Test

4Mechanical Run Number

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsMechanical Run 4 A1-2

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7 Windage and Friction Loss by Deceleration Test

42.30667 0.674

42.98096 0.67429 88.9812 0.058710

43.65556 0.6746

44.33046 0.6749 88.9014 0.059528

45.00567 0.67521

45.68119 0.67552 88.8218 0.058395

46.357 0.67581

47.03315 0.67615 88.7430 0.058240

47.70956 0.67641

48.38631 0.67675 88.6623 0.060985

49.06335 0.67704

49.74071 0.67736 88.5818 0.057923

50.41835 0.67764

51.09633 0.67798 88.5015 0.060654

51.7746 0.67827

52.45319 0.67859 88.4213 0.057609

53.13206 0.67887

53.81127 0.67921 88.3412 0.060325

54.49077 0.6795

55.17058 0.67981 88.2593 0.060157

55.85071 0.68013

56.53112 0.68041 88.1783 0.059040

57.21187 0.68075

57.89292 0.68105 88.0993 0.056982

58.57427 0.68135

59.25594 0.68167 88.0211 0.057777

59.9379 0.68196

60.62019 0.68229 87.9417 0.058566

61.30277 0.68258

61.98569 0.68292 87.8613 0.059347

62.6689 0.68321

63.35242 0.68352 87.7809 0.058245

64.03625 0.68383

64.7204 0.68415 87.7014 0.058087

65.40485 0.68445

66.08962 0.68477 87.6220 0.057929

66.77469 0.68507

67.46008 0.68539 87.5414 0.059633

68.14579 0.68571

68.83179 0.686 87.4610 0.057611

69.51812 0.68633

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsMechanical Run 4 A1-3

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7 Windage and Friction Loss by Deceleration Test

70.20475 0.68663 87.3814 0.058380

70.89171 0.68696

71.57898 0.68727 87.3032 0.055451

72.26654 0.68756

72.95444 0.6879 87.2258 0.057147

73.64262 0.68818

74.33115 0.68853 87.1454 0.059747

75.01998 0.68883

75.70912 0.68914 87.0644 0.057747

76.39858 0.68946

77.08835 0.68977 86.9849 0.057589

77.77844 0.69009

78.46883 0.69039 86.9049 0.058342

79.15956 0.69073

79.85058 0.69102 86.8250 0.057272

80.54194 0.69136

81.23358 0.69164 86.7466 0.056210

81.92556 0.69198

82.61785 0.69229 86.6670 0.058768

83.31048 0.69263

84.0034 0.69292 86.5876 0.055902

84.69665 0.69325

85.39019 0.69354 86.5102 0.055752

86.08406 0.69387

86.77827 0.69421 86.4323 0.056498

87.47277 0.6945

88.1676 0.69483 86.3527 0.058131

88.86275 0.69515

89.55821 0.69546 86.2726 0.057078

90.254 0.69579

90.9501 0.6961 86.1939 0.056032

91.64652 0.69642

92.34327 0.69675 86.1154 0.056766

93.04033 0.69706

93.73771 0.69738 86.0369 0.055727

94.4354 0.69769

95.13342 0.69802 85.9587 0.056457

95.83175 0.69833

96.53042 0.69867 85.8793 0.057180

97.2294 0.69898

97.92871 0.69931 85.8013 0.054393

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsMechanical Run 4 A1-4

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7 Windage and Friction Loss by Deceleration Test

98.62831 0.6996

99.32827 0.69996 85.7247 0.055122

100.0285 0.70023

100.7291 0.7006 85.6452 0.058459

101.43 0.7009

102.1313 0.7013 85.5676 0.052209

102.8328 0.7015

103.5347 0.7019 85.4884 0.060742

104.2369 0.7022

104.9394 0.7025 85.4032 0.060560

105.6423 0.7029

106.3454 0.7031 85.3242 0.051765

107.0489 0.7035

107.7527 0.7038 85.2455 0.060225

108.4569 0.7042

109.1613 0.7044 85.1668 0.051479

109.8661 0.7048

110.5712 0.7051 85.0943 0.051348

111.2766 0.7054

111.9824 0.7058 85.0160 0.059740

112.6885 0.7061

113.3949 0.7064 84.9377 0.051065

114.1016 0.7067

114.8087 0.7071 84.8596 0.059411

115.5161 0.7074

116.2238 0.7077 84.7757 0.059235

116.9319 0.7081

117.6402 0.7083 84.6979 0.050633

118.3489 0.7087

0.055944 519.716283

Linear regression was applied to the speed and deceleration data to calculate the best fitting line. The deceleration at rated speed was obtained from this line, and the windage and friction loss was calculated from

Equation (4-2)

Deceleration at Rated Speed (RPM/Second) Windage and Friction Loss (kW)

Reference IEEE Std 115-1995 t nnJπ d d kilowattsin Loss

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsMechanical Run 4 A1-5

Record Of: Mechanical Run 6 (23.7ºC Air)

Customer Unit No. Serial Number Test Date U.S. Army Corps of Eng. 7 0600-118007 16-Jul-11 McNary Dam, Oregon

Taken by: Bruce Good and Winston Crawford

Test Reference: IEEE Std 115-1995 Clause 4.4.1, 4.4.2 and 4.4.9.3

GR2 9.8833 × 106 kg m2 Rev/Interval 1 ( r )

23.70 ˚C Time Interval Speed Deceleration

(Seconds) (Seconds) (RPM) (RPM/Second) 22.45365

23.12046 0.66681

23.78758 0.66712 89.9382 0.063656

24.45502 0.66744

25.12277 0.66775 89.8540 0.062470

25.79083 0.66806

26.45919 0.66836 89.7700 0.063300

27.12788 0.66869

27.79685 0.66897 89.6854 0.063121

28.46617 0.66932

29.13579 0.66962 89.6017 0.061945

29.80573 0.66994

30.47596 0.67023 89.5189 0.061774

31.14652 0.67056

31.8174 0.67088 89.4361 0.061602

32.48858 0.67118

33.16008 0.6715 89.3522 0.063411

33.8319 0.67182

34.50402 0.67212 89.2685 0.061257

35.17646 0.67244

35.84923 0.67277 89.1849 0.063055

36.52231 0.67308

37.19569 0.67338 89.1008 0.061895

37.8694 0.67371

38.54344 0.67404 89.0181 0.060743

Ambient Air - Temperature

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 -3/60

Windage and Friction Loss by Deceleration Test

6Mechanical Run Number

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsMechanical Run 6 A1-6

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7 Windage and Friction Loss by Deceleration Test

39.21777 0.67433

39.89242 0.67465 88.9344 0.063502

40.5674 0.67498

41.24269 0.67529 88.8507 0.060401

41.91829 0.6756

42.59421 0.67592 88.7673 0.063145

43.27046 0.67625

43.94702 0.67656 88.6833 0.061029

44.6239 0.67688

45.30108 0.67718 88.6014 0.059894

45.97858 0.6775

46.65642 0.67784 88.5191 0.061654

47.33456 0.67814

48.01302 0.67846 88.4362 0.060520

48.69179 0.67877

49.3709 0.67911 88.3536 0.061308

50.05031 0.67941

50.73006 0.67975 88.2697 0.062089

51.41012 0.68006

52.0905 0.68038 88.1867 0.060009

52.77119 0.68069

53.45221 0.68102 88.1045 0.060791

54.13354 0.68133

54.81521 0.68167 88.0211 0.061566

55.49719 0.68198

56.17948 0.68229 87.9379 0.060447

56.8621 0.68262

57.54504 0.68294 87.8548 0.061218

58.22831 0.68327

58.9119 0.68359 87.7732 0.058230

59.59579 0.68389

60.28002 0.68423 87.6918 0.060878

60.96456 0.68454

61.64944 0.68488 87.6072 0.062569

62.33465 0.68521

63.02017 0.68552 87.5248 0.057737

63.706 0.68583

64.39217 0.68617 87.4425 0.062217

65.07867 0.6865

65.76548 0.68681 87.3592 0.059261

66.45262 0.68714

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsMechanical Run 6 A1-7

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7 Windage and Friction Loss by Deceleration Test

67.14008 0.68746 87.2772 0.060018

67.82787 0.68779

68.51598 0.68811 87.1947 0.059848

69.20442 0.68844

69.89319 0.68877 87.1131 0.058762

70.58227 0.68908

71.27169 0.68942 87.0316 0.059513

71.96142 0.68973

72.65148 0.69006 86.9490 0.060257

73.34187 0.69039

74.0326 0.69073 86.8659 0.060084

74.72365 0.69105

75.41502 0.69137 86.7830 0.059912

76.10673 0.69171

76.79875 0.69202 86.7002 0.059741

77.49112 0.69237

78.18379 0.69267 86.6182 0.058669

78.87681 0.69302

79.57017 0.69336 86.5376 0.057605

80.26383 0.69366

80.95783 0.694 86.4554 0.061031

81.65217 0.69434

82.34681 0.69464 86.3732 0.057278

83.04179 0.69498

83.73713 0.69534 86.2925 0.058902

84.43277 0.69564

85.12873 0.69596 86.2100 0.059623

85.82504 0.69631

86.52169 0.69665 86.1283 0.057679

87.21865 0.69696

87.91594 0.69729 86.0474 0.058402

88.61356 0.69762

89.31152 0.69796 85.9654 0.059117

90.00981 0.69829

90.70844 0.69863 85.8830 0.058947

91.4074 0.69896

92.10669 0.69929 85.8013 0.057902

92.80631 0.69962

93.50625 0.69994 85.7198 0.058612

94.20654 0.70029

94.90717 0.70063 85.6397 0.055831

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsMechanical Run 6 A1-8

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7 Windage and Friction Loss by Deceleration Test

95.6081 0.70093

96.3094 0.7013 85.5585 0.060021

97.01102 0.70162

97.71296 0.70194 85.4756 0.058112

98.41525 0.70229

99.11788 0.70263 85.3947 0.057083

99.82083 0.70295

100.5241 0.70327 85.3091 0.064672

101.2278 0.7037

101.9317 0.7039 85.2273 0.051589

102.636 0.7043

103.3406 0.7046 85.1487 0.060020

104.0456 0.705

104.7509 0.7053 85.0642 0.059842

105.4566 0.7057

106.1625 0.7059 84.9798 0.059664

106.8689 0.7064

107.5755 0.7066 84.9017 0.051000

108.2825 0.707

108.9898 0.7073 84.8237 0.059336

109.6975 0.7077

110.4055 0.708 84.7458 0.050719

111.1138 0.7083

111.8225 0.7087 84.6681 0.059010

112.5315 0.709

113.2409 0.7094 84.5845 0.058835

113.9506 0.7097

114.6606 0.71 84.5011 0.058661

115.371 0.7104

0.057895 537.839598

Linear regression was applied to the speed and deceleration data to calculate the best fitting line. The deceleration at rated speed was obtained from this line, and the windage and friction loss was calculated from

Equation (4-2)

Deceleration at Rated Speed (RPM/Second) Windage and Friction Loss (kW)

Reference IEEE Std 115-1995 t nnJπ d d

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsMechanical Run 6 A1-9

Record Of: Mechanical Run 8 (33.5ºC Air)

Customer Unit No. Serial Number Test Date U.S. Army Corps of Eng. 7 0600-118007 16-Jul-11 McNary Dam, Oregon

Taken by: Bruce Good and Winston Crawford

Test Reference: IEEE Std 115-1995 Clause 4.4.1, 4.4.2 and 4.4.9.3

GR2 9.8833 × 106 kg m2 Rev/Interval 1 ( r )

33.50 ˚C Time Interval Speed Deceleration

(Seconds) (Seconds) (RPM) (RPM/Second) 32.00815

32.67692 0.66877

33.346 0.66908 89.6761 0.061098

34.01538 0.66938

34.68506 0.66968 89.5937 0.061929

35.35506 0.67

36.02538 0.67032 89.5122 0.059767

36.69598 0.6706

37.3669 0.67092 89.4308 0.061591

38.03812 0.67122

38.70967 0.67155 89.3476 0.062410

39.38152 0.67185

40.05367 0.67215 89.2658 0.059275

40.72612 0.67245

41.3989 0.67278 89.1842 0.062069

42.07198 0.67308

42.74537 0.67339 89.1021 0.059932

43.41906 0.67369

44.09308 0.67402 89.0201 0.061727

44.7674 0.67432

45.44202 0.67462 88.9363 0.062530

46.11698 0.67496

46.79223 0.67525 88.8547 0.058460

47.46779 0.67556

48.14365 0.67586 88.7745 0.060245

Ambient Air - Temperature

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 -3/60

Windage and Friction Loss by Deceleration Test

8Mechanical Run Number

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsMechanical Run 8 A1-10

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7 Windage and Friction Loss by Deceleration Test

48.81983 0.67618

49.49633 0.6765 88.6918 0.062015

50.17315 0.67682

50.85027 0.67712 88.6106 0.057980

51.52769 0.67742

52.20544 0.67775 88.5295 0.061675

52.8835 0.67806

53.56187 0.67837 88.4480 0.058622

54.24054 0.67867

54.91954 0.679 88.3666 0.061335

55.59885 0.67931

56.27848 0.67963 88.2840 0.060208

56.95842 0.67994

57.63867 0.68025 88.2029 0.059089

58.31923 0.68056

59.0001 0.68087 88.1206 0.061775

59.68131 0.68121

60.36281 0.6815 88.0398 0.056866

61.04462 0.68181

61.72677 0.68215 87.9604 0.059548

62.40921 0.68244

63.09198 0.68277 87.8786 0.060325

63.77506 0.68308

64.45846 0.6834 87.7970 0.059217

65.14217 0.68371

65.82621 0.68404 87.7168 0.058117

66.51054 0.68433

67.19521 0.68467 87.6354 0.060760

67.88019 0.68498

68.5655 0.68531 87.5542 0.057795

69.2511 0.6856

69.93704 0.68594 87.4731 0.060423

70.62329 0.68625

71.30985 0.68656 87.3916 0.058401

71.99673 0.68688

72.68394 0.68721 87.3108 0.059163

73.37146 0.68752

74.05929 0.68783 87.2290 0.059919

74.74746 0.68817

75.43594 0.68848 87.1485 0.056995

76.12473 0.68879

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsMechanical Run 8 A1-11

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7 Windage and Friction Loss by Deceleration Test

76.81385 0.68912 87.0682 0.059588

77.50329 0.68944

78.19304 0.68975 86.9868 0.058507

78.88312 0.69008

79.57352 0.6904 86.9055 0.059255

80.26425 0.69073

80.95529 0.69104 86.8250 0.057272

81.64665 0.69136

82.33833 0.69168 86.7453 0.058021

83.03033 0.692

83.72267 0.69234 86.6651 0.057860

84.41531 0.69264

85.10827 0.69296 86.5845 0.058600

85.80156 0.69329

86.49519 0.69363 86.5033 0.058436

87.18913 0.69394

87.88338 0.69425 86.4230 0.057377

88.57796 0.69458

89.27288 0.69492 86.3434 0.057218

89.9681 0.69522

90.66365 0.69555 86.2633 0.057951

91.35952 0.69587

92.05573 0.69621 86.1828 0.057789

92.75225 0.69652

93.4491 0.69685 86.1011 0.059398

94.14629 0.69719

94.84379 0.6975 86.0215 0.054813

95.5416 0.69781

96.23977 0.69817 85.9433 0.057308

96.93823 0.69846

97.63704 0.69881 85.8621 0.058904

98.33617 0.69913

99.03563 0.69946 85.7805 0.057860

99.73542 0.69979

100.4355 0.70008 85.6966 0.062061

101.136 0.7005

101.8367 0.7007 85.6165 0.052299

102.5378 0.7011

103.2392 0.7014 85.5371 0.060846

103.941 0.7018

104.6431 0.7021 85.4579 0.052009

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsMechanical Run 8 A1-12

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7 Windage and Friction Loss by Deceleration Test

105.3455 0.7024

106.0482 0.7027 85.3789 0.060509

106.7513 0.7031

107.4547 0.7034 85.3000 0.051721

108.1584 0.7037

108.8624 0.704 85.2212 0.060174

109.5668 0.7044

110.2715 0.7047 85.1366 0.059995

110.9766 0.7051

111.6819 0.7053 85.0581 0.051282

112.3876 0.7057

113.0937 0.7061 84.9859 0.051152

113.8 0.7063

114.5068 0.7068 84.9077 0.059512

115.2138 0.707

115.9211 0.7073 84.8237 0.059336

116.6288 0.7077

117.3369 0.7081 84.7458 0.050719

118.0452 0.7083

118.7539 0.7087 84.6681 0.059010

119.4629 0.709

120.1723 0.7094 84.5845 0.058835

120.882 0.7097

121.592 0.71 84.5011 0.058661

122.3024 0.7104

123.013 0.7106 84.4179 0.058488

123.7241 0.7111

124.4354 0.7113 84.3408 0.049996

125.1471 0.7117

0.057174 531.143096

Linear regression was applied to the speed and deceleration data to calculate the best fitting line. The deceleration at rated speed was obtained from this line, and the windage and friction loss was calculated from

Equation (4-2)

Deceleration at Rated Speed (RPM/Second) Windage and Friction Loss (kW)

Reference IEEE Std 115-1995 t nnJπ d d

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsMechanical Run 8 A1-13

Record Of: Mechanical Run Summary

Customer Unit No. Serial Number Test Date U.S. Army Corps of Eng. 7 0600-118007 16-Jul-11 McNary Dam, Oregon

Taken by: Bruce Good and Winston Crawford

Run #1 Run #2 Run #3 Run #4

30.00 31.50 36.10 39.80

545.23 542.64 535.97 519.72

Run #5 Run #6 Run #7 Run #8

24.3 23.7 23.4 33.5

537.81 537.84 536.95 531.14

The unit inertia is somewhat reduced (decreasing the calculated losses).

Windage and Friction Loss at Rated Speed (kW)

Linear regression was applied to the above data to calculate the best fitting line.

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 -3/60

Windage and Friction Loss by Deceleration Test

Ambient Air - Temp (˚C)

Ambient Air - Temp (˚C) Windage and Friction Loss at Rated Speed (kW)

Bearing clearances are likely relaxed a bit from the historical data.

The oil grade used in the bearings may have changed.

The windage losses in this report are lower than those reported in the contract portion in Section 48 13 16.00 26. Factors that can affect the windage and friction losses include:

The historical runs do not appear to be temperature compensated, and they were clearly done with lower ambient and water temperatures. Bearing losses and generator windage losses as well as the windage losses in the runner would have been higher as a result.

The rotating exciter was removed eliminating that windage loss source. While not directly affecting the windage losses, the source of the excitation is now external to the unit, which would not have been the case during the early testing.

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsSummary A1-14

Record Of: Mechanical Run Summary

HCP-TR-201102-A1 McNary Dam Project Test Report Unit 7 Windage and Friction Loss by Deceleration Test

Windage and Friction Loss vs. Ambient Air Temperature y = -0.7411x + 558.36

400.0

450.0

500.0

550.0

600.0

650.0

10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0

Ambient Air Temperature (˚C)

W in da ge a nd

F ri ct io n L os s

(k W

Windage Runs

83.7

84.2

84.7

85.2

85.7

86.2

86.7

87.2

87.7

60 70 80 90 100 110

Time Arbitrary (seconds)

S p ee d

R

P M

Run # 4 (39.8 C Air) Run # 6 (23.7 C Air) Run # 8 (33.5 C Air)

HCP-TR-201102 A1 McNary U 7 Deceleration - Windage and Friction.xlsSummary A1-15

Section A2 Table of Contents

A2.1 Introduction A2.2 Open Circuit Run - 85% Rated Voltage A2.3 Open Circuit Run - 85% Rated Voltage A2.4 Open Circuit Run - 85% Rated Voltage A2.5 Open Circuit Run - 85% Rated Voltage A2.6 Open Circuit Run - 98% Rated Voltage A2.7 Open Circuit Run - 98% Rated Voltage A2.8 Open Circuit Run - 98% Rated Voltage A2.9 Open Circuit Run - 80% Rated Voltage

A2.10 Open Circuit Run - 80% Rated Voltage A2.11 Open Circuit Run - 80% Rated Voltage A2.12 Open Circuit Run - 80% Rated Voltage A2.13 Open Circuit Run - 99% Rated Voltage A2.14 Open Circuit Run - 99% Rated Voltage A2.15 Open Circuit Run - 99% Rated Voltage A2.16 Open Circuit Run - 99% Rated Voltage A2.17 Open Circuit Run - 105% Voltage A2.18 Open Circuit Run - 105% Voltage A2.19 Open Circuit Run - 105% Voltage A2.20 Open Circuit Run - 105% Voltage A2.21 Open Circuit Run - 110% Rated Voltage A2.22 Open Circuit Run - 110% Rated Voltage A2.23 Open Circuit Run - 110% Rated Voltage A2.24 Open Circuit Run - 110% Rated Voltage A2.25 Open Circuit Run Summary A2.26 Open Circuit Run Summary

Open Circuit Core Loss by Deceleration Test HCP-TR-201102-A2 McNary Dam Test Report Unit 7

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsTOC A2

Customer Unit No. Serial Number Test Date U.S. Army Corps of Eng. 7 0600-118007 16-Jul-11 McNary Dam, Oregon

Test Reference: IEEE Std 115-1995 Clause 4.4.1, 4.4.2 and 4.4.9.3

For this test, Unit # 7 was electrically connected to Unit # 8 and brought up to rated speed. After stabilizing for a period of 1 hour, the unit was taken to an overspeed condition and allowed to coast through rated speed. The time per each revolution was then recorded and the rate of deceleration determined as noted in the attached file.

For the open circuit portion of the test, the unit voltage was increased to the specified values and allowed tro stay at those values during the deceleration.

The losses related to the open circuit condition are determined from the total losses, less the windage losses at the related air temperature and less the rotor field losses at that point in time.

HCP-TR-201102-A2 McNary Dam Test Report Unit 7 Open Circuit Core Loss by Deceleration Test

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 -3/60

The Retardation method for losses was done in accordance with IEEE Std 115-1995, Section 4.4. The retardation rate was measured using an electronic counter as detailed in IEEE Standard 115-1995, Paragraph 4.4.9.3. Method 3.

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsIntroduction A2-1

Record Of: Open Circuit Run - 85% Rated Voltage

Customer Unit No. Serial Number Test Date U.S. Army Corps of Eng. 7 0600-118007 16-Jul-11 McNary Dam, Oregon

Taken by: Winston Crawford and Bruce Good

Test Reference: IEEE Std 115-1995 Clause 4.4.1, 4.4.3 and 4.4.9.3

GR2 9.8833 × 106 kg m2 Rev/Interval 1 ( r )

11693 V

34.10 ˚C

Time Interval Speed Deceleration (Seconds) (Seconds) (RPM) (RPM/Second) 0.4378958

1.095917 0.6580212

1.754458 0.658541 91.1465 0.107234

2.4135 0.659042

3.073042 0.659542 91.0067 0.104463

3.733083 0.660041

4.393625 0.660542 90.8690 0.106274

5.054687 0.661062

5.71625 0.661563 90.7287 0.105783

6.378333 0.662083

7.040917 0.662584 90.5888 0.105295

7.704021 0.663104

8.367625 0.663604 90.4495 0.104809

9.03175 0.664125

9.696375 0.664625 90.3105 0.104225

10.36152 0.665145

11.02719 0.66567 90.1703 0.106283

11.69338 0.66619

12.36006 0.66668 90.0313 0.103260

Averrage L-L Voltage Ambient Air - Temperature

HCP-TR-201102-A2 McNary Dam Test Report Unit 7 Open Circuit Core Loss by Deceleration Test

85%Open Circuit Run

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 - 3/60

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsOpen Circuit 85% A2-2

HCP-TR-201102-A2 McNary Dam Test Report Unit 7 Open Circuit Core Loss by Deceleration Test

13.02727 0.66721

13.695 0.66773 89.8917 0.104798

14.36325 0.66825

15.03202 0.66877 89.7518 0.102308

15.70129 0.66927

16.3711 0.66981 89.6138 0.106822

17.04144 0.67034

17.71229 0.67085 89.4728 0.103338

18.38367 0.67138

19.05556 0.67189 89.3342 0.102859

19.72798 0.67242

20.40092 0.67294 89.1955 0.104347

21.0744 0.67348

21.7484 0.674 89.0551 0.101900

22.42292 0.67452

23.09798 0.67506 88.9166 0.103376

23.77356 0.67558

24.44967 0.67611 88.7778 0.102891

25.12631 0.67664

25.8035 0.67719 88.6374 0.103372

26.48121 0.67771

27.15946 0.67825 88.4982 0.101924

27.83823 0.67877

28.51754 0.67931 88.3601 0.104312

29.1974 0.67986

29.87777 0.68037 88.2204 0.100961

30.55869 0.68092

31.24015 0.68146 88.0812 0.102382

31.92215 0.682

32.60469 0.68254 87.9417 0.100014

33.28775 0.68306

33.97138 0.68363 87.8034 0.103297

34.65554 0.68416

35.34023 0.68469 87.6648 0.101868

36.02548 0.68525

36.71127 0.68579 87.5248 0.100455

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsOpen Circuit 85% A2-3

HCP-TR-201102-A2 McNary Dam Test Report Unit 7 Open Circuit Core Loss by Deceleration Test

37.3976 0.68633

38.08448 0.68688 87.3865 0.102753

38.77192 0.68744

39.4599 0.68798 87.2461 0.099499

40.14842 0.68852

40.8375 0.68908 87.1080 0.099032

41.5271 0.6896

42.21729 0.69019 86.9698 0.103120

42.90802 0.69073

43.59929 0.69127 86.8307 0.099897

44.29112 0.69183

44.98352 0.6924 86.6908 0.100323

45.67646 0.69294

46.36996 0.6935 86.5526 0.100740

47.06402 0.69406

47.75862 0.6946 86.4143 0.101146

48.45381 0.69519

49.14954 0.69573 86.2738 0.097988

49.84583 0.69629

50.54269 0.69686 86.1357 0.099294

51.2401 0.69741

51.93808 0.69798 85.9975 0.099697

52.63662 0.69854

53.33573 0.69911 85.8584 0.099214

54.0354 0.69967

54.73565 0.70025 85.7192 0.099606

55.43646 0.70081

56.13783 0.70137 85.5810 0.098254

56.83977 0.70194

57.54229 0.70252 85.4421 0.098644

58.24537 0.70308

58.94902 0.70365 85.3042 0.099024

59.65325 0.70423

60.35804 0.70479 85.1656 0.098540

61.06342 0.70538

61.76937 0.70595 85.0262 0.098059

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsOpen Circuit 85% A2-4

HCP-TR-201102-A2 McNary Dam Test Report Unit 7 Open Circuit Core Loss by Deceleration Test

62.4759 0.70653

63.183 0.7071 84.8879 0.098428

63.89069 0.70769

64.59894 0.70825 84.7494 0.096261

65.30777 0.70883

66.01719 0.70942 84.6113 0.098312

66.72719 0.71

67.43777 0.71058 84.4726 0.097827

68.14894 0.71117

68.86069 0.71175 84.3336

0.0990 920.06

533.09 @ 34.1ºC 386.97OCCL (kW)

OCCL = Total Loss - Windage and Friction Loss

Deceleration at Rated Speed (RPM/Second) Total Loss (kW)

Windage and Friction Loss (kW)

Linear regression was applied to the speed and deceleration data to calculate the best fitting line. The deceleration rate at rated speed was obtained from this line, and the total loss was calculated.

Reference IEEE Std 115-1995

Equation (4-2)

The windage and friction loss was obtained from the Windage and Friction Loss vs.

Ambient Air Temperature curve in the summary of Section A1 t nnJπ d d

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsOpen Circuit 85% A2-5

Record Of: Open Circuit Run - 98% Rated Voltage

Customer Unit No. Serial Number Test Date U.S. Army Corps of Eng. 7 0600-118007 16-Jul-11 McNary Dam, Oregon

Taken by: Bruce Good and Winston Crawford

Test Reference: IEEE Std 115-1995 Clause 4.4.1, 4.4.3 and 4.4.9.3

GR2 9.8833 × 106 kg m2 Rev/Interval 1 ( r )

13484 V

34.20 ˚C

Time Interval Speed Deceleration (Seconds) (Seconds) (RPM) (RPM/Second) 0.5680625

1.226021 0.6579585

1.884583 0.658562 91.1076 0.126934

2.54375 0.659167

3.203479 0.659729 90.9422 0.123998

3.863833 0.660354

4.524771 0.660938 90.7788 0.123331

5.186312 0.661541

5.848437 0.662125 90.6160 0.122875

6.511167 0.66273

7.1745 0.663333 90.4523 0.124060

7.838437 0.663937

8.502979 0.664542 90.2893 0.121449

9.168104 0.665125

9.833854 0.66575 90.1253 0.125160

10.50021 0.666356

11.16717 0.66696 89.9608 0.121745

11.83473 0.66756

12.5029 0.66817 89.7983 0.121690

Average L-L Voltage Ambient Air - Temperature

HCP-TR-201102-A2 McNary Dam Test Report Unit 7

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 - 3/60

Open Circuit Core Loss by Deceleration Test

98% RatedOpen Circuit Run

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsOpen Circuit 98% A2-6

HCP-TR-201102-A2 McNary Dam Test Report Unit 7 Open Circuit Core Loss by Deceleration Test

13.17167 0.66877

13.84106 0.66939 89.6333 0.125021

14.51108 0.67002

15.18169 0.67061 89.4689 0.120356

15.85292 0.67123

16.52477 0.67185 89.3064 0.121680

17.19723 0.67246

17.87031 0.67308 89.1419 0.122976

18.54402 0.67371

19.21833 0.67431 88.9779 0.120342

19.89327 0.67494

20.56883 0.67556 88.8146 0.121627

21.24502 0.67619

21.92183 0.67681 88.6506 0.120954

22.59927 0.67744

23.27733 0.67806 88.4872 0.120287

23.95602 0.67869

24.63533 0.67931 88.3230 0.121533

25.31529 0.67996

25.99588 0.68059 88.1602 0.118006

26.67708 0.6812

27.35894 0.68186 87.9973 0.121139

28.04142 0.68248

28.72452 0.6831 87.8330 0.119521

29.40827 0.68375

30.09267 0.6844 87.6687 0.120723

30.77771 0.68504

31.46338 0.68567 87.5051 0.118187

32.14969 0.68631

32.83665 0.68696 87.3420 0.119379

33.52425 0.6876

34.2125 0.68825 87.1790 0.117791

34.90138 0.68888

35.59092 0.68954 87.0159 0.118961

36.2811 0.69018

36.97196 0.69086 86.8521 0.118291

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsOpen Circuit 98% A2-7

HCP-TR-201102-A2 McNary Dam Test Report Unit 7 Open Circuit Core Loss by Deceleration Test

37.66344 0.69148

38.35558 0.69214 86.6884 0.118528

39.04837 0.69279

39.74183 0.69346 86.5240 0.118755

40.43594 0.69411

41.13071 0.69477 86.3608 0.116295

41.82612 0.69541

42.52221 0.69609 86.1971 0.119193

43.21896 0.69675

43.91635 0.69739 86.0315 0.118507

44.61444 0.69809

45.31317 0.69873 85.8689 0.114319

46.01256 0.69939

46.71265 0.70009

0.1156 1073.48

533.01 @ 34.2ºC 540.47

Equation (4-2)

The windage and friction loss was obtained from the Windage and Friction Loss vs.

Ambient Air Temperature curve in the summary of Section A1

OCCL = Total Loss - Windage and Friction Loss

Linear regression was applied to the speed and deceleration data to calculate the best fitting line. The deceleration rate at rated speed was obtained from this line, and the total loss was calculated.

Reference IEEE Std 115-

Deceleration at Rated Speed (RPM/Second)

OCCL (kW) Windage and Friction Loss (kW)

Total Loss (kW) t nnJπ d d

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsOpen Circuit 98% A2-8

Record Of: Open Circuit Run - 80% Rated Voltage

Customer Unit No. Serial Number Test Date U.S. Army Corps of Eng. 7 0600-118007 16-Jul-11 McNary Dam, Oregon

Taken by: Bruce Good and Winston Crawford

Test Reference: IEEE Std 115-1995 Clause 4.4.1, 4.4.3 and 4.4.9.3

GR2 9.8833 × 106 kg m2 Rev/Interval 1 ( r )

10978 V

36.00 ˚C

Time Interval Speed Deceleration (Seconds) (Seconds) (RPM) (RPM/Second) 0.4566042

1.11425 0.6576458

1.772354 0.658104 91.1682 0.100845

2.430958 0.658604

3.090021 0.659063 91.0356 0.100385

3.749583 0.659562

4.409625 0.660042 90.9049 0.097866

5.070125 0.6605

5.731125 0.661 90.7730 0.101700

6.392604 0.661479

7.054562 0.661958 90.6387 0.101353

7.717021 0.662459

8.379937 0.662916 90.5062 0.098643

9.043354 0.663417

9.70725 0.663896 90.3739 0.100774

10.37165 0.6644

11.03652 0.66487 90.2419 0.097986

11.70188 0.66536

12.36773 0.66585 90.1111 0.098577

HCP-TR-201102-A2 McNary Dam Test Report Unit 7

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 - 3/60

Open Circuit Core Loss by Deceleration Test

80% RatedOpen Circuit Run Average L-L Voltage

Ambient Air - Temperature

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsOpen Circuit 80% A2-9

HCP-TR-201102-A2 McNary Dam Test Report Unit 7 Open Circuit Core Loss by Deceleration Test

13.03406 0.66633

13.7009 0.66684 89.9794 0.099157

14.36821 0.66731

15.036 0.66779 89.8473 0.098721

15.70429 0.66829

16.37308 0.66879 89.7136 0.101289

17.04238 0.6693

17.71215 0.66977 89.5824 0.094855

18.3824 0.67025

19.05317 0.67077 89.4522 0.099412

19.72442 0.67125

20.39617 0.67175 89.3190 0.098969

21.06842 0.67225

21.74117 0.67275 89.1875 0.096562

22.4144 0.67323

23.08815 0.67375 89.0552 0.100056

23.7624 0.67425

24.43713 0.67473 88.9238 0.094731

25.11235 0.67522

25.7881 0.67575 88.7923 0.100145

26.46435 0.67625

27.14108 0.67673 88.6591 0.096791

27.81833 0.67725

28.49608 0.67775 88.5283 0.096364

29.17433 0.67825

29.8531 0.67877 88.3959 0.098810

30.53238 0.67928

31.21215 0.67977 88.2645 0.094550

31.89242 0.68027

32.57321 0.68079 88.1342 0.096984

33.2545 0.68129

33.93629 0.68179 88.0024 0.096550

34.6186 0.68231

35.30144 0.68284 87.8709 0.096118

35.98477 0.68333

36.66863 0.68386 87.7399 0.095688

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsOpen Circuit 80% A2-10

HCP-TR-201102-A2 McNary Dam Test Report Unit 7 Open Circuit Core Loss by Deceleration Test

37.35298 0.68435

38.03785 0.68487 87.6073 0.098057

38.72325 0.6854

39.40915 0.6859 87.4757 0.093897

40.09556 0.68641

40.7825 0.68694 87.3446 0.097177

41.46996 0.68746

42.15794 0.68798 87.2132 0.093975

42.84642 0.68848

43.53544 0.68902 87.0828 0.095389

44.22496 0.68952

44.915 0.69004 86.9503 0.096780

45.60558 0.69058

46.29667 0.69109 86.8182 0.094522

46.98829 0.69162

47.68044 0.69215 86.6877 0.094096

48.3731 0.69266

49.06629 0.69319 86.5558 0.096369

49.76002 0.69373

50.45427 0.69425 86.4242 0.093241

51.14904 0.69477

51.84435 0.69531 86.2944 0.093714

52.54017 0.69582

53.23654 0.69637 86.1636 0.094177

53.93342 0.69688

54.63085 0.69743 86.0314 0.095513

55.32881 0.69796

56.02729 0.69848 85.8996 0.093314

56.72631 0.69902

57.42587 0.69956 85.7689 0.093765

58.12596 0.70009

58.82658 0.70062 85.6373 0.094206

59.52775 0.70117

60.22944 0.70169 85.5055 0.093772

60.93169 0.70225

61.63446 0.70277 85.3753 0.091616

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsOpen Circuit 80% A2-11

HCP-TR-201102-A2 McNary Dam Test Report Unit 7 Open Circuit Core Loss by Deceleration Test

62.33777 0.70331

63.04162 0.70385 85.2449 0.093777

63.74602 0.7044

64.45096 0.70494 85.1137 0.092489

65.15644 0.70548

65.86246 0.70602 84.9823 0.093766

66.56904 0.70658

67.27615 0.70711 84.8513 0.091636

67.98381 0.70766

68.69202 0.70821 84.7213 0.092060

69.40077 0.70875

70.11006 0.70929 84.5899 0.093314

70.81992 0.70986

71.53031 0.71039 84.4583 0.092042

72.24127 0.71096

72.95277 0.7115 84.3289 0.089954

73.66481 0.71204

0.092988 863.85

531.68 @ 36.0ºC

332.175

Equation (4-2)

The windage and friction loss was obtained from the Windage and Friction Loss vs.

Ambient Air Temperature curve in the summary of Section A1

OCCL = Total Loss - Windage and Friction Loss

Deceleration at Rated Speed (RPM/Second) Total Loss (kW)

Windage and Friction Loss (kW) OCCL (kW)

Linear regression was applied to the speed and deceleration data to calculate the best fitting line. The deceleration rate at rated speed was obtained from this line, and the total loss was calculated.

Reference IEEE Std 115-t nnJπ d d

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsOpen Circuit 80% A2-12

Record Of: Open Circuit Run - 99% Rated Voltage

Customer Unit No. Serial Number Test Date U.S. Army Corps of Eng. 7 0600-118007 16-Jul-11 McNary Dam, Oregon

Taken by: Bruce Good and Winston Crawford

Test Reference: IEEE Std 115-1995 Clause 4.4.1, 4.4.2 and 4.4.9.3

GR2 9.8833 × 106 kg m2 Rev/Interval 1 ( r )

13602 V

37.70 ˚C

Time Interval Speed Deceleration (Seconds) (Seconds) (RPM) (RPM/Second) 0.5680625

1.226021 0.6579585

1.884583 0.658562 91.1076 0.126934

2.54375 0.659167

3.203479 0.659729 90.9422 0.123998

3.863833 0.660354

4.524771 0.660938 90.7788 0.123331

5.186312 0.661541

5.848437 0.662125 90.6160 0.122875

6.511167 0.66273

7.1745 0.663333 90.4523 0.124060

7.838437 0.663937

8.502979 0.664542 90.2893 0.121449

9.168104 0.665125

9.833854 0.66575 90.1253 0.125160

10.50021 0.666356

11.16717 0.66696 89.9608 0.121745

11.83473 0.66756

12.5029 0.66817 89.7983 0.121690

Ambient Air - Temperature

HCP-TR-201102-A2 McNary Dam Test Report Unit 7

Rating: 84 poles - 100000 kVA - 0.95 pf - 13.8 kV - 85.7 - 3/60

Open Circuit Core Loss by Deceleration Test

99% Rated Open Circuit Run Average L-L Voltage

HCP-TR-201102 A2 McNary U 7 Deceleration - OCCL.xlsOpen Circuit 99% A2-13

HCP-TR-201102-A2 McNary Dam Test Report Unit 7 Open Circuit Core Loss by Deceleration Test

13.17167 0.66877

13.84106 0.66939 89.6333 0.125021

14.51108 0.67002

15.18169 0.67061 89.4689 0.120356

15.85292 0.67123

16.52477 0.67185 89.3064 0.121680

17.19723 0.67246

17.87031 0.67308 89.1419 0.122976

18.54402 0.67371

19.21833 0.67431 88.9779 0.120342

19.89327 0.67494

20.56883 0.67556…

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