A0002 SPEC 06 61 16.pdf

SECTION 06 61 16

SOLID SURFACING FABRICATIONS

08/10

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM D2583 (2013a) Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor

ASTM D570 (1998; E 2010; R 2010) Standard Test Method for Water Absorption of Plastics

ASTM D638 (2014) Standard Test Method for Tensile Properties of Plastics

ASTM D696 (2016) Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between -30 degrees C and 30 degrees C With a Vitreous Silica Dilatometer

ASTM E84 (2018a) Standard Test Method for Surface Burning Characteristics of Building Materials

ASTM G21 (2015) Standard Practice for Determining Resistance of Synthetic Polymeric Materials to Fungi

CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)

CDPH SECTION 01350 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources using Environmental Chambers

CSA GROUP (CSA)

CSA B45.5-11/IAPMO Z124 (2011; Update 1 2012) Plastic Plumbing Fixtures - First Edition

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

ANSI/NEMA LD 3 (2005) Standard for High-Pressure Decorative Laminates

NSF INTERNATIONAL (NSF)

NSF/ANSI 51 (2012) Food Equipment Materials

SCIENTIFIC CERTIFICATION SYSTEMS (SCS)

SCS SCS Global Services (SCS) Indoor Advantage

TILE COUNCIL OF NORTH AMERICA (TCNA)

TCNA Hdbk (2017) Handbook for Ceramic, Glass, and Stone Tile Installation

UNDERWRITERS LABORATORIES (UL)

UL 2818 (2013) GREENGUARD Certification Program For Chemical Emissions For Building Materials, Finishes And Furnishings

1.2 SYSTEM DESCRIPTION

a. Work under this section includes countertops, window stools, and other items utilizing solid polymer (solid surfacing) fabrication as shown on the drawings and as described in this specification. Do not change source of supply for materials after work has started, if the appearance of finished work would be affected.

b. In most instances, installation of solid polymer fabricated components and assemblies will require strong, correctly located structural support provided by other trades. To provide a stable, sound, secure installation, close coordination is required between the solid polymer fabricator/installer and other trades to ensure that necessary structural wall support, cabinet counter top structural support, proper clearances, and other supporting components are provided for the installation of wall panels, countertops, shelving, and all other solid polymer fabrications to the degree and extent recommended by the solid polymer manufacturer.

c. Appropriate staging areas for solid polymer fabrications. Allow variation in component size and location of openings of plus or minus 1/8 inch.

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Detail Drawings; G

Installation; G

SD-03 Product Data

Solid Polymer Material

Qualifications

Fabrications

Indoor air quality for solid surface seam and sealant products; S

SD-04 Samples

Material; G

Counter and Vanity Tops; G

SD-06 Test Reports

Solid Polymer Material

SD-07 Certificates

Fabrications

Qualifications

Indoor Air Quality for solid surface fabrication products; S

SD-10 Operation and Maintenance Data

Clean-up

1.4 CERTIFICATIONS

1.4.1 Indoor Air Quality

Submit required indoor air quality certifications and validations in one submittal package.

1.4.1.1 Indoor Air Quality for Solid Surface Fabricated Products

Provide products certified to meet indoor air quality requirements by UL 2818 (Greenguard) Gold, SCS Global Services Indoor Advantage Gold or provide certification by other third-party program that products meet the requirements of this Section. Provide current product certification documentation from certification body. When product does not have certification, provide validation that product meets the indoor air quality product requirements cited herein.

1.5 QUALITY ASSURANCE

1.5.1 Qualifications

To ensure warranty coverage, solid polymer fabricators must be certified to fabricate by the solid polymer material manufacturer being utilized. Mark all fabrications with the fabricator's certification label affixed in an inconspicuous location. Fabricators must have a minimum of 5 years of experience working with solid polymer materials. Submit solid polymer manufacturer's certification attesting to fabricator qualification approval.

1.6 DELIVERY, STORAGE, AND HANDLING

Do not deliver materials to project site until areas are ready for installation. Deliver components and materials to the site undamaged, in containers clearly marked and labeled with manufacturer's name. Store materials indoors with adequate precautions taken to prevent damage to finished surfaces. Provide protective coverings to prevent physical damage or staining following installation, for duration of project.

1.7 WARRANTY

Provide manufacturer's warranty of ten years against defects in materials, excluding damages caused by physical or chemical abuse or excessive heat.

Provide warranty for material and labor for replacement or repair of defective material for a period of ten years after component installation.

PART 2 PRODUCTS

2.1 MATERIAL

Provide solid polymer material that is a homogeneous filled solid polymer;

not coated, laminated or of a composite construction; meeting CSA B45.5-11/IAPMO Z124 requirements. Provide materials with the minimum physical and performance properties specified. Superficial damage to a depth of 0.01 inch must be repairable by sanding or polishing. Provide amterial thickness as indicated on the drawings. Provide material not less than 1/4 inch in thickness. Submit a minimum 4 by 4 inch sample of each color and pattern for approval. Provide samples that indicate the full range of color and pattern variation. Retain approved samples as the standard for this work throughout the construction duration. Submit test report results from an independent testing laboratory attesting that the submitted solid polymer material meets or exceeds each of the specified performance requirements. Provide materials that meet the emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type).

Provide certification or validation of indoor air quality for solid surface fabrication products.

2.1.1 Cast, 100 Percent Acrylic Polymer Solid Surfacing Material

Provide cast, 100 percent acrylic solid polymer material composed of acrylic polymer, mineral fillers, and pigments and meeting the following minimum performance requirements:

PROPERTY REQUIREMENT

(min. or max.)

TEST PROCEDURE

Tensile Strength 4000 psi (max.) ASTM D638

Hardness 55-Barcol Impressor (min.) ASTM D2583

PROPERTY REQUIREMENT

(min. or max.)

TEST PROCEDURE

Thermal Expansion .000023 in/in/F (max.) ASTM D696

Boiling Water Surface Resistance

No Change ANSI/NEMA LD 3-3.05

High Temperature Resistance

No Change ANSI/NEMA LD 3-3.06

Impact Resistance (Ball drop) ANSI/NEMA LD 3-303

1/4 inch sheet 36 inches, 1/2 lb ball, no failure

1/2 inch sheet 140 inches, 1/2 lb ball, no failure

3/4 inch sheet 200 inches, 1/2 lb ball, no failure

Mold & Mildew Growth No growth ASTM G21

Bacteria Growth No growth ASTM G21

Liquid Absorption (Weight in 24 hrs.)

0.1 percent max. ASTM D570

Flammability ASTM E84

Flame Spread 25 max.

Smoke Developed 30 max.

Sanitation "Food Contact" approval NSF/ANSI 51

2.1.2 Acrylic-modified Polymer Solid Surfacing Material

Provide cast, solid polymer material composed of a formulation containing acrylic and polyester polymers, mineral fillers, and pigments. Provide acrylic polymer content not less than 5 percent and not more than 10 percent to meet the following minimum performance requirements:

PROPERTY REQUIREMENT

(min. or max.)

TEST PROCEDURE

Tensile Strength 4100 psi (max.) ASTM D638

Hardness 50-Barcol Impressor (min.) ASTM D2583

Thermal Expansion .000023 in/in/F (max.) ASTM D696

PROPERTY REQUIREMENT

(min. or max.)

TEST PROCEDURE

Boiling Water Surface Resistance

No Change ANSI/NEMA LD 3-3.05

High Temperature Resistance

No Change ANSI/NEMA LD 3-3.06

Impact Resistance (Ball drop) ANSI/NEMA LD 3-303

1/4 inch sheet 36 inches, 1/2 lb ball, no failure

1/2 inch sheet 140 inches, 1/2 lb ball, no failure

3/4 inch sheet 200 inches, 1/2 lb ball, no failure

Mold & Mildew Growth No growth ASTM G21

Bacteria Growth No growth ASTM G21

Liquid Absorption (Weight in 24 hrs.)

0.6 percent max. ASTM D570

Flammability ASTM E84

Flame Spread 25 max.

Smoke Developed 100 max.

Sanitation "Food Contact" approval NSF/ANSI 51

2.1.3 Material Patterns and Colors

Provide patterns and colors for all solid polymer components and fabrications indicated on the project color schedule . Pattern and color must be consistent in appearance, throughout the entire depth (thickness) of the solid polymer material.

2.1.4 Surface Finish

Provide exposed finished surfaces and edges with a uniform appearance.

Exposed surface finish must be matte; gloss rating of 5-20 .

2.2 ACCESSORY PRODUCTS

Provide accessory products, as specified below, manufactured by the solid polymer manufacturer or products approved by the solid polymer manufacturer for use with the solid polymer materials being specified.

2.2.1 Seam Adhesive

Provide a two-part adhesive kit to create permanent, inconspicuous, non-porous, hard seams and joints by chemical bond between solid polymer materials and components to create a monolithic appearance of the fabrication. Adhesive must be approved by the solid polymer manufacturer and color-matched to the surfaces being bonded where solid-colored, solid polymer materials are being bonded together. Provide clear or color matched seam adhesive where particulate patterned, solid polymer materials are being bonded together.

2.2.2 Panel Adhesive

Provide neoprene based panel adhesive meeting TCNA Hdbk, Underwriter's Laboratories (UL) listed. Use this adhesive to bond solid polymer components to adjacent and underlying substrates.

2.2.3 Silicone Sealant

Provide a mildew-resistant, FDA and OSHA Nationally Recognized Testing Laboratory (NRTL) listed silicone sealant or caulk in a clear formulation.

The silicone sealant must be approved for use by the solid polymer manufacturer. Use sealant to seal all expansion joints between solid polymer components and all joints between solid polymer components and other adjacent surfaces such as walls, floors, ceiling, and plumbing fixtures.

2.2.4 Seam and Sealant Emissions

Provide seam and other accessory materials that meet the emissions requirements of CDPH SECTION 01350 (limit requirements for either office or classroom spaces regardless of space type).

Provide validation of indoor air quality for solid surface seam and sealant products.

2.2.5 Conductive Tape

Provide manufacturer's standard conductive foil tape, 4 mils thick, applied around the edges of cut outs containing hot or cold appliances.

2.2.6 Insulating Felt Tape

Provide manufacturer's standard insulating tape product for use with drop-in food wells used in commercial food service applications to insulate solid polymer surfaces from hot or cold appliances.

2.2.7 Heat Reflective Tape

Provide heat reflective tape as recommended by the solid polymer manufacturer for use with cutouts for heat sources.

2.2.8 Mounting Hardware

Provide mounting hardware, including sink/bowl clips, inserts and fasteners for attachment of undermount sinks and lavatories.

2.3 FABRICATIONS

Provide factory or shop fabricated components to sizes and shapes indicated, to the greatest extent practical, in accordance with approved Shop Drawings and manufacturer's requirements. Provide factory cutouts for sinks, lavatories, and plumbing fixtures where indicated on the drawings.

Contours and radii must be routed to template, with edges smooth.

Defective and inaccurate work will be rejected. Submit product data indicating product description, fabrication information, and compliance with specified performance requirements for solid polymer, joint adhesive, sealants, and heat reflective tape.

2.3.1 Joints and Seams

Form joints and seams between solid polymer components using manufacturer's approved seam adhesive. Provide inconspicuous joints in appearance and without voids to create a monolithic appearance.

2.3.2 Edge Finishing

Rout and finish component edges to a smooth, uniform appearance and finish. Provide edge shapes and treatments, including any inserts, as detailed on the drawings. Rout all cutouts, then sand all edges smooth.

Repair or reject defective or inaccurate work.

2.3.3 Counter and Vanity Top Splashes

Fabricate backsplashes and end splashes from 1/2 inch thick solid surfacing material to be 4 inches high . Provide backsplashes and end splashes at locations indicated on the drawings. Provide shop fabricated loose, to be field attached backsplashes.

2.3.3.1 End Splashes

Provide end splashes as loose for installation at the jobsite after horizontal surfaces to which they are to be attached have been installed.

2.3.4 Window Stools

Fabricate window stools from 1/2 inch thick solid surfacing, solid polymer material, including dimensions, edge shape, and other details selected from manufacturer's available pre-fabricated standards.

2.3.5 Counter and Vanity Tops

Fabricate all solid surfacing, solid polymer counter top and vanity top components from 1/2 inch thick material including details, dimensions, locations, and quantities as indicated on the Drawings. Attach 2 inch wide reinforcing strip of polymer material under each horizontal counter top seam. Submit a minimum 1 foot wide by 6 inch deep, full size sample for each type of counter top shown on the project drawings. The sample must include the edge profile and backsplash as detailed on the project drawings. Provide solid polymer material of a pattern and color as indicated on the drawings. Provide sample that includes at least one seam and retain approved sample as standard for this work.

2.3.5.1 Counter Top With Sink

a. Shall be integral solid surface counter and sink. Provide countertops with sinks that include cutouts to template as furnished by the sink manufacturer. Provide manufacturer's standard sink mounting hardware for installation. Seal seam between sink and counter top shall be sealed with silicone sealant. Install sink, faucet, and plumbing requirements in accordance with Section 22 00 00

PLUMBING,GENERAL PURPOSE.

b. Provide solid polymer sinks that are a manufacturer's standard, pre-molded product specifically designed for attachment to solid polymer countertops.

2.3.5.2 Vanity Tops With Bowls

a. Provide countertops with integral solid surface sinks. Seal seam between sink and countertop with silicone sealant. Install sink, faucet, and plumbing requirements in accordance with Section 22 00 00

PLUMBING,GENERAL PURPOSE.

b. Provide one-piece vanity top and bowl fabrications that are a standard pre-fabricated product provided by the solid polymer manufacturer.

Each unit must include a vanity top with integral backsplash and sink bowl.

PART 3 EXECUTION

3.1 INSTALLATION

3.1.1 Components

Do not install items that show visual evidence of biological growth.

Install all components and fabricated units plumb, level, and rigid. Make field joints between solid polymer components using solid polymer manufacturer's approved seam adhesives, to provide a monolithic appearance with joints inconspicuous in the finished work. Attach metal or vitreous china sinks and lavatory bowls to counter tops using solid polymer manufacturer's recommended clear silicone sealant and mounting hardware.

Install all solid polymer sinks and bowls using a color-matched seam adhesive. Install all plumbing connections to sinks and lavatories in accordance with Section 22 00 00 PLUMBING, GENERAL PURPOSE .

3.1.1.1 Loose Counter Top Splashes

Mount loose splashes in the locations noted on the drawings. Adhere loose splashes to the counter top with a color matched silicone sealant when the solid polymer components are solid colors. Use a clear silicone sealant to provide adhesion of particulate patterned solid polymer splashes to counter tops.

3.1.1.2 Wall Panels & Panel Systems

e4ecedgg Polygon

Use a neoprene-based panel adhesive for installation of wall panels and system components to substrates. Use seam adhesive to adhere all solid polymer components to each other with the exception of expansion joints and inside corners. Use a silicone sealant to join all inside corners and expansion joints between solid polymer components. Seal all joints between solid polymer components and non-solid polymer surfaces with a clear silicone sealant.

3.1.2 Silicone Sealant

Use a clear, silicone sealant or caulk to seal all expansion joints between solid polymer components and all joints between solid polymer components and other adjacent surfaces such as walls, floors, ceiling, and plumbing fixtures. Sealant bead must be smooth and uniform in appearance and use the minimum size necessary to bridge any gaps between the solid surfacing material and the adjacent surface. Install continuous bead that runs the entire length of the joint being sealed.

3.1.3 Plumbing

Make plumbing connections to sinks and lavatories in accordance with Section 22 00 00 PLUMBING, GENERAL PURPOSE .

3.2 CLEAN-UP

Clean all components after installation and cover to protect against damage during completion of the remaining project items. Components damaged after installation by other trades will be repaired or replaced at the General Contractor's cost. Component supplier will provide a repair/replace cost estimate to the General Contractor who must approve estimate before repairs are made. Submit a minimum of six copies of maintenance data indicating manufacturer's care, repair and cleaning instructions. Provide maintenance video if available. Submit maintenance kit for matte finishes.

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