Appendix_3v2-2016-12-20__3_Int._Munns_Corner_SPECS_100_percent.pdf
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- W911S2-17-R-0002
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Appendix 3v2 - SPECS
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SPECIFICATIONS
Prepared For
3 INTERSECTIONS PROJECT
Hangar Access Rd. / Munns Corners
Public Works Engineering Division
FORT DRUM, N.Y.
IDIQ for Architectural and Engineering Services
Contract No. W911S-16-D-8000 Work Order No.EE-20008-6JA
Submission Date: 20 December 2016
BES Design/Build, LLC I 766 Middle Street, Fairhope, AL. 36532 I PH: 251-990-5778 I FX: 251-990-3716
CHA Compainies I 16 Main St. W. Suite 830, Rochester, N.Y. 14614 I PH: 585-262-2640
Michael E. Hollowood ksharpless New Stamp
3 Int. Project - Hangar Access/Munns Corners EE200086JA
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 33 00 SUBMITTAL PROCEDURES
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
DIVISION 09 - FINISHES
09 96 00 HIGH-PERFORMANCE COATINGS
DIVISION 26 - ELECTRICAL
26 05 00.00 40 COMMON WORK RESULTS FOR ELECTRICAL
26 05 13.00 40 MEDIUM-VOLTAGE CABLES
26 09 23.00 40 LIGHTING CONTROL DEVICES
26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS
26 18 23.00 40 MEDIUM-VOLTAGE SURGE ARRESTERS
26 28 00.00 10 MOTOR CONTROL CENTERS, SWITCHBOARDS AND PANELBOARDS
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 05 19 GEOTEXTILE
31 11 00 CLEARING AND GRUBBING
31 32 11 SOIL SURFACE EROSION CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 16.17 COLD MILLING OF BITUMINOUS PAVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 26 BITUMINOUS BINDER AND BASE COURSE
32 12 10 BITUMINOUS TACK COAT
32 12 21 BITUMINOUS ROAD-MIX SURFACE COURSE
32 16 13 CONCRETE SIDEWALKS
32 17 24.00 10 PAVEMENT MARKINGS
32 92 19 SEEDING
32 93 00 EXTERIOR PLANTS
DIVISION 33 - UTILITIES
33 11 23 NATURAL GAS AND LIQUID PETROLEUM PIPING
33 30 00 SANITARY SEWERS
33 40 00 STORM DRAINAGE UTILITIES
33 71 01 OVERHEAD TRANSMISSION AND DISTRIBUTION
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 1
SECTION 01 33 00
SUBMITTAL PROCEDURES
05/11
PART 1 GENERAL
1.1 DEFINITIONS
1.1.1 Submittal Descriptions (SD)
Submittals requirements are specified in the technical sections.
Submittals are identified by Submittal Description (SD) numbers and titles as follows:
SD-01 Preconstruction Submittals
Submittals which are required prior to
Certificates of insurance
Surety bonds
List of proposed Subcontractors
List of proposed products
Construction progress schedule
Network Analysis Schedule (NAS)
Submittal register
Schedule of prices or Earned Value Report
Health and safety plan
Work plan
Quality Control(QC) plan
Environmental protection plan
SD-02 Shop Drawings
Drawings, diagrams and schedules specifically prepared to illustrate some portion of the work.
Diagrams and instructions from a manufacturer or fabricator for use in producing the product and as aids to the Contractor for integrating the product or system into the project.
Drawings prepared by or for the Contractor to show how multiple systems and interdisciplinary work will be coordinated.
SD-03 Product Data
Catalog cuts, illustrations, schedules, diagrams, performance charts, SECTION 01 33 00 Page 1 instructions and brochures illustrating size, physical appearance and other characteristics of materials, systems or equipment for some portion of the work.
Samples of warranty language when the contract requires extended product warranties.
SD-04 Samples
Fabricated or unfabricated physical examples of materials, equipment or workmanship that illustrate functional and aesthetic characteristics of a material or product and establish standards by which the work can be judged.
Color samples from the manufacturer's standard line (or custom color samples if specified) to be used in selecting or approving colors for the project.
Field samples and mock-ups constructed on the project site establish standards by which the ensuring work can be judged. Includes assemblies or portions of assemblies which are to be incorporated into the project and those which will be removed at conclusion of the work.
SD-06 Test Reports
Report signed by authorized official of testing laboratory that a material, product or system identical to the material, product or system to be provided has been tested in accord with specified requirements. Unless specified in another section, testing must have been within three years of date of contract award for the project.
Report which includes findings of a test required to be performed by the Contractor on an actual portion of the work or prototype prepared for the project before shipment to job site.
Report which includes finding of a test made at the job site or on sample taken from the job site, on portion of work during or after installation.
Investigation reports.
Daily logs and checklists.
Final acceptance test and operational test procedure.
SD-07 Certificates
Statements printed on the manufacturer's letterhead and signed by responsible officials of manufacturer of product, system or material attesting that the product, system, or material meets specification requirements. Must be dated after award of project contract and clearly name the project.
Document required of Contractor, or of a manufacturer, supplier, installer or Subcontractor through Contractor. The document purpose is to further promote the orderly progression of a portion of the work by documenting procedures, acceptability of methods, or personnel qualifications.
SECTION 01 33 00 Page 2
Confined space entry permits.
Text of posted operating instructions.
SD-08 Manufacturer's Instructions
Preprinted material describing installation of a product, system or material, including special notices and (MSDS)concerning impedances, hazards and safety precautions.
SD-09 Manufacturer's Field Reports
Documentation of the testing and verification actions taken by manufacturer's representative at the job site, in the vicinity of the job site, or on a sample taken from the job site, on a portion of the work, during or after installation, to confirm compliance with manufacturer's standards or instructions. The documentation must be signed by an authorized official of a testing laboratory or agency and state the test results; and indicate whether the material, product, or system has passed or failed the test.
Factory test reports.
SD-10 Operation and Maintenance Data
Data that is furnished by the manufacturer, or the system provider, to the equipment operating and maintenance personnel, including manufacturer's help and product line documentation necessary to maintain and install equipment. This data is needed by operating and maintenance personnel for the safe and efficient operation, maintenance and repair of the item.
This data is intended to be incorporated in an operations and maintenance manual or control system.
SD-11 Closeout Submittals
Documentation to record compliance with technical or administrative requirements or to establish an administrative mechanism.
Submittals required for Guiding Principle Validation (GPV) or Third Party Certification (TPC).
Special requirements necessary to properly close out a construction contract. For example, Record Drawings and as-built drawings. Also, submittal requirements necessary to properly close out a major phase of construction on a multi-phase contract.
1.1.2 Approving Authority
Office or designated person authorized to approve submittal.
1.1.3 Work
As used in this section, on- and off-site construction required by contract documents, including labor necessary to produce submittals, construction, materials, products, equipment, and systems incorporated or to be incorporated in such construction.
SECTION 01 33 00 Page 3
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with this section.
SD-01 Preconstruction Submittals
Submittal Register
1.3 SUBMITTAL CLASSIFICATION
Submittals are classified as follows:
1.3.1 Government Approved (G)
Within the terms of the Contract Clause SPECIFICATIONS AND DRAWINGS FOR CONSTRUCTION, they are considered to be "shop drawings."
1.4 PREPARATION
1.4.1 Transmittal Form
1.4.2 Source Drawings for Shop Drawings
The entire set of Source Drawing files (DWG) will not be provided to the Contractor. Only those requested by the Contractor to prepare shop drawings may be provided. Request the specific Drawing Number only for the preparation of Shop Drawings. These drawings may only be provided after award.
1.4.2.1 Terms and Conditions
Data contained on these electronic files must not be used for any purpose other than as a convenience in the preparation of construction data for the referenced project. Any other use or reuse shall be at the sole risk of the Contractor and without liability or legal exposure to the Government. The Contractor must make no claim and waives to the fullest extent permitted by law, any claim or cause of action of any nature against the Government, its agents or sub consultants that may arise out of or in connection with the use of these electronic files. The Contractor must, to the fullest extent permitted by law, indemnify and hold the Government harmless against all damages, liabilities or costs, including reasonable attorney's fees and defense costs, arising out of or resulting from the use of these electronic files.
These electronic Source Drawing files are not construction documents.
Differences may exist between the Source Drawing files and the corresponding construction documents. The Government makes no representation regarding the accuracy or completeness of the electronic Source Drawing files, nor does it make representation to the compatibility of these files with the Contractor hardware or software. In the event that a conflict arises between the signed and sealed construction documents prepared by the Government and the furnished Source Drawing files, the signed and sealed construction documents govern. The Contractor is responsible for determining if any conflict exists. Use of these Source Drawing files does not relieve the Contractor of duty to
SECTION 01 33 00 Page 4 fully comply with the contract documents, including and without limitation, the need to check, confirm and coordinate the work of all contractors for the project. If the Contractor uses, duplicates or modifies these electronic Source Drawing files for use in producing construction data related to this contract, remove all previous indicia of ownership (seals, logos, signatures, initials and dates).
1.5 QUANTITY OF SUBMITTALS
1.5.1 Number of Samples SD-04 Samples
a. Submit two samples, or two sets of samples showing range of variation, of each required item. One approved sample or set of samples will be retained by approving authority and one will be returned to Contractor.
b. Submit one sample panel or provide one sample installation where directed. Include components listed in technical section or as directed.
c. Submit one sample installation, where directed.
d. Submit one sample of non-solid materials.
1.6 INFORMATION ONLY SUBMITTALS
Normally submittals for information only will not be returned. Approval of the Contracting Officer is not required on information only submittals. The Government reserves the right to require the Contractor to resubmit any item found not to comply with the contract. This does not relieve the Contractor from the obligation to furnish material conforming to the plans and specifications; will not prevent the Contracting Officer from requiring removal and replacement of nonconforming material incorporated in the work; and does not relieve the Contractor of the requirement to furnish samples for testing by the Government laboratory or for check testing by the Government in those instances where the technical specifications so prescribe.
1.7 VARIATIONS
Variations from contract requirements require both Designer of Record (DOR) and Government approval pursuant to contract Clause FAR 52.236-21 and will be considered where advantageous to Government.
1.7.1 Considering Variations
Discussion with Contracting Officer prior to submission, after consulting with the DOR, will help ensure functional and quality requirements are met and minimize rejections and re-submittals. When contemplating a variation which results in lower cost, consider submission of the variation as a Value Engineering Change Proposal (VECP).
Specifically point out variations from contract requirements in transmittal letters. Failure to point out deviations may result in the Government requiring rejection and removal of such work at no additional cost to the Government.
1.7.2 Proposing Variations
When proposing variation, deliver written request to the Contracting
SECTION 01 33 00 Page 5
Officer, with documentation of the nature and features of the variation and why the variation is desirable and beneficial to Government, including the DOR's written analysis and approval. If lower cost is a benefit, also include an estimate of the cost savings. In addition to documentation required for variation, include the submittals required for the item.
Clearly mark the proposed variation in all documentation.
1.7.3 Warranting that Variations are Compatible
When delivering a variation for approval, Contractor, including its Designer(s) of Record, warrants that this contract has been reviewed to establish that the variation, if incorporated, will be compatible with other elements of work.
1.8 SCHEDULING
Schedule and submit concurrently submittals covering component items forming a system or items that are interrelated. Include certifications to be submitted with the pertinent drawings at the same time. No delay damages or time extensions will be allowed for time lost in late submittals. An additional seven calendar days will be allowed and shown on the register for review and approval of submittals for refrigeration and HVAC control systems.
a. Coordinate scheduling, sequencing, preparing and processing of submittals with performance of work so that work will not be delayed by submittal processing. Allow for potential resubmittal of requirements.
b. Submittals called for by the contract documents will be listed on the register. If a submittal is called for but does not pertain to the contract work, the Contractor is to include the submittal in the register and annotate it "N/A" with a brief explanation. Approval by the Contracting Officer does not relieve the Contractor of supplying submittals required by the contract documents but which have been omitted from the register or marked "N/A."
c. Re-submit register and annotate monthly by the Contractor with actual submission and approval dates. When all items on the register have been fully approved, no further re-submittal is required.
d. Carefully control procurement operations to ensure that each individual submittal is made on or before the Contractor scheduled submittal date shown on the approved "Submittal Register."
1.9 GOVERNMENT APPROVING AUTHORITY
When approving authority is Contracting Officer, the Government will:
a. Note date on which submittal was received.
b. Review submittals for approval within scheduling period specified and only for conformance with project design concepts and compliance with contract documents.
c. Identify returned submittals with one of the actions defined in paragraph REVIEW NOTATIONS and with markings appropriate for action indicated.
SECTION 01 33 00 Page 6
Upon completion of review of submittals requiring Government approval, stamp and date submittals. Two copies of the submittal will be retained by the Contracting Officer and two copies of the submittal will be returned to the Contractor.
1.9.1 Review Notations
Submittals will be returned to the Contractor with the following notations:
a. Submittals marked "approved" or "accepted" authorize the Contractor to proceed with the work covered.
b. Submittals marked "approved as noted" or "approved, except as noted, resubmittal not required," authorize the Contractor to proceed with the work covered provided he takes no exception to the corrections.
c. Submittals marked "not approved" or "disapproved," or "revise and resubmit," indicate noncompliance with the contract requirements or design concept, or that submittal is incomplete. Resubmit with appropriate changes. No work shall proceed for this item until resubmittal is approved.
d. Submittals marked "not reviewed" will indicate submittal has been previously reviewed and approved, is not required, does not have evidence of being reviewed and approved by Contractor, or is not complete. A submittal marked "not reviewed" will be returned with an explanation of the reason it is not reviewed. Resubmit submittals returned for lack of review by Contractor or for being incomplete, with appropriate action, coordination, or change.
1.10 DISAPPROVED OR REJECTED SUBMITTALS
Make corrections required by the Contracting Officer. If the Contractor considers any correction or notation on the returned submittals to constitute a change to the contract drawings or specifications; notice as required under the FAR clause entitled CHANGES, is to be given to the Contracting Officer. Contractor is responsible for the dimensions and design of connection details and construction of work. Failure to point out deviations may result in the Government requiring rejection and removal of such work at the Contractor's expense.
If changes are necessary to submittals, make such revisions and submission of the submittals in accordance with the procedures above. No item of work requiring a submittal change is to be accomplished until the changed submittals are approved.
1.11 APPROVED/ACCEPTED SUBMITTALS
The Contracting Officer's approval or acceptance of submittals is not to be construed as a complete check, and indicates only that
Approval or acceptance will not relieve the Contractor of the responsibility for any error which may exist, as the Contractor under the Contractor Quality Control (CQC) requirements of this contract is responsible for.
After submittals have been approved or accepted by the Contracting Officer, no resubmittal for the purpose of substituting materials or equipment will be considered unless accompanied by an explanation of why a
SECTION 01 33 00 Page 7 substitution is necessary.
1.12 APPROVED SAMPLES
Approval of a sample is only for the characteristics or use named in such approval and is not be construed to change or modify any contract requirements. Before submitting samples, the Contractor to assure that the materials or equipment will be available in quantities required in the project. No change or substitution will be permitted after a sample has been approved.
Match the approved samples for materials and equipment incorporated in the work. If requested, approved samples, including those which may be damaged in testing, will be returned to the Contractor, at his expense, upon completion of the contract. Samples not approved will also be returned to the Contractor at its expense, if so requested.
Failure of any materials to pass the specified tests will be sufficient cause for refusal to consider, under this contract, any further samples of the same brand or make of that material. Government reserves the right to disapprove any material or equipment which previously has proved unsatisfactory in service.
Samples of various materials or equipment delivered on the site or in place may be taken by the Contracting Officer for testing. Samples failing to meet contract requirements will automatically void previous approvals. Contractor to replace such materials or equipment to meet contract requirements.
Approval of the Contractor's samples by the Contracting Officer does not relieve the Contractor of his responsibilities under the contract.
PART 2 PRODUCTS
Not Used
PART 3 EXECUTION
Not Used
-- End of Section --
SECTION 01 33 00 Page 8
SECTION 01 42 00
SOURCES FOR REFERENCE PUBLICATIONS
11/14
PART 1 GENERAL
1.1 REFERENCES
Various publications are referenced in other sections of the specifications to establish requirements for the work. These references are identified in each section by document number, date and title. The document number used in the citation is the number assigned by the standards producing organization (e.g. ASTM B564 Standard Specification for Nickel Alloy Forgings). However, when the standards producing organization has not assigned a number to a document, an identifying number has been assigned for reference purposes.
1.2 ORDERING INFORMATION
The addresses of the standards publishing organizations whose documents are referenced in other sections of these specifications are listed below, and if the source of the publications is different from the address of the sponsoring organization, that information is also provided.
ALLIANCE FOR TELECOMMUNICATIONS INDUSTRY SOLUTIONS (ATIS)
1200 G Street, NW, Suite 500 Washington, D.C. 20005 Ph: 202-628-6380 Fax: 202-393-5453 E-mail: kconn@atis.org Internet: http://www.atis.org
AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS
(AASHTO)
444 North Capital Street, NW, Suite 249 Washington, DC 20001 Ph: 202-624-5800 Fax: 202-624-5806 E-Mail: info@aashto.org Internet: http://www.aashto.org
AMERICAN CONCRETE INSTITUTE INTERNATIONAL (ACI)
38800 Country Club Drive Farmington Hills, MI 48331-3439 Ph: 248-848-3700 Fax: 248-848-3701 E-mail: bkstore@concrete.org Internet: http://www.concrete.org
AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)
1899 L Street, NW,11th Floor Washington, DC 20036 Ph: 202-293-8020 Fax: 202-293-9287 E-mail: storemanager@ansi.org Internet: http://www.ansi.org/
SECTION 01 42 00 Page 1
AMERICAN RAILWAY ENGINEERING AND MAINTENANCE-OF-WAY ASSOCIATION
(AREMA)
4501 Forbes Blvd., Suite 130 Lanham, MD 20706 Ph: 301-459-3200 Fax: 301-459-8077 E-mail: bcaruso@arema.org Internet: http://www.arema.org
AMERICAN WATER WORKS ASSOCIATION (AWWA)
6666 West Quincy Avenue Denver, CO 80235-3098 Ph: 303-794-7711 E-mail: distribution@awwa.org Internet: http://www.awwa.org
AMERICAN WOOD PROTECTION ASSOCIATION (AWPA)
P.O. Box 361784 Birmingham, AL 35236-1784 Ph: 205-733-4077 Fax: 205-733-4075 Internet: http://www.awpa.com
ASME INTERNATIONAL (ASME)
Two Park Avenue, M/S 10E New York, NY 10016-5990 Ph: 800-843-2763 Fax: 973-882-1717 E-mail: customercare@asme.org Internet: http://www.asme.org
ASSOCIATION OF EDISON ILLUMINATING COMPANIES (AEIC)
600 North 18th Street P.O. Box 2641 Birmingham, AL 35291-0992 Ph: 205-257-3839 E-Mail: aeicdir@bellsouth.net Internet: http://www.aeic.org
ASTM INTERNATIONAL (ASTM)
100 Barr Harbor Drive, P.O. Box C700 West Conshohocken, PA 19428-2959 Ph: 877-909-2786 Internet: http://www.astm.org
FM GLOBAL (FM)
270 Central Avenue P.O. Box 7500 Johnston, RI 02919-4923 Ph: 877-364-6726 Fax: 401-275-3029 E-mail: servicedesk.myrisk@fmglobal.com Internet: http://www.fmglobal.com
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
445 and 501 Hoes Lane Piscataway, NJ 08854-4141 Ph: 732-981-0060 or 800-701-4333
SECTION 01 42 00 Page 2
Fax: 732-562-9667 E-mail: onlinesupport@ieee.org Internet: http://www.ieee.org
INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)
3050 Old Centre Ave. Suite 102 Portage, MI 49024 Ph: 269-488-6382 Internet: http://www.netaworld.org
L.H. BAILEY HORTORIUM (LHBH)
Dept of Plant Biology c/o Cornell University 440 Mann Library Building Ithaca, NY 14853 Ph: 607-255-1052 Fax: 607-254-5407 Internet: http://plantbio.cals.cornell.edu/hortorium
MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS
INDUSTRY (MSS)
127 Park Street, NE Vienna, VA 22180-4602 Ph: 703-281-6613 E-mail: info@mss-hq.com Internet: http://mss-hq.org/Store/index.cfm
MASTER PAINTERS INSTITUTE (MPI)
2800 Ingleton Avenue Burnaby, BC CANADA V5C 6G7 Ph: 1-888-674-8937 Fax: 1-888-211-8708 E-mail: info@paintinfo.com or techservices@mpi.net Internet: http://www.mpi.net/
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
1300 North 17th Street, Suite 900 Arlington, VA 22209 Ph: 703-841-3200 Internet: http://www.nema.org/
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
1 Batterymarch Park Quincy, MA 02169-7471 Ph: 617-770-3000 Fax: 617-770-0700 Internet: http://www.nfpa.org
ORGANISATION FOR ECONOMIC CO-OPERATION AND DEVELOPMENT (OECD)
2, rue Andre Pascal 75775 Paris Cedex 16, France Ph: + 33 1 45 24 82 00 Fax: 33 1 45 24 85 00 Internet: http://www.oecd.org U.S. Contact Center OECD Washington Center 2001 L Street, NW, Suite 650 Washington, DC 20036-4922 Ph: 202-785-6323
SECTION 01 42 00 Page 3
Fax: 202-785-0350 E-mail: washington.contact@oecd.org
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
40 24th Street, 6th Floor Pittsburgh, PA 15222 Ph: 412-281-2331 Fax: 412-281-9992 E-mail: info@sspc.org Internet: http://www.sspc.org
SOCIETY OF CABLE TELECOMMUNICATIONS ENGINEERS (SCTE)
140 Philips Road Exton, PA 19341-1318 Ph: 800-542-5040 or 610-363-6888 Fax: 610-363-5898 E-Mail: information@scte.org http://www.scte.org
TELECOMMUNICATIONS INDUSTRY ASSOCIATION (TIA)
1320 N. Courthouse Rd., Suite 200 Arlington, VA 22201 Ph: 703-907-7700 Fax: 703-907-7727 Internet: http://www.tiaonline.org
TREE CARE INDUSTRY ASSOCIATION (TCIA)
136 Harvey Road, Suite 101 Londonderry, NH 03053 Ph: 603-314-5380 Fax: 603-314-5386 Internet: http://tcia.org/
U.S. DEPARTMENT OF AGRICULTURE (USDA)
Order AMS Publications from:
AGRICULTURAL MARKETING SERVICE (AMS)
Seed Regulatory and Testing Branch 801 Summit Crossing Place, Suite C Gastonia, NC 28054-2193 Ph: 704-810-8871 Fax: 704-852-4189 E-mail: seed.ams@usda.gov Internet: http://www.ams.usda.gov/lsg/seed.htm Order Other Publications from:
U.S. Department of Agriculture, Rural Utilities Program USDA Rural Development, Room 4051-S Mail Stop 1510 1400 Independence Avenue SW Washington, DC 20250-1510 Phone: (202) 720-9540 TTY: (800) 877-8339 (Federal Relay Service) Fax: (202) 720-1725 Internet: http://www.rurdev.usda.gov/utilities_lp.html
U.S. DEPARTMENT OF DEFENSE (DOD)
Order DOD Documents from:
Room 3A750-The Pentagon 1400 Defense Pentagon Washington, DC 20301-1400
SECTION 01 42 00 Page 4
Ph: 703-571-3343
FAX: 215-697-1462
E-mail: customerservice@ntis.gov Internet: http://www.ntis.gov Obtain Military Specifications, Standards and Related Publications from:
Acquisition Streamlining and Standardization Information System
(ASSIST)
Department of Defense Single Stock Point (DODSSP) Document Automation and Production Service (DAPS) Building 4/D 700 Robbins Avenue Philadelphia, PA 19111-5094 Ph: 215-697-6396 - for account/password issues Internet: http://assist.daps.dla.mil/online/start/ ; account registration required Obtain Unified Facilities Criteria (UFC) from:
Whole Building Design Guide (WBDG) National Institute of Building Sciences (NIBS) 1090 Vermont Avenue NW, Suite 700 Washington, CD 20005 Ph: 202-289-7800 Fax: 202-289-1092 Internet: http://www.wbdg.org/references/docs_refs.php
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
Ariel Rios Building 1200 Pennsylvania Avenue, N.W.
Washington, DC 20004 Ph: 202-272-0167 Internet: http://www2.epa.gov/libraries --- Some EPA documents are available only from:
National Technical Information Service (NTIS) 5301 Shawnee Road Alexandria, VA 22312 Ph: 703-605-6050 or 1-688-584-8332 Fax: 703-605-6900 E-mail: info@ntis.gov Internet: http://www.ntis.gov
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
General Services Administration 1275 First St. NE Washington, DC 20417 Ph: 202-501-1231 Internet: http://www.gsaelibrary.gsa.gov/ElibMain/home.do Obtain documents from:
Acquisition Streamlining and Standardization Information System
(ASSIST)
Internet: https://assist.dla.mil/online/start/ ; account registration required
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
8601 Adelphi Road College Park, MD 20740-6001 Ph: 866-272-6272 Fax: 301-837-0483 Internet: http://www.archives.gov Order documents from:
SECTION 01 42 00 Page 5
Superintendent of Documents U.S.Government Printing Office (GPO) 710 North Capitol Street, NW Washington, DC 20401 Ph: 202-512-1800 Fax: 202-512-2104 E-mail: contactcenter@gpo.gov Internet: http://www.gpoaccess.gov
UNDERWRITERS LABORATORIES (UL)
2600 N.W. Lake Road Camas, WA 98607-8542 Ph: 877-854-3577 E-mail: CEC.us@us.ul.com Internet: http://www.ul.com/ UL Directories available through IHS at http://www.ihs.com
UNI-BELL PVC PIPE ASSOCIATION (UBPPA)
2711 LBJ Freeway, Suite 1000 Dallas, TX 75234 Ph: 972-243-3902 Fax: 972-243-3907 E-mail: info@uni-bell.org Internet: http://www.uni-bell.org
PART 2 PRODUCTS
Not used
PART 3 EXECUTION
Not used
SECTION 01 42 00 Page 6
SECTION 01 78 00
CLOSEOUT SUBMITTALS
08/11
PART 1 GENERAL
1.1 DEFINITIONS
1.1.1 As-Built Drawings
As-built drawings are developed and maintained by the Contractor and depict actual conditions, including deviations from the Contract Documents. These deviations and additions may result from coordination required by, but not limited to: contract modifications; official responses to Contractor submitted Requests for Information; direction from the Contracting Officer; designs which are the responsibility of the Contractor, and differing site conditions. Maintain the as-builts throughout construction as red-lined hard copies on site These files serve as the basis for the creation of the record drawings.
1.1.2 Record Drawings
The record drawings are the final compilation of actual conditions reflected in the as-built drawings.
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-03 Product Data
Warranty Management Plan Warranty Tags Spare Parts Data
SD-08 Manufacturer's Instructions
Posted Instructions
SD-10 Operation and Maintenance Data
Operation and Maintenance Manuals
SD-11 Closeout Submittals
As-Built Drawings Record Drawings
Final Approved Shop Drawings Construction Contract Specifications Certification of EPA Designated Items
SECTION 01 78 00 Page 1
1.3 SPARE PARTS DATA
Submit two copies of the Spare Parts Data list.
a. Indicate manufacturer's name, part number, nomenclature, and stock level required for maintenance and repair. List those items that may be standard to the normal maintenance of the system.
PART 2 PRODUCTS
2.1 CERTIFICATION OF EPA DESIGNATED ITEMS
Submit the Certification of EPA Designated Items as required by FAR 52.223-9, "Certification and Estimate of Percentage of Recovered Material Content for EPA Designated Items". Include on the certification form the following information: project name, project number, Contractor name, license number, Contractor address, and certification. The certification will read as follows and be signed and dated by the Contractor.
PART 3 EXECUTION
3.1 AS-BUILT DRAWINGS
3.1.1 Markup Guidelines
Make comments and markup the drawings complete without reference to letters, memos, or materials that are not part of the As-Built drawing.
Show what was changed, how it was changed, where items(s) were relocated and change related details. These working as-built markup prints must be neat, legible and accurate as follows:
a. Use base colors of red, green, and blue. Color code for changes as follows:
(1) Special (Blue) - Items requiring special information, coordination, or special detailing or detailing notes.
(2) Deletions (Red) - Over-strike deleted graphic items (lines), lettering in notes and leaders.
(3) Additions (Green) - Added items, lettering in notes and leaders.
b. Provide a legend if colors other than the "base" colors of red, green, and blue are used.
c. Add and denote any additional equipment or material facilities, service lines, incorporated under As-Built Revisions if not already shown in legend.
d. Use frequent written explanations on markup drawings to describe changes. Do not totally rely on graphic means to convey the revision.
e. Use legible lettering and precise and clear digital values when marking prints. Clarify ambiguities concerning the nature and application of change involved.
f. Wherever a revision is made, also make changes to related section
SECTION 01 78 00 Page 2 views, details, legend, profiles, plans and elevation views, schedules, notes and call out designations, and mark accordingly to avoid conflicting data on all other sheets.
g. For deletions, cross out all features, data and captions that relate to that revision.
h. For changes on small-scale drawings and in restricted areas, provide large-scale inserts, with leaders to the applicable location.
i. Indicate one of the following when attaching a print or sketch to a markup print:
1) Add an entire drawing to contract drawings
2) Change the contract drawing to show
3) Provided for reference only to further detail the initial design.
j. Incorporate all shop and fabrication drawings into the markup drawings.
3.1.2 As-Built Drawings Content
Show on the as-built drawings, but not limited to, the following information:
a. The actual location, kinds and sizes of all sub-surface utility lines. In order that the location of these lines and appurtenances may be determined in the event the surface openings or indicators become covered over or obscured, show by offset dimensions to two permanently fixed surface features the end of each run including each change in direction on the record drawings. Locate valves, splice boxes and similar appurtenances by dimensioning along the utility run from a reference point. Also record the average depth below the surface of each run.
b. The location and dimensions of any changes within the building structure.
c. Layout and schematic drawings of electrical circuits and piping.
d. Correct grade, elevations, cross section, or alignment of roads, earthwork, structures or utilities if any changes were made from contract plans.
e. Changes in details of design or additional information obtained from working drawings specified to be prepared and/or furnished by the Contractor; including but not limited to shop drawings, fabrication, erection, installation plans and placing details, pipe sizes, insulation material, dimensions of equipment foundations, etc.
f. The topography, invert elevations and grades of drainage installed or affected as part of the project construction.
g. Changes or Revisions which result from the final inspection.
h. Where contract drawings or specifications present options, show only the option selected for construction on the working as-built markup drawings.
SECTION 01 78 00 Page 3
i. If borrow material for this project is from sources on Government property, or if Government property is used as a spoil area, furnish a contour map of the final borrow pit/spoil area elevations.
j. Systems designed or enhanced by the Contractor, such as HVAC controls, fire alarm, fire sprinkler, and irrigation systems.
k. Changes in location of equipment and architectural features.
j. Modifications (include within change order price the cost to change working as-built markup drawings to reflect modifications).
l. Actual location of anchors, construction and control joints, etc., in concrete.
m. Unusual or uncharted obstructions that are encountered in the contract work area during construction.
n. Location, extent, thickness, and size of stone protection particularly where it will be normally submerged by water.
3.2 RECORD DRAWINGS
3.3 OPERATION AND MAINTENANCE MANUALS
Provide project operation and maintenance manuals as specified in Section 01 78 23 OPERATION AND MAINTENANCE MANUALS DATA. Provide four electronic copies of the Operation and Maintenance Manual files. Submit to the Contracting Officer for approval within calendar days of the Beneficial Occupancy Date (BOD). Update and resubmit files for final approval at BOD.
SECTION 01 78 00 Page 4
SECTION 01 78 23
OPERATION AND MAINTENANCE DATA
08/15
PART 1 GENERAL
1.1 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-10 Operation and Maintenance Data
O&M Database
Training Plan
Training Outline
Training Content
SD-11 Closeout Submittals
Training Video Recording
Validation of Training Completion
1.2 OPERATION AND MAINTENANCE DATA
Submit Operation and Maintenance (O&M) Data for the provided equipment, product, or system, defining the importance of system interactions, troubleshooting, and long-term preventive operation and maintenance.
Compile, prepare, and aggregate O&M data to include clarifying and updating the original sequences of operation to as-built conditions.
Organize and present information in sufficient detail to clearly explain O&M requirements at the system, equipment, component, and subassembly level. Include an index preceding each submittal. Submit in accordance with this section and Section 01 33 00 SUBMITTAL PROCEDURES.
1.2.1 Package Quality
Documents must be fully legible. Operation and Maintenance data must be consistent with the manufacturer's standard brochures, schematics, printed instructions, general operating procedures, and safety precautions.
1.2.2 Package Content
Provide data package content in accordance with paragraph SCHEDULE OF OPERATION AND MAINTENANCE DATA PACKAGES. Comply with the data package requirements specified in the individual technical sections, including the content of the packages and addressing each product, component, and system designated for data package submission.
SECTION 01 78 23 Page 1
1.2.3 Changes to Submittals
Provide manufacturer-originated changes or revisions to submitted data if a component of an item is so affected subsequent to acceptance of the O&M Data. Submit changes, additions, or revisions required by the Contracting Officer for final acceptance of submitted data within 30 calendar days of the notification of this change requirement.
1.3 O&M DATABASE
Develop an editable, electronic spreadsheet based on the equipment in the Operation and Maintenance Manuals that contains the information required to start a preventive maintenance program. As a minimum, provide list of system equipment, location installed, warranty expiration date, manufacturer, model, and serial number.
1.4 OPERATION AND MAINTENANCE MANUAL FILE FORMAT
Assemble data packages into electronic Operation and Maintenance Manuals.
Assemble each manual into a composite electronically indexed file using the most current version of Adobe Acrobat or similar software capable of producing PDF file format. Provide compact disks (CD) or data digital versatile disk (DVD) as appropriate, so that each one contains operation, maintenance and record files, project record documents, and training videos. Include a complete electronically linked operation and maintenance directory.
1.4.1 Organization
Bookmark Product and Drawing Information documents using the current version of CSI Masterformat numbering system, and arrange submittals using the specification sections as a structure. Use CSI Masterformat and UFGS numbers along with descriptive bookmarked titles that explain the content of the information that is being bookmarked.
1.4.2 CD or DVD Label and Disk Holder or Case
Provide the following information on the disk label and disk holder or case:
a. Building Number
b. Project Title
c. Activity and Location
d. Construction Contract Number
e. Prepared For: (Contracting Agency)
f. Prepared By: (Name, title, phone number and email address)
g. Include the disk content on the disk label
h. Date
i. Virus scanning program used
SECTION 01 78 23 Page 2
1.5 TYPES OF INFORMATION REQUIRED IN O&M DATA PACKAGES
The following are a detailed description of the data package items listed in paragraph SCHEDULE OF OPERATION AND MAINTENANCE DATA PACKAGES.
1.5.1 Operating Instructions
Provide specific instructions, procedures, and illustrations for the following phases of operation for the installed model and features of each system:
1.5.1.1 Safety Precautions and Hazards
List personnel hazards and equipment or product safety precautions for operating conditions. List all residual hazards identified in the Activity Hazard Analysis provided under Section 01 35 26 GOVERNMENT SAFETY REQUIREMENTS. Provide recommended safeguards for each identified hazard.
1.5.1.2 Operator Prestart
Provide procedures required to install, set up, and prepare each system for use.
1.5.1.3 Startup, Shutdown, and Post-Shutdown Procedures
Provide narrative description for Startup, Shutdown and Post-shutdown operating procedures including the control sequence for each procedure.
1.5.1.4 Normal Operations
Provide Control Diagrams with data to explain operation and control of systems and specific equipment. Provide narrative description of Normal Operating Procedures.
1.5.1.5 Emergency Operations
Provide Emergency Procedures for equipment malfunctions to permit a short period of continued operation or to shut down the equipment to prevent further damage to systems and equipment. Provide Emergency Shutdown Instructions for fire, explosion, spills, or other foreseeable contingencies. Provide guidance and procedures for emergency operation of utility systems including required valve positions, valve locations and zones or portions of systems controlled.
1.5.1.6 Operator Service Requirements
Provide instructions for services to be performed by the operator such as lubrication, adjustment, inspection, and recording gauge readings.
1.5.1.7 Environmental Conditions
Provide a list of Environmental Conditions (temperature, humidity, and other relevant data) that are best suited for the operation of each product, component or system. Describe conditions under which the item equipment should not be allowed to run.
1.5.1.8 Operating Log
Provide forms, sample logs, and instructions for maintaining necessary
SECTION 01 78 23 Page 3 operating records.
1.5.1.9 Additional Requirements for HVAC Control Systems
Provide Data Package 5 and the following for control systems:
a. Narrative description on how to perform and apply functions, features, modes, and other operations, including unoccupied operation, seasonal changeover, manual operation, and alarms. Include detailed technical manual for programming and customizing control loops and algorithms.
b. Full as-built sequence of operations.
c. Copies of checkout tests and calibrations performed by the Contractor (not Cx tests).
d. Full points list. Provide a listing of rooms with the following information for each room:
(1) Floor
(2) Room number
(3) Room name
(4) Air handler unit ID
(5) Reference drawing number
(6) Air terminal unit tag ID
(7) Heating or cooling valve tag ID
(8) Minimum cfm
(9) Maximum cfm
e. Full print out of all schedules and set points after testing and acceptance of the system.
f. Full as-built print out of software program.
g. Marking of system sensors and thermostats on the as-built floor plan and mechanical drawings with their control system designations.
1.5.2 Preventive Maintenance
Provide the following information for preventive and scheduled maintenance to minimize repairs for the installed model and features of each system.
Include potential environmental and indoor air quality impacts of recommended maintenance procedures and materials.
1.5.2.1 Lubrication Data
Include the following preventive maintenance lubrication data, in addition to instructions for lubrication required under paragraph OPERATOR SERVICE
REQUIREMENTS:
a. A table showing recommended lubricants for specific temperature ranges
SECTION 01 78 23 Page 4 and applications.
b. Charts with a schematic diagram of the equipment showing lubrication points, recommended types and grades of lubricants, and capacities.
c. A Lubrication Schedule showing service interval frequency.
1.5.2.2 Preventive Maintenance Plan, Schedule, and Procedures
Provide manufacturer's schedule for routine preventive maintenance, inspections, condition monitoring (predictive tests) and adjustments required to ensure proper and economical operation and to minimize repairs. Provide instructions stating when the systems should be retested. Provide manufacturer's projection of preventive maintenance work-hours on a daily, weekly, monthly, and annual basis including craft requirements by type of craft. For periodic calibrations, provide manufacturer's specified frequency and procedures for each separate operation.
a. Define the anticipated time required to perform each of each test (work-hours), test apparatus, number of personnel identified by responsibility, and a testing validation procedure permitting the record operation capability requirements within the schedule. Provide a remarks column for the testing validation procedure referencing operating limits of time, pressure, temperature, volume, voltage, current, acceleration, velocity, alignment, calibration, adjustments, cleaning, or special system notes. Delineate procedures for preventive maintenance, inspection, adjustment, lubrication and cleaning necessary to minimize repairs.
b. Repair requirements must inform operators how to check out, troubleshoot, repair, and replace components of the system. Include electrical and mechanical schematics and diagrams and diagnostic techniques necessary to enable operation and troubleshooting of the system after acceptance.
1.5.3 Repair
Provide manufacturer's recommended procedures and instructions for correcting problems and making repairs.
1.5.3.1 Troubleshooting Guides and Diagnostic Techniques
Provide step-by-step procedures to promptly isolate the cause of typical malfunctions. Describe clearly why the checkout is performed and what conditions are to be sought. Identify tests or inspections and test equipment required to determine whether parts and equipment may be reused or require replacement.
1.5.3.2 Wiring Diagrams and Control Diagrams
Provide point-to-point drawings of wiring and control circuits including factory-field interfaces. Provide a complete and accurate depiction of the actual job specific wiring and control work. On diagrams, number electrical and electronic wiring and pneumatic control tubing and the terminals for each type, identically to actual installation configuration and numbering.
SECTION 01 78 23 Page 5
1.5.3.3 Repair Procedures
Provide instructions and a list of tools required to repair or restore the product or equipment to proper condition or operating standards.
1.5.3.4 Removal and Replacement Instructions
Provide step-by-step procedures and a list of required tools and supplies for removal, replacement, disassembly, and assembly of components, assemblies, subassemblies, accessories, and attachments. Provide tolerances, dimensions, settings and adjustments required. Use a combination of text and illustrations.
1.5.3.5 Spare Parts and Supply Lists
Provide lists of spare parts and supplies required for repair to ensure continued service or operation without unreasonable delays. Special consideration is required for facilities at remote locations. List spare parts and supplies that have a long lead-time to obtain.
1.5.3.6 Repair Work-Hours
Provide manufacturer's projection of repair work-hours including requirements by type of craft. Identify, and tabulate separately, repair that requires the equipment manufacturer to complete or to participate.
1.5.4 Appendices
Provide information required below and information not specified in the preceding paragraphs but pertinent to the maintenance or operation of the product or equipment. Include the following:
1.5.4.1 Product Submittal Data
Provide a copy of SD-03 Product Data submittals documented with the required approval.
1.5.4.2 Manufacturer's Instructions
Provide a copy of SD-08 Manufacturer's Instructions submittals documented with the required approval.
1.5.4.3 O&M Submittal Data
Provide a copy of SD-10 Operation and Maintenance Data submittals documented with the required approval.
1.5.4.4 Parts Identification
Provide identification and coverage for the parts of each component, assembly, subassembly, and accessory of the end items subject to replacement. Include special hardware requirements, such as requirement to use high-strength bolts and nuts. Identify parts by make, model, serial number, and source of supply to allow reordering without further identification. Provide clear and legible illustrations, drawings, and exploded views to enable easy identification of the items. When illustrations omit the part numbers and description, both the illustrations and separate listing must show the index, reference, or key number that will cross-reference the illustrated part to the listed part.
SECTION 01 78 23 Page 6
Group the parts shown in the listings by components, assemblies, and subassemblies in accordance with the manufacturer's standard practice.
Parts data may cover more than one model or series of equipment, components, assemblies, subassemblies, attachments, or accessories, such as typically shown in a master parts catalog.
1.5.4.5 Warranty Information
List and explain the various warranties and clearly identify the servicing and technical precautions prescribed by the manufacturers or contract documents in order to keep warranties in force. Include warranty information for primary componentsof the system. Provide copies of warranties required by Section 01 78 00 CLOSEOUT SUBMITTALS.
1.5.4.6 Extended Warranty Information
List all warranties for products, equipment, components, and sub-components whose duration exceeds one year. For each warranty listed, indicate the applicable specification section, duration, start date, end date, and the point of contact for warranty fulfillment. Also, list or reference the specific operation and maintenance procedures that must be performed to keep the warranty valid. Provide copies of warranties required by Section 01 78 00 CLOSEOUT SUBMITTALS.
1.5.4.7 Personnel Training Requirements
Provide information available from the manufacturers that is needed for use in training designated personnel to properly operate and maintain the equipment and systems.
1.5.4.8 Testing Equipment and Special Tool Information
Include information on test equipment required to perform specified tests and on special tools needed for the…
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