Attachment_0009_-_SPECIAL_PACKAGING_INSTRUCTIONS_-_PROTECTION_KITS.pdf

PDF 5 MB Posted

Attached to
Family of Medium Tactical Vehicles (FMTV) Protection Kits Solicitation
Solicitation number
W56HZV17R0106
Issued by

About this file

This document provides packaging instructions for an armor kit and related components. The armor kit consists of various parts that must be preserved, packaged, and consolidated into shipping containers according to the specifications. Individual parts are to be wrapped in cushioning material and labeled with stock numbers before being bagged or placed in small containers. Larger items are wrapped and placed into larger containers with wood blocks for support and dunnage for void filling. All containers are to be labeled and inspected according to military preservation and packaging standards before being consolidated into a modified shipping container constructed according to the provided plans. Proper preparation of the armor kit and its packaging is described in detail to ensure protection and identification of parts during shipment.

Attachment 0009

View the file

Other files

File Type Posted
QAs_FMTV_Protection_Kits_RFP_34-45.pdf PDF
W56HZV-17-R-0106_through_AMD_0002.pdf PDF
Attachment_0009_Special_Packaging_Instructions_-_Protection_Kits_(21_DEC....pdf PDF
W56HZV17R0106-0002.pdf PDF
QAs_FMTV_Protection_Kits_RFP_-_as_of_16_Jan._18.pdf PDF
Attachment_0022_-_First_Article_Waiver_Worksheet.pdf PDF
Attachment_0008_-_Instructions_for_Preparing_RFV_Forms.pdf PDF
Attachment_0007_Instructions_for_Preparing_ECP_Forms.pdf PDF
Attachment_0016_-_Industry_Past_Performance_Questionnaire.doc DOC document
Attachment_0021_-_ISO_Packaging_Process.pdf PDF
Attachment_0006_-_Windchill_User_Guide.pdf PDF
Attachment_0003_-_DD_254_DOD_CONTRACT_SECURITY_CLASSIFICATION_SPECIFICATION.pdf PDF
Attachment_0019_-_Drawing_12420325H.PDF PDF
Attachment_0002_-_ISO_and_TRICON_ISO_Container_Inspection_Criteria_w_dis....pdf PDF
Attachment_0010_-_ISO_Container_Commercial_Item_Description_(A-A-59272).pdf PDF
Attachment_0015_-TIR_and_FACAR_Report_Data.pdf PDF
Attachment_0011_-_LTAS_Sticker_Drawing.pdf PDF
Attachment_0018_-_Pricing_Attachment_for_FMTV_Protection_Kits.xlsx XLSX spreadsheet
Attachment_0012_-_ATPD_2352T.pdf.7d2gp69.partial PDF
W56HZV17R0106_-_FMTV_Protection_Kits_(14_Dec_2017).pdf PDF
QA_FMTV__B-Kits_Draft_RFP_-_As_of_16_Nov._17_.pdf PDF
W56HZV-17-R-0106_(DRAFT_SOLICITATION_FMTV_PROTECTION_KITS_WITH_SECTIONS_L_AND_M)_27_SEP_2017.pdf PDF
QA_FMTV_PROTECTION_KITS_DRAFT_RFP_-_W56HZV-17-R-0106_-_1_to_9.pdf PDF
W56HZV-17-R-0106_(DRAFT_SOLICITATION_FMTV_PROTECTION_KITS).pdf PDF
Non_Disclosure_Agreement_(NDA).pdf PDF
Show all 25

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 89 Designed using Perform Pro, WHS/DIOR, Jun 97

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BK

DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

.57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU

C

U

F

T

11. UNIT PACK SIZE (INCHES)

1 EACH NONE SEE PAGE 89 SEE PAGE 89 SEE PAGE 89

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION METHOD 10

13. CLEANING 2C WRAPS: MIL-DTL-17667. SEE NOTES.

MIL-STD-2073-1D, PROCEDURE 1 3C CUSHIONING WRAP: PPP-C-1797. SEE NOTES.

14. DRYING 4C BAGS: MIL-DTL-117. SEE NOTES.

MIL-STD-2073-1D 6C CONTAINERS: ASTM D 5118. SEE NOTES.

15. PACKING

7C CONTAINER: MIL-C-104 (MODIFIED). SEE NOTES.

a. LEVEL A

MIL-STD-2073-1D

b. LEVEL B

NOT APPLICABLE

16. MARKING

MIL-STD-129

17. NOTES/DRAWING

A. QUALITY ASSURANCE PROVISIONS:

INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1D. INSPECT PACKING IN ACCORDANCE

WITH MIL-STD-2073-1D AND THE APPLICABLE CONTAINER SPECIFICATION.

B. THE KIT, BOX 1 OF 2, CONSISTS OF:

Segregated Pack Number (SPN) Part Number QTY Item Description

1A 12505428 1 GRILL ASSEMBLY

1B 12505925 4 CLIP, B-KIT GRILL

2A 12506011 2 ARM, WIPER, B-KIT

2B 12505478-001 1 DEFOGGER PANEL - RS

2C 12505478-002 1 DEFOGGER PANEL - CS

2D 12509886-001 2 BATTEN, ARMOR JOINT

2E 12509886-002 2 BATTEN, ARMOR JOINT UPPER

2F 12509887-001 2 SPACER, UPPER

2G 12509887-002 2 SPACER, LOWER

3 12505450 1 UPPER DIVIDER PANEL

4A 12505454 2 BACKER PANEL, REAR WINDOW

4B 12504327 1 FIRST RESPONDER TOOL

5 12505213-004 19 BALLISTIC WASHER

6 12505213-002 42 BALLISTIC WASHER

7A 12505457-006 54 BOLT, HEX FLANGE

7B 12414307-167 16 BOLT, HEX FLANGE

7C 12414307-167 16 BOLT, HEX FLANGE

7D 12505457-001 20 BOLT, HEX FLANGE

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

17. NOTES/DRAWING

17.Segregated Pack Number (SPN) Part Number QTY Item Description

7E 12505457-007 18 BOLT, HEX FLANGE

7F 12414307-046 4 BOLT, HEX FLANGE

7G 12414307-072 8 BOLT, HEX FLANGE

7H 12505457-002 12 BOLT, HEX FLANGE

7I 12414307-064 12 BOLT,HEX FLANGE

7J 12414307-062 2 BOLT, HEX FLANGE

7K 12509858-001 14 NUT

8A 12505455-001 8 BACKER, LUG PLATE

8B 12505455-002 8 LUG PLATE, DOOR

9A 12505451 1 LOWER DIVIDER PANEL

9B 12505456 2 FRAP COVER, DOOR

9C 12505452 2 ANTENNAE COVER

9D 12505447-001 1 COVER PLATE, WARNING LIGHT

9E 12505459 4 WASHER, MIRROR

9F 12505213-001 4 BALLISTIC WASHER

9G 12414475-070 8 SCREW, CAP, SOCKET HEAD

9H 12418557-004 2 DETENT PIN

9I 12505496-001 4 LIFT RINGS, APPLIQUE

9J 12505481 1 BRACKET - FRT

9K 12422845-001 2 LANYARD

9L 12505495-001 1 GLAZING TOOL

9M 12414419-075 4 SCREW, HEX HEAD

9N 12414473-013 2 WASHER, PLAIN

9O B1821BH031C050N 35 SCREW, HEX CAP

9P B1821BH031C075N 2 BOLT

9Q 12414473-016 66 WASHER, PLAIN

9R 12414473-011 10 WASHER, PLAIN

9S 12505244-001 12 FASTENER, HEADLINER

9T 12509907 1 GAGE, THICKNESS

9U 12506012 2 B-KIT WIPER BLADE

9V MS28775-333 2 O-RING

9W 12505956 2 SPLINE, ARMOR JOINT

9X MS3367-3-0 2 STRAP, TIEDOWN, ELEC COMP.

9Y 12564604 2 DOOR DAMPER, UNIVERSAL

9Z 12505244-002 2 FASTENER, PLASTIC RIVET

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

17. NOTES/DRAWING

18.Segregated Pack Number (SPN) Part Number QTY Item Description

9AA 12505997-002 2 LATCH,COMBAT DOOR

9BB 12505999-002 1 ROD, CONTROL ROADSIDE

9CC 12505999-003 1 ROD, CONTROL CURBSIDE

9DD 12506135 4 LUG,THREADED BAR,COMBAT LATCH

9EE 57K6013 1 KIT, CAB ARMOR, DRAWING

9FF 12505495-002 1 GLAZING TOOL

10A 12505414-004 2 SEAL, CLOSED CELL, 3142 MM

10B 12505414-004 2 SEAL, CLOSED CELL, 2386 MM

10C 12532048-002 2 SEAL,DOUBLE BULB, 2400 MM

10D 12532048-002 2 SEAL, DOUBLE BULB, 3194 MM

10E 12532048-001 2 SEAL, DOUBLE BULB, 3092 MM

10F 12532048-001 2 SEAL, DOUBLE BULB, 2524 MM

10G 12532048-001 2 SEAL, DOUBLE BULB, 2343 MM

10H 12532048-001 2 SEAL, DOUBLE BULB, 1885 MM

10I 12505414-001 2 SEAL, CLOSED CELL, 960 MM

10J 12505430 4 SEAL, WEAPON STATION

10K 12505885 2 CABLE, WINDSHEILD DEFROST

10L 12506000-008 1 PANEL, DOOR TRIM

10M 12506000-007 1 PANEL, DOOR TRIM

10N 12532048-002 2 SEAL,DOUBLE BULB,140MM

10P 12420924-002 2 CONVOLUTED TUBING,165MM

11 12505410 2 FRONT CASSETTE, TRANSPARENT ARMOR

12 12505418 2 DOOR CASSETTE, TRANSPARENT ARMOR

13 12505416-001 1 BACKER, ROAD SIDE, FRONT

14 12505416-002 1 BACKER, CURB SIDE, FRONT

15 12506139-001 1 BACKER, ROAD SIDE, DOOR

16 12506139-002 1 BACKER, CURB SIDE, DOOR

17 12505371 1 BOTTOM FRONT - ROAD SIDE

18 12505378 1 BOTTOM FRONT - CURB SIDE

19 12505375 1 BOTTOM REAR - ROAD SIDE

20 12505382 1 BOTTOM REAR - CURB SIDE

21 12505387 1 DOOR LOWER - ROAD SIDE

22 12505385 1 DOOR LOWER - CURB SIDE

23 12505373 1 SIDE BOTTOM - ROAD SIDE

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

17. NOTES/DRAWING

19.

Segregated Pack Number (SPN)

Part Number QTY Item Description

24 12505380 1 SIDE BOTTOM - CURB SIDE

25 12505370 1 FRONT, UPPER, ROAD SIDE

26 12505377 1 FRONT, UPPER, CURB SIDE

27 12505372 1 SIDE TOP - ROAD SIDE

28 12505379 1 SIDE TOP - CURB SIDE

29 12505384 1 DOOR TOP - ROAD SIDE

30 12505386 1 DOOR TOP - CURB SIDE

31 12505374 1 REAR, UPPER, ROAD SIDE

32 12505381 1 REAR, UPPER, CURB SIDE

33 12505917 1 B-KIT COVER/HATCH ASSY

44 12542726 1 MAT, FLOOR, ROADSIDE

45 12542727 1 MAT, FLOOR, CURBSIDE

C. FABRICATE OR OBTAIN MATERIALS NEEDED FOR PACKAGING IN ACCORDANCE WITH MATERIAL CHART BELOW. REFER TO

THE FOLLOWING NOTES FOR APPLICATION OF MATERIALS TO PREPARE SPN 1 THROUGH SPN 33, SPN 44, AND SPN 45, BOX 1

OF 2. SEE CONTAINER CLOSURE INSTRUCTIONS WITHIN THE FOLLOWING NOTES.

D.

Materials

ITEM ID QTY DESCRIPTION

SPN 11-32 AR PRESERVATIVE: MIL-PRF-32033

SPN 5,6 AR WRAP: MIL-P-17667, TYPE II, CLASS 1, SIZE 12 X 12.

SPN 8 16 WRAP: MIL-P-17667, TYPE II, CLASS 1, SIZE 14 X 9.

4 WRAP: MIL-B-121, TYPE I , GRADE A, CLASS 2, SIZE 77 X 26.

SPN 5, 6,

9B, 9C, 9D, 9E, 9F, 9W

AR

CUSHIONING WRAP: PPP-C-1797, TYPE I, 1/8 THICK 12 X 12 (13X) ,18 X 10 (3X), 10 X 6 (6X), 14 X 8 (2X), 20 X 4

SPN 2B,

2C, 9A, 9Y, 10L, 10M

CUSHIONING WRAP: PPP-C-1797, TYPE I, 1/4 THICK SIZE 24 X 36 "

SPN 2E, 4A,

4B

CUSHIONING WRAP: PPP-C-1797, TYPE I, 1/4 THICK SIZE 24 X 18 "

SPN 1B 4 CUSHIONING WRAP: PPP-C-1797, TYPE I, 1/4 THICK SIZE 12 X 9 "

SPN 1A,

2D,2F, 2G, 3

AR

CUSHIONING WRAP: PPP-C-1797, TYPE I, 1/4 THICK SIZE 48 X 36, 60 X 36, 36 X16, 42X 18 (2X). "

20 CUSHIONING WRAP: PPP-C-1797, TYPE I, 1/4 THICK SIZE 96 X 24. "

SPN 7, 9,

BAG:MIL-DTL-117, STYLE 2,TYPE II,CLASS C, SIZE 10 X 12.

SPN 7, 9 10 23 BAG:MIL-DTL-117, STYLE 2, TYPE II, CLASS C, SIZE 5 X 8.

SPN 2A 1 BAG:MIL-DTL-117, STYLE 2,TYPE II,CLASS C, SIZE 20 X 18.

10J 1 BAG: MIL-DTL-117, STYLE 2, TYPE II, CLASS C, SIZE 24 X 36.

SPN 3

CONTAINER: ASTM D 5118, STYLE FOL, TYPE CF, CLASS WR, VARIETY SW, GRADE V3C, SIZE 5-1/4 X 5-1/4 X 41.

SPN 2 1 CONTAINER: ASTM D 5118, STYLE FOL, TYPE CF, CLASS WR, VARIETY SW, GRADE V3C, SIZE 41 X 8 X 7.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

17. NOTES/DRAWING

20.

SPN 10 1 CONTAINER: ASTM D 5118, STYLE FOL, TYPE CF, CLASS WR, VARIETY SW, GRADE V3C, SIZE 41 X 8 X 11.

SPN 7

CONTAINER: ASTM D 5118, STYLE RSC, TYPE CF,CLASS WR, VARIETY SW, GRADE V3C,SIZE 9-3/4 X 9-3/4 X 5- 3/4.

SPN 8A, 8B

CONTAINER: ASTM D 5118, STYLE RSC, TYPE CF, CLASS WR, VARIETY SW, GRADE V3C, SIZE 12-1/8 X 10-1/8 X 5-1/4.

SPN 4, 5, 6 3 CONTAINER: ASTM D 5118, STYLE RSC, TYPE CF, CLASS WR, VARIETY SW, GRADE V3C, SIZE 12 X 12 X 4.

SPN 1

CONTAINER: ASTM D 5118, STYLE RSC, TYPE CF, CLASS WR, VARIETY SW, GRADE V3C, SIZE 29-3/4 X 15-3/4 X 5-1/4.

SPN 9 1 CONTAINER: ASTM D 5118, STYLE RSC, TYPE CF, CLASS WR, VARIETY SW, GRADE V3C, SIZE 22 X 11 X 8.

B1 5 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 4 X 4 @ 101-1/4.

B2 29 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 25-1/2.

B3 10 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @14.

B4 9 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 12 @ 80-1/8.

B5

PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 3/8 X 82-1/4 X 30. SEE

NOTE.

B6 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 30.

B7 19 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 23.

B8 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 79.

B9 4 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 101-1/4.

B10 7 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 23-5/8.

B11 6 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 4 X 4 @25-1/2.

B12 9 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 76.

B13 3 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 27.

B14 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 25-7/8.

B15 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER, SIZE 30 X 8-1/8 X 1-1/2. MAKE FROM 2 X 10 X 30.

B16 1 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 3/8 X 96 X 29-5/8.

B17 1 PLYWOOD:A-A-55057,TYPE A,SHEATHING BONDED WITH EXTERIOR GLUE(NOM SIZE),3/8 X 29-5/8 X5-1/4.

B18 1 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 3/8 X 96 X 34.

B19 1 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 3/8 X 34 X 5-1/4.

B20 2 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 3/8 X 48 X 31-1/4.

B21 2 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 3/8 X 30-1/8 X 31-1/4.

B22 1 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 3/8 X 46-1/8 X 30.

B23 1 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 3/8 X 31-1/8 X 30.

B24 1 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 3/8 X 25-7/8 X 30.

NOTE: DIMENSIONS FOR PLYWOOD ABOVE ARE TO BE USED AS REFERENCE ONLY.

T1 2 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 1/2 X 80-3/8 X 48.

T2 1 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 1/2 X 80-3/8 X 6.

T3 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 80-3/8.

T4 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 95.

T5 4 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 73-3/8.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 6 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

21.

T6 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 10.

T7 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 22-3/4.

A

PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 63-1/4 L X 3-1/2 W X 3/8 D.

B 4 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER, 63-1/4 L X 2-1/2 W X 1-1/2 D.

C 6 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 25.

D 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER, 25 L X 2-3/4 W X 1-1/2 D.

E 8 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 10 L. (SEE SKETCH ON PAGE 22 )

F 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 22 L.

G 4 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 18 L.

H 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 11 L.

I 1 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 63-1/4 L X 25 W X 3/8 D.

J 4 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 27-1/2 L.

K 4 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 1 X 4 @ 21 L.

L 1 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 63 L X 21 W X 3/8 D.

M 1 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 12 @ 63-1/2 L. (SEE SKETCH ON PAGE 25 )

N 1 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 3 @ 62-3/4 L. (SEE SKETCH ON PAGE 26 )

R 3 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 49-1/2 L.

S

S IS NOT USED

T 1 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 81-1/2 L X 48 W X ¾ D.

U

WOOD BLOCK: ASTM D 6199, GROUP II LUMBER, 50 L X 3-1/2 W X 2 D. BUILD UP OF NOMINAL LUMBER FOR

DEPTH IS ACCEPTABLE.

V 4 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 1X4 @ 17 L.

W

WOOD BLOCK: ASTM D 6199, GROUP II LUMBER, 17 L X 3-1/2 W X 1-1/8 D. BUILD UP OF NOMINAL LUMBER FOR

DEPTH IS ACCEPTABLE.

X

WOOD BLOCK: ASTM D 6199, GROUP II LUMBER 30 L X 3-1/2 W X 2-1/4 D. BUILD OF OF NOMINAL LUMBER FOR

DEPTH IS ACCEPTABLE. (SEE SKETCH ON PAGE 28)

Y 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 6 @ 78-1/2 L. (SEE SKETCH ON PAGE 29)

Z 2 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 4 X 4 @ 30 L. (SEE SKETCH ON PAGE 29)

AA 1 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 1 X 4 @ 10 L. (SEE SKETCH ON PAGE 29)

BB 6 WOOD BLOCK: ASTM D 6199, GROUP II LUMBER (NOM SIZE), 2 X 4 @ 28 L

CC

WOOD BLOCK: ASTM D 6199, GROUP II LUMBER 28 L X 3-1/2 W X 1-7/8 D. BUILD OF NOMINAL LUMBER FOR

DEPTH IS ACCEPTABLE.

DD 4 PLYWOOD: A-A-55057, TYPE A, SHEATHING BONDED WITH EXTERIOR GLUE (NOM SIZE), 10L X 4W X 3/8D.

A1 3 STEEL: 3/8 INCH STEEL, 3-1/2 INCH WIDE, 26-7/8 INCH LENGTH. (SEE SKETCH ON PAGE 14)

A2 1 STEEL: 3/8 INCH STEEL, 3 INCH X 2 INCH STEEL ANGLE, 101-1/4 LENGTH. (SEE SKETCH ON PAGE 15 )

HARDWARE

Number Description Size QTY Comments

1 CARRIAGE BOLTS 3/8 INCH X 4-1/2 INCH 16

2 CARRIAGE BOLTS 3/8 INCH X 5-1/2 INCH 12

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 7 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

17. NOTES/DRAWING

22.

3 CARRIAGE BOLTS 3/8 INCH X 2-1/2 INCH 5 ANGLED BRACKET

4 FLAT WASHERS 3/8 INCH 70

5 LOCK WASHERS 3/8 INCH 46

6 NUT 3/8 INCH 46

7 COMMERCIAL DECK SCREWS NUMBER 8 X 2-1/2 INCH 32 PHILLIPS HEAD OR SQUARE TIP

8 GRADE 5 HEX HEAD BOLT 3/8 NC X 2-1/2 22

9 CARRIAGE BOLTS 3/8 INCH X 6 4

10 MACHINE SCREW 3/8 NC FLAT HEAD X 5 INCH 9 SEE DRAWING

11 LAG BOLT 5/16 INCH X 4 INCH 24

13 FLAT WASHERS 1/2 INCH 8

14 LAG BOLT 5/16 INCH X 5-1/2 INCH 30

15 FLAT WASHER 5/16 INCH 16

16 OVAL EYE NUT 1/2-13 4 ZINC OR GALVANIZED PLATING

17 GRADE 8 HEX HEAD BOLT 1/2-13 X 3 INCH 4

19 LAG BOLT 5/16 X 3 INCH 16

20 FENDER WASHER 3/8 X 1-1/2 14

COMMERCIAL QUALITY STEEL WITH COMMERCIAL QUALITY ZINC PLATING IS ACCEPTABLE FOR CARRIAGE BOLTS, FLAT

WASHERS, LOCK WASHERS AND NUTS. TO PREVENT LOOSENING OF NUTS AFTER INSTALLATION, APPLY PAINT, ASPHALTUM, OR MIL-PRF-16173 GRADE 1 PRESERVATIVE TO, OR PHYSICALLY NICK, THE EXPOSED THREADS OF THE BOLTS.

D. FABRICATION OF MODIFIED MIL-C-104, TYPE II, CLASS 2, STYLE A CONTAINER.

NOTE: UNLESS OTHERWISE SPECIFIED ALL FASTENERS SHALL CONFORM TO SPECIFICATION ASTM F 1667.

1. CONTAINER SIZE: 102 X 82-1/2 X 40-5/8 OUTSIDE DIMENSION.

2. FABRICATE ASSEMBLY "1" (QTY 5) AS SHOWN ON PAGE 8.

3. FABRICATE ASSEMBLY "2" (QTY 1) AS SHOWN ON PAGE 8.

4. FABRICATE ASSEMBLY "3" (QTY 1) AS SHOWN ON PAGE 9.

5. FABRICATE ASSEMBLY "4" (QTY 1) AS SHOWN ON PAGE 10.

6. FABRICATE ASSEMBLY "5" (QTY 1) BY ATTACHING PLYWOOD TO ASSEMBLY "4" AS SHOWN ON PAGE 11.

7. FABRICATE ASSEMBLY "6" (QTY 1) AS SHOWN ON PAGE 11.

8. FABRICATE ASSEMBLY "7" (QTY 1) BY ATTACHING PLYWOOD TO ASSEMBLY "6" AS SHOWN ON PAGE 12.

9. FABRICATE ASSEMBLY "8" (QTY 3) AS SHOWN ON PAGE 12.

10.FABRICATE ASSEMBLY "9" (QTY 1) BY ATTACHING PLYWOOD TO ASSEMBLY "8" AS SHOWN ON PAGE 13.

11.FABRICATE ASSEMBLY "10" (QTY 1) BY ATTACHING PLYWOOD TO ASSEMBLY "8" AS SHOWN ON PAGE 13.

12.FABRICATE ASSEMBLY "11" (QTY 1) BY ATTACHING PLYWOOD TO ASSEMBLY "8" AS SHOWN ON PAGE 13.

13.FABRICATE ASSEMBLY "12" (QTY 1) AS SHOWN ON PAGE 14.

14.FABRICATE BRACKET "A1" (QTY. 3) AS SHOWN ON PAGE 14.

15.FABRICATE BRACKET "A2" (QTY. 1) AS SHOWN ON PAGE 15.

16.ASSEMBLE CONTAINER AS SHOWN ON PAGES 16 THROUGH 19.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 8 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

23.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 9 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently val id OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

17. NOTES/DRAWING

24.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 10 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

25.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 11 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

26.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 12 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

27.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 13 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

28.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 14 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

29.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 15 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

30.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 16 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

31.

16. ATTACH BLOCK ASSEMBLIES "7", "9", "10", AND "11" USING CARRIAGE BOLT "2" (QTY. 12), FLATWASHER "4" (QTY. 12), LOCK WASHER "5" (QTY. 12), AND NUT "6" (QTY. 12) AS SHOWN BELOW. ATTACH BLOCK ASSEMBLIES "9", "12", "11" AND "10" TO BLOCK ASSEMBLY "7" USING CARRIAGE BOLT "1" (QTY. 8), FLATWASHER "4" (QTY. 8), LOCK WASHER "5" (QTY. 8), AND NUT "6" (QTY. 8) AS SHOWN BELOW.

1122 PPLLAACCEESS

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 17 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

17. NOTES/DRAWING

32.

18. SECURE BLOCK ASSEMBLY "3" TO BLOCK ASSEMBLIES "9", "11", AND "12" USING LAG BOLT "19" (QTY. 9) AND FLAT WASHER

"15" (QTY. 9) AS SHOWN BELOW.

AAllll ddiimmeennssiioonnss aarree iinn iinncchheess..

AAllll ddiimmeennssiioonnss aarree aaccttuuaall..

AAllll hhoolleess aarree ddiimmeennssiioonneedd ttoo cceenntteerr..

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 18 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

33.

18. USING BRACKET "A2" AS A GUIDE MATCH DRILL 7/16" HOLES (QTY. 5) AS SHOWN BELOW. SECURE BRACKET "A2" WITH HARDWARE AS SHOWN BELOW. USING BRACKET "A1" AS A GUIDE MATCH DRILL 7/16" HOLES (QTY. 3) AS SHOWN BELOW. TYPICAL ALL THREE

PLACES. SECURE BRACKET "A1" (QTY. 3) WITH HARDWARE AS SHOWN BELOW.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 19 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

17. NOTES/DRAWING

34.

18. ATTACH BLOCK "B15" AS SHOWN BELOW USING ASTM F 1667 NAILS OR STAPLES. ATTACH BLOCK ASSEMBLY "5" USING

BOLT "8" (QTY. 14) AND FENDER WASHER "20" (QTY. 14) AS SHOWN BELOW.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 20 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

17. NOTES/DRAWING

35.

18. ASSEMBLE TOP AS SHOWN BELOW. ATTACH EYE NUT "16" TO TOP USING EYE NUT "16" AND FLAT WASHER "13" ABOVE THE TOP, AND FLATWASHER "13" AND BOLT "17" BELOW THE TOP. ADD PLASTIC AND PLYWOOD BACKER TO IMPROVE WATER RESISTANCE.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 21 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

36.

D. PREPARE WOOD BLOCKS AND BLOCK ASSEMBLIES IN ACCORDANCE WITH THE FOLLOWING NOTES AND AS SHOWN ON PAGES 22

THROUGH 29.

1. BLOCK ASSEMBLY 13:(QTY. 2). CONSTRUCT BLOCK ASSEMBLY 13 USING BLOCK "B" (QTY. 3), BLOCK "C" (QTY. 2), AND BLOCK "D"

(QTY.1) AS SHOW ON PAGE 22 USING ASTM F 1667 NAILS.

2. BLOCK "E": (QTY. 8). CONSTRUCT BLOCK "E" BY CUTTING TWO 45 DEGREE ANGLES OPPOSITE FROM EACH OTHER AS SHOWN ON PAGE 22. THE LONG END MUST MEASURE 10 INCHES, AND THE SHORT END MUST MEASURE 3-1/4 INCHES.

3. BLOCK ASSEMBLY 14: (QTY. 1). CONSTRUCT BLOCK ASSEMBLY 14 USING BLOCK "E" (QTY. 4), BLOCK "F" (QTY. 2), AND BLOCK "G"

(QTY. 2) AS SHOWN ON PAGE 23 USING ASTM F 1667 NAILS.

4. BLOCK ASSEMBLY 15: (QTY. 1). CONSTRUCT BLOCK ASSEMBLY 15 USING BLOCK "E" (QTY. 4), BLOCK "G" (QTY. 2), AND BLOCK "H"

(QTY. 2) AS SHOWN ON PAGE 23 USING ASTM F 1667 NAILS.

5. BLOCK ASSEMBLY 16: (QTY. 1). CONSTRUCT BLOCK ASSEMBLY 16 USING BLOCK "A" (QTY. 2), AND BLOCK "I" (QTY. 1), AS SHOWN ON

PAGE 24 USING 1 INCH STAPLES.

6. BLOCK ASSEMBLY 17: (QTY. 1). CONSTRUCT BLOCK ASSEMBLY 17 USING BLOCK ASSEMBLY 13 (QTY. 1) AND BLOCK ASSEMBLY 16 (QTY. 1) AS SHOWN ON PAGE 24. SECURE BLOCK ASSEMBLY 1 TO BLOCK ASSEMBLY 4 USING ASTM F 1667 NAILS OR STAPLES.

7. BLOCK ASSEMBLY 18: (QTY. 4). CONSTRUCT BLOCK ASSEMBLY 18 USING BLOCK "J" (QTY. 1), AND BLOCK "K" (QTY. 1) AS SHOWN ON PAGE 25. ALSO INCORPORATE 10” x 4” (DD) PIECES OF PLYWOOD ON TOP OF BLOCKS “J” AND “K” USING ASTM F 1667 NAILS OR STAPLES. CENTER PLYWOOD “DD” PARALLEL TO BLOCK “K” AND NAIL USING ASTM F 1667 NAILS OR STAPLES.

8. BLOCK "M": CONSTRUCT BLOCK "M" AS SHOWN ON PAGE 25.

9. BLOCK "N": CONSTRUCT BLOCK "N" AND DRILL HOLES AS SHOWN ON PAGE 26.

13. BLOCK "T": CONSTRUCT BLOCK "T" AS SHOWN ON PAGE 27.

14. BLOCK ASSEMBLY 19: (QTY. 1). CONSTRUCT BLOCK ASSEMBLY 19 USING BLOCK "T" (QTY. 1) AND BLOCK "R" (QTY. 3) AS SHOWN ON

PAGE 27 USING ASTM F 1667 NAILS OR STAPLES.

15. BLOCK “U”: CONSTRUCT BLOCK “U” AS SHOWN ON PAGE 28.

16. BLOCK "W": CONSTRUCT BLOCK "W" AS SHOWN ON PAGE 28, DRILL THE HOLE TO 7/16 INCH DIAMETER.

17. BLOCK "X": CONSTRUCT BLOCK "X" AS SHOWN ON PAGE 28, DRILL THE HOLES TO 7/16 INCH DIAMETER. CUT 1-1/2 HOLE TO

COUNTERSINK CARRIAGE BOLT.

18. BLOCK ASSEMBLY 20: (QTY 2). CONSTRUCT BLOCK ASSEMBLY 20 USING BLOCK "U" (QTY. 2), BLOCK "V" (QTY. 2), AND BLOCK "W" (QTY. 2) AS SHOWN ON PAGE 29. SECURE BLOCKS "W" AND BLOCKS "V" USING COMMERCIAL DECK SCREW “7”.

19. BLOCK ASSEMBLY 21: (QTY 2). CONSTRUCT BLOCK ASSEMBLY 21 USING BLOCK “Z” (QTY 2) AND BLOCK “AA” (QTY 2) AS SHOWN ON

PAGE 29.

20. BLOCK "Y": CONSTRUCT BLOCK "Y" AS SHOWN ON PAGE 29.

21. BLOCK "Z": CONSTRUCT BLOCK "Z" AS SHOWN ON PAGE 29.

22. BLOCK "AA": CONSTRUCT BLOCK "AA" AS SHOWN ON PAGE 29.

23. BLOCK "BB": CONSTRUCT BLOCK "BB" ACCORDING TO SIZE SPECIFIED ON PAGE 6.

24. BLOCK "CC": CONSTRUCT BLOCK "CC" ACCORDING TO SIZE SPECIFIED ON PAGE 6.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 22 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

37.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 23 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

38.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 24 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

39.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 25 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instruct ions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

40.

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 26 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE 2. CAGE 3. SPI NO.

57K6013 (19207) ARMOR KIT WITH 58 GAL FTFS KIT 19207 AK15527805

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

2540-01-552-7805 04/07/2017 M

17. NOTES/DRAWING

41.

2 X 3 X 62.75 QTY 1

ALL DIMENSIONS ARE IN ICHES.

ALL DIMENSIONS ARE ACTUAL.

ALL HOLES ARE DRILLED 1 INCH FROM THE TOP EDGE OF THE BLOCK.

NN

DD FORM 2169, JUN 1997 (EG) PREVIOUS EDITIONS ARE OBSOLETE Page 27 of 89

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet) Form Approved -BK OMB No. 0704-0188 DW

The public reporting burden for this collection of…

This is the start of the file's text. The full file is on GovTribe.

File details come from the government source that posted it. Updated .