Attachment_0001_-_Performance_Description.pdf

March 2017

Distribution Statement A: Approved for public release; distribution is unlimited 1

Army Targetry System (ATS)

Performance Description (PD)

For

Live Fire Training Ranges

SECTION 1 – SCOPE.

1.1 Description. The United States Government has a requirement to provide and install live fire training systems to support US Military ranges worldwide. These ranges shall utilize available equipment offered by contractors with minor modifications allowed to support the needs of the military. All equipment installed under this Performance

Description (PD) will be used for training conducted during both day and night as well as under all weather conditions. This PD represents an enhancement of existing Targetry

Devices and Control Systems utilized for Live-Fire Training. Most range layouts installed in accordance with (IAW) this PD can be found in Training Circular 25-8 (TC 25-8)

Training Ranges.

1.2 Objective. This PD establishes the requirement for the manufacture, delivery, training, manuals, installation as necessary, and warranty support of new hardware and software for live fire ranges. The result of this effort shall be fully automated ranges capable of control from a Range Control System (RCS). All major construction work and data communication/power lines built by the Government will be in accordance with

(IAW) Corps of Engineers Huntsville Center (CEHNC) 1110-1-23, United States Army

Corps of Engineers (USACE) Design manual for ranges. These ranges are required to be capable of operating 24 hours (hrs) per day, seven days per week (24/7) with minimal operator interface.

SECTION 2 - APPLICABLE REFERENCE DOCUMENTS.

2.1 General. The documents listed in this section are referenced throughout this PD.

The following specifications, drawings, and standards are to the revision level in effect at the solicitation issue date.

2.2 Specifications.

CEHNC 1110-1-23 USACE Design Manual for Ranges http://apps.hnc.usace.army.mil/rdg/InterTemplate.aspx

TC 25-8 Army Training Ranges, July 2016, See APPENDIX F

NSN 5180-01-483-0249 General Mechanic’s Tool Kit (GMTK): Automotive

LT2 Video SOA Live Training Transformation (LT2) video Service

Oriented Architecture (SOA), Version 3.0. See http://apps.hnc.usace.army.mil/rdg/InterTemplate.aspx

Distribution Statement A: Approved for public release; distribution is unlimited 2

APPENDIX H.

MIL-STD-1472G Department of Defense Design Criteria Standard: Human

Engineering

MIL-STD-810G Department of Defense Test Method Standard

MIL-STD-209K Interface Standard for Lifting and Tiedown Provisions

2.3 Drawings.

See APPENDIX A for the following target drawings.

11829332 3-D Infantry Target Drawing, NSN 6920-01-164-9625

13066232 3-D Infantry Target, Tall Drawing, NSN 6920-01-660-

11829647 Half-Sized 3-D Infantry Target Drawing, NSN 6920-01-

387-6397

13067209 3-D Infantry Target, Short Drawing, NSN TBD

12002898 E Targets, NSN 6920-00-071-4780

12002899 F Targets, NSN 6920-00-071-4589

See APPENDIX B for Omega 60 BES information.

O60.003000 BES, NSN 6920-01-530-3932

O60.003000 BES, NSN 6920-01-618-4956

See APPENDIX E for the following REmoted Target System (RETS) drawings.

9365587 Crosstie, Metal

9365594 Rail Section

9365595 Splice Bar

9365596 Bolt Assy, Track

9365610 Sensor Bar

9365612 Bolt

9365616 Plate

9365617 Pivot Block

9387660 RETS Installation Procedure

9387806 Mounting Bracket Sensor Bar

9387832 Block, HT

9387833 Block, HT

9387834 Block, Screw

2.4 Other Documents.

Distribution Statement A: Approved for public release; distribution is unlimited 3

IPC J-STD-001F Requirements of Soldered Electrical and Electronic

Assemblies

NFPA 70 National Fire Protection Association (NFPA); National

Electrical Code, 2014 Edition

NFPA 780 NFPA; Standard for the Installation of Electrical

Protection Systems, 2014 Edition

ANSI Z535.3-2011 Criteria for Safety Symbols

ANSI Z535.4-2011 Product Safety Signs and Labels

ANSI/IEC 60529 Degrees of Protection Provided by Enclosures, Dated

2004-01-01

DFAR 252.211-7003 Item Identification and Valuation

TIA-568-C.2 Telecommunications Industry Association (TIA)

Commercial Building Telecommunication Cabling

Standard

NECA/FOA 301-2009 National Electrical Contractors Association/Fiber Optic

Association Standard for Installing and Testing Fiber

Optics

29 CFR 1910.1200(g) Occupational Safety & Health Administration (OSHA) –

Safety Data Sheets

International Organization for Standardization (ISO) 9001- 2008 Series, American

National Standards Institute (ANSI)/ISO/American Society for Quality (ASQ)

Q9001-2008, Quality Management Systems – Requirements, 30 November 2008.

American Railway Engineering and Maintenance of Way Association 2015 Manual for Railway Engineering

International Air Transport Association (IATA) Special Provision A-67

FM 3-22.9 Rifle Marksmanship M16-/M4 Series Weapons Aug 2008

(incl C1)

FM 3-22.10 (FM 23-10) Sniper Training, August 1994

FM 3-22.27 MK 19, 40-MM Grenade Machine Gun, Mod 3, November 2003 (incl C1)

FM 3-22.65 Browning Machine Gun Caliber .50 HB, M2, March

Distribution Statement A: Approved for public release; distribution is unlimited 4

2005 (incl C1)

FM 3-22.68 Crew-Served Machine Guns 5.56-MM and 7.62-MM, July 2006

FM 3-23.35 Combat Training with Pistols, M9 and M11, June 2003

(incl C1 thru C4)

PN 000105 System Maintenance Manual: SMM 17-6920-923-24&P

Unless otherwise indicated, copies of federal and military specifications, standards, and handbooks are available online at http://assist.daps.dla.mil or from the Standardization

Documents Order Desk, Bldg. 4D. 700 Robbins Avenue, Philadelphia, PA 19111-5094.

Copies of National and International Standards are available from ANSI, ATTN:

Customer Service, 11 West 42nd Street, New York, NY 10036, or http://www.ansi.org.

2.5 Order of precedence. In the event of conflict between the text of this document and the references cited in Sections 2.1 – 2.4, the text of this PD takes precedence.

Nothing in this document, however, supersedes applicable local, state and federal laws and regulations.

SECTION 3 - REQUIREMENTS.

3.1 Item description. ATS training systems are comprised of a mix of non-automated and automated targetry devices and control systems. The requirements in this

PD are for the Continental United States (CONUS) and outside the CONUS (OCONUS) ranges. Procured range equipment may be utilized for fixed installations or included in portable packages. The ATS devices include the following:

Automated Targetry Devices.

Target Mechanisms (TMs).

Stationary TMs.

Stationary Infantry Target (SIT)

Double Target Arm SIT (DTASIT)

Stationary Armor Target (SAT)

Heavy Stationary Armor Target (HSAT)

Moving TMs.

Moving Infantry Target (MIT)

Moving Armor Target (MAT)

Simulation Devices.

Muzzle Flash Simulator (MFS) http://www.ansi.org/

Distribution Statement A: Approved for public release; distribution is unlimited 5

Non-Automated Targetry Devices.

Protection Devices.

Infantry Lifter Shields (ILS)

Armor Lifter Shields (ALS)

Simple Devices.

Iron Maiden Silhouette (IMS)

Iron Maiden Kill Zone Target (IMKZT)

Known Distance (KD) lifter

Control Systems.

Range Control System (RCS).

Range Control Computer (RCC)

Direct Hand Held Controller (HHC)

Indirect HHC

Portable Maintenance Actuator (PMA)

Video Monitoring System (VMS).

Video Control Computer (VCC)

VMS Server

Camera

3.1.1 Installed Ranges. This section describes ranges built to the current standards for ranges (CEHNC 1110-1-23). The design guidelines identify the interface points between the automated target system and the range construction, facilitate the standardization of range facilities, and note salient points and design criteria for standardized ranges. Adaptations of the standard designs to meet site-specific conditions occur.

3.1.1.1 Hardwired (HW) ranges. The available power on site shall be used. All cables and interfacing devices required for compatibility with the Government Furnished

Equipment (GFE), installed power and signal wiring as described for a specific project shall be provided by the contractor. Communication from the RCS to downrange devices shall be through the GFE installed data wiring. Moving target mechanisms shall have the options of using on-board batteries for power, and Radio Frequency (RF) communication from the Moving TM to the end of track. The RCS shall be installed in the Range Control

Tower/Government provided structure.

3.1.1.2 Radio Frequency (RF) ranges. RF ranges will normally have all major construction work built by the Government, except power and data wiring to the downrange devices will not be present. Data communication shall be by radio transmitters and receivers. Power for downrange targetry devices shall be external to the associated targetry device. The RCS shall be installed in a Range Control

Tower/Government provided structure.

Distribution Statement A: Approved for public release; distribution is unlimited 6

3.1.1.3 Mixed mode ranges. Mixed Mode ranges are ranges that require a combination of HW and RF communication, and/or Alternating Current (AC) and Direct

Current (DC) power depending on the range layout.

3.1.2 Portable ranges. Portable ranges are ranges that will be without standard features of the range design guide. Portable targetry devices shall be completely self-contained and radio-controlled (i.e., use batteries, generators, solar panels, radio transmitters/receivers etc.), and shall use an RF HHC and/or a RCC to control downrange hardware. Portable targetry devices shall be fully automated and capable of being installed by Government personnel on unimproved ranges without a pad or standard berm. No commercial power will be available on the range and each targetry device shall require its own power source. Portable equipment shall come complete with tool-less quick disconnect cables.

3.2 General requirements. The requirements of this section shall be considered general requirements for all targetry devices and ranges unless specifically exempted or superseded within this PD.

3.2.1 Communication. Ranges may require use of more than one method of communication as specified in this section.

3.2.1.1 Communication distance. The communication between the RCS(s) and all targetry devices on the range shall be up to 5 miles. On ranges where an HHC(s) is used as the only control method of the RCS, the communication between the RCS(s) and all targetry devices on the range shall be up to 3 miles.

3.2.1.2 Communication interfaces. The contractor shall provide and install all the equipment to interface with the range infrastructure provided and complete communications from the control system to the downrange automated targetry devices.

The completed network shall perform IAW with the network requirements of this PD.

Communication interfaces include but are not limited to: media converters, Ethernet switches, multiplexers, power supplies, routers, surge protectors, patch cords, repeaters, antennas, software interfaces, power over Ethernet (POE) switches, modems, etc.

3.2.1.3 Surge protection for Target Data Panel (TDP)/ Master TDP (MTDP).

The surge protector shall be grounded IAW manufacturer specifications. Surge protectors shall be lightning rated. Surge protector response time shall be 1 - 5 Nanoseconds. The device shall be Underwriter’s Laboratory (UL) listed. Surge protection devices in the

TDP/MTDP shall fit in a 5 inch (”) wide by 6” long by 6” deep space.

3.2.1.3.1 Surge protection for Ethernet. Surge protectors shall meet or exceed

TIA-568-C.2 Standards for CAT5e performance. Surge protectors shall utilize RJ-45 connectors for input/output. Surge protection devices in target emplacements shall be auto-resettable and shall not contain fuses. The surge protection device shall have a clipping voltage between 12-20 Volts (V). Surge protectors shall protect the equipment

Distribution Statement A: Approved for public release; distribution is unlimited 7 on the targetry side from lightning and other surges for the warranty life of the targetry it is protecting.

3.2.1.3.2 Surge protection for DSL to Ethernet connections. The surge protection device shall have a peak clamping voltage of 300 Volts (V) or less. The surge protection device shall have a maximum shunt capacitance of 95 picofarads.

3.2.1.3.2.1 New Construction. The government will install a connection block within the MTDP equipped with RJ-45 ports. The vendor shall provide and install patch cords and adapters between the surge protectors, the DSL modem and the connection block. Vendors shall not terminate RJ-45 connectors into RJ-11 ports and vice versa.

3.2.1.3.2.2 Existing Range Upgrades. The vendor shall provide and install patch cords and adapters between the surge protectors, the DSL modem and the connection block. Vendors shall not terminate RJ-45 connectors into RJ-11 ports and vice versa.

3.2.1.4 HW communication. The fiber/copper cabling installed by the Government shall be used for communication. CEHNC 1110-1-23 contains the current design standards, however variants may exist, including use of shielded twisted pair cable as used for REmoted Target System (RETS) ranges. If wireless communication is required to communicate between the end of track and a moving TM, the command can be sent to the moving TM using alternative data links (i.e., a radio link using a short-range transmitter). The frequency shall conform to local range frequency regulations and restrictions. All contractor installed equipment shall not cause radio interference or be interfered by any equipment on the installed range or adjacent ranges.

3.2.1.5 RF communication. The following subparagraphs describe radio frequency requirements.

3.2.1.5.1 Frequency band. Transmitters and receivers shall operate using either the

138 to 160 Megahertz (MHz) Very High Frequency (VHF), 380-400 MHz Ultra High

Frequency (UHF), or the 406 to 420 MHz (UHF) bands. Portable targetry devices shall include both the UHF and VHF bands. The HHC, RCC, and all RF down range receivers/transmitters shall be tunable through each band by range support personnel without changing internal components. Contractors shall ensure the RF transmitters/receivers meet all Federal Communications Commission (FCC)

3.2.1.5.2 Transceiver bandwidth. All UHF and VHF radio transmitters and receivers shall utilize narrow bandwidth technology (12.5 kilohertz (kHz) or less) IAW the National Telecommunications and Information Administration (NTIA).

3.2.1.5.3 Tuning Devices. All equipment required to tune the transmitters/receivers shall be provided with the installation of the range.

3.2.1.5.4 Frequency allocation. A single frequency design shall be used for each

Distribution Statement A: Approved for public release; distribution is unlimited 8 range. Moving TMs are allowed to use different frequencies than the rest of the range for communication between the Moving TM and the docking station.

3.2.1.5.5 Transmitter power adjustment. Power output of the transmitters shall be adjustable in at least 5 steps. The adjustment in power shall communicate with targetry devices at distances up to 5 miles (up to 3 miles for ranges where the HHC is the only

RCS controller). Communication shall use minimum power output consistent with reliable operations of the targetry devices on the range.

3.2.2 Power. The following subparagraphs describe the power requirements.

3.2.2.1 General. The following subparagraphs describe general power requirements for all ranges.

3.2.2.1.1 Generators. Diesel fuel powered generators and gasoline powered generators shall be available. Fuel tanks shall be labeled with the type of fuel used.

Generators shall:

3.2.2.1.1.1 have fuel tank capacity sized to support 20 hrs of training at the required cycle rates between refueling

3.2.2.1.1.2 meet local, state, and federal laws and regulations (this includes fuel containers)

3.2.2.1.1.3 be electric start

3.2.2.1.1.4 equipped with a Ground Fault Circuit Interrupt (GFCI) outlet

3.2.2.1.1.5 include a protective frame (Excluding MIT/MATs on board generators)

3.2.2.1.1.6 be equipped with a fuel gauge

3.2.2.1.1.7 include a wheel kit (Excluding MIT/MATs on board generators)

3.2.2.1.1.8 include a fuel spill containment pan (Excluding MIT/MATs on board generators)

3.2.2.1.1.9 provide a L14-20 receptacle (R)

3.2.2.1.2 Attached simulators. The downrange TMs shall supply adequate power to actuate a MFS (in single and in burst mode) for a minimum of 300 activations each, per day, with no degradation in operational capability of the TM.

3.2.2.1.3 Reverse polarity. All equipment shall be protected from damage if reverse polarity voltage is applied, as may occur if battery leads are reversed at the battery or between the battery and attached equipment. Power cables shall be designed to prevent reverse polarity connection by being marked with red/positive (+) sign and black/negative (-) sign.

3.2.2.1.4 Range power. The electrical power/storage shall be sufficient to operate the range for 24/7 on a continuous basis without loss of training to regenerate the power.

Refueling shall be subject to the intervals defined in 3.2.2.1.1.

3.2.2.1.5 Loss of power. All devices, including battery chargers and power

Distribution Statement A: Approved for public release; distribution is unlimited 9 supplies, shall be protected from damage in the event of loss of AC power.

3.2.2.2 Hard Wired (HW) powered devices. The following paragraphs describe the provided power and requirements when devices are required to be HW (AC) powered.

3.2.2.2.1 Power source. TMs shall connect to and be powered by the L14-20R.

L14-20 plugs (Ps) and L5-20Ps shall provide National Electrical Manufacturers

Association (NEMA) 3R protection when connected to an L14-20R and L5-20R respectively.

3.2.2.2.2 Ground. All electrical circuitry shall be installed and grounded IAW applicable local, state, and federal electrical codes and regulations (i.e., NFPA 70). All hardware installed in emplacements shall be electrically grounded to the GFE grounding rods.

3.2.2.2.3 Supplemental electrical power supply/storage. All HW targetry devices requiring power shall utilize the installed GFE power. Batteries are allowed to supplement power only on the MIT and MAT. If a battery is required for those targetry devices, it shall be charged from the GFE power. Fossil Fuels may be allowed to supplement power on the MAT based on Government approval.

3.2.2.2.4 OCONUS power. Ranges installed OCONUS may have differing electrical power requirements depending on the location. The hardware installed on these ranges shall be altered as necessary to operate with the local voltage and frequency requirements. The hardware shall be equipped with the electrical connectors required to receive the local voltage and frequency.

3.2.2.3 Battery powered devices. The contractor shall provide sealed Absorbent

Glass Mat (AGM) batteries. Each battery shall be equipped with carrying handles. All batteries shall be commercially available from multiple sources.

3.2.2.3.1 Battery sizing. Batteries supplying power within an emplacement shall be sized to support the operational capability (see Table 1) of all devices in that emplacement. Batteries on a moving TM shall be sized to support the operational capacity of all installed lifters, and all other devices the moving TM is required to carry and power.

3.2.2.3.2 Regeneration devices. The regeneration devices shall provide power to operate the range 24/7 on a continuous basis without loss of training to regenerate the power. Regeneration units shall have features that protect against overcharging and overheating the battery.

3.2.2.3.2.1 Solar panels. Solar panels shall be UL1703 rated. A charge controller shall be provided with each solar panel assembly connected to a battery. The charge controller shall:

Distribution Statement A: Approved for public release; distribution is unlimited 10

3.2.2.3.2.1.1 regulate the voltage

3.2.2.3.2.1.2 prevent overcharging of the battery

3.2.2.3.2.1.3 provide protection for reverse polarity

3.2.2.3.2.1.4 provide protection for transient voltage

3.2.2.3.2.1.5 provide protection for over current

3.2.2.3.2.1.6 provide protection for over temperature

3.2.2.3.3 Battery charging. Battery chargers shall be approved for use with AGM batteries. The battery charger shall:

3.2.2.3.3.1 limit float charge to between 2.25 and 2.3 volts per cell at 68 degrees

Fahrenheit (F).

3.2.2.3.3.2 be spark proof such that leads must be connected before an output voltage is developed by the battery charger.

3.2.2.3.3.3 be short circuit protected such that the charger can sustain an indefinite short circuit connection directly across the output terminals without risk of electric shock or excessive heat.

3.2.2.3.3.4 be reverse polarity protected such that leads being connected to the opposite polarity post will not cause damage to either the battery or the charger.

3.2.2.3.3.5 be UL tested and approved.

3.2.2.3.4 Battery Charging Station (BCS). A battery charging station shall charge all battery types used on downrange devices.

3.2.2.3.5 Low battery indicator. All targetry devices that use a battery shall have an indicator that alerts the controller when the battery is low.

3.2.3 Range startup/shutdown. After all Preventative Maintenance Checks and

Services (PMCS) have been completed, the range operator shall require no more than 30 minutes to prepare the range for operation at the start of the training session (The 30 minute timeframe includes total system initialization from turning the computer on to ready for training, but excludes Scenario development). The range operator shall require no more than 30 minutes to shut down the range at the end of the training session. All downrange targetry devices shall not be negatively affected by turning on/shutting down the range by way of the central power switch.

3.2.4 Cable interfaces. All downrange devices shall include enclosure mounted twist lock or threaded connectors for all external connections. All external connections shall include a mating twist lock or threaded cap, tethered to the device. For TDP/MTDPs and Ferrous Deep (FD) boxes, panel mounted, flip lid RJ45 receptacles shall be used. The

RJ45 connectors shall use one quarter turn bayonet mating per MIL-C-26482. The male to female connection shall be IP67 compliant. The connector shall have an aluminum, size 18 circular shell. The RJ45 coupler shall be compliant with IEC60603-7-7. All connectors shall be keyed with insertion tab at the twelve o’clock position. If an FD box is present on the range, the blank face plate shall be removed and a face plate that

Distribution Statement A: Approved for public release; distribution is unlimited 11 includes one (1) RJ45 connector for infantry ranges and two (2) RJ45 connectors for armor ranges shall be installed onto the FD box. The contractor installed face plate shall maintain a NEMA 3R rating for the FD Box. If an FD box is not present on the range these connectors shall be mounted to the side wall of the TDP/MTDP enclosure facing the emplacement power receptacles.

3.2.5 Power and data wires/cables. The contractor shall provide all cables necessary to interface with the range infrastructure and to operate the targetry devices.

All cables shall be designed without joints, splices, or other electrical connections below ground level. Cables shall be IAW applicable local and national electrical codes.

Contractors shall not lengthen cables by splicing if discovered to be too short within an emplacement. Short cables shall be replaced with cables of the proper length. CAT 5, 5E or 6 data cabling shall be color coded IAW TIA-568-C2. Exterior wires and cables shall be armored and sealed to prevent damage by non-human living organisms found on ranges. Interior wires and cables shall be positioned or protected to avoid contact with rough or irregular surfaces and sharp edges to avoid damage to conductors. The contractor shall clean the ends of the fiber optic cables they provide prior to terminating them. Fiber optic cables shall be installed IAW Fiber Optics Association recommended practices (NECA/FOA 301-2009).

3.2.6 Safety interrupt. TMs shall have an external on/off switch on each device to stop the activation and stop motion.

3.2.7 Size. Downrange targetry devices and other support devices (except for the

Solar panels, ILS, ALS, IMS, antennae, and IMKZT) shall be sized to fit inside, and be protected from rounds fired from designated firing positions by the Government’s standard pit design for that piece of equipment IAW CEHNC 1110-1-23. Fully protected is defined by all portions of the TMs, simulation devices, and other support devices being installed below an imaginary 15 degree angle that extends rearward from the back edge of the top of the concrete emplacement to the ground.

3.2.8 Transportation of hardware/equipment. Hardware/equipment shall meet all local, state, and federal transportation regulations and shall withstand normal air and surface transport conditions. Protective cases shall be provided with cameras.

3.2.9 Equipment handling. Equipment to be carried or lifted by personnel shall have handles and/or grasp areas that meet MIL-STD-1472 paragraph 5.9.11.5.

3.2.10 Service life. Equipment shall be constructed to achieve a minimum service life of 20 years, except for batteries.

3.2.11 Availability. All devices shall provide a 98% operational availability for continuous operation on military ranges. A device in this section is defined as the device along with all of its CLIN requirements and its range interfaces. Device operational availability is defined as the ratio of non-downtime to total time, or total time less downtime divided by total time. Downtime is defined as the time the device is not

Distribution Statement A: Approved for public release; distribution is unlimited 12 available for use due to a failure. Device downtime does not include non-use periods of the range or when the range is idle, but does include administrative downtime associated with fault detection/isolation, repair, and ordering/transportation of spare elements.

3.2.12 Reliability. All devices shall have a reliability of at least 98% (probability of mission success without interruption or failure) for training periods of at least 20 days.

3.2.13 Equipment identification. The following paragraphs describe the equipment identification requirements.

3.2.13.1 Contract data plate (HW/RF). A plate shall be located in the tower near the computer. If there isn’t a tower on the range, then the contract data plate shall be attached to the HHC in a location that does not interfere with battery replacement.

Contract data plates installed on the HHC shall withstand the environmental conditions of paragraph 3.2.14. The contract data plates shall identify the following:

3.2.13.1.1 Type of range installed

3.2.13.1.2 Contractor Name, Address, Customer Service Number

3.2.13.1.3 Contract Number

3.2.13.1.4 Date installed

3.2.13.1.5 Software version installed

3.2.13.2 ID plate. All required Contractor Line Item Numbers (CLINs) shall be marked IAW “Item Identification and Valuation” section of this contract. All items listed shall contain machine readable data elements.

3.2.13.3 Labels. Targetry device ports and cabling shall be labeled. Cables shall include identifying marking of mating ports. All switches shall be labeled by their function/status. Labels shall be legible and shall remain in place for 20 years.

3.2.14 Environmental requirements. All exposed surfaces shall be constructed of or treated with a corrosion resistant material. All equipment installed in MTDPs/TDPs shall meet the requirements of 3.2.14.1 and 3.2.14.2. All other contractor provided equipment and materials not installed in a climate controlled enclosure or structure on the range shall operate under the following minimum environmental conditions without damage or loss of performance:

3.2.14.1 After storage at -40 degrees F to 140 degrees F.

3.2.14.2 At ambient temperatures between -20 degrees F and 120 degrees F.

3.2.14.3 In humid conditions per MIL-STD 810G, Method 507.5, Procedure I, Non-

Hazardous Test Items, Normal Test Duration per Table 507.5-II of the standard.

3.2.14.4 In seacoast meteorological (salt atmospheric) conditions per MIL-STD

810G, Method 509.5 with the standard exposure of 48 hrs, and standard temperature, air circulation and fallout rate per section 2.2.4-2.2.6 of the standard.

3.2.14.5 Under conditions that expose it to tropical fungus, rot, or mildew.

3.2.14.6 During and after exposure to dusty desert conditions.

Distribution Statement A: Approved for public release; distribution is unlimited 13

3.2.14.7 During and after exposure to snow and/or hail the down range equipment shall operate without degradations. This shall also be the case after ice that has accumulated on the piece of equipment has thawed.

3.2.14.8 When exposed to direct sunlight, up to 365 days per year.

3.2.14.9 During and after exposure to rain and blowing rain per MIL-STD810G, Method 506.5, Procedure I using the following:

3.2.14.9.1 Rainfall Rate = 4 inches per hr

3.2.14.9.2 Exposure surfaces/duration = All exposed surfaces (rotate item to expose all four sides)/duration of 2 hrs

3.2.14.9.3 Test item preheat Temperature = Ambient minus 10 degrees Celsius

3.2.14.9.4 Initial water temp = Ambient

3.2.14.9.5 Wind velocity = 35 miles per hr (mph)

3.2.14.9.6 Water pressure = 40 lbs per square inch gauge (psig).

3.2.14.10 Downrange equipment except for the MIT, MAT, generators, solar panels, communication interfaces, and batteries; but including all other components, shall not fail due to moisture intrusion if totally submerged for a maximum of 4 hrs.

3.2.14.11 Lightning protection. The equipment shall include protection against lightning that passes over the range or strikes near the range. All lightning protection systems shall be developed in accordance with NFPA 780, 2014 Edition (Except

Chapters 9-11). Transient and surge protection devices shall be provided for all power lines. Data/communication cables shall be shielded. The individual data lines shall be electrically isolated from the electronic control circuitry in the equipment and have appropriate transient and surge protection. The lightning protection system shall include an indicator status light, be modular, and support ease of maintenance and replacement.

3.2.15 System safety.

3.2.15.1 Environmental safety. The system shall be safe to operate and maintain and shall not present uncontrolled safety, health, or environmental hazards to operators and maintainers throughout the life cycle of the system.

3.2.15.2 Material safety considerations. Liquids shall be environmentally safe or contained to prevent accidental release into the environment. Spill containers shall be sized appropriately and provided where safety regulations require.

3.2.15.3 Container labels. All containers containing fluids or fuels shall be properly labeled IAW 29 CFR 1910.1200(g).

3.2.15.4 Electrical safety. Electrical circuitry and installation shall comply with the requirements of the National Electric Code (ANSI/NFPA 70 2014). Applicable danger, caution, and warning signs shall be designed and installed in accordance with ANSI

Z535.3-2011 and ANSI Z535.4-98 to warn user personnel of specific hazards such as voltage, current, and thermal.

3.2.15.5 Mechanical safety. Targetry devices and moving parts shall be provided

Distribution Statement A: Approved for public release; distribution is unlimited 14 with warning labels that describe potential hazards. Edges and corners shall be rounded or chamfered and free from burrs. Mechanical power transmission apparatuses shall be guarded IAW OSHA 1910.219.

3.2.15.6 Antenna safety. Antenna tips or other sharp rods shall have tip caps or other suitable design fixture to prevent puncture hazards where personnel are likely to be exposed to such hazards. Where design considerations permit, antennas shall be coated with a dielectric material to insulate against at least 10,000 volts Root Mean Squared

(RMS). To assure adequate lightning protection, the following design features are required for all fixed, semi-permanent, and mobile facilities that incorporate antenna tower/masts:

3.2.15.6.1 Antenna masts shall incorporate a ground stud with the necessary hardware to permit secure attachment of a ground strap/rod.

3.2.15.6.2 Lead-in wires require discharge units (lightning arrestors) on each conductor or enclosure in a continuous metallic shield that is effectively grounded;

coaxial cable lead-in may be used as is if the outer shields are grounded at both ends.

3.2.15.7 RF safety. Antennas and other devices that carry sufficient RF voltage to burn or injure personnel shall be protected from accidental contact in the same manner as for AC voltages. Microwave or RF radiation signs shall be permanently affixed to warn personnel of danger zones.

3.2.16 Electromagnetic environmental effects (E3). All devices shall be electromagnetically compatible among all subsystems and equipment found at the training ranges, and with electromagnetic environment external to the hardware.

3.2.17 Workmanship. All surfaces, including threads, shall be free of burrs and sharp edges. Applied Adhesives shall meet commercial standards for use outdoors.

Installation shall not degrade integrity of existing enclosures. If installation of equipment causes scratches, nicks, or mars equipment; rework or repair shall be IAW the “Rework and Repair of Nonconforming Material” Clause in the contract. All interior parts and surfaces shall be thoroughly cleaned and dried, and shall be free of dust, burrs, chips, grinding compound, mold release agents, or other debris. Grinding compounds that may impregnate or adversely affect the specified finish shall not be used. Parts shall be cleaned after fabrication and assembly IAW good commercial practice. Corrosion shall be removed completely before parts are finished (including new undercoat) or assembled.

Electronic and electrical assemblies shall be free from solder particles, residual flux and other foreign material. Soldering shall be IAW ANSI/IPC J-STD-001. Fasteners that require a specific torque specification shall be described in the associated technical manual for each targetry device.

3.2.18 Materials/commercial components. No exposed portions of downrange equipment shall be constructed of a material that is subject to damage by non-human living organisms. The materials of construction shall use commercial or military standard components, parts, and assemblies of reliable construction. All material shall be of

Distribution Statement A: Approved for public release; distribution is unlimited 15 uniform quality and condition, and free from seams, cracks, and other defects that may adversely affect the strength, endurance, wear, and corrosion resistance of the part.

Material defects shall not be concealed. Every attempt shall be made to use components which have a long-term commercial availability and multiple commercial supply sources.

Commercial products, processes, and practices shall be used to the maximum extent possible to reduce development, production, and operational support costs. Cross-ties shall be constructed from new material as specified in Chapter 30 of the 2015 Manual for

Railway Engineering published by the American Railway Engineering and Maintenance-of-Way Association (AREMA). The cross-ties shall be a minimum size of Grade 6

(dimensions of 6” height by 8” width). The cross-tie standard Grade dimension shall remain consistent along the entire length of the cross-tie holding a tolerance of plus 1” and minus ¼”. The length of the cross-tie shall not be less than 8’.

3.2.19 Surge protection for tower. Systems shall be developed IAW NFPA 780, 2014 Edition, Sections 4.20 to 4.20.9.2.

3.3 TMs. The following paragraphs describe the requirements for the target mechanism types to be produced.

3.3.1 General. TMs shall meet the general requirements in this paragraph, the requirements of Table 1, and the mechanism specific requirement below.

3.3.1.1 Target silhouettes. TMs with silhouettes installed shall meet the scoring requirements of 3.3.1.9.6. TMs shall interface with the following silhouette types.

3.3.1.1.1 Infantry silhouettes. Infantry TM Target arms shall be designed to hold the silhouettes listed in the following subsections using the hole configurations per the drawings. Target arms shall be designed to maintain the “U” shape and dimensions defined by Section B-B in drawing 13066232. The Infantry TM Target arm and hit sensor shall not pierce or degrade the target.

3.3.1.1.1.1 E silhouettes. Silhouettes per drawing 12002898.

3.3.1.1.1.2 F silhouettes. Silhouettes per drawing 12002899.

3.3.1.1.1.3 3-D silhouettes. Silhouettes per drawing 11829332.

3.3.1.1.1.4 3-D, Tall silhouettes. Silhouettes per drawing 13066232.

3.3.1.1.1.5 3-D, ½ silhouettes. Silhouettes per drawing 11829647.

3.3.1.1.1.6 3-D, Short silhouettes. Silhouettes per drawing 13067209.

3.3.1.1.2 Armor silhouettes. The local range will provide and install the SAT, HSAT and MAT silhouettes.

Distribution Statement A: Approved for public release; distribution is unlimited 16

3.3.1.1.2.1 Vehicle frontal silhouette. All possible vehicle front views are depicted in Appendix F of TC25-8.

3.3.1.1.2.2 Vehicle flank silhouette. All possible vehicle flank views are depicted in Appendix F of TC25-8.

3.3.1.2 TM commands. All lifters shall perform the following actions (as directed by the RCS):

3.3.1.2.1 Target up on command

3.3.1.2.2 Target down on command

3.3.1.2.3 Target bob when hit (down then back up)

3.3.1.2.4 Target hold in the up position for a specified number of hits

3.3.1.2.5 Turn thermal device on/off

TMs shall not actuate if commanded to a position that they are already in.

3.3.1.3 TM operational status. TMs shall transmit information to allow the RCS to determine the operational status of the TM. Target status shall include, but not be limited to:

3.3.1.3.1 The target has reached the up position (target up)

3.3.1.3.2 The target is in transit up/down

3.3.1.3.3 The target has reached the down position (target down)

3.3.1.3.4 The target has failed to reach the position as commanded (target failure)

3.3.1.4 Stability. The contractor shall provide equipment necessary to maintain the position of the stationary TMs and the rail of the moving TMs in the emplacement. The stability method used shall allow for removal of the TM without damage to the TM. The

TMs shall hold their respective targets upright and remain stable in winds up to 35 mph.

Stability shall be measured by the TMs ability to perform all required functions without the system recording false hits, tipping over, or other malfunctions.

3.3.1.5 Obstacle encounter. If motion is impeded, each TM shall stop with no permanent damage to the TM. The TM shall provide failure status to the RCS when an obstacle encounter occurs.

3.3.1.6 MFS synchronization. The SIT, DTASIT and MIT shall interface with and synchronize the MFS within 0.5 seconds of receipt of a control signal from the associated

TM.

3.3.1.7 TM thermal interfaces. All TMs shall provide a thermal interface setup that allows thermals to be turned on/off via commands from the RCS.

3.3.1.8 Berm/emplacement. The contractor shall be responsible for elevating the target to meet the “% visible from the firing line requirement” in Table 1.

Distribution Statement A: Approved for public release; distribution is unlimited 17

3.3.1.9 Hit detection. Additional holes shall not be added to the silhouette to attach the hit sensor. TMs with target silhouettes installed per TC25-8 shall:

3.3.1.9.1 Count and record the presence of a “hit” at any rate up to 600 rounds per minute for all targets listed in TC25-8.

3.3.1.9.2 Discriminate between actual hits and the effects of adverse weather conditions including rain and ¼ inch or smaller hail at up to 35 mph such that they are not indicated as hits.

3.3.1.9.3 Ignore mechanical vibration caused by the mechanism, debris impact, and near misses so that false hit indications are not scored as hits.

3.3.1.9.4 Collect and report hits to the RCS.

3.3.1.9.5 Interface with Targetry Range Automated Control and Recording

(TRACR) software hit sensitivity adjustment levels.

3.3.1.9.6 Score 97% or more of the rounds that penetrate the target as a hit.

3.3.1.9.7 Detect and score a hit any time a portion of the target is exposed to any designated firing position on the range until the scenario has timed out.

3.3.1.9.8 Ignoring hits if the scenario or the step has timed out.

3.3.1.9.9 Have two hit count modes (single shot and burst). Single shot shall count every hit on the target. In burst mode, a string of hits with less than 250 milliseconds (ms)

+/- 10% between hits shall count as only one hit.

3.3.1.9.10 Infantry hit detection. Infantry targets shall respond to both subsonic and supersonic bullet strikes.

3.3.1.9.11 Armor hit detection. The armor hit detection shall include sufficient hit sensing elements to sense hits on a silhouette with multiple 4x8 sheets of plywood or similar material. Armor TMs shall:

3.3.1.9.11.1 Sense and record hits from varied sizes of small and large caliber rounds fired at a target during a single training exercise.

3.3.1.9.11.2 Allow the adjustment of hit sensitivity so that only impacts from a projectile above an established threshold are counted as a hit. The thresholds are intended to represent hits by specified caliber ammunition. The minimum thresholds acceptable are small (9mm and 5.56), medium (7.62mm and .50 Cal), and large caliber (25mm, 30mm, and 120mm) ammunition. The hit sensitivity thresholds as they relate to TRACR hit sensitivity levels shall be defined in the manual.

Distribution Statement A: Approved for public release; distribution is unlimited 18

3.3.1.10 Operability test/built in test (BIT). At each TM, a testing capability to check operability is required. The minimum testing shall raise and lower the target and move a carrier forward and reverse. All TMs shall perform a BIT, displaying status at the device, and sending status to the control system.

Table 1 – TM Requirements

Requirement SIT/

DTASIT

MIT SAT HSAT MAT

Time to

Raise/Lower

Target with NO

Wind (seconds)1

1/1 1/1 8/8 12/10 12/10

Time to

Raise/Lower

Target in 35 mph

Wind (seconds)1

2/2 2/2 9/9 12/10 12/10

Types of

Targets/arms used for raise/lower time requirement

3-D, E, F 3-D, E, F All armor frontal targets described in

TC25-8

All armor frontal and flank targets described in

TC25-8

All armor targets listed in TC25-8

Target Weight 10 lbs 5 lbs 250 lbs See note 3

400 lbs

See note 3 400 lbs

See note 3

HW/RF – Max.

Weight

56 lbs - 300 lbs See note 5

400 lbs See note 5

Portable – Max.

Weight (SIT, DTASIT, & SAT weight Includes everything needed to meet 3.3.3.4.1, except the batteries required)

82 lbs - 328 lbs See note 5

Cycles per Hr

(cycles) See note 6

30 30 See note 2

20 20 8

Cycles per 24 Hrs

(cycles)

600 100

See note 2 150 150 100

Minimum %

Target visible from the firing line

See note 4

See note 4

100% 100% 100%

Movement Speeds

(mph)

- 1-9 +/-1 - - 1-20

+/-1

Distance (ft) needed to reach top speed range starting from 0 mph

- 8 - - 165

Distance (ft) needed to stop

- 8 - - 165

Distribution Statement A: Approved for public release; distribution is unlimited 19 when traveling at top speed

HW/RF Berm height (inches)

CEHNC 1110-1-23 41.34 tank,

53.15 aerial

41.34 tank, 53.15 aerial

60.24 tank, 72.05 aerial

Stack ability 4 high - 4 high 4 high -

Notes:

1. Time to raise and lower (if timed out) shall be from initial movement until completion of movement. Time to lower after a hit shall be from receipt of the hit to the target stopping at the fully concealed position.

2. MITs shall act as a SIT and shall perform the minimum SIT cycle rates when docked or non-docked. Shall require no more than 15 minutes of dock time/hr to perform the SIT cycle rates.

3. For Center of Gravity (CG), use the dimensions of the M1 Tank and assume a homogeneous distribution and silhouettes mounted 6” above the berm. Include contractor specific support arms.

4. SITs, DTASITs, and MITs shall be installed so the top of the raised target arm is 2.75"

- 3" below the top of the concrete wall of the emplacement. When a target is installed on the target arm, the target arm shall not extend above 2.25” from the bottom of the target.

5. Target arms are excluded from the weight requirement if they are detachable.

6. All TMs except for the MAT, shall include the capacity to operate at their hourly cycle rates until they reach their 24 hour cycle rate threshold. The MAT shall include the capacity to operate at its hourly cycle rate for 10 hours.

3.3.2 Stationary TMs. Specific stationary target requirements are as follows:

3.3.2.1 SIT. SITs shall meet all requirements listed in Table 1, all general target mechanism requirements, and the following subparagraphs. MFSs shall be installed on all

SITs and be considered part of the mechanism.

3.3.2.1.1 SIT mechanism adjustability. SITs that are required to be bolted into emplacements shall include a system that allows for relocation of the mechanism 8”-12” backwards from its bolted location. The system shall accomplish the relocation without unbolting the mechanism from the emplacement floor, in less than 10 seconds by no more than one (1) range person.

3.3.2.1.2 SIT target arms. The SIT device shall accommodate two target arm types: a target arm that raises/lowers one target (SIT) and a target arm that raises/lowers two targets at a time (DTASIT). DTASITs shall operate identically to the SIT and meet all requirements of the SIT. Both targets shall act as one. A hit on either target shall be scored as one (1) hit. The SIT/DTASIT target arms shall be changeable by range personnel without special tools.

3.3.2.1.3 SIT/DTASIT cycle. The definition of a SIT/DTASIT cycle shall be as follows (Note that this sample cycle is not to be construed as limiting the ability of the

SIT/DTASIT to respond to any combination of the commands listed for the SIT/DTASIT and associated devices):

Distribution Statement A: Approved for public release; distribution is unlimited 20

3.3.2.1.3.1 Turn thermal power on

3.3.2.1.3.2 Raise target

3.3.2.1.3.3 Fire MFS in multi shot mode

3.3.2.1.3.4 Hold target up for 5 seconds

3.3.2.1.3.5 Lower target

3.3.2.1.3.6 Turn thermal power off

3.3.2.2 SAT. SATs shall meet all requirements listed in Table 1, all general target mechanism requirements, and the following subparagraphs:

3.3.2.2.1 SAT lifting ability. Deceleration of target motion shall not cause damage to the target supports. An adjustment is required to allow maintenance personnel to independently adjust the target up position from 75 degrees to 90 degrees. An adjustment is required to allow maintenance personnel to independently adjust the target down position from 0 degrees to +15 degrees. SATs shall allow for up to 2% slope in the emplacement floor.

3.3.2.2.2 SAT lifting arms. Arms shall include a minimum of two brackets.

Brackets shall provide adjustments to securely clamp a silhouette support with cross section varying from a standard 2x4 (1.5” x 3.5”) to a maximum 4” by 4” support cross-section. The brackets shall be able to be relocated throughout the length of the arms by the user. The lifting arms shall raise and lower each of the frontal armor silhouettes, rotating them on an axis parallel to the emplacement front wall.

3.3.2.2.3 SAT/HSAT cycle. The definition of a SAT/HSAT cycle shall be as

SAT/HSAT to respond to any combination of the commands listed for the SAT/HSAT and associated devices):

3.3.2.2.3.1 Turn thermal power on

3.3.2.2.3.2 Raise target

3.3.2.2.3.3 Hold target up for 10 seconds

3.3.2.2.3.4 Lower target

3.3.2.2.3.5 Turn thermal power off

3.3.2.3 HSAT. The heavy SAT shall meet all requirements of the SAT except it shall lift all armor targets listed in TC25-8 up to 400 lbs.

3.3.3 Moving TMs. The following subparagraphs describe the Moving TM

3.3.3.1 General Moving TM requirements. The following subparagraphs describe the general requirements for all moving TMs.

3.3.3.1.1 Moving TM actions. Moving TMs shall perform the stationary target

Distribution Statement A: Approved for public release; distribution is unlimited 21 actions and the following: Move forward; move reverse; increase or decrease speed;

pause movement with target up; and stop on command. These actions shall be controllable by a scenario, or by manual command from the RCS.

3.3.3.1.2 Moving TM operational status. In addition to the status required in section 3.3.1.3, Moving TMs shall transmit information to allow the RCS to determine and present the operational status of the carriage on the display of the RCS to include:

3.3.3.1.2.1 the direction of Moving TM movement

3.3.3.1.2.2 the end of track the Moving TM is at

3.3.3.1.2.3 Moving TM has stopped

3.3.3.1.2.4 failure to achieve the commanded position (Moving TM failure)

3.3.3.1.2.5 thermal on/off

3.3.3.1.2.6 Moving TM is charging

3.3.3.1.2.7 End of track sensor failure.

3.3.3.1.3 Moving TM end of course. Moving TMs shall have an automatic method of slowing down and stopping before reaching the end of course barrier. End of course barriers shall be provided at each end of the track. The end of course barriers shall physically prevent movement of the Moving TM beyond either end of course should the

Moving TM not be stopped either by command or automatically. The end of course barrier shall be removable by no more than two range personnel in less than 5 minutes using common hand tools. The operational capability and functionality of the moving TM shall not be impaired if it runs into the end of course. Docking stations shall be protected from damage in the event the Moving TM moves beyond the automatic stopping point.

3.3.3.1.4 Moving TM power. Moving TMs shall have sufficient storage capacity to support the activation of all carried devices at the rates indicated for each.

3.3.3.1.5 Docking station (end of track data and power interface). Moving TMs shall include a docking station. The docking station shall provide the required connections to power/recharge the Moving TMs and associated targetry devices. On a

HW range, the docking station shall connect to the Government installed data lines. A radio link shall be utilized to communicate between the docking station and the Moving

TM. The Moving TMs shall dock and initiate charging…