TGI_3819P16719A02_c0v0.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: HATCH 5-110-1 HA A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

LCC-19 USS BLUE RIDGE 16711 19P

CU PHASE TITLE:

*F/O - REPLACE WATERTIGHT HATCH 5-110-1

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

TAKAAKI ASHINA 231B 315-243-4370 14-MAY-2024

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B 315-243-4502 14-MAY-2024

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

This work affects a fire zone boundary. Fabrication and/or staging of a non-flammable closure is required.

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: HATCH 5-110-1 HA A 0

FOUO

SHIP: LCC-19 CHG/VER: 0/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-5 J-1 M1-2

1. SCOPE/PURPOSE

1.1 Title: Watertight Hatch 5-110-1; replace

1.2 Location of Work:

1.2.1 Trunk (5-109-1-T)

1.2.2 Emergency Generator Room No. 2 (7-109-1-E)

1.2.3 Emergency Switch Gear Room No. 2 (6-109-1-E)

1.3 Identification:

1.3.1 Quantity (One EA), Hatch, Watertight

Hatch No. : 5-110-1 Size: 30 Inches x 48 Inches Material: Steel Type: Raised, Individually Dogged, 10 Dogs

1.3.1.1 Quantity (One EA), Scuttle, Watertight

Scuttle No. : 5-110-1 Size: 18 Inches Diameter Material: Steel Type: Raised, Quick Acting, 3 Dogs

1.3.2 Quantity (One EA), Air Test Fitting on Outboard Side of Hatch Coaming

Remarks: See 2.9 for material and detail

1.3.3 Quantity (4 EA), Label Plate, Watertight Hatch

1.3.3.1 Quantity (One EA), Label Plate, Upper Side

Material: Aluminum Alloy, Type-I of 2.11 Inscription: 1st. Line: 5-110-1

2nd. Line: EMER GEN RM NO. 2 3rd. Line: 7-109-1-E

1.3.3.2 Quantity (One EA), Label Plate, Lower Side

Material: Aluminum Alloy, Type-I of 2.11 Inscription: 1st. Line: 5-110-1

2nd. Line: TRUNK 3rd. Line: 5-109-1-T

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SHIP: LCC-19 CHG/VER: 0/0

1.3.3.3 Quantity (2 EA), Label Plate, Damage Control Closure Classification, Upper Side and Lower Side

Material: Aluminum Alloy, Type-I of 2.11 Remarks: Figure-E of 2.11

1.3.4 Quantity (4 EA), Label Plate, Watertight Scuttle

1.3.4.1 Quantity (One EA), Label Plate, Upper Side

Material: Aluminum Alloy, Type-I of 2.11 Inscription: 1st. Line: 5-110-1

2nd. Line: EMER GEN RM NO. 2 3rd. Line: 7-109-1-E

1.3.4.2 Quantity (One EA), Label Plate, Lower Side

Material: Aluminum Alloy, Type-I of 2.11 Inscription: 1st. Line: 5-110-1

2nd. Line: TRUNK 3rd. Line: 5-109-1-T

1.3.4.3 Quantity (2 EA), Label Plate, Damage Control Closure Classification, Upper Side and Lower Side

Material: Aluminum Alloy, Type-I of 2.11 Remarks: Figure-D of 2.11

1.4 Security Classification: None.

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard

1.5.2 Potential Lead Hazard

1.6 Contractor work start date:

1.7 Contractor work completion date:

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N

3 DWG 123-

2491194

HATCH & SCUTTLE LIST E Y 5B

4 DWG 805-

1624073

Hatch W.T. Raised Individually Dogged 30" x 48" Without Scuttle 5 8 15 P.S.I.

E N

5 DWG 805-

1624072

HATCH W.T. RAISED

INDIVIDUALLY DOGGED MISC

DETAILS

C N

6 DWG 805-

1624071

HATCH W.T. RAISED

INDIVIDUALLY DOGGED DOG,

HINGE, BRACE, & MISC DETAILS

D N

7 DWG 803-

1401890

SCUTTLE, WT, RAISED QUICK

ACTING, 18 DIA 35 PSI-

ARRANGEMENT

H N

1/12/2026

6/12/2027

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SHIP: LCC-19 CHG/VER: 0/0

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

8 DWG 803-

1623943

Scuttle, WT, QA 18, 21 & 25 DIA, Raised Details

E N

9 PDD 167-

ELM-230341

SRF-JRMC STD ELM DETAIL OF

AIR TEST FITTING ON STL

STRUCTURE

- Y AL

L

10 DWG 104-

2491049

5th Deck PLTG FR102-1/4 - Stern M Y AL

11 PDD 602-

ELM-150531

SRF-JRMC STD ELM LABEL

PLATE FOR CLOSURE

A Y AL

3. APPENDICES:

3.1 Appendix “J” TGI Job Summary Information Sheet

3.2 Appendix "M" TGI Material List

3.3 Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

4.1 Not Applicable.

5. PROCEDURE:

5.1 Remove existing and install new each hatch and part listed in 1.3.1 and air test fitting listed in 1.3.2 in accordance with 2.3 through 2.9, using 2.10 for guidance.

5.1.1 Fabricate each new air test fitting listed in 1.3.2.

5.1.2 Lubricate each new dogging mechanisms.

5.1.3 Fabricate and install new gasket conforming to A-A-59588 Class 3B Grade 30.

5.1.4 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A and D, Lines One through 7.

5.1.5 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of each new weld of each hatch and each new weld and cap of each air test fitting. Allowable leakage: None.

5.1.6 Adjust each dogging mechanism for unobstructed operation and to obtain 100 percent centered contact with the imprint of chalk in the center three-fifths of the gasket.

5.2 Accomplish an operational test of each hatch listed in 1.3.1 to assure unobstructed operation. Allowable sticking or binding: None.

(V)(G) “OPERATION TEST”

5.3 Accomplish the requirements of 009-25 of 2.1 for a chalk test of hatch and scuttle of each hatch listed in 1.3.1.

5.4 Accomplish the requirements of 009-25 of 2.1 for a local air hose test of hatch panel and scuttle panel gasket and knife edge mating area of each hatch listed in 1.3.1. Allowable leakage: None.

5.5 Remove existing, fabricate and install new each label plate listed in 1.3.3 and 1.3.4 in accordance with 2.11.

5.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

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SHIP: LCC-19 CHG/VER: 0/0

5.7 Notes:

5.7.1 Planner: Code 231B T. Ashina, 243-4370

5.7.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598

5.7.3 Work per this instruction involves cutting an access (or removal of a door) through a fire zone bulkhead, through the hull of the ship above the turn of the bilge, through ventilation components (ducting, plenums, etc.), or through any air-tight, fume-tight or watertight bulkheads normally used to control air flow in the event of a shipboard fire. A nonflammable closure is required in accordance with COMNAVSEASYSCOM MSG R 261400Z JUL 12. The closure, if not continuously in use, shall be staged near the access, readily visible and accessible, so that any emergency responder can install the closure to affect proper air flow onboard the ship.

5.7.4 JCN ER09-0350 is related to this TGI.

5.8 Government Furnished Material (GFM):

5.8.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.9 SRF-JRMC will provide the following service work: (TGI No. 3819P16719S02).

5.9.1 [C740] Crane and crane rigging service.

5.9.2 [X99E] Utility service, electrical.

5.9.3 [X99M] Utilities service, including low pressure air supply, water supply, and steam supply.

5.9.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.9.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.9.6 [C133] QA Inspection for (G) symbol(s).

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J-1

SHIP: LCC-19 CHG/VER: 0/0

APPENDIX "J"

TGI JOB SUMMARY INFORMATION SHEET

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

16711 HATCH 5-110-1 HA A 0 0

CU PHASE TITLE:

*F/O - REPLACE WATERTIGHT HATCH 5-110-1

PRIMARY COMPONENT:

COMPONENT UNIT LIST (FOR ASSEMBLIES):

ATTACHMENT LIST:

ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:

YAGINUMA ,TAKEHIDE 5-109-1-T 5 U

JO: KO: TOTAL MAN HRS: PLANNING ACCEPTANCE:

3819P16719 A02

TOTAL MAT’L COST TOTAL DURATION:

CU PHASE DESCRIPTION:

The purpose of this TGI is to replace watertight hatch 5-110-1.

Location of Work:

Trunk (5-109-1-T) Emergency Generator Room No. 2 (7-109-1-E) Emergency Switch Gear Room No. 2 (6-109-1-E)

TASK NAME

SHOP TSD/WC TS CREW# MHRS

HIGH RAD

HOURS

RC

GRID#

5.1 SFTR HRs, WELD HRs, CARP HRs, PNTR HRs, QA HRs, RGRS HRs, INSL HRs

22 KE PC

5.2 SFTR HRs 22 KE PC

5.3 SFTR HRs 22 KE PC

5.4 SFTR HRs 22 KE PC

5.5 SFTR HRs 22 KE PC

5.6 PNTR HRs, QA HRs 22 KE PC

Structure Work CFM: $ for all paints, thinner, marine chemist, grits including disposal cost, strongback material cost, asbestos sampler cost and analysis cost for compartment insulation, lead analysis cost, label plate cost, firewatch cost,---continue to below---

22 MQ CS

---continued to from above---air compressor rental cost and fuel oil cost for air hose test, and misc such as electrode, gases, temporary covering and closure material, and other consumable.

22 MQ CS

Process Funding Document 10 CT OM

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M-1

SHIP: LCC-19 CHG/VER: 0/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

16711 HATCH 5-110-1 HA A 0 0

CU PHASE TITLE:

*F/O - REPLACE WATERTIGHT HATCH 5-110-1

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

JOB ORDER: KEY OP:

3819P16719 A02

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

001 M WTRTT HATCH,W/SCUTTL,

ORIG: C231B T. ASHINA 243-

4370, ORDERED FOR KTR

9B 2040 LL9310577 NA 4 N 41277446 1/AY

002 M RUBBER S, ORIG: C231B T.

ASHINA 243-4370, ORDERED

FOR KTR

9B 5330 013717183 NA 4 N 41255022 20/FT

003 M RUBBER STRIP, ORIG: C231B

T. ASHINA 243-4370, ORDERED

FOR KTR

9B 9320 014749075 NA 4 N 41255040 20/FT

004 M PIPE, METAL, 3/4"IPS, 1 EA X

10FT CONTINUES LENGTH

RQRD.

PIPE, METAL, CRES 316,

3/4"IPS X SCHEDULE 80, ASTM

A312 GR TP 316, SEAMLESS.

ORIG: C231B T. ASHINA 243-

4370, ORDERED FOR KTR

9B 4710 LL9304284 NA 4 N 41277425 10/FT

NOTES:

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M-2

SHIP: LCC-19 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

005 M BAR,METAL, 1/8"DIA, , 1 EA X

10FT CONTINUES LENGTH

RQRD.

BAR, METAL, ROUND, 1/8"DIA,

316 CRES , ASTM A276

CONDITION A TYPE 316.

ORIG: C231B T. ASHINA 243-

4370, ORDERED FOR KTR

9B 9510 LL9304283 NA 4 N 41277424 10/FT

006 M CAP, THR, ORIG: C231B T.

ASHINA 243-4370, ORDERED

FOR KTR

9C 4730 LL6877493 NA 4 N 41257411 1/EA

007 M ROPE,WIRE, ORIG: C231B T.

ASHINA 243-4370, ORDERED

FOR KTR

9B 4010 015618311 NA 4 N 41255039 2/FT

008 M INSULATI, ORIG: C231B T.

ASHINA 243-4370, ORDERED

FOR KTR

9Q 5640 008096312 NA 4 N 41255021 5/EA

009 M INSULATI, ORIG: C231B T.

ASHINA 243-4370, ORDERED

FOR KTR

9Q 5640 008096315 NA 4 N 41255020 5/EA

010 M TAPE,TEX, ORIG: C231B T.

ASHINA 243-4370, ORDERED

FOR KTR

9B 8315 002671632 NA 4 N 41255019 1/RO

011 M TAPE,TEX, ORIG: C231B T.

ASHINA 243-4370, ORDERED

FOR KTR

9B 8315 002671633 NA 4 N 41255018 1/RO

012 M ADHESIVE, ORIG: C231B T.

ASHINA 243-4370, ORDERED

FOR KTR

9B 8040 002738708 NA 4 Y 41255007 1/GL

013 M RUBBER S, ORIG: C231B T.

ASHINA 243-4370, ORDERED

FOR KTR

9B 5330 013717183 NA 4 N 41345012 20/FT

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 HATCH 5-110-1 HA A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

3819P16719 A02

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

LCC-19 HATCH 5-110-1 HA A 0