TGI_3819P26202_A01_c0v0.pdf
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This document is a Task Group Instruction (TGI) for flushing the Main Engine Lube Oil System on the USS Blue Ridge (LCC-19), scheduled for contractor work from June 14, 2027 to August 28, 2027. The instruction specifies a Level II cleaning requirement for the Main Reduction Gear (MRG) Lube Oil system, with detailed procedures for cleaning, flushing, and refilling the system with new lubricating oil (MIL-PRF-17331 Symbol 2190 TEP).
The TGI requires the project team to obtain permission from the Ship's Force Engineering Officer and establish physical security controls. SRF-JRMC (Ship Repair Facility Japan Regional Maintenance Center) will provide supporting services including crane and rigging, utility services (electrical, low pressure air, water, and steam), safety inspections, gas-free inspections, and quality assurance inspections. The work is part of a broader maintenance package for the USS Blue Ridge at Commander, Fleet Activities Yokosuka Naval Base in Japan.
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Text version
FOUO
WebAIM Short Form TASK GROUP INSTRUCTION
30-AUG-2024 1600
20.14.15.0.8998 (August 2024) ICN: 3819P26202 KeyOp: A01
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MRG LUBE OIL SYSTEM AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *F/O - FLUSH MAIN ENGINE LUBE OIL SYSTEM, 8-86-0-E
WORK CERTIFICATION SIGNATURES: DLs
COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
FOUO Pg 1 of 4
EM01L249
PREPARING ACTIVITY: STATUS: APP WORKING STATUS:
PREPARED BY: CODE: PHONE: DATE:
IIKURA, TOSHIAKI 232 3152432374 22-AUG-2024
APPROVED BY: CODE: PHONE: DATE:
OZAWA, AKIHITO 232 3152432493 24-AUG-2024
CONCURRED BY: CODE: PHONE: DATE:
REASON FOR WORK/NEED FOR CHANGE:
JCN:
EM01-L249
SPECIAL REQUIREMENTS:
CU PHASE DESCRIPTION:
ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:
KANKE, KOUHEI
JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:
262A1102
1. SCOPE/PURPOSE:
1.1 Title: Main Engine Lube Oil System Flushing; accomplish
1.2 Location of Work:
1.2.1 Engine Room (8-86-0-E)
1.3 Identification:
1.3.1 Quantity (One AY), Main Engine Lubricating Oil System
1.4 Security Classification: None.
1.5 Initial Condition:
1.5.1 Physical Security Watch Required by Ship’s Force: Project Team must notify and obtain Ship’s Force Engineering Officer
TGI Short Form
30-AUG-2024 1600
20.14.15.0.8998 (August 2024) (Continued) ICN: 3819P26202 KeyOp: A01
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MRG LUBE OIL SYSTEM AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *F/O - FLUSH MAIN ENGINE LUBE OIL SYSTEM, 8-86-0-E
FOUO Pg 2 of 4
CU PHASE DESCRIPTION (Cont.)
permission to perform Main Reduction Gear (MRG) Lube Oil (LO) system work. Ship’s Force must also setup minimum physical security controls in accordance with NSTM S9086-HK-STM-010/241-4.2.3.
1.6 Contractor work start date: 6/14/2027
1.7 Contractor work completion date: 8/28/2027
2. PROCEDURE:
2.1 Accomplish the requirements of 009-107 of Ref. No. One for cleaning and flushing of each system listed in 1.3.1, using Ref.
No. 3 and Ref. No. 4 for guidance.
2.1.1 Accomplish the requirements of 009-57 of Ref. No. One.
2.1.2 Accomplish the requirements of 009-09 of Ref. No. One.
2.1.3 Ensure General Cleaning must be Level II.
2.1.4 Fill the sump with new system oil.
2.1.4.1 Submit one legible copy, in hard copy or approved transferrable media, of a report listing the date and quantity of new oil needed to the SUPERVISOR at least 10 days prior to the required date.
2.2 Accomplish the requirements of 009-32 of Ref. No. One for each new and disturbed surface.
2.3 Notes:
2.3.1 Planner: Code 232 T. Iikura, 243-2374
2.3.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598
2.3.3 Opening, initial cleaning, and closing of lube oil sump tank (8-94-0-F) will be covered by TGI No. 3819P12334A01 (KTR
TGI).
2.3.4 JCN EM01-L249 is related to this TGI.
2.5 Government Furnished Material (GFM):
2.5.1 SRF-JRMC will provide lubricating oil MIL-PRF-17331 Symbol 2190 TEP of required quantity to fill main lube oil sump upon receipt of Condition Report.
2.6 SRF-JRMC will provide the following service work: (TGI No. 3819P26202S02)
2.6.1 [C740] Crane and crane rigging services.
2.6.2 [X99E] Utility service, electrical.
2.6.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.
30-AUG-2024 1600
20.14.15.0.8998 (August 2024) (Continued) ICN: 3819P26202 KeyOp: A01
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MRG LUBE OIL SYSTEM AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *F/O - FLUSH MAIN ENGINE LUBE OIL SYSTEM, 8-86-0-E
FOUO Pg 3 of 4
CU PHASE DESCRIPTION (Cont.)
2.6.4 [C106.1] Safety inspection for SRF-JRMC employees.
2.6.5 [C106.2] Gas free inspection for SRF-JRMC employees.
2.6.6 [C133] QA inspection for (G) Symbol(s).
30-AUG-2024 1600
20.14.15.0.8998 (August 2024) (Continued) ICN: 3819P26202 KeyOp: A01
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: MRG LUBE OIL SYSTEM AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P
CU PHASE TITLE: *F/O - FLUSH MAIN ENGINE LUBE OIL SYSTEM, 8-86-0-E
FOUO Pg 4 of 4
OTHER SPECIAL REQUIREMENTS:
CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II
Ref.
No.
Document/Drawing Number DOCUMENT/DRAWING TITLE REV
CHG
NO.
CPY
REQ PARAGRAPH SECT PG CHPT
1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N
3 TM S9086-H7-STM-
010/CH-262
Lubricating Oils, Greases, Specialty Lubricants, and Lubrication Systems
12 N
4 DWG 211-2492126 LO Service Piping - DIAG D Y ALL
TASK NAME / TASK DESCRIPTION
SHOP/
TSD TS
SF
WC
CREW
# MHRS RWRK
2.1 PFTR: HRs, WELD: HRs, IMCH: HRs, OMCH: HRs, SMTL: HRs, RGRs: HRs, QA: HRs
22/KE PC N
2.2 PNTR: HRs, QA: HRs 22/KE PC N
Flushing Work CFM for gaskets, fasteners, covering material, filter material, jumper piping, blank flanges, cleaning agent, oil analysis and misc.
22/MQ CS N
Process Funding Document. 10/CT OM N
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
MATERIAL REFERENCES
REF
NO.
DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE
REV
ICN: 3819P26202 KEY OP: A01
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