TE 13- Division 33 - Utilities.pdf
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- Joint Base Lewis McChord Paving IDIQ Federal contract opportunity
- Solicitation number
- W911S8-20-B-0001
About this file
This is a draft statement of work for a solicitation issued by the Department of the Army Materiel Command Mission and Installation Contracting Command Joint Base Lewis-McChord. The solicitation is for an indefinite-delivery/indefinite-quantity construction contract to perform roadway and airfield projects at JBLM, including removal, replacement and repair of existing subgrade, utilities, shoulders, curbs, gutters, sidewalks and other real property common to roadway and airfield pavements. The contractor shall also provide minor new construction such as new roads, sidewalks or parking lots. Work will be issued through fixed-price task orders and may involve a variety of construction trades. The contractor must provide all materials, labor, equipment, tools, transportation and ancillary items to complete each project from inception to completion.
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SECTI ON 33 11 00
WATER UTI LI TY DI STRI BUTI ON PI PI NG
02/18
JBLM Desi gn Requi r ement s
A. GENERAL TRANSMI SSI ON AND DI STRI BUTI ON SYSTEM REQUI REMENTS
1. Pi pi ng
a. The mi ni mum wat er di st r i but i on mai n s i ze shal l be 8" .
b. Pi pes connect i ng hydr ant s t o mai ns shal l be at l east 6 i nches i n di amet er and not l onger t han 10 f eet .
c . Dead end l i nes ar e not per mi t t ed except wher e speci f i cal l y aut hor i zed by PW f or speci al s i t uat i ons, i . e. i t i s not pr act i cal t o l oop t he l i ne at t hi s t i me.
d. Pr ovi de t hr ust bl ocki ng or r est r ai ned j oi nt s at al l f i t t i ngs and bends.
e. Pr ovi de anchor bl ocki ng at al l up- t hr ust ver t i cal bends.
f . Mi ni mum si ze ser vi ce l i nes shal l be 3/ 4 i nch. Ot her wi se al l ser vi ce l i nes shal l be t he mi ni mum si ze speci f i ed by t he Uni f or m Pl umbi ng Code i n accor dance wi t h f i x t ur e uni t s. Pr ovi de st op val ve " O" r i ng seal on al l ser vi ce l i nes under 2 ?" .
g. Al l wat er suppl y and di st r i but i on mai n const r uct i on shal l have mi ni mum 30" cover f r om f i ni shed gr ade. The maxi mum cover shal l be 5' - 0" cover unl ess appr oved by t he JBLM Publ i c Wor ks.
h. Beddi ng mat er i al shal l be ?" sel ect gr adat i on or f i ner . Beddi ng mat er i al shal l cover pi pe compl et el y, wi t h 6" of cover over r i gi d pi pe and 12" of cover over f l exi bl e pi pe.
g. Al l t r ansmi ssi on and di st r i but i on pi pi ng and wat er ser vi ces shal l have bur i ed di r ect l y above, a No. 12 i nsul at ed copper t r aci ng wi r e.
h. Pr ovi de wat er met er s f or al l new bui l di ngs and ser vi ce l i ne r epl acement pr oj ect s- See Sect i on 2. 9. 8, Met er s, and AR420- 1, 23- 20. d, f or requirements.
2. Hor i zont al Locat i on
a. New mai ns shal l gener al l y be l ocat ed par al l el t o st r eet cent er l i ne and of f - st r eet i n l andscaped ar eas i f avai l abl e.
b. Wat er mai ns shoul d be l ai d hor i zont al l y , a mi ni mum of 10 f eet , f r om any poi nt of exi st i ng or pr oposed sewer or dr ai n l i ne. Wat er mai ns and sewer s must not be i nst al l ed i n t he same t r ench. I f any condi t i ons pr event a hor i zont al separ at i on of 10 f eet , a mi ni mum hor i zont al spaci ng of 6 f eet can be al l owed, but t he bot t om of t he wat er mai n must be at l east 12 i nches above t he t op of t he sewer . Wher e wat er mai ns and sewer s f ol l ow t he same r oadway, t hey wi l l be i nst al l ed on opposi t e s i des of t he r oadway, i f pr act i cabl e.
c . Wher e wat er mai ns and sewer s must cr oss, t he sewer shal l have no j oi nt wi t hi n 3 f eet of t he wat er mai n unl ess t he sewer i s s l eeved wi t h pi pe t wo si zes l ar ger t han t he wat er mai n f or a di st ance of at l east 10 f eet each si de of t he cr ossi ng. I f speci al condi t i ons di ct at e t hat a wat er mai n be l ai d under a gr avi t y- f l ow sewer , t he sewer pi pe shoul d be f ul l y s l eeved wi t h pi pe t wo si zes l ar ger t han t he wat er mai n f or a di st ance of 10 f eet each si de of t he cr ossi ng. A mi ni mum ver t i cal di st ance of 2 f eet bet ween t he bot t om of wat er pi pe and t he t op of pr essur e sewer pi pe shal l be mai nt ai ned. The sewer must be adequat el y suppor t ed t o pr event set t l i ng and i nsur e desi gned sl ope i s mai nt ai ned. See al so TM5- 813- 5.
3. Val ves
a. Val ves shal l be i nst al l ed at i nt er val s not gr eat er t han 5, 000 f eet i n t r ansmi ssi on l i nes and 1, 200 f eet i n di st r i but i on l oops.
SECTI ON 33 11 00 Page 1
b. At t he i nt er sect i ons of di st r i but i on mai ns, t he number of val ves r equi r ed i s nor mal l y one l ess t han t he number of r adi at i ng mai ns. A cr oss wi l l have 3 val ves and a t ee wi l l have 2 val ves. The omi t t ed val ve wi l l be f r om t he l i ne whi ch pr i nci pal l y suppl i es f l ow t o t he i nt er sect i on.
c . Val ves shal l be i nst al l ed on l at er al s ser vi ng f i r e hydr ant s.
d. Bl owof f val ves or f i r e hydr ant s shoul d be i nst al l ed at t he ends of dead- end mai ns t o al l ow per i odi c f l ushi ng of t he mai ns. Pr i mar y f eeder mai ns and l ar ger di st r i but i on mai ns shoul d have a bl owof f val ve i n each val ved sect i on whi ch shoul d be i nst al l ed at l ow poi nt s i n t he mai ns wher e t he f l ushi ng wat er can be r eadi l y di schar ged t o nat ur al dr ai nage channel s.
Bl owof f val ves must be desi gned so t hat oper at i on whi ch wi l l r esul t i n er osi on or dest r uct i on of wi l dl i f e i s not per mi t t ed. Speci al car e must be t aken t o el i mi nat e t he possi bi l i t y of cont ami nat ed wat er ent er i ng t he di st r i but i on syst em t hr ough bl owof f val ves whi ch have not been t i ght l y closed.
e. Val ve mar ker post s shal l be pr ovi ded f or al l val ves pl aced out s i de of paved ar eas. Al l val ve mar ker post s shal l be mar ked wi t h t he di st ance t o t he val ve r ef er enced.
4. Fi r e Hydr ant Spaci ng
a. Hydr ant di st r i but i on shal l conf or m t o t he st andar ds shown i n Tabl e I I I - 1 and spaci ng shal l conf or m t o t he gui del i nes gi ven i n UFC 3- 600- 01.
b. Fi r e Hydr ant s i n r esi dent i al ar eas shal l be l ocat ed at st r eet i nt er sect i ons. Each si ngl e or dupl ex f ami l y uni t wi l l have at l east one hydr ant wi t hi n 300 f eet and a second hydr ant wi t hi n 500 f eet . I f addi t i onal hydr ant s ar e needed t o meet t hese cr i t er i a, hydr ant s wi l l nor mal l y be l ocat ed hal f way bet ween i nt er sect i ons For ai r f i el d hangar ar eas, hydr ant s shal l be spaced appr oxi mat el y 300 f eet apar t , and wher e economi cal l y f easi bl e wi l l be connect ed t o t he base di st r i but i on syst em and not t o t he speci al syst em ser vi ng del uge spr i nkl er syst ems i n t he hangar s. For ai r cr af t f uel i ng, mass par ki ng, ser vi c i ng, and mai nt enance ar eas, t he f i r e hydr ant s wi l l be i nst al l ed al ong t he edge of ai r cr af t par ki ng and ser vi c i ng apr ons. Hydr ant s shal l be spaced appr oxi mat el y 300 f eet apar t so t hat ever y par t of t he apr on may be r eached by appr oxi mat el y 500 f eet of hose. Hydr ant s so l ocat ed ar e not a hazar d t o movi ng ai r cr af t , and no wai ver of t he pr ovi s i ons of AFR 85- 5 i s r equi r ed. One or mor e hydr ant s wi l l be l ocat ed wi t hi n 300 f eet of al l oper at i onal ser v i ce poi nt s c . Wher e an adequat el y s i zed wat er mai n i s avai l abl e, or can be made avai l abl e f or an i ndi v i dual l y s i t ed bui l di ng such as a Reser ve Cent er , t wo hydr ant s wi l l be i nst al l ed. However , one hydr ant at t he s i t e i s accept abl e i f t he pr ovi s i on of a second hydr ant woul d r equi r e ext ensi on of a wat er mai n beyond t he poi nt necessar y t o ser ve t he domest i c demands of t he bui l di ng.
d. I n ai r cr af t f uel i ng, mass par ki ng, ser vi c i ng, and mai nt enance ar eas, t he t ops of hydr ant s wi l l not be hi gher t han 24 i nches above t he gr ound wi t h t he cent er of l owest out l et not l ess t han 18 i nches above t he gr ound. The pumper nozzl e wi l l f ace t he near est r oadway.
3. Fi r e Hydr ant Locat i on
a. Hydr ant s shal l be l ocat ed at l east 50 f eet f r om t he bui l di ngs pr ot ect ed and i n no case wi l l hydr ant s be l ocat ed c l oser t han 25 f eet t o a bui l di ng, except wher e bui l di ng wal l s ar e bl ank f i r ewal l s.
b. St r eet i nt er sect i ons ar e pr ef er r ed l ocat i on f or f i r e hydr ant s.
Hydr ant s i n ar eas wi t h s i dewal ks and/ or cur bs shal l be l ocat ed as shown on Det ai l W- 6. Hydr ant s i n ot her ar eas shal l not be l ocat ed l ess t han 6 f eet nor mor e t han 7 f eet f r om t he edge of a paved r oadway sur f ace. I f hydr ant s ar e l ocat ed mor e t han 7 f eet f r om t he edge of t he paved r oadway sur f ace and i f t he shoul der s ar e such t hat t he pumper cannot be pl aced wi t hi n 7 f eet of t he hydr ant , consi der at i on may be gi ven t o st abi l i z i ng or sur f aci ng a por t i on of wi de shoul der s adj acent t o hydr ant s t o per mi t t he connect i on of t he hydr ant
SECTI ON 33 11 00 Page 2 and pumper wi t h a s i ngl e 10- f oot l engt h of suct i on hose. I n except i onal c i r cumst ances, i t may not be pr act i cal t o meet t hese cr i t er i a, and hydr ant s may be l ocat ed t o per mi t connect i on t o t he pumper usi ng t wo l engt hs of suct i on hose ( a di st ance not t o exceed 16 f eet ) .
c . Hydr ant s shal l not be pl aced cl oser t han 3 f eet t o any obst r uct i on nor i n f r ont of any ent r anceways. The cent er of t he l ower out l et shoul d not be l ess t han 18 i nches above t he sur r oundi ng gr ade and t he oper at i ng nut shoul d not be mor e t han 4 f eet above t he sur r oundi ng gr ade.
d. I n ai r cr af t f uel i ng, mass par ki ng, ser vi c i ng, and mai nt enance ar eas, t he t ops of hydr ant s wi l l not be hi gher t han 24 i nches above t he gr ound wi t h t he cent er of l owest out l et not l ess t han 18 i nches above t he gr ound. The pumper nozzl e wi l l f ace t he near est r oadway.
B. WATER PROJECT APPROVAL PROCESS
a. Washi ngt on St at e Depar t ment of Heal t h ( DOH) must r evi ew and pr ovi de wr i t t en appr oval f or al l pr oj ect s i nvol v i ng t he const r uct i on of " any new wat er syst em, wat er syst em ext ensi on, or i mpr ovement " ( WAC 246- 290- 110) . The const r uct i on document must i ncl ude, at a mi ni mum, dr awi ngs, mat er i al speci f i cat i ons, const r uct i on speci f i cat i ons, assembl y t echni ques, t est i ng, di s i nf ect i on and i nspect i on. Pr oj ect s submi t t al s shoul d f ol l ow gui dance i n t he DOH Desi gn Manual .
b. Al l submi t t al s f or DOH r evi ew must be sent t o t he Gover nment ( For t Lewi s Wat er Syst em Manager ) f or r evi ew and appr oval . The Gover nment wi l l r evi ew t he pr oj ect submi t t al s and di r ect t he desi gner t o f or war d t he submi t t al s f or DOH r evi ew t o t he Washi ngt on St at e DOH once al l needed cor r ect i ons ar e made.
c. The f ol l owi ng r equi r e DOH appr oval bef or e t he pr oj ect pr oceeds: wat er syst em pl ans, new dr i nki ng wat er sour ces, new Gr oup A wat er syst ems, addi t i ons or changes t o t r eat ment , anyt hi ng i n cont act wi t h dr i nki ng wat er ( r eser voi r s, pumps, boost er st at i ons, et c) , and i nt er t i es.
d. The f ol l owi ng ar e appr oval exempt i ons: i nst al l at i on of val ves, f i t t i ngs, met er s, and backf l ow pr event or s; i nst al l at i on of hydr ant s; r epai r or r epl acement of a component wi t h a s i mi l ar capaci t y or mat er i al ; and di st r i but i on mai n ext ensi ons ( i f appr oved, t he Wat er Syst em Compr ehensi ve Management Pl an ( WSCMP) cont ai ns const r uct i on speci f i cat i ons) . I f a capi t al i mpr ovement s pr oj ect i s not i ncl uded i n t he appr oved WSCMP t hen appr oval f r om t he DOH i s r equi r ed. I f For t Lewi s i dent i f i es addi t i onal capi t al i mpr ovement pr oj ect s ( e. g. al l concr et e r eser voi r s t o be r el i ned) t hen t her e i s an opt i on t o submi t an addendum t o t he WSCMP f or r evi ew i nst ead of i ndi v i dual submi t t al s. The addendum i s subj ect t o t he r evi ew pr ocess.
e. Al l f ees associ at ed wi t h each DOH r evi ew shal l be i ncl uded as par t of t he Ar chi t ect - Engi neer ' s cost s.
C. NOTES TO DESI GNERS ON DRAWI NG CONTECT
a. Det ai l ed pl ans shal l be submi t t ed f or r evi ew whi ch pr ovi de t he l ocat i ons, s i ze, and t ype of t he pr oposed wat er syst em and poi nt s of connect i on. These Pl ans shal l be separ at e f r om sewer pl ans unl ess ot her wi se di r ect ed by Publ i c Wor ks.
b. Al l sur vey cont r ol shal l be based on t he near est Cor ps of Engi neer ' s benchmar ks. Pr oj ect pl ans shal l have a hor i zont al scal e of not mor e t han 50 f eet t o t he i nch. Pl ans shal l show: Locat i ons of s t r eet s, exi st i ng ut i l i t i es and wat er syst em f aci l i t i es, gr ound sur f ace, pi pe s i ze, wat er val ve and hydr ant st at i oni ng, ut i l i t y easement s, al l known exi st i ng st r uct ur es, bot h above and bel ow gr ound, whi ch mi ght i nt er f er e wi t h t he pr oposed const r uct i on, par t i cul ar l y sewer l i nes, gas mai ns, st or m dr ai ns, over head and under gr ound power l i nes, and t el ephone l i nes and t el evi s i on cabl es.
SECTI ON 33 11 00 Page 3
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
AMERI CAN RAI LWAY ENGI NEERI NG AND MAI NTENANCE- OF- WAY ASSOCI ATI ON
(AREMA)
AREMA Eng Man ( 2017) Manual f or Rai l way Engi neer i ng
AMERI CAN WATER WORKS ASSOCI ATI ON ( AWWA)
AWWA B300 ( 2010; Addenda 2011) Hypochl or i t es
AWWA B301 ( 2010) Li qui d Chl or i ne
AWWA C104/ A21. 4 ( 2016) Cement - Mor t ar Li ni ng f or Duct i l e- I r on Pi pe and Fi t t i ngs f or Wat er
AWWA C105/ A21. 5 ( 2010) Pol yet hyl ene Encasement f or Duct i l e- I r on Pi pe Syst ems
AWWA C110/ A21. 10 ( 2012) Duct i l e- I r on and Gr ay- I r on Fi t t i ngs f or Wat er
AWWA C111/ A21. 11 ( 2017) Rubber - Gasket Joi nt s f or Duct i l e- I r on Pr essur e Pi pe and Fi t t i ngs
AWWA C115/ A21. 15 ( 2011) Fl anged Duct i l e- I r on Pi pe Wi t h Duct i l e- I r on or Gr ay- I r on Thr eaded Fl anges
AWWA C151/ A21. 51 ( 2017) Duct i l e- I r on Pi pe, Cent r i f ugal l y Cast
AWWA C153/ A21. 53 ( 2011) Duct i l e- I r on Compact Fi t t i ngs f or Wat er Ser vi ce
AWWA C500 ( 2009) Met al - Seat ed Gat e Val ves f or Wat er Suppl y Ser vi ce
AWWA C502 ( 2018) Dr y- Bar r el Fi r e Hydr ant s
AWWA C504 ( 2015) St andar d f or Rubber - Seat ed But t er f l y Val ves
AWWA C508 ( 2017) Swi ng- Check Val ves f or Wat er wor ks Ser vi ce, 2 I n. Thr ough 48- I n. ( 50- mm Thr ough 1, 200- mm) NPS
AWWA C509 ( 2015) Resi l i ent - Seat ed Gat e Val ves f or Wat er Suppl y Ser vi ce
AWWA C511 ( 2017) Reduced- Pr essur e Pr i nci pl e Backf l ow Pr event i on Assembl y
AWWA C512 ( 2015) Ai r - Rel ease, Ai r / Vacuum, and
SECTI ON 33 11 00 Page 4
Combi nat i on Ai r Val ves f or Wat er and Wast ewat er Ser vi ce
AWWA C515 ( 2015) Reduced- Wal l , Resi l i ent - Seat ed Gat e Val ves f or Wat er Suppl y Ser vi ce
AWWA C550 ( 2017) Pr ot ect i ve I nt er i or Coat i ngs f or Val ves and Hydr ant s
AWWA C600 ( 2017) I nst al l at i on of Duct i l e- I r on Mai ns and Thei r Appur t enances
AWWA C605 ( 2014) Under gr ound I nst al l at i on of Pol yvi nyl Chl or i de ( PVC) and Mol ecul ar l y Or i ent ed Pol yvi nyl Chl or i de ( PVCO) Pr essur e Pi pe and Fi t t i ngs
AWWA C651 ( 2014) St andar d f or Di s i nf ect i ng Wat er Mains
AWWA C655 ( 2009) Fi el d Dechl or i nat i on
AWWA C800 ( 2014) Under gr ound Ser vi ce Li ne Val ves and Fittings
AWWA C900 ( 2016) Pol yvi nyl Chl or i de ( PVC) Pr essur e Pi pe, and Fabr i cat ed Fi t t i ngs, 4 I n.
Thr ough 60 I n. ( 100 mm Thr ough 1, 500 mm)
AWWA C906 ( 2015) Pol yet hyl ene ( PE) Pr essur e Pi pe and Fi t t i ngs, 4 I n. ( 100 mm) t hr ough 65 I n. , ( 1, 575 mm) f or Wat er Di st r i but i on and Transmission
AWWA C909 ( 2016) Mol ecul ar l y Or i ent ed Pol yv i nyl Chl or i de ( PVCO) Pr essur e Pi pe, 4 I n. ( 100
mm) and Lar ger
AWWA M9 ( 2008; Er r at a 2013) Manual : Concr et e Pr essur e Pi pe
AWWA M23 ( 2002; 2nd Ed) Manual : PVC Pi pe - Desi gn and I nst al l at i on
AWWA M41 ( 2009; 3r d Ed) Duct i l e- I r on Pi pe and Fittings
AWWA M45 ( 2013; 3r d Ed) Fi ber gl ass Pi pe Desi gn
AWWA M55 ( 2006) PE Pi pe - Desi gn and I nst al l at i on
ASME I NTERNATI ONAL ( ASME)
ASME B1. 20. 1 ( 2013; R 2018) Pi pe Thr eads, Gener al Pur pose ( I nch)
ASME B1. 20. 3 ( 1976; R 2013) Dr yseal Pi pe Thr eads ( I nch)
ASME B16. 1 ( 2015) Gr ay I r on Pi pe Fl anges and Fl anged
SECTI ON 33 11 00 Page 5
Fi t t i ngs Cl asses 25, 125, and 250
ASME B16. 18 ( 2018) Cast Copper Al l oy Sol der Joi nt Pr essur e Fi t t i ngs
ASME B16. 26 ( 2018) St andar d f or Cast Copper Al l oy Fi t t i ngs f or Fl ar ed Copper Tubes
ASME B18. 2. 2 ( 2015) Nut s f or Gener al Appl i cat i ons:
Machi ne Scr ew Nut s, Hex, Squar e, Hex Fl ange, and Coupl i ng Nut s ( I nch Ser i es)
ASME B18. 5. 2. 1M ( 2006; R 2011) Met r i c Round Head Shor t Squar e Neck Bol t s
ASME B18. 5. 2. 2M ( 1982; R 2010) Met r i c Round Head Squar e Neck Bol t s
ASTM I NTERNATI ONAL ( ASTM)
ASTM A47/ A47M ( 1999; R 2018; E 2018) St andar d Speci f i cat i on f or Fer r i t i c Mal l eabl e I r on Castings
ASTM A48/ A48M ( 2003; R 2012) St andar d Speci f i cat i on f or Gr ay I r on Cast i ngs
ASTM A307 ( 2014; E 2017) St andar d Speci f i cat i on f or Car bon St eel Bol t s, St uds, and Thr eaded Rod 60 000 PSI Tensi l e St r engt h
ASTM A536 ( 1984; R 2014) St andar d Speci f i cat i on f or Duct i l e I r on Cast i ngs
ASTM A563 ( 2015) St andar d Speci f i cat i on f or Car bon and Al l oy St eel Nut s
ASTM A746 ( 2018) St andar d Speci f i cat i on f or Duct i l e I r on Gr avi t y Sewer Pi pe
ASTM B61 ( 2015) St andar d Speci f i cat i on f or St eam or Val ve Br onze Cast i ngs
ASTM B62 ( 2017) St andar d Speci f i cat i on f or Composi t i on Br onze or Ounce Met al Cast i ngs
ASTM B88 ( 2016) St andar d Speci f i cat i on f or Seaml ess Copper Wat er Tube
ASTM C94/ C94M ( 2018) St andar d Speci f i cat i on f or Ready- Mi xed Concr et e
ASTM D1784 ( 2011) St andar d Speci f i cat i on f or Ri gi d Pol y( Vi nyl Chl or i de) ( PVC) Compounds and Chl or i nat ed Pol y( Vi nyl Chl or i de) ( CPVC) Compounds
ASTM D1785 ( 2015; E 2018) St andar d Speci f i cat i on f or Pol y( Vi nyl Chl or i de) ( PVC) , Pl ast i c Pi pe, SECTI ON 33 11 00 Page 6
Schedul es 40, 80, and 120
ASTM D2241 ( 2015) St andar d Speci f i cat i on f or Pol y( Vi nyl Chl or i de) ( PVC) Pr essur e- Rat ed Pi pe ( SDR Ser i es)
ASTM D2466 ( 2017) St andar d Speci f i cat i on f or Pol y( Vi nyl Chl or i de) ( PVC) Pl ast i c Pi pe Fi t t i ngs, Schedul e 40
ASTM D2467 ( 2015) St andar d Speci f i cat i on f or Pol y( Vi nyl Chl or i de) ( PVC) Pl ast i c Pi pe Fi t t i ngs, Schedul e 80
ASTM D2774 ( 2012) Under gr ound I nst al l at i on of Ther mopl ast i c Pr essur e Pi pi ng
ASTM D2855 ( 2015) St andar d Pr act i ce f or Maki ng Sol vent - Cement ed Joi nt s wi t h Pol y( Vi nyl Chl or i de) ( PVC) Pi pe and Fi t t i ngs
ASTM D3035 ( 2015) Pol yet hyl ene ( PE) Pl ast i c Pi pe ( DR- PR) Based on Cont r ol l ed Out si de Diameter
ASTM D3139 ( 1998; R 2011) Joi nt s f or Pl ast i c Pr essur e Pi pes Usi ng Fl exi bl e El ast omer i c Seal s
ASTM D3261 ( 2016) St andar d Speci f i cat i on f or But t Heat Fusi on Pol yet hyl ene ( PE) Pl ast i c Fi t t i ngs f or Pol yet hyl ene ( PE) Pl ast i c Pi pe and Tubi ng
ASTM D3839 ( 2014) St andar d Gui de f or Under gr ound I nst al l at i on of " Fi ber gl ass" (Glass-Fiber-Reinforced Ther moset t i ng- Resi n) Pi pe
ASTM F402 ( 2005; R 2012) Saf e Handl i ng of Sol vent Cement s, Pr i mer s, and Cl eaner s Used f or Joi ni ng Ther mopl ast i c Pi pe and Fi t t i ngs
ASTM F477 ( 2014) St andar d Speci f i cat i on f or El ast omer i c Seal s ( Gasket s) f or Joi ni ng Pl ast i c Pi pe
ASTM F714 ( 2013; R 2019) St andar d Speci f i cat i on f or Pol yet hyl ene ( PE) Pl ast i c Pi pe ( DR- PR) Based on Out si de Di amet er
ASTM F1483 ( 2017) St andar d Speci f i cat i on f or Or i ent ed Pol y( Vi nyl Chl or i de) , PVCO, Pr essur e Pi pe
ASTM F1674 ( 2011) St andar d Test Met hod f or Joi nt Rest r ai nt Pr oduct s f or Use wi t h PVC Pi pe
ASTM F1962 ( 2011) St andar d Gui de f or Use of Maxi - Hor i zont al Di r ect i onal Dr i l l i ng f or Pl acement of Pol yet hyl ene Pi pe or Condui t
SECTI ON 33 11 00 Page 7
Under Obst acl es, I ncl udi ng Ri ver Cr ossi ngs
ASTM F2164 ( 2018) St andar d Pr act i ce f or Fi el d Leak Test i ng of Pol yet hyl ene ( PE) and Cr ossl i nked Pol yet hyl ene ( PEX) Pr essur e Pi pi ng Syst ems Usi ng Hydr ost at i c Pr essur e
ASTM F2620 ( 2019) St andar d Pr act i ce f or Heat Fusi on Joi ni ng of Pol yet hyl ene Pi pe and Fi t t i ngs
FOUNDATI ON FOR CROSS- CONNECTI ON CONTROL AND HYDRAULI C RESEARCH
(FCCCHR)
FCCCHR Li st ( cont i nuousl y updat ed) Li st of Appr oved Backf l ow Pr event i on Assembl i es
FCCCHR Manual ( 10t h Edi t i on) Manual of Cr oss- Connect i on Control
MANUFACTURERS STANDARDI ZATI ON SOCI ETY OF THE VALVE AND FI TTI NGS
I NDUSTRY ( MSS)
MSS SP- 80 ( 2013) Br onze Gat e, Gl obe, Angl e and Check Valves
NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)
NFPA 24 ( 2016; ERTA 2016) St andar d f or t he I nst al l at i on of Pr i vat e Fi r e Ser v i ce Mai ns and Thei r Appur t enances
NFPA 1961 ( 2013) St andar d on Fi r e Hose
NSF I NTERNATI ONAL ( NSF)
NSF 372 ( 2016) Dr i nki ng Wat er Syst em Component s - Lead Cont ent
NSF/ ANSI 14 ( 2018) Pl ast i cs Pi pi ng Syst em Component s and Rel at ed Mat er i al s
NSF/ ANSI 61 ( 2018) Dr i nki ng Wat er Syst em Component s - Heal t h Ef f ect s
U. S. DEPARTMENT OF DEFENSE ( DOD)
UFC 3- 600- 01 ( 2016; wi t h Change 2, 2018) Fi r e Pr ot ect i on Engi neer i ng f or Faci l i t i es
UNDERWRI TERS LABORATORI ES ( UL)
UL 246 ( 2011; Repr i nt Dec 2018) UL St andar d f or Saf et y Hydr ant s f or Fi r e- Pr ot ect i on Ser vi ce
UL 262 ( 2004; Repr i nt Oct 2011) Gat e Val ves f or Fi r e- Pr ot ect i on Ser vi ce
UL 312 ( 2010; Repr i nt Mar 2018) UL St andar d f or Saf et y Check Val ves f or Fi r e- Pr ot ect i on
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Service
UNI - BELL PVC PI PE ASSOCI ATI ON ( UBPPA)
UBPPA UNI - PUB- 08 ( 2016) Tappi ng Gui de f or PVC Pr essur e Pi pe
WASHI NGTON STATE DEPARTMENT OF HEALTH ( WSDOH)
1. 2 DEFINITIONS
1. 2. 1 Wat er Tr ansmi ssi on Mai ns
Wat er t r ansmi ssi on mai ns i ncl ude wat er pi pi ng havi ng di amet er s gr eat er t han 14 i nch, speci f i c mat er i al s, met hods of j oi ni ng and any appur t enances deemed necessar y f or a sat i sf act or y syst em.
1. 2. 2 Wat er Mai ns
Wat er mai ns i ncl ude wat er pi pi ng havi ng di amet er s 4 t hr ough 14 i nch, speci f i c mat er i al s, met hods of j oi ni ng and any appur t enances deemed necessar y f or a sat i sf act or y syst em.
1. 2. 3 Wat er Ser vi ce Li nes
Wat er ser vi ce l i nes i ncl ude wat er pi pi ng f r om a wat er mai n t o a bui l di ng ser vi ce at a poi nt appr oxi mat el y 5 f eet f r om bui l di ng or t he poi nt i ndi cat ed on t he dr awi ngs, speci f i c mat er i al s, met hods of j oi ni ng and any appur t enances deemed necessar y f or a sat i sf act or y syst em.
1. 2. 4 Addi t i onal Def i ni t i ons
For addi t i onal def i ni t i ons r ef er t o t he def i ni t i ons i n t he appl i cabl e r ef er enced st andar d.
1. 3 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . The f ol l owi ng shal l be submi t t ed i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:
SD- 01 Pr econst r uct i on Submi t t al s
Connections - G
SD- 03 Pr oduct Dat a
Pi pe, Fi t t i ngs, Joi nt s and Coupl i ngs
Bal l And Socket Joi nt
Valves
Val ve Boxes
Fi r e Hydr ant s
Pi pe Rest r ai nt
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Tappi ng Sl eeves
Cor por at i on St ops
Backf l ow Pr event er
Rai l r oad Cr ossi ng Casi ng Pi pe
Pr ecast Concr et e Thr ust Bl ocks
Di si nf ect i on Pr ocedur es
SD- 06 Test Repor t s
Backf l ow Pr event er Test s - G
Bact er i ol ogi cal Sampl es - G
Post - Const r uct i on Fusi on Repor t - G
Leakage Test - G
Hydr ost at i c Test - G
SD- 07 Cer t i f i cat es
Pi pe, Fi t t i ngs, Joi nt s and Coupl i ngs
Shop- Appl i ed Li ni ng and Coat i ng
Lining
Li ni ng f or Fi t t i ngs
Valves
Fi r e Hydr ant s
Backf l ow Pr event i on Tr ai ni ng Cer t i f i cat e
Backf l ow Test er Cer t i f i cat i on
Fusi on Techni c i an Qual i f i cat i ons
Tur bi ne Type Met er s
Pr opel l er Type Met er s
Di spl acement Type Met er s
Compound Type Met er s
Fi r e Ser vi ce Type Met er s
Backf l ow Cer t i f i cat e
SD- 08 Manuf act ur er ' s I nst r uct i ons
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Duct i l e I r on Pi pi ng
PVC Pi pi ng
PVCO Pi pi ng
Pol yet hyl ene ( PE) Pi pe
Fi ber gl ass Pi pe, Fi t t i ngs, Joi nt s And Joi nt Mat er i al s
Concr et e Pr essur e Pi pe
Pr est r essed Concr et e Pr essur e Pi pe
Rei nf or ced Concr et e Cyl i nder Pi pe
PVC Pi pi ng For Ser vi ce Li nes
Copper Pi pe For Ser vi ce Li nes
1. 4 QUALI TY CONTROL
1. 4. 1 Regul at or y Requi r ement s
Compl y wi t h NSF/ ANSI 14 or NSF/ ANSI 61 and NSF 372 f or mat er i al s f or pot abl e wat er syst ems; compl y wi t h l ead cont ent r equi r ement s f or " l ead- f r ee" pl umbi ng as def i ned by t he U. S. Saf e Dr i nki ng Wat er Act ef f ect i ve Januar y 2014. Pr ovi de mat er i al s bear i ng t he seal of t he Nat i onal Sani t at i on Foundat i on ( NSF) f or pot abl e wat er ser v i ce.
Compl y wi t h NFPA 24 f or mat er i al s, i nst al l at i on, and t est i ng of f i r e mai n pi pi ng and component s.
1. 5 DELI VERY, STORAGE, AND HANDLI NG
1. 5. 1 Del i ver y and St or age
I nspect mat er i al s del i ver ed t o s i t e f or damage. Unl oad and st or e wi t h mi ni mum handl i ng and i n accor dance wi t h manuf act ur er ' s i nst r uct i ons. St or e mat er i al s on s i t e i n encl osur es or under pr ot ect i ve cover i ng. St or e pl ast i c pi pi ng, j oi nt i ng mat er i al s and r ubber gasket s under cover out of di r ect sunl i ght . Do not st or e mat er i al s di r ect l y on t he gr ound. Keep i nsi de of pi pes, f i t t i ngs, val ves, f i r e hydr ant s, and ot her accessor i es f r ee of di r t and debr i s.
1. 5. 2 Handling
Handl e pi pe, f i t t i ngs, val ves, f i r e hydr ant s, and ot her accessor i es i n accor dance wi t h manuf act ur er ' s i nst r uct i ons and i n a manner t o ensur e del i ver y t o t he t r ench i n sound undamaged condi t i on. Avoi d i nj ur y t o coat i ngs and l i ni ngs on pi pe and f i t t i ngs; make r epai r s i f coat i ngs or l i ni ngs ar e damaged. Do not pl ace ot her mat er i al , hooks, or pi pe i nsi de a pi pe or f i t t i ng af t er t he coat i ng has been appl i ed. I nspect t he pi pe f or def ect s bef or e i nst al l at i on. Car r y, do not dr ag pi pe t o t he t r ench. Use of pi nch bar s and t ongs f or al i gni ng or t ur ni ng pi pe wi l l be per mi t t ed onl y on t he bar e ends of t he pi pe. Cl ean t he i nt er i or of pi pe and accessor i es of f or ei gn mat t er bef or e bei ng l ower ed i nt o t he t r ench and keep t hem cl ean dur i ng l ayi ng oper at i ons by pl uggi ng. Repl ace def ect i ve mat er i al wi t hout addi t i onal expense t o t he Gover nment . St or e r ubber gasket s, not
SECTI ON 33 11 00 Page 11 i mmedi at el y i nst al l ed, under cover or out of di r ect sunl i ght .
Handl e duct i l e i r on pi pe, f i t t i ngs, and accessor i es i n accor dance wi t h AWWA C600 and AWWA M41. Handl e PVC and PVCO pi pe, f i t t i ngs, and accessor i es i n accor dance wi t h AWWA C605. Handl e PE pi pe, f i t t i ngs, and accessor i es i n accor dance wi t h AWWA M55.
PART 2 PRODUCTS
2. 1 MATERIALS
Pr ovi de al l mat er i al s i n accor dance wi t h AWWA C800 and as i ndi cat ed her ei n. Pr ovi de val ves and f i t t i ngs wi t h pr essur e r at i ngs equi val ent t o t he pr essur e r at i ngs of t he pi pe.
2. 1. 1 Pi pe, Fi t t i ngs, Joi nt s And Coupl i ngs
Submi t manuf act ur er ' s st andar d dr awi ngs or cat al og cut s, except submi t bot h dr awi ngs and cut s f or push- on and r ubber - gasket ed bel l - and- spi got j oi nt s.
I ncl ude i nf or mat i on concer ni ng gasket s wi t h submi t t al f or j oi nt s and couplings.
2. 1. 1. 1 Duct i l e- I r on Pi pi ng
2. 1. 1. 1. 1 Pi pe and Fi t t i ngs
Pipe, AWWA C151/ A21. 51, Pr essur e Cl ass 52. Fi t t i ngs, AWWA C110/ A21. 10 or AWWA C153/ A21. 53; f i t t i ngs wi t h push- on j oi nt ends ar e t o meet t he same r equi r ement s as f i t t i ngs wi t h mechani cal - j oi nt ends, except f or t he f act or y modi f i ed bel l desi gn. Pr ovi de f i t t i ngs wi t h pr essur e r at i ngs equi val ent t o t hat of t he pi pe. Pr ovi de compat i bl e pi pe ends and f i t t i ngs f or t he speci f i ed j oi nt s. Pr ovi de cement - mor t ar l i ni ng, AWWA C104/ A21. 4, t wi ce t he st andar d t hi ckness on pi pe and f i t t i ngs.
2. 1. 1. 1. 2 Joi nt s and Joi nt i ng Mat er i al
Pr ovi de push- on j oi nt s or mechani cal j oi nt s f or pi pe and f i t t i ngs unl ess ot her wi se i ndi cat ed. Pr ovi de f l anged j oi nt s wher e i ndi cat ed.
a. Push- On Joi nt s: Shape of pi pe ends and f i t t i ng ends, gasket s, and l ubr i cant f or j oi nt assembl y as r ecommended i n AWWA C111/ A21. 11.
b. Mechani cal Joi nt s: Di mensi onal and mat er i al r equi r ement s f or pi pe ends, gl ands, bol t s and nut s, and gasket s as r ecommended i n
AWWA C111/ A21. 11.
c. Fl anged Joi nt s: Bol t s, nut s, and gasket s f or f l anged connect i ons as r ecommended i n Appendi x A of AWWA C115/ A21. 15. Pr ovi de AWWA C115/ A21. 15 duct i l e i r on f l anges and conf or m t o ASME B16. 1, Cl ass 125. Pr ovi de ASTM A536 epoxy coat ed st eel set scr ew f l anges. Gasket and l ubr i cant s f or set scr ew f l anges, i n accor dance wi t h mechani cal - j oi nt gasket s speci f i ed i n AWWA C111/ A21. 11.
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2. 1. 1. 2 Pl ast i c Pi pi ng
2. 1. 1. 2. 1 PVC and PVCO Pi pi ng
2. 1. 1. 2. 1. 1 PVC Pi pi ng
AWWA C900 pl ai n end or gasket bel l end pi pe meet i ng or exceedi ng ASTM D1784 cel l c l ass 12454, wi t h a mi ni mum Pr essur e Cl ass 150 ( DR 18) wi t h duct i l e i r on out s i de di amet er ( DI OD) .
2. 1. 1. 2. 1. 2 PVCO Pi pi ng
AWWA C909, ASTM F1483 pl ai n end or gasket bel l end pi pe meet i ng or exceeding ASTM D1784 cel l c l ass 12454, Pr essur e Cl ass 165 PVCO pr essur e pi pe, wi t h duct i l e i r on out s i de di amet er ( DI OD) .
2. 1. 1. 2. 1. 3 Fi t t i ngs f or PVC and PVCO Pi pe
Gr ay i r on or duct i l e i r on f i t t i ngs, AWWA C110/ A21. 10 wi t h speci al f i t t i ngs i n accor dance wi t h Appendi x B or AWWA C153/ A21. 53, wi t h cement - mor t ar l i ni ng f or f i t t i ngs, AWWA C104/ A21. 4, st andar d t hi ckness. Fi t t i ngs wi t h push- on j oi nt ends ar e t o conf or m t o t he same r equi r ement s as f i t t i ngs wi t h mechani cal - j oi nt ends, except f or t he f act or y modi f i ed bel l desi gn compat i bl e f or use wi t h PVC pi pe as speci f i ed.
Fi t t i ngs f r om mat er i al t hat meet s or exceeds ASTM D1784 cel l c l ass 12454 and i s t he same mat er i al as t he pi pe wi t h el ast omer i c gasket s, i n conf or mance wi t h AWWA C605 and AWWA C900.
2. 1. 1. 2. 1. 4 Joi nt s and Joi nt i ng Mat er i al f or PVC and PVCO Pi pi ng
a. Push- on j oi nt s: Use j oi nt i ng mat er i al i n accor dance wi t h ASTM D3139 and AWWA C111/ A21. 11 bet ween pi pes, pi pes and met al f i t t i ngs, val ves, and ot her accessor i es or compr essi on- t ype j oi nt s/ mechani cal j oi nt s.
Pr ovi de each j oi nt connect i on wi t h an el ast omer i c gasket compat i bl e f or t he bel l or coupl i ng used. Gasket s f or push- on j oi nt s f or pi pe, ASTM F477. Gasket s f or push- on j oi nt s and compr essi on- t ype j oi nt s/ mechani cal j oi nt s f or j oi nt connect i ons bet ween pi pe and met al f i t t i ngs, val ves, and ot her accessor i es, AWWA C111/ A21. 11, r espect i vel y, f or push- on j oi nt s and mechani cal j oi nt s.
b. Mechani cal Joi nt : Use mechani cal l y coupl ed j oi nt s havi ng a s l eeve- t ype mechani cal coupl i ng, as speci f i ed i n t he par agr aph SLEEVE- TYPE MECHANI CAL COUPLI NGS, as an opt i onal j oi nt i ng met hod f or pl ai n- end PVC pi pe, subj ect t o t he l i mi t at i ons speci f i ed f or mechani cal l y coupl ed j oi nt s usi ng a s l eeve- t ype mechani cal coupl i ng as speci f i ed f or compr essi on- t ype j oi nt s i n ASTM D3139. Pr ovi de j oi nt i ng mat er i al i n accor dance wi t h AWWA C111/ A21. 11 bet ween pi pe and sl eeve- t ype mechani cal coupl i ngs.
2. 1. 1. 2. 2 PVC Pi pi ng f or Ser vi ce Li nes
2. 1. 1. 2. 2. 1 Pi pe and Fi t t i ngs
Provide ASTM D1784 cel l c l ass 12454 pi pe and f i t t i ngs of t he same PVC material.
a. ASTM D1785, Schedul e 40 wi t h ASTM D2466 Schedul e 40 or ASTM D2467 Schedul e 80 f i t t i ngs.
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b. ASTM D2241 pi pe and f i t t i ngs wi t h SDR as necessar y t o pr ovi de 150 psi mi ni mum pr essur e r at i ng wi t h ASTM D2466 Schedul e 40 or ASTM D2467 Schedul e 80 f i t t i ngs.
2. 1. 1. 2. 2. 2 Joi nt s and Connect i ons
Fi t t i ngs may be j oi ned by t he sol vent - cement met hod or t hr eadi ng.
2. 1. 1. 2. 2. 3 Sol vent Joi ni ng
Pr ovi de sol vent j oi nt s i n accor dance wi t h ASTM D2855.
2. 1. 1. 2. 3 Pol yet hyl ene ( PE) Pi pe
Pi pe, t ubi ng, and heat - f usi on f i t t i ngs shal l conf or m t o AWWA C906, ASTM D3035, wi t h duct i l e i r on out s i de di amet er ( DI OD) .
2. 1. 1. 2. 3. 1 Fi t t i ngs For PE Pi pe
AWWA C906, AWWA M55, ASTM D3035, mol ded and manuf act ur ed t o compl y wi t h
ASTM F714.
2. 1. 1. 2. 3. 2 Joi nt s and Joi nt i ng Mat er i al s
Mechani cal Joi nt : AWWA C111/ A21. 11 DI OD Mechani cal j oi nt adapt er and gasket s f or mechani cal j oi nt s f or j oi nt connect i ons bet ween pi pe and met al f i t t i ngs, val ves, and ot her accessor i es.
2. 1. 1. 3 Copper Pi pe For Ser vi ce Li nes
2. 1. 1. 3. 1 Copper Tubi ng and Associ at ed Fi t t i ngs
Provide ASTM B88, Type K copper t ubi ng. Pr ovi de AWWA C800 f i t t i ngs.
AWWA C800 i ncl udes ASME B1. 20. 3, ASME B1. 20. 1, ASME B16. 18 sol der - t ype j oi nt f i t t i ngs.
2. 1. 1. 4 Tr enchl ess Pi pi ng
2. 1. 1. 4. 1 PVC Pi pe
AWWA C900 pl ai n end meet i ng or exceedi ng ASTM D1784 cel l c l ass 12454, pl ast i c f or mul at ed f or f usi ng wi t h a mi ni mum Pr essur e Cl ass 235 ( DR18) wi t h duct i l e i r on out s i de di amet er ( DI OD) .
2. 1. 1. 4. 1. 1 But t Fusi on
Use but t f usi on j oi nt i ng met hod f or pl ai n- end PVC pi pe. Compl y wi t h AWWA C900 and AWWA C605 f or but t f usi on j oi nt s. No of f set i n al i gnment bet ween adj acent pi pe j oi nt s of f i t t i ngs i s per mi t t ed. The f usi on t echni c i an must be qual i f i ed by t he f usi on equi pment manuf act ur er t o t her mal l y but t - f use t he s i ze of pi pe used at t he t i me of f usi on per f or mance. Each j oi nt must be dat al ogged, r ecor ded and submi t t ed f or r evi ew and meet t he r equi r ement s of ASTM F1674.
2. 1. 1. 4. 2 PE Pi pe
Pr ovi de i n accor dance wi t h AWWA C906, ASTM D3035, ASTM F1962, PE4710 wi t h duct i l e i r on out s i de di amet er ( DI OD) .
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2. 1. 1. 4. 2. 1 But t Fusi on Fi t t i ngs
Use AWWA C906, AWWA M55, ASTM D3261 ANSI Cl ass 250 or as necessar y t o pr ovi de mi ni mum pr essur e r at i ng.
2. 1. 1. 4. 2. 2 But t Fusi on
Use but t f usi on j oi nt i ng met hod f or pl ai n- end PE pi pe. Compl y wi t h AWWA C906 and ASTM F2620 f or But t Fusi on j oi nt s. No of f set i n al i gnment bet ween adj acent pi pe j oi nt s of f i t t i ngs i s per mi t t ed. The f usi on t echni c i an must be qual i f i ed by t he f usi on equi pment manuf act ur er t o t her mal l y but t - f use t he s i ze of pi pe used at t he t i me of f usi on per f or mance. Each j oi nt must be dat al ogged, r ecor ded and submi t t ed f or review.
2. 1. 1. 4. 3 Duct i l e I r on Bal l and Socket Joi nt
Use cent r i f ugal l y cast duct i l e i r on pi pe meet i ng t he appl i cabl e r equi r ement s of AWWA C151/ A21. 51 and i n accor dance wi t h pi pe manuf act ur er ' s i nst r uct i ons. The separ at el y cast Duct i l e- I r on bal l , bel l and r et ai ner r i ng conf or ms wi t h t he r equi r ement s of ASTM A536, Gr ade 70- 50- 05. Cr i t i cal sur f aces of t he bal l , bel l socket and r et ai ner r i ng ar e machi ned.
2. 1. 1. 4. 3. 1 Fittings
Duct i l e i r on bel l , bal l and r et ai ner r i ng meet i ng t he appl i cabl e r equi r ement s of AWWA C110/ A21. 10and i n accor dance wi t h pi pe manuf act ur er ' s i nst r uct i ons f or bal l and socket j oi nt pi pe.
2. 1. 1. 5 Pi pi ng Beneat h Rai l r oad Ri ght - of - Way
Pi pi ng passi ng under t he r i ght - of - way of a commer ci al r ai l r oad i s t o conf or m t o t he speci f i cat i ons f or pi pel i nes conveyi ng nonf l ammabl e subst ances i n AREMA Eng Man. Pr ovi de duct i l e- i r on pi pe i n l i eu of cast - i r on pi pe. Duct i l e- i r on r ai l r oad cr ossi ng casi ng pi pe i s t o conf or m t o and have st r engt h comput ed i n accor dance wi t h ASTM A746.
2. 1. 2 Valves
Pr ovi de a pr ot ect i ve i nt er i or coat i ng i n accor dance wi t h AWWA C550.
2. 1. 2. 1 Gat e Val ves 3 I nch Si ze and Lar ger
AWWA C500, AWWA C509, AWWA C515, or UL 262 and:
a. AWWA C500: nonr i s i ng st em t ype wi t h doubl e- di sc gat e and mechani cal - j oi nt ends or push- on j oi nt ends compat i bl e f or t he adj oi ni ng pi pe
b. AWWA C509 or AWWA C515: nonr i s i ng st em t ype wi t h mechani cal - j oi nt ends or r esi l i ent - seat ed gat e val ves 3 t o 12 i nches i n s i ze
c. UL 262: i nsi de- scr ew t ype wi t h oper at i ng nut , doubl e- di sc or spl i t - wedge t ype gat e, desi gned f or a hydr aul i c wor ki ng pr essur e of 175 psi , and have mechani cal - j oi nt ends or push- on j oi nt ends as appr opr i at e f or t he pi pe t o whi ch i t i s j oi ned.
Mat ch mat er i al s f or UL 262 gat e val ves t o t he r ef er ence st andar ds speci f i ed
SECTI ON 33 11 00 Page 15 in AWWA C500. Gat e val ves open by count er cl ockwi se r ot at i on of t he val ve st em. St uf f i ng boxes have 0- r i ng st em seal s. St uf f i ng boxes ar e bol t ed and const r uct ed so as t o per mi t easy r emoval of par t s f or r epai r . Use gat e val ves wi t h speci al ends f or connect i on t o s l eeve- t ype mechani cal coupl i ng i n l i eu of mechani cal - j oi nt ends and push- on j oi nt ends. Pr ovi de val ve ends and gasket s f or connect i on t o s l eeve- t ype mechani cal coupl i ngs t hat conf or m t o t he r equi r ement s speci f i ed f or t he j oi nt or coupl i ng. Provide al l val ves f r om one manuf act ur er .
2. 1. 2. 2 Gat e Val ves 3 I nch Si ze and Lar ger i n Val ve Pi t ( s) and Abovegr ound Locations
AWWA C500, AWWA C509, AWWA C515, or UL 262 and:
a. AWWA C500: out s i de- scr ew- and- yoke r i s i ng- st em t ype wi t h doubl e- di sc gat es and f l anged ends
b. AWWA C509 or AWWA C515: out s i de- scr ew- and- yoke r i s i ng- st em t ype wi t h f l anged ends
c. UL 262: out s i de- scr ew- and- yoke t ype, wi t h doubl e- di sc or spl i t - wedge t ype gat e and f l anged ends, and desi gned f or a hydr aul i c wor ki ng pr essur e of 175 psi
Mat ch mat er i al s f or UL 262 gat e val ves t o t he r ef er ence st andar ds speci f i ed in AWWA C500. Pr ovi de gat e val ves wi t h handwheel s t hat open by count er cl ockwi se r ot at i on of t he val ve st em. Bol t and const r uct s t uf f i ng boxes so as t o per mi t easy r emoval of par t s f or r epai r .
2. 1. 2. 3 Check Val ves
Pr ovi de a pr ot ect i ve i nt er i or coat i ng i n accor dance wi t h AWWA C550.
Swi ng- check t ype, AWWA C508 or UL 312 and:
a. AWWA C508: I r on or st eel body and cover and f l anged ends
b. UL 312: Cast i r on or st eel body and cover , f l anged ends, and desi gned f or a mi ni mum wor ki ng pr essur e of as st at ed i n t he Desi gn Or der .
Mat er i al s f or UL 312 check val ves ar e t o mat ch t he r ef er ence st andar ds speci f i ed i n AWWA C508. Pr ovi de check val ves wi t h a c l ear por t openi ng.
Pr ovi de spr i ng- l oaded or wei ght - l oaded check val ves wher e i ndi cat ed. Cl ass 125 f l anges ar e t o mat ch ASME B16. 1. Pr ovi de gr ooved or shoul der ed ends f or gr ooved or shoul der ed t ype j oi nt s, as speci f i ed i n t he par agr aph DUCTI LE- I RON PI PI NG i n l i eu of f l anged ends. Pr ovi de al l check val ves f r om one manuf act ur er .
2. 1. 2. 4 Rubber - Seat ed But t er f l y Val ves
Pr ovi de r ubber - seat ed but t er f l y val ves and waf er t ype val ves t hat mat ch t he per f or mance r equi r ement s of AWWA C504. Waf er t ype val ves not meet i ng l ayi ng l engt h r equi r ement s ar e accept abl e i f suppl i ed and i nst al l ed wi t h a spacer , pr ovi di ng t he speci f i ed l ayi ng l engt h. Meet al l t est s r equi r ed by AWWA C504. Fl anged- end val ves ar e r equi r ed i n a pi t . Pr ovi de a uni on or s l eeve- t ype coupl i ng i n t he pi t t o per mi t r emoval . Di r ect - bur y mechani cal - end val ves 3 t hr ough 10 i nches i n di amet er . Pr ovi de a val ve box, means f or manual oper at i on, and an adj acent pi pe j oi nt t o f aci l i t at e val ve r emoval . Pr ovi de val ve oper at or s t hat r est r i c t c l osi ng t o a r at e r equi r i ng appr oxi mat el y 60 seconds, f r om f ul l y open t o f ul l y c l osed.
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2. 1. 2. 5 Pr essur e Reduci ng Val ves
Mai nt ai n a const ant downst r eam pr essur e r egar dl ess of f l uct uat i ons i n demand. Pr ovi de hydr aul i cal l y- oper at ed, pi l ot cont r ol l ed, gl obe or angl e t ype val ves t hat ar e capabl e of bei ng act uat ed ei t her by di aphr agm or pi st on. Pr ovi de di aphr agm- oper at ed, adj ust abl e, spr i ng- l oaded t ype pi l ot cont r ol s made of l ead- f r ee br onze wi t h st ai nl ess st eel wor ki ng par t s, desi gned t o per mi t f l ow when cont r ol l i ng pr essur e exceeds t he spr i ng set t i ng. Const r uct t he bodi es of br onze, cast i r on or cast st eel wi t h l ead- f r ee br onze t r i m; t he val ve st em of st ai nl ess st eel ; t he seat of l ead- f r ee br onze; and t he val ve di scs and di aphr agms of synt het i c r ubber .
Pr ovi de f l anged ends.
2. 1. 2. 6 Ai r Rel ease, Ai r / Vacuum, and Combi nat i on Ai r Val ves
Provide AWWA C512 ai r r el ease, ai r vacuum and combi nat i on ai r val ves t hat r el ease ai r and pr event t he f or mat i on of a vacuum. Pr ovi de val ves wi t h an i r on body, l ead- f r ee br onze t r i m and st ai nl ess st eel f l oat t hat aut omat i cal l y r el eases ai r when t he l i nes ar e bei ng f i l l ed wi t h wat er and admi t s ai r i nt o t he l i ne when wat er i s bei ng wi t hdr awn i n excess of t he inflow.
2. 1. 2. 7 Wat er Ser vi ce Val ves
2. 1. 2. 7. 1 Gat e Val ves Smal l er t han 3 I nch i n Si ze
Gat e val ves smal l er t han 3 i nch s i ze MSS SP- 80, Cl ass 150, sol i d wedge, nonr i s i ng st em, wi t h f l anged or t hr eaded end connect i ons, a uni on on one si de of t he val ve, and a handwheel oper at or .
2. 1. 2. 7. 2 Gat e Val ves Smal l er Than 3 I nch Si ze i n Val ve Pi t s
MSS SP- 80, Cl ass 150, sol i d wedge, i nsi de scr ew, r i s i ng st em. Pr ovi de val ves wi t h f l anged or t hr eaded end connect i ons, a uni on on one si de of t he val ve, and a handwheel oper at or .
2. 1. 2. 7. 3 Check Val ves Smal l er t han 2 I nch i n Si ze
Pr ovi de check val ves wi t h a mi ni mum wor ki ng pr essur e of 150 psi or as i ndi cat ed wi t h a c l ear wat er way equal t o t he f ul l nomi nal di amet er of t he val ve. Val ves open t o per mi t f l ow when i nl et pr essur e i s gr eat er t han t he di schar ge pr essur e, and cl ose t i ght l y t o pr event r et ur n f l ow when di schar ge pr essur e exceeds i nl et pr essur e. Cast t he s i ze of t he val ve, wor ki ng pr essur e, manuf act ur er ' s name, i ni t i al s, or t r ademar k on t he body of each valve.
Pr ovi de val ves f or scr ewed f i t t i ngs, made of l ead- f r ee br onze and i n conf or mance wi t h MSS SP- 80, Cl ass 150, Types 3 and 4 compat i bl e f or t he application.
2. 1. 2. 8 Val ve Boxes
Pr ovi de a val ve box f or each gat e val ve on bur i ed pi pi ng, except wher e i ndi cat or post i s shown. Const r uct adj ust abl e val ve boxes manuf act ur ed f r om cast i r on of a s i ze compat i bl e f or t he val ve on whi ch i t i s used.
Pr ovi de cast i r on val ve boxes wi t h a mi ni mum cover and wal l t hi ckness of 3/ 16 i nch and conf or mi ng t o ASTM A48/ A48M, Cl ass 35B. Coat t he cast - i r on box wi t h a heavy coat of bi t umi nous pai nt . Pr ovi de a r ound head. Cast t he
SECTI ON 33 11 00 Page 17 wor d " WATER" on t he l i d. The mi ni mum di amet er of t he shaf t of t he box i s 5 1/ 4 i nches.
2. 1. 2. 9 Val ve Pi t s
Const r uct t he val ve pi t s at l ocat i ons i ndi cat ed or as r equi r ed above and i n accor dance wi t h t he det ai l s shown.
2. 1. 3 Bl owof f Val ve Assembl i es
Pr ovi de bl owof f val ve assembl i es compl et e wi t h al l pi pe, f i t t i ngs, val ve, val ve box, r i ser box and l i d, r i ser ext ensi on, di schar ge f i t t i ng and ot her mat er i al s r equi r ed t o connect t o t he wat er mai n. Pr ovi de bl ow of f val ve assembl i es 4 i nches or l ar ger wi t h AWWA C110/ A21. 10 or AWWA C153/ A21. 53 f i t t i ngs. Pr ovi de a bl owof f val ve assembl y wi t h a r emovabl e r i ser .
2. 1. 4 Fi r e Hydr ant s And Hose Houses
2. 1. 4. 1 Fi r e Hydr ant s
Pr ovi de f i r e hydr ant s wher e i ndi cat ed. Pai nt f i r e hydr ant s wi t h at l east one coat of pr i mer and t wo coat s of enamel pai nt . Pai nt bar r el and bonnet col or s i n accor dance wi t h UFC 3- 600- 01. St enci l f i r e hydr ant number and mai n s i ze on t he f i r e hydr ant bar r el usi ng bl ack st enci l pai nt .
2. 1. 4. 1. 1 Dr y- Bar r el Type Fi r e Hydr ant s
Pr ovi de Dr y- bar r el t ype f i r e hydr ant s, AWWA C502 or UL 246, " Base Val ve" wi t h 6 i nch i nl et , 5 1/ 4 i nch val ve openi ng, one 4 1/ 2 i nch pumper connect i on, and t wo 2 1/ 2 i nch hose connect i ons. I ndi v i dual l y val ve pumper connect i on and hose connect i ons wi t h i ndependent nozzl e gat e val ves.
Pr ovi de mechani cal - j oi nt end onl y i nl et , except wher e f l anged end i s i ndi cat ed; wi t h end mat chi ng r equi r ement s as speci f i ed i n AWWA C502 or UL 246 f or s i ze and shape of oper at i ng nut , cap nut s, and t hr eads on hose and pumper connect i ons. Pr ovi de f i r e hydr ant s wi t h f r angi bl e sect i ons as ment i oned i n AWWA C502. Pr ovi de f i r e hydr ant wi t h speci al coupl i ngs j oi ni ng upper and l ower sect i ons of f i r e hydr ant bar r el and upper and l ower sect i ons of f i r e hydr ant st em t hat br eak f r om a f or ce i mposed by a movi ng vehicle.
2. 1. 4. 2 Fi r e Hydr ant Hose Houses
Pr ovi de hose houses mat chi ng t he r equi r ement s of NFPA 24 at each f i r e hydr ant i ndi cat ed on t he dr awi ngs t o have a f i r e hydr ant hose house.
2. 1. 4. 2. 1 Addi t i onal Equi pment
Pr ovi de t he f ol l owi ng equi pment , i n addi t i on t o t hat l i s t ed i n NFPA 24, Hose Houses and Equi pment , wi t h each hose house:
a. 200 f eet of 2- 1/ 2 i nch woven j acket ed, r ubber l i ned hose mat chi ng t he r equi r ement s of NFPA 1961 wi t h a mi ni mum ser vi ce t est pr essur e of 300 psi ; 100 f eet of 1- 1/ 2 i nch woven j acket ed, r ubber l i ned hose mat chi ng t he r equi r ement s of NFPA 1961 wi t h a mi ni mum ser vi ce t est pr essur e of 300 psi ;
b. One gat ed 2- 1/ 2 by 1- 1/ 2 by 1- 1/ 2 i nch wye;
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c. One pl aypi pe f or 2- 1/ 2 i nch hose wi t h 1 i nch shut of f nozzl e t i p;
d. One pl aypi pe f or 1- 1/ 2 i nch hose wi t h 1/ 2 i nch shut of f nozzl e or combi nat i on nozzl e;
e. Two adapt er f i t t i ngs, 2- 1/ 2 t o 1- 1/ 2 i nch;
f . Two spanner s f or 1- 1/ 2 i nch hose.
2. 1. 5 Backf l ow Pr event er s
Pr ovi de a cast i r on or duct i l e i r on AWWA C511 r educed pr essur e pr i nci pl e t ype backf l ow pr event er . The par t i cul ar make, model , and s i ze of backf l ow pr event er s t o be i nst al l ed must be i ncl uded i n t he l at est edi t i on of t he Li st of Appr oved Backf l ow Pr event i on Assembl i es i ssued by t he FCCCHR Li st and be accompani ed by a backf l ow cer t i f i cat e of f ul l appr oval f r om FCCCHR Li st . ] Sel ect mat er i al s f or pi pi ng, st r ai ner s, and val ves used i n assembl y i nst al l at i on t hat ar e gal vani cal l y compat i bl e. Mat er i al s j oi ned, connect ed, or ot her wi se i n cont act ar e t o have no gr eat er t han 0. 25 V di f f er ence on t he Anodi c I ndex, unl ess separ at ed by a di el ect r i c t ype uni on or f i t t i ng.
2. 1. 6 Disinfection
Chl or i nat i ng mat er i al s ar e t o conf or m t o: Chl or i ne, Li qui d: AWWA B301;
Hypochl or i t e, Cal c i um and Sodi um: AWWA B300.
2. 2 ACCESSORIES
2. 2. 1 Pi pe Rest r ai nt
2. 2. 1. 1 Thr ust Bl ocks
Use ASTM C94/ C94M concr et e havi ng a mi ni mum compr essi ve st r engt h of 2, 500 psi at 28 days or use concr et e of a mi x not l eaner t han one par t cement , t wo and one hal f par t s sand, and f i ve par t s gr avel , havi ng t he same mi ni mum compr essi ve st r engt h.
2. 2. 1. 2 Joi nt Rest r ai nt
Pr ovi de r est r ai ned j oi nt s i n accor dance wi t h NFPA 24, Chapt er 10 and i n accor dance wi t h ASTM F1674.
Pr ovi de mechani cal j oi nt r est r ai nt and meet i ng t he r equi r ement s of
AWWA C110/ A21. 10.
2. 2. 2 Pr ot ect i ve Encl osur es
Pr ovi de Fr eeze- Pr ot ect i on Encl osur es t hat ar e i nsul at ed and desi gned t o pr ot ect abovegr ound wat er pi pi ng, equi pment , or speci al t i es f r om f r eezi ng and damage.
2. 2. 2. 1 Housing
Rei nf or ced and i nsul at ed al umi num or f i ber gl ass const r uct i on; wi t h anchor i ng devi ces f or at t achi ng housi ng t o concr et e base, access door s wi t h l ocki ng devi ces, s i zed t o al l ow access and ser vi ce of t he pr ot ect ed uni t , dr ai n openi ngs, and an el ect r i c heat i ng cabl e or heat er wi t h sel f - l i mi t i ng
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