SW1200 User Manual NOAA rev1.pdf

LAST REVISED 02/21

TECHNICAL MANUAL FOR

REVERSE OSMOSIS SEAWATER

DESALINATOR MODEL SW1200

DESCRIPTION, INSTALLATION,

OPERATION AND MAINTENANCE

Revision 1 Feb 2021 – Near Shore Operation and Layup Sections added

Kennett Technology Services Los Angeles, California andy@kennett-tec.com

Tel: 714-679-8311 i

The following are the types of flags used in this technical manual. They designate safety related items and important operational instructions and should be given special attention when they appear in the text:

Text formatted in this manner concerns an operating procedure or practice that, if not strictly observed, can result in injury to personnel or loss of life.

Text formatted in this manner concerns an operating procedure or practice that, if not strictly observed, can result in damage to or destruction of equipment.

Text formatted in this manner concerns an operating procedure or condition that warrants special attention

MODEL: __________________________________

SERIAL NUMBER: __________________________

DATE OF PURCHASE: ______________________

PURCHASED FROM: _________________________________

INVOICE #: __________________________________________

VESSEL NAME: ______________________________________

INSTALLED BY: ______________________________________

DATE OF INITIAL STARTUP: ____________________________

WARNING

CAUTION

NOTE

SW1200 Manual 1 Revised 02/2021

The SW1200 Seawater Desalinator is a single-pass purification system that uses reverse osmosis (RO) to produce potable water from seawater. Product water with salt concentrations of < 500 ppm are achieved by removing approximately 99% of the dissolved salt in seawater.

INSTALLATION

Refer to the Process Flow Diagram at the back of this manual for aid in identifying the components.

The RO unit should be installed in a dry, sheltered location protected from freezing and from direct weather. Drainage or Mounting Plinth should be provided beneath the RO unit to allow standing water to drain when performing maintenance or repair.

Installation can be in a boat or ship, or as a land based unit on shore.

Installation Diagram

Shipboard Installation with RO Above Water-Line

Shipboard installations can be above or below water line, however when above the feed pump must be separate from the RO with a flooded suction.

Raw water inlet from seachest or through-hull with sea cock, low as practical and towards the stern of the boat on the opposite side to waste discharges.

Reject discharge line overboard, above water line preferred.

It is important that the product water line is connected to fill from the top of the storage tank with an air gap, to prevent tank water from siphoning back into the watermaker.

Feed pump below water line with flooded suction. Optional Media Prefilter is installed between feed pump and RO unit;

shipboard prefilters are normally manual control to avoid permanent pressurization of feed water

SW1200 Manual 2 Revised 02/2021

Land based installations can sometimes utilize direct feed water supply to the RO from a beachwell pump, submersible pump or shallow well lift pump. Some installations rely on a seawater buffer tank and a separate feed pump from the tank to the RO.

Including a break tank allows more stable and reliable operation and provides the opportunity for settling and oxidation. Considering the advantages in certain installations, and break tank feed system is the standard recommendation.

The RO will require approximately 5 GPM seawater while operating. The recommendation is to supply seawater to the RO at 10 psi minimum, 30 psi preferable.

Some feed pump arrangements will rely on an on-demand pressure switch to automatically run the feed when needed. When the RO is stopped the RO inlet valve will close and the feed pump pressure increase to trip a pressure switch to stop the pump. With that configuration, consider a pressure tank to avoid sudden pressure fluctuations during start and stop. If seawater supply is shared with other equipment, ensure that backflow or cross contamination is prevented, and that air cannot be drawn into the RO inlet when the adjacent equipment is off.

A pressurized fresh water supply is required for membrane flushing. Supply should be 20 psi minimum pressure. A carbon filter is provided on the RO to remove any active chlorine that might be used as a disinfectant (to protect the membranes from oxydation).

CAUTION

Inlet and product interconnecting lines should be constructed of a NON- FERROUS material. Examples of some suitable materials are PVC, copper-nickel, 316 stainless steel pipe or a reinforced hose. Ferrous piping introduces iron that will foul the membranes prematurely.

RO concentrate water should be piped overboard or to drain without any restriction or valve, preferably above water line. An air gap to drain is always recommended to eliminate any possible backflow.

Many shipboard installations require the provision of an isolation valve. In these cases, ensure by tagout or interconnection that there is no possibility of running the RO unit when the valve is inadvertently closed.

Product water to storage tank should always enter the tank at the top with an air gap to eliminate any possible backflow and to remove the necessity of any isolation valve.

A dangerous condition can be created if the product water is inadvertently closed with a valve during operation of the RO unit.

SW1200 Manual 3 Revised 02/2021

Connect a single electrical power feed to the RO watermaker at the breaker in the top right of the RO control panel. Select a circuit capacity larger than the operating amps shown on the serial number tag according to local electrical practice. A local power disconnect should be located in the same room or machinery space as the installation.

If an Ethernet cable (Cat5 or Cat6) is to be connected for data communications, it should be connected directly to the controller inside the RO control enclosure. If other alarm signals or remote shutdown command are required, contact the manufacturer for details.

Connection of the two modules together requires terminating the pump power wires and one pressure sensor from the pump module to the control box.

Sensor is terminated at the 4th terminal block, yellow on top, red at second level, black on bottom

Motor is terminated at the bottom of the contactor

For 3 phase power supply units, the direction of rotation pump motors must be verified.

The RO pump should turn clockwise when viewed from the fan end of the motor

Strictly observe all applicable electrical codes and regulations governing the installation and wiring of electrical equipment. Typical codes specify the type and size of conduit, wire diameter and class of wire insulation depending upon the amperage and environment. The power supply should always be of a greater service rating than the requirements of the RO unit. Never connect the RO unit to a line that services another electrical device, the RO unit should have its own breaker.

Disconnect electrical power to RO unit prior to servicing the RO watermaker.

SW1200 Manual 4 Revised 02/2021

COMPONENT IDENTIFICATION (see Process Flow Diagram)

Membrane

RO Pump

Carbon Flush Filter (behind)

Calcite Remineralizing Filter (behind)

20 micron Sediment Filter

5 micron Sediment Filter

Inlet Valve

Pressure Control Valve

Control Box

Flush Valve

Sample Valve

Flowmeter

SW1200 Manual 5 Revised 02/2021

INSTALLATION CONNECTIONS

Drain Outlet 3/8”

Seawater Inlet 1”

Fresh Flush Inlet 1/2”

Pump to Membrane hose, ½” cut to length and crimp

Sample Port, ½”

Membrane Product to Calcite Filter, ½”

Filter Outlet To Pump Suction, ¾”

Pump Suction from Filter Outlet, ¾”

PRV Outlet ¾”

Membrane outlet hose, 3/8” cut to length and crimp

Treated Water Outlet 1/2”

Calcite Filter Inlet From Membrane 1/2”

SW1200 Manual 6 Revised 02/2021

ELECTRICAL ENCLOSURE

(Please see electrical schematic in the back of this manual)

24n VDC Power Supply

RO Pump Motor Contactor

Main Power Supply 480 VAC

12 V Supply For Flowmeter

Water Quality Monitor, Sensor Cable in the top

24 V Relay Block #1 = Inlet Valve Open #2 = Inlet Valve Close #3 = RO Pump Run #4 = Flush Valve Energize

Terminal Strip #1 – Flowmeter #2 – Prefilter Pressure Sensor #3 – Inlet Pressure Sensor #4 – RO Pressure Sensor

SW1200 Manual 7 Revised 02/2021

OPERATION and CONTROLS

The Main screen allows control of the RO, and displays operational parameters. Note the colors of the buttons quickly indicate the status, green for operating, blue for off and ready, orange-red for alarm condition. Also the gauges have a color indication of blue for the normal operating range and red for low or out-of-range condition. The screen is formatted in three columns so that it will display on a smart phone with an easy scroll arrangement.

From this screen it is also possible to manually flush the RO unit.

Navigating to other screens is by the drop down menu at the top left.

MAIN SCREEN:

MONITORING

SW1200 Manual 8 Revised 02/2021

The Settings screen allows adjustment of levels and timers to allow customization to the installation conditions.

The Inlet Pressure Fault and the Pressure Fault Delay work together to prevent the RO unit from running dry. To create a Pressure Fault Alarm shutdown, the inlet pressure must be below the setpoint for the number of seconds set in the delay. Setting the delay to zero seconds is used to bypass the alarm (and the Inlet Pressure will display grayed out on the Main Screen).

The slide switch Flush on Shutdown when pushed to the right will initiate the membrane flushing everytime the RO is switched off (not when it turns off from E-stop or alarm).

Flush on Shutdown is recommended, the fresh water introduced at shutdown will prevent organic growth inside the membrane during the idle period.

The slide switch Resume after Power Reset when pushed to the right will return the unit to the previous state after a power interruption. When pushed to the left, the RO will be off upon return of power.

In the center are sensor parameters can used to ensure accurate sensor readings.

They may need to be reset if the sensors are changed.

The right column is for calibration of the TDS sensor. Check the section specifically describing the TDS sensor.

SETTINGS SCREEN:

SETTINGS SCREEN:

MONITORING

SW1200 Manual 9 Revised 02/2021

The Advanced Settings screen provides access to the communications features of the controller. For a demonstration and overview, please see the youtube video at https://www.youtube.com/watch?v=Lpwd9IMDR48

For a full list of the supported international time zones, please see https://gist.github.com/adamgen/3f2c30361296bbb45ada43d83c1ac4e5 In most cases, daylight savings time will automatically be supported.

The V-Keyboard is On/Off button toggles the virtual keyboard which is necessary to enter text from the controller screen. When using a phone or PC, turn the virtual keyboard Off as those external devices have keyboard functions which are much easier to use.

Once Wifi ssid and password are entered on the controller screen, all other entries are much easier to do on any remote device. From a browser, enter the Wifi IP Address supplied as the web address.

Connection by Ethernet cable is also supported. The default eth0 IP address should be changed if necessary to meet the requirements of the LAN subnet.

The email address entry allows notification of alarms and daily summaries to be send.

For multiple emails, separate by commas.

ADVANCED SETTINGS SCREEN:

SW1200 Manual 10 Revised 02/2021

The Manual screen is for initial start-up and allows troubleshooting of individual components. When the Manual slider is On, then the individual valves and pump and be started and stopped. Note that when Manual is On, the start/stop buttons on the Main screen are disabled.

The Show HMI Control button reveals a second column of functions. There are self explanatory, and are used for housekeeping and controller troubleshooting.

MANUAL SCREEN:

SW1200 Manual 11 Revised 02/2021

The Charts screen will display up to 30 days data and can be useful in spotting trends.

Data is collected at midnight including the total daily permeate production and average parameters while operating.

Checking the average production rate and the TDS water quality may provide an indication of membrane fouling. Any early indication of fouling requires an evaluation of the operating pressure and the flushing procedure.

CHARTS SCREEN:

SW1200 Manual 12 Revised 02/2021

INITIAL START UP PROCEDURE

1) Initial startup following installation requires extra checks and procedures: oil level in the pump, pressure relief valve setting, pressure fault setting and sensor checks. Once the initial settings are established, routine start up is simply to make sure any installation isolation valves are open and push the RO On button.

2) Check the pump oil level, which should be halfway up the sightglass. It may be necessary to use a mirror to read the sightglass. Details of pump service are found at the back of this manual, the pump manufacturer recommends first oil change at 50 hours, and subsequently at 500 operating hours or 3 months whichever comes first.

3) Verify that all filter housings are fitted with the correct filters.

4) Open the raw saltwater supply to the unit. Open any isolation valves in the concentrate drain discharge and the permeate piping to tank. Open the Product Sample valve on the RO unit.

5) Verify the pressure control valve is open, counterclockwise. This valve does not have to be reset every start once the correct operating position is set. If there is any doubt of the setting, open the valve for start and reset while operating.

6) In the controller Manual screen, turn the manual mode On and open the Open the Inlet valve. The valve should turn, and water pressure should be present at the prefilter and inlet gauges. Watch the flow through the visual flowmeter and continue until most of the air is purged out.

7) Use the Manual screen to bump the RO pump, and check rotation. Change wiring if required to correct the rotation.

8) Confirm that the inlet pressure can maintain minimum 10 psi while the RO pump is running. If so, slowly close the Pressure Control Valve to bring the RO pressure up to 700 to 800 psi. Find an operating pressure that results in 35 to 50 gallons per hour production depending on water temperature. Do not exceed 1000 psi and do not close the valve all the way.

9) Set the pressure relief valve to 850 or 900 psi. The valve is adjusted by the allen key nut that is visible after the discharge hose is removed.

10) On the Manual screen, stop the RO pump and close the inlet valve. Open the flush valve. Confirm fresh water moving through the unit. Use the flowrate to determine the correct flushing duration. A complete flush of the prefilters, pump and membrane will require 4 to 5 gallons of fresh water. If the flushing flow is 20 gph, the flush duration should be set to 10 to 15 minutes. If the fresh water pressure is low, it may be necessary to disable the automatic flush and have the

SW1200 Manual 13 Revised 02/2021 operator conduct regular flushing manually. If the Pressure Control Valve is turned open, the flush water will flow much more quickly, but will require resetting the Pressure Control Valve at each start.

11) On the Manual controller screen, turn off everything and turn off the Manual mode. On the Main RO Operations screen, it is now possible to push start for regular one-button startup. Once running, check all the sensor readings to compare with the analog gauges.

MEMBRANE FLUSHING PROCEDURE

Regular fresh water flushing is the single most important preventative maintenance necessary for every seawater RO. Every time the RO membrane treats seawater, it is exposed to bacteria and organic matter naturally in the sea. During operation, the constantly flowing water restricts growth. During idle periods, biological growth increases the longer stagnant seawater is in contact with the membranes. A fresh water flush inhibits growth, as the seawater bacteria cannot flourish in fresh water.

Flushing is simply filling the RO micron filters, pump and membrane with freshwater, so the saltwater bacteria cannot grow and thrive.

The flush system consists of a solenoid valve and a carbon filter to remove any chlorine that might be in the fresh water supply. The settings screen allows automatic flush on shutdown and sets the flush duration. If autoflush in not enabled, manually initate the flush sequence from the RO operations screen. 4 to 5 gallons of fresh water should be used for a complete flush to replace all the seawater inside. If the Pressure Control Valve is opened during manually initiated flush, the flushing will be much more vigorous and quick.

It is important to flush whenever the unit will be idle. If the RO is run at least once every day, flushing is not as important.

If the unit will be off for more than two days, then try to flush after shutdown and to repeat the flush once every three days for the duration of the idle time.

Carbon Flushing Filter

SW1200 Manual 14 Revised 02/2021

NEAR SHORE OPERATIONS

The RO system will perform best with clean seawater feed. In very turbid or polluted sea conditions, the RO units should not be operated. The Ferdinand Hassler routinely sails in shallow waters and must evaluate when conditions are suitable for RO operation. Policy should follow applicable NOAA and USCG regulations.

The comments below are provided to assist with interpreting the near shore regulations and guidelines appropriately for the FH.

1) The primary concern when operating near shore should be contamination of the RO equipment resulting in more frequent filter change and short membrane life.

There is a very low risk of producing contaminated potable water. Keep in mind the RO membrane is tight enough to remove 99% of dissolved sodium ions, and so the chance of larger particles of pollution or contamination passing are quite remote.

2) Concern is for suspended solids in the seawater and also for pollutants which are always a higher risk near shore. Pollutants such as oily water especially need to be avoided as fats and oils will quickly blind the filters. Solvents will pass the prefilters and damage the RO membrane.

3) Inert suspended solids will be successfully blocked at the micron filters, but the filter change will be more frequent.

4) Monitoring the operation will provide experience for the crew to evaluate conditions. The micron prefilters have pressure indication upstream and downstream both with visual gauges and onscreen. The pressure differential will grow as the filters get dirty, providing the indication to change filters. The membrane is evaluated primarily on production in gallons per hour which will indicate fouling. Monitoring and logging this information in different conditions will help the crew determine when it RO operation is feasible and what conditions should be avoided. Averages of the pressure and flow readings are included in the Daily Status email, if the RO controller has a internet connection allowing it to reach a gmail server.

SW1200 Manual 15 Revised 02/2021

LONG TERM LAY-UP

Different procedures can protect the RO system during long idle periods such as shipyard visits.

If the RO will not be operated but the ship will be manned and potable water supply is available during the idle period, the best long term procedure will be to manually conduct the fresh water flush procedure once per week. That introduces no chemicals, and yet will prevent growth in the membrane. The manual flush is a one-button procedure.

If weekly flushing is not possible, next consider the membrane state. Preserving or pickling the RO is done to protect the membrane. These RO units have only one membrane element each, so if the membrane already has many hours operation consider the best approach may be to discard the membrane, drain water from everything possible, and to install a fresh new membrane when operation resumes.

Compare the work and risk of introducing the chemicals to the cost of a fresh membrane.

If the chemical preservation is desired to protect the membrane, the chemical to use is food grade sodium metabisulfate (a common food preservative). Introducing a solution into the membrane is easiest accomplished by pouring a solution into the Flush Carbon Filter Housing. Open the white housing, remove and set aside the carbon filter element, spoon in 200 grams chemical, fill with potable water, and shake or stir to dissolve.

Once fit back in position, then conduct a 1 minute flush procedure with the Pressure Control Valve fully open. Note that potable water pressure is required for this, so conduct the procedure prior to other systems shut-down. Once the preservative is introduced, stop and the isolate the RO system to keep the preservative inside the membrane. Now the membrane is preserved or “pickled” and should be OK for up to 6 months. When service is resumed, use the Sample Valve to divert product water to drain for 15 minutes after first start. If freeze protection is needed in addition to pickling, use either a solution of propylene gycol (sold as RV Antifreeze) or a 40% mix of glycerin in water.

SW1200 Manual 16 Revised 02/2021

TDS WATER QUALITY SENSOR

The water quality sensor measures the electrical conductivity of the product water. The more pure the water, the lower the conductivity will be. This is normally converted to an approximation of Total Dissolved Solids (TDS) in parts per million (ppm). WHO standards for drinking water is < 1000 ppm TDS, but ships commonly use <500 ppm as a safer limit. The sensor can be calibrated as shown below.

The calibration is done by adjusting the Offset and the Scale. Offset is set with the probe pulled out and in the air (zero conductivity in air). Depending on the pipe routing to tank, it may be necessary to use a temporary plug while doing the calibration. The default Offset value is 0. While in air, adjust the offset until the TDS reading shows zero. The Scale calibration is done in a known solution. If a buffer solution is not available, use a glass of water and dissolve some table salt and use a hand tester to verify the solution TDS. The default Scale value is 1.00. Adjust the scale value up and down until the TDS reading matches the hand tester or known buffer solution. Most accurate calibration will be to use a known solution of 300 to 500 ppm TDS.

SW1200 Manual 17 Revised 02/2021

MAINTENANCE INSTRUCTIONS

Regular oil change is required for the pump. After the initial 50 hour first change, regular changes should be every 500 hours. As a guideline, for systems averaging 12 hours running per day, the oil change should be every 5 to 6 weeks. The pump has an oil level window at the back, it may be necessary to use a mirror to read it. Oil level should be halfway up the window while the pump is stopped.

Detailed pump service is covered in the pump Manual appended to this document.

The pump discharge is fitted with a pressure relief valve connected to a ¾” flex hose. The intent is to position the hose where a discharge will be noticed for corrective action. The spring of the PRV is set by an allen screw which is visible only when the hose is removed (as shown in the photo). The PRV cracking pressure should be set just above the pump operating pressure. For instance if sea conditions are such that the RO is normally running at 800 to 850 psi, then set the relief valve to 900 psi.

Oil Fill Cap

Pressure Relief Valve, turn the hex screw clockwise to raise the cracking pressure

SW1200 Manual 18 Revised 02/2021

Just before the product water outlet to the Potable Water Storage Tanks, there is a white 3-way valve for sampling or testing. With the lever straight as shown in the photo, the flow is to tank. Turning the lever 90 degrees diverts water to a sample tube.

This can be used for testing the RO watermaker before sending the water to tank.

Adapt the following suggested routine maintenance schedule as required to your installation and operating conditions:

W e e k ly

S ix

M o n th s

A n n u a lly

A s R e q u ir e d

L a b o r H o u rs

(a p p ro x im a te

Replace micron filter elements when pressure differential is 5 psi higher than recorded for a clean elements

0.5

Check pump oil level 0.1

Change Remineralizing Filter 0.2

Change Carbon Flush Filter 0.2

Change pump oil after first 50 hours and then every 500 hours or annually (more frequently if humid conditions entrain moisture in the oil)

1.0

NOTE: After installing a new remineralizing filter, run the RO with the sample valve directly water to a bucket for a few minutes to clear fines. Once the water runs clear, divert back to the tank filling position.

Product Sample Valve

SW1200 Manual 19 Revised 02/2021

SPARE PARTS

5 Micron Filter Element 5-4510

20 Micron Filter Element 20-4510

Carbon Flush Filter CB-2510 pH Adjust Postfilter Element CA-2510

RO Membrane Element SW4040

RO Pump Oil ISO68 Hydraulic – Cat 6107

RO Pump Seal Service Kit 76283

RO Pump Valve Service Kit 33972

TDS Conductivity Sensor V1.0

Filter Press Sensor 5 bar WNK84

Filter Press Gauge 60 psi 3795K-60

RO Press Sensor 100 bar WNK80

RO Press Gauge 1000 psi 3795K-1000

Turbine Flowmeter FL-408

Flush Sol Valve G8007921

Motor Contactor LC1D12BD

Fuse 1 amp 5 x 20 – 1A

PLC with Programming Loaded A070WR

Relay Panasonic APA3312

O-Ring for Big Blue Filter Housing 4x140 Buna

O-Ring for Mem Hsg – Plug Seal 45317

O-Ring for Mem Hsg – Perm Tube Seal PWT

O-Ring for Mem Hsg – Adaptor Seal 54294

O-Ring for Mem Hsg – Perm Port Seal 45299

O-Ring for Mem Hsg – Feed/Conc Port Seal 45299

SW1200 Manual 20 Revised 02/2021

OPERATION LOG

The RO controller will keep an operating log with an entry for each day. Depending on the application, the operators may keep a simple manual log where service items can also be recorded. An example is shown below.

Date

PreFilter Pressure

Inlet

RO Pump Membrane Pressure

Product Flow

Water Quality

TDS (ppm)

Water Temp

Comments

Membrane Housings

Feed Pump

Switch autoclave auxostat axial fan back draft damper bag ball valve batch reactor butterfly valve check valve chemostat continuous batch reactor control valve cooled or heated pipe cooler cooling tower covered gas vent curved gas vent diaphragm valve double pipe heat exchanger dryer dust trap fan feed batch reactor filter fixed straight tubes heat exchanger flexible pipe fluid contacting column funnel furnace gas bottle globe valve half pipe reactor heat exchanger no cross heat exchanger with cross heater insulated pipe jacketed pipe manual valve motor valve needle valve pipe plate heat exchanger pneumatic valve pressure reducing valve pressurized vessel horizontal pressurized vessel vertical pump radial fan spiral heat exchanger steam trap tray column u shaped tubes heat exchanger vacuum pump or compressor valve viewing glass

Symbols from http://commons.wikimedia.org/wiki/Category:Chemical_engineering_symbols

PU 01 PU 02

TT

PT

FT

TI

PI

FI

VA 01

M

VA 03VA 02

M

VA 04 VA 05 VA 06

VA 11

M

VA 12

M

VA 13 VA 14 VA 15 VA 16

VA 07 VA 08

VA 17 VA 18

FC

PC

TC

el.signal CL 01

CD 01 SE 01 FI 01

CO 01

pn.signal

DR 01 EX 01

Symbols from engineeringtoolbox.com

KENNETT TEC Dwg No. 140314 Sheet 1 of 1

Seawater Reverse Osmosis

1200 GPD

Process Flow Diagram

Drawn: AK

Design: AK

Date: Jan 25/20

Checked:

NOAA Ferdinand Hassler

MIssing components?

- make your own! - publish the drawing and send us the link.

Components we believe add values to our users will be incorporated into our templates.

Tips!

- Change the insertion points of components by selecting "Format > Snap grid" and

"Format > Snap guidelines" from the menu.

- Right click and "Ungroup" the objects to edit, move, rotate text or change details. Regroup after change.

- Copy components between drawings with the Web Clipboard

Select component(s) above! - copy and paste into the drawing!

RV 01

RV 02

RO Pump

Seawater Inlet 35,000 ppm TDS Flooded Suction

Reject Brine Out Overboard

No restriction

VA 04

PI

PI

Freshwater Outlet <500 ppm TDS

PI

CS

VA 02 Membrane Array 15 - 25% Recovery

Neutralizing Calcite Filter

Remineralizer pH Adjust Filter

VA 04

Micron Filters

Product Relief Valve

Pressure Control Valve

M

ITEM DESCRIPTION NORMAL RANGE

PI 01 Pressure Indicator - Feed 15 psi PI 02 Pressure Indicator - Inlet 12 psi PI 03 Pressure Indicator - Membrane 800 - 900 psi

CS 01 Conductivity Sensor - Product 200-500 ppm TDS FI 01 Flow Indicator - Product 0.5 - 1.0 GPM

FS 01 Flow Sensor - Product 0.5 - 1.0 GPM

This document contains information that is confidential and proprietary to Kennett Technologies. This document is furnished on the understanding that the information it contains will not be copied, or disclosed to others, or used for any purpose other than conducting business with Kennett Technologies.

HP Relief Valve

PS 01

Inlet Valve

PU 01

Feed Pump

PI

Check Valve

Flush Valve

Optional Ultraviolet Disinfector

Multi-Media Prefilter

FI

C

Carbon Filter

Inlet Valve

PI

Freshwater Inlet for membrane flush

20 to 50 psi

R

M

PI

Product Diversion Valve

Product Relief Valve

PU 01

Feed Pump

Sample Port

S

FS

01N

CS

FI

FS

Product Diversion Valve

Check Valve

Pressure Control Valve ¾” Hose

½”

FNPT

1” FNPT

½” Tubing

½” Tubing

Electrical Wire

SPDT Toggle Switch

SPST Toggle Switch

Connected Wires

Not Connected Wires

Pushbutton Switch (N.O)

Pushbutton Switch (N.C)

DIP Switch

Jumper

Earth Ground

Chassis Ground

Digital/Common Ground

Resistor (IEEE)

Resistor (IEC)

Potentiometer (IEEE)

Potentiometer (IEC) Variable Resistor / Rheostat (IEEE)

Variable Resistor / Rheostat (IEC)

Capacitor

Polarized Capacitor

Polarized Capacitor

Variable Capacitor

Capacitor

Inductor

Iron Core Inductor

Variable Inductor

Voltage Source

Current Source

AC Voltage Source

Generator

Battery Cell

G

Battery

Controlled Voltage Source

Controlled Current Source

Voltmeter

Amperemeter

Ohmmeter

Wattmeter

V

A

W

Lamp / light bulb

Fuse

G

V

A

W

This document contains information that is confidential and proprietary to Kim Automation. This document is furnished on the understanding that the information it contains will not be copied, or disclosed to others, or used for any purpose other than conducting business with Kim Automation. KIM AUTOMATION Dwg: ES141010

Sheet 1 of 2

NOAA Ferdinand Hassler RO 460 V Supply, PI

Drawn: AK

Design: AK

Date: Jun 10, 20

Checked:

Electric Schematic Diagram

TRANSFORMER

460 V TO 230 V

RUN SWITCH

OPEN TO RUN

TANK

FULL

HIGHSUPPLY

POWER

460 V

3 PHASE

60 HERTZ

CIRCUIT

BREAKER

8 Amp

FEED PUMP

MOTOR

1/8 HP

3 FLA

M1

WHITE/

RED

0V-

RED/

WHITE

24 V+

24+ 0-

L1 L2 L3

FUSE F4

3 AMP

KLKR3

24 VDC

POWER

SUPPLY

5 Amp, 120W

BLUE

BLACK

RO PUMP

MOTOR

1/2 HP

2 FLA (3 Ph 220V)

M2

L1 L2

MS2

VFD

RO PUMP

MOTOR

3 HP

3.8 FLA

M1

L1 L2 L3

MPS1

CONTACTOR

CB1

CIRCUIT

BREAKER

70 AMP

SUPPLY

POWER

460 V

3 PHASE

60 HERTZ

L1

L2

L3

L1 L3

MS1

CONTACTOR

T1 T2 T3

RED

CR1

CR1

BLACK INLET VALVE

CR2

CR2

OPEN RED

CLOSED GREEN

CR3

CR3

A1 A2

RO PUMP

CR4

CR4 FLUSH VALVE

TB2

Electrical Wire

SPDT Toggle Switch

SPST Toggle Switch

Connected Wires

Not Connected Wires

Pushbutton Switch (N.O)

Pushbutton Switch (N.C)

DIP Switch

Jumper

Earth Ground

Chassis Ground

Digital/Common Ground

Resistor (IEEE)

Resistor (IEC)

Potentiometer (IEEE)

Potentiometer (IEC) Variable Resistor / Rheostat (IEEE)

Variable Resistor / Rheostat (IEC)

Capacitor

Polarized Capacitor

Polarized Capacitor

Variable Capacitor

Capacitor

Inductor

Iron Core Inductor

Variable Inductor

Voltage Source

Current Source

AC Voltage Source

Generator

Battery Cell

G

Battery

Controlled Voltage Source

Controlled Current Source

Voltmeter

Amperemeter

Ohmmeter

Wattmeter

V

A

W

Lamp / light bulb

Fuse

G

V

A

W

This document contains information that is confidential and proprietary to Kim Automation. This document is furnished on the understanding that the information it contains will not be copied, or disclosed to others, or used for any purpose other than conducting business with Kim Automation. KIM AUTOMATION Dwg: ES141010

Sheet 2 of 2

NOAA Ferdinand Hassler RO 460 V Supply, PI

Drawn: AK

Design: AK

Date:Jun 10, 20

Checked:

Electric Schematic Diagram

FEED PUMP

MOTOR A

2 HP

T1 T2 T3

M1

OVER

LOAD

3.1-4.2 A

L1 L2 L3

MPS1

CONTACTOR

FEED PUMP

MOTOR B

2 HP

T1 T2 T3

M2

OVER

LOAD

3.1-4.2 A

L1 L2 L3

MPS2

CONTACTOR

CB1

CIRCUIT

BREAKER

50 AMP

TRANSFORMER

460 V TO 115 VAC

1000 VA

FUSE F2

3 AMP

TANK

FULL

HIGH

SUPPLY

POWER

460 V

3 PHASE

60 HERTZ

RO BOOSTER

PUMP

MOTOR

15 HP

T1 T2 T3

M3

OVER

LOAD

20-24 A

L1 L2 L3

MPS3

CONTACTOR

CIP PUMP

MOTOR

3 HP

T1 T2 T3

M4

OVER

LOAD

4.2-5.7 A

L1 L2 L3

MPS4

CONTACTOR

L1

L2

L3

FUSE F1

3 AMP

L1 L2

FUSE F3

10 AMP

WHITE

NEUTRAL

115V

BLACK

HOT

115V

WHITE/

RED

24V-

RED/

WHITE

24 V+

L N

V+ V-

FUSE F4

3 AMP

24 VDC

POWER SUPPLY

60W

+V 0 V

I1

I4

VFD Term 1

O1RO PUMP RUN COMMAND

EMERGENCY SHUTDOWN

E-STOP

DIGITAL INPUTS

24 VDC

RED/WHITE

24 VDC

WHITE/RED

CONTROLLER

11 12 2106

FUSE F2

1 AMP

L+ L-

ANALOG INPUTS

FEED PUMP RUN COMMAND O3

MODPORT

DIGITAL OUTPUTS

COM

TB1-4

TB1-4

TB1-4VFD Term 4

A1 A2

TB1

12 V red

FLOW PULSE TB1

yellow

PERMEATE FLOWMETER I16116

INLET VALVE CLOSE CR2

INLET VALVE OPEN

A1 A2

O17CR1

A1 A2

O18118

FLUSH VALVE CR4

RO PUMP RUN

A1 A2

O19CR3

A1 A2

O20120

VIN GND

TB2

red

SENSOR TB2

yellow

FEED PRESSURE

0 V

A1A01

5V+

TB3

red

SENSOR TB3

yellow

INLET PRESSURE

black

A2A02

TB4

red

SENSOR TB4

yellow

RO PRESSURE A3A03

WATER QUALITY TDS A4A04

red

SENSOR

yellow

GND

DIGITAL OUTPUTS

0 Vblack

0 Vblack

0 Vblack

0 V black

24/12

VOLT

CONV

ADVANCED FILTRATION CODELINE® 40E SERIES

MEMBRANE HOUSING dAtASHEEt

4 INCH ENd ENtRY MEMBRANE HOUSING FOR RO APPLICAtIONS

CODELINE® - 40E SERIES

Codeline 40E Series is membrane housing of 4” diameter with end entry design. This is used for commercial and industrial RO applications. Vessel models are available upto a maximum operating pressure of 300 PSI, 600 PSI & 1000 PSI. These are made up of epoxy / glass composite to meet the demands of long term and continuous use in RO processes. Codeline 40E Series vessels can accommodate any standard* 4” membrane element.

* Standard element length = 40 “ long

General information

ARTICLE CODE: 40E30N, 40E60, 40E100

• Mirror Finish ID for easy & quick loading and unloading of membranes

• Quick lock head retention system for quick access to membranes

• Exteriors coated with high gloss polyurethane paint for UV Resistance

• Compact design for use in compact and low energy water treatment units

• More accurate Head Seal Area is formed by mandrel surface

• Head Seal is captured, hence doesn’t roll during head assembly fitment

CoDeline 40e SerieS SPeCifiCation* unique featureS

* Specifications are subjected to change without prior notice (for more details refer model specific engineering drawings)

• Codeline 40E30N-2 & Codeline 40E30N-3: CE certified

• Codeline 40E60: CE certified

• Codeline 40E100: ASME code compliant & CE certified

CertifiCationS

MODEL NUMbER DRAwINg NUMbER MAx. OPERATINg

PRESSURE

MAx. OPERATINg

TEMPERATURE

QUALIFICATION

PRESSURE ELEMENT LENgTH

CODELINE 40E30N 518016 300 PSI / 20 bar 120 ˚F / 49 ˚C 1800 PSI / 124 bar 1-3

CODELINE 40E60 518017 600 PSI / 41 bar 120 ˚F / 49 ˚C 3600 PSI / 248 bar 1-6

CODELINE 40E100 518015 1000 PSI / 68 bar 120 ˚F / 49 ˚C 6000 PSI / 413 bar 1-7

Note: The information and data contained in this document are based on our general experience and are believed to be correct. They are given in good faith and are intended to provide a guideline for the selection and use of our products. Since the conditions under which our products may be used are beyond our control, this information does not imply any guarantee of final product performance and we cannot accept any liability with respect to the use of our products. The quality of our products is guaranteed under our conditions of sale. Existing industrial property rights must be observed.

DS CODELINE 40E SERIES EN 3915 © 2015 Pentair. All Rights Reserved.

CoDeline®

PENTAIR WATER INDIA PVT. LTD. L / 52 – 55, VERNA INDUSTRIAL ESTATE, VERNA, GOA, INDIA – 403 722 WWW.CODELINE.COM

MEMBRANE HOUSING dAtASHEEt

4 INCH ENd ENtRY MEMBRANE HOUSING FOR RO APPLICAtIONS CoDeline® - 40E SERIES eXPloDeD VieW & DetailS

A gENERIC VIEw FOR VISUAL REFERENCE ONLy

PartS taBle

* Not shown in the exploded view and optional for the 40E30N ** For 40E100 the UNS32750 material is suitable only *** Engg. thermoplastic material

DRg REg QTy DESCRIPTION MATERIAL

40E30N PART NUMbER

40E60 PART NUMbER

40E100 PART NUMbER

1 1 Shell Filament wound Epoxy / glass composites.

Head Locking grooves integrally wound in place. Order section Order section Order section

2 AR PwT Seal Ethylene Propylene – O Ring NA As required As required 3 2 Adapter Engineering Thermoplastic NA As required As required 4 2 Adapter Seal Ethylene Propylene – O Ring 45296 45294 45294 5 2 Permeate Port Engineering Thermoplastic NA NA 47469 6 2 Permeate Port Seal Ethylene Propylene – O Ring NA NA 45299 7* 2 Plug Seal Ethylene Propylene – O Ring 45317 45317 45317 8* 2 Sealing Plate Engineering Thermoplastic NA NA 50481 9 2 Port Retainer Set CF8M Cast SST, Two-Piece Set NA NA 50489

10 2 End Plug Sub Assembly / bearing Plate

Engg. Thermoplastic*** / 6061-T6 hard anodized Alum.

Alloy 95927*** 50312*** 47471

11 2 Port Retainer PH 15-7 MO SST NA NA 45244 12 2 F / C Port Seal Ethylene Propylene – O Ring NA NA 45299

13** 2 F / C Port UNS32750 NA NA 47472 14 2 Retaining Ring 316 Stainless Steel 45260 45260 45260 15* AR Saddle Engineering Thermoplastic 45058 45058 45058 16* AR Strap Assembly 304 Stainless Steel Cushion 47459 47459 47459

DWG

REF

QTY

PART

NUMBER

DESCRIPTION MATERIAL

1 1 418091 SHELL

Filament Wound Epoxy/Glass composites-Head locking grooves integrally wound in place.

2 2 47471 Bearing Plate Aluminium Alloy 6061-T6 as per SB-221

3 2 50481 Sealing Plate Engineering Thermoplastic.

4 2 45317 Head Seal Ethylene Propylene - O - Ring

5 2 47469 Permeate Port Engineering Thermoplastic.

6 4 45299 Permeate Port Seal Ethylene Propylene - O - Ring

7 2 45244 Port Retainer PH 15-7 Mo Stainless Steel.

8 2 47472 Feed/Conc. Port UNS S32750 as per SA-790

9 2 50489 Port Retainer Set CF8M Cast SS, Two-piece set.

10 2 45294 Adapter Seal Ethylene Propylene - O - Ring

11 2 45260 Retaining Ring SS-316 as per SA-479

12 2+ 45058 Saddle Engineering Thermoplastic.

13 2+ 47459 Strap Assy. 304 Stainless Steel - PVC cushion

14 4++ 97821 Strap screw. 5/16-18 UNC,1.5'' L, 18-8 Stainless Steel.

15 2 A/R Adapter Engineering Thermoplastic.

16 A/R A/R PWT Seal Ethylene Propylene - O - Ring

+3 & ++6 Each Furnished With Length Code 4, 5, 6 & 7.

VESSEL SUPPORT

ELEMENT INTERFACE

SHELL

HEAD INTERLOCK

HEAD

Dash Length L

IN(MM)

S

IN(MM)

F

IN(MM)

Approx Weight

LB(KG)

56.60 28X1 54.10 21

(1438) (711) (1374) (10)

96.60 56X1 94.10 31

(2454) (1422) (2390) (14)

136.60 80X1 134.10 41

(3470) (2032) (3406) (19)

176.60 64X2 174.10 51

(4486) (1626) (4422) (23)

216.60 78X2 214.10 62

(5502) (1981) (5438) (28)

256.60 92X2 254.10 71

(6518) (2337) (6454) (32)

296.60 106X2 294.10 81

(7534) (2692) (7470) (37)

-3

-1

-7

-6

-2

-4

-5

RATING:

DESIGN PRESSURE…………………………...1000 PSI

(6.90 Mpa)

MAX. OPERATING TEMP……...………………..120°F

(49°C)

MIN. OPERATING TEMP……...……………….…..20°F

(-7°C)

FACTORY TEST PRESSURE…………CE / ASME

1500 / 1100 PSI

(10.34 Mpa) / (7.58 MPa)

BURST PRESSURE……..…………………….6000 PSI

(41.37 MPa)

INTENDED USE:

The CodeLine Model 40E100 Fiberglass RO Pressure

Vessel is designed for continuous, long term use as housing for reverse osmosis membrane elements to desalt typical sea waters at pressures up to 1000 psi. Any make of four-inch nominal diameter spiral-wound element is easily accommodated; the appropriate interfacing hardware for the element specified is furnished with the vessel.

The CodeLine Model 40E100 is designed in accordance with the engineering standards of the Boiler and Pressure Vessel Code of the American Society of Mechanical

Engineers (ASME Code) Section X. At small additional cost, vessels can be inspected during construction by an

ASME Authorized inspector and ASME Code stamped.

The CodeLine Model 40E100 must be installed, operated and maintained in accordance with the listed precautions and good industrial practice to assure safe operation over a long service life.

The high performance reinforced plastic shell must be allowed to expand under pressure; undue restraint at support points or piping connections can cause leaks to develop in the shell. The end closure, incorporating close fitting, interlocking metal components, must be kept dry and free of corrosion; deterioration can lead to catastrophic mechanical failure of the head.

The end closures, incorporating close-fitting, interlocking metal components, must be kept dry and free of corrosion;

deterioration can lead to catastrophic mechanical failure of the heads.

Pentair will assist the purchaser in determining the suitability of this standard vessel for their specific operating conditions. The final determination however, including evaluation of the standard material of construction for compatibility with the specific corrosive environment, shall be the responsibility of the purchaser.

Specifications are subject to change without notice.

PRECAUTIONS:

DO…read, understand and follow all instructions; failure to take every precaution will void warranty and may result in vessel failure

DO…mount the shell on horizontal members at span “S” using complaint vessel supports furnished; tighten hold down straps just snug

DO…provide overpressure protection for vessel set at not more than 105% of design pressure

DO…inspect end closures regularly; replace components that have deteriorated and correct causes of corrosion

DO NOT… make rigid piping connections to ports or clamp vessel in any way that resists growth of fiberglass shell under pressure;

∆DIA = 0.02 in. (0.5mm) and ∆L = 0.2 in.

(5mm) for a length code –6 vessel

DO NOT… hang piping manifolds from ports or use vessel in any way to support other components;

DO NOT… operate vessel at pressures and temperatures in excess of its rating

DO NOT… operate vessel without permeate ports internally connected with a complete set of elements and interconnecting hardware

DO NOT… operate vessel with permeate pressure in excess of 125 psi at 120°F

(0.86 MPa @ 49°C)

DO NOT… overtighten the connection to the permeate port (hand-tighten plus one-quarter turn, check for leaks)

DO NOT… tolerate leaks or allow end closures to be routinely wetted in any way

DO NOT… pressurize vessel until double-checking to verify that the retaining ring is completely inside the groove

DO NOT… work on any component until first verifying that pressure is relieved from vessel

DO NOT… operate outside the pH range 3-11

Spiral Retaining Ring Removal Tool (50303) Recommended to open and close vessel.

ORDERING:

Using the chart below, please check the features you require and fax them with your purchase order to our customer service department for expedited processing.

For optional materials and/or features not listed below, please consult factory for pricing and availability.

Please note that we require your membrane brand and model number when ordering. If this information is not initially available, you may provide it at a later date by checking the appropriate box below.

For complete information on proper use of this vessel please refer to the 40E100

USER’S GUIDE Bulletin 526005.

DWG.No. 518015-L © Pentair – GOA, INDIA SHEET: 2 OF 2

VESSEL LENGTH CODE – please check one

MODEL 40E100 � -1 � -2 � -3 � -4 � -5 � -6 � -7

MEMBRANE BRAND AND MODEL – please check one and fill in information

� Please supply adapters for the following membrane brand and specific model

Brand_________________________Model_______________________

� Membrane brand and model information is not available, but will be supplied to Pentair on or before the following date _____/________/_______

CERTIFICATION REQUIRED– please check one

� ASME Stamped and National Board Registered.

� In compliance with the ASME Sec. X but not Code Stamped.

� CE Marked.

EXTERIOR FINISH – please check one

� Standard – White high-gloss RAL 9003 polyurethane coating.

� Option – Optional colors are available for 50 or more vessels per order. Call factory for pricing details.

MATERIAL AND PORT CONFIGURATIONS OPTIONS– please check one

� Standard – All materials and port configurations as per drawing 518015 on the first page.

� Option – Feed/Concentrate port, ¾” IPS Grooved (P/N 47473)

CAUTION:

EYE PROTECTION SHOULD BE WORN WHEN

REMOVING OR INSTALLING RETAINING RINGS.

KEEP FINGERS CLEAR FROM RETAINING RING

WHILE INSTALLING LAST OF TWO TURNS. RING

MAY SNAP INTO POSITION POSSIBLY PINCHING

FINGERS.

SPECIFICATIONS U.S. Measure Metric Measure

5CPQ6221

Flow 6.0 gpm 23 lpm Pressure Range 100 – 2000 psi 6.9 – 138 bar Stroke 0.709" 18 mm

5CPQ6221 ALTERNATE SPECIFICATIONS

Flow 7.4 gpm 28 lpm Pressure Range 100 – 1200 psi 6.9 – 83 bar Stroke 0.709" 18 mm

5CPQ6241CS

Flow 4.0 gpm 15 lpm Pressure Range 100 – 2000 psi 6.9 – 138 bar Stroke 0.394" 10 mm

5CPQ6251

Flow 5.0 gpm 19 lpm Pressure Range 100 – 2000 psi 6.9 – 138 bar Stroke 0.472" 12 mm

5CPQ6261CSS

Flow 5.5 gpm 21 lpm Pressure Range 100 – 2000 psi 6.9 – 138 bar Stroke 0.557" 14 mm

5CPQ6271CSS

Flow 6.6 gpm 25 lpm Pressure Range 100 – 1800 psi 6.9 – 124 bar Stroke 0.650" 16.5 mm

ELECTRIC HORSEPOWER REQUIREMENTS

MODELS FLOW PRESSURE RPM

psi psi psi gpm lpm bar bar bar

5CPQ6221 6.0 23 4.9 7.4 8.2 1400

5CPQ6221 ALTERNATE 7.4 28 6.1 NA NA 1725

5CPQ6241CS 4.0 15 3.3 4.9 5.5 1725

5CPQ6251 5.0 19 4.1 6.2 6.8 1725

5CPQ6261CSS 5.5 21 4.5 6.8 7.5 1725

5CPQ6271CSS 6.6 25 5.4 8.1 NA 1725

COMMON

SPECIFICATIONS U.S. Metric Pump RPM* (Model 5CPQ6221) 1400 rpm 1400 rpm Pump RPM* 1725 rpm 1725 rpm Inlet Pres. Range (Model 5CPQ6221) -5 – 60 psi -0.35 – 4.1 bar Inlet Pressure Range Flooded to 60 psi Flooded to 4.1 bar Max. Liquid Temperature 160°F 71°C Above 130°F call Cat Pumps for inlet conditions and elastomer recommendations.

Bore 0.787" 20 mm Crankcase Capacity 17 oz. 0.53 l Inlet Ports (2) 1/2" NPT(F) 1/2" NPT(F) Discharge Ports (2) 3/8" NPT(F) 3/8" NPT(F) Shaft Diameter 0.787" 20 mm Weight 20 lbs. 8 kg Dimensions 11.47 x 10.0 x 5.75" 291.3 x 254 x 146

*Pump minimum is 100 RPM.

Model 5CPQ6221 Shown (Rails and shaft protector sold separately)

DATA SHEET

5CP PLUNGER PUMPS

Stainless Steel Models:

5CPQ6221, 5CPQ6241CS, 5CPQ6251

5CPQ6261CSS, 5CPQ6271CSS

FEATURES

• 316 Stainless Steel wet end.

• Various Drive configurations including direct drive bell housing to electric motor, belt drive to engine or motor, and direct drive to hydraulic motor.

• “Q” feature is designed for application where a reduced sound level is desirable.

• Standard NBR seals with alternative options for temperature and chemical compatibility.

• FPM – .0110

• EPDM – .0220

DETERMINING Rated gpm = “Desired” gpm THE PUMP R.P.M. Rated rpm “Desired” rpm

DETERMINING Hp = gpm x psi THE REQUIRED H.P. (Electric Brake) 1460

DETERMINING Motor Pulley O.D. = Pump Pulley O.D.

MOTOR PULLEY SIZE Pump rpm Motor rpm

See complete Drive Packages [Includes: pulleys, belts, hubs, key] Tech Bulletin 003.

Refer to pump Service Manual for repair procedure and additional technical information.

PARTS LIST

ITEM

PART

NUMBER MATL DESCRIPTION QTY

2 30057 STL Key (M6x6x25) 1 5 119049 SS Screw, HHC, Sems (M8x16) 8 8 46910 AL Cover, Bearing (Models 5CPQ6221, 5CPQ6251) 2

46910 AL Cover, Bearing (Models 5CPQ6241CS, 5CPQ6261CSS, 5CPQ6271CSS) 1 10 14028 NBR O-Ring, Bearing Cover - 70D (Models 5CPQ6221, 5CPQ6251) 2

14028 NBR O-Ring, Bearing Cover - 70D (Models 5CPQ6241CS, 5CPQ6261CSS, 5CPQ6271CSS) 1 11 43222 NBR Seal, Oil, Crankshaft - 70D 2 15 127472 STL Bearing, Ball 2 20 48742 TNM Rod Assy, Connecting [10/01] 3 25 46928 FCM Crankshaft, Dual End (M18) (Model 5CPQ6221) 1

48203 FCM Crankshaft, Single End (M10) (Model 5CPQ6241CS) 1 46982 FCM Crankshaft, Dual End (M12) (Model 5CPQ6251) 1 49872 FCM Crankshaft, Single End (M14) (Model 5CPQ6261CSS) 1 48368 FCM Crankshaft, Single End (M16.5) (Model 5CPQ6271CSS) 1

30 48224 AL Cover, Blind Bearing (Model 5CPQ6241CS) 1 49776 AL Cover, Blind Bearing (Models 5CPQ6261CSS, 5CPQ6271CSS) 1

31 127409 — Cap, Vented w/ O-Ring (Rain Cap) 1 32 46798 — Cap, Oil Filler 1 33 14179 NBR O-Ring, Oil Filler Cap - 70D 1 37 92241 — Gauge, Oil, Bubble w/Gasket - 80D 1 or 2 38 44428 NBR Gasket, Flat, Oil Gauge - 80D 1 or 2 40 92538 S Screw, HHC, Sems (M6x16) 4 48 25625 STCP Plug, Drain (1/4X19BSP) 1 49 23170 NBR O-Ring, Drain Plug - 70D 1 50 46940 AL Cover, Rear 1 51 14044 NBR O-Ring, Cover, Rear 1 53 48617 AL Crankcase 1 64 46746 CM Pin, Crosshead 3 65 48458 BBNP Rod, Plunger 3 70 46838 NBR Seal, Oil, Crankcase - 70D 3 71 48208 PVDF Washer, Oil Seal 3 75 43328 S Slinger, Barrier 3 88 45697 S Washer, Keyhole (M18x10) 3 90 46841 CC Plunger (M20x50) 3 98 46730 NBR Washer, Seal - 90D 3

48394 FPM Washer, Seal - 90D 3 ◆ 48432 EPDM Washer, Seal 3

99 = 48201 SS Retainer, Plunger (M6x30) 3 100 46749 PVDF Retainer, Seal 3 106 132277 NBR Seal, LPS 3

45153 FPM Seal, LPS w/SS-Spg 3 ◆ 48429 EPDM Seal, LPS w/SS-Spg, 2-Pc w/S Support 3

110 48552 SS Manifold, Inlet 1 117 119034 S Screw, HSH (M8x35) 4 125 833824 SNG Seal, HPS 3

44936 FPM Seal, HPS w/SS 3 46667 HT Seal, HPS w/S 3

143 17615 NBR O-Ring, I.V. Adapter, Rear - 75D 3 15855 FPM O-Ring, I.V. Adapter, Rear - 70D 3

◆ 48431 EPDM O-Ring, I.V. Adapter, Rear - 75D 3 150 48212 SS Adapter, Inlet 3 154 43781 NBR O-Ring, I.V. Adapter, Front - 75D 3

11337 FPM O-Ring, I.V. Adapter, Front - 75D 3 ◆ 48430 EPDM O-Ring, I.V. Adapter, Front - 75D 3

155 43781 NBR O-Ring, D.V. Adater, Rear - 75D 3 11337 FPM O-Ring, I.V. Adapter, Front - 75D 3

◆ 48430 EPDM O-Ring, I.V. Adapter, Front - 75D 3 157 48211 SS Adapter, Discharge 3 159 43781 NBR O-Ring, D.V. Adapter, Front - 75D 3

11337 FPM O-Ring, I.V. Adapter, Front - 75D 3 ◆ 48430 EPDM O-Ring, I.V. Adapter, Front - 75D 3

163 43781 NBR O-Ring, Seat - 75D 3 11337 FPM O-Ring, Seat - 75D 3

◆ 48430 EPDM O-Ring, Seat - 75D 3 164 48216 SS Seat 6 165 43793 NBR O-Ring, Seat - 90D 6

43791 FPM O-Ring, Seat - 90D 6 ◆ 48490 EPDM O-Ring, Seat - 90D 6

166 44038 SS Valve 6 167 44039 SS Spring 6

143150

164165 166167

186188

Discharge

Inlet

157159

163164

165166

167168

33 33

Models

5CPQ6261CSS

5CPQ6271CSS

EXPLODED VIEW

Models

5CPQ6221, 5CPQ6241CS, 5CPQ6251,

5CPQ6261CSS, 5CPQ6271CSS

November 2017

Bold print part numbers are unique to a particular pump model. Italics are optional items. [ ] Date of latest production change.

◆ Silicone oil/grease required. = Production parts are different than repair parts.

See Tech Bulletins 002, 003, 024, 036, 043, 053, 056, 074, 083, 088 and 095 for additional information.

MATERIAL CODES (Not Part of Part Number): AL=Aluminum BBNP=Brass/Nickel Plated CC=Ceramic CM=Chrome-moly EPDM=Ethylene Propylene Diene Monomer

FCM=Forged Chrome-Moly FPM=Fluorocarbon NBR=Medium Nitrile (Buna-N) PVDF=Polyvinylidene Fluoride S=304SS SS=316SS SNG=Special Blend (Buna) STCP=Steel/Chrome Plated STZP=Steel/Zinc Plated STL=Steel TNM=Special High Strength

ITEM

PART

NUMBER MATL DESCRIPTION QTY

168 44564 PVDF Retainer, Spring 6 185 48554 SS Manifold, Discharge 1 186 19085 S Lockwasher, Split (M12) 6 188 120774 S Screw, HSH (M12x40) 2 189 89575 S Screw,…