Specifications Part 3 07073.pdf
PDF 5 MB Posted
- Solicitation number
- RFQ 171 180000000015 6
- Issued by
- Van Buren County, South Haven City, Michigan
About this file
This technical specifications document pertains to an electromagnetic thermal remediation system project for the Belgravia Site in South Haven, Michigan, involving well construction, completion details, and electrical infrastructure requirements. The project involves the installation of 84 to 95 electrode wells (WFL-01), 6 digitam temperature sensor wells, 54 to 62 multiphase extraction wells, 6 to 8 horizontal extraction wells (WLF-01), and contingency extraction wells as determined in the field. The electrode wells feature 8-inch diameter electrodes with 10-inch inside diameter tooling, water return lines, and sand/graphite mixture backfill. Temperature wells consist of 1.5-inch carbon steel casing extending to 37.5 feet below ground surface with male NPT completion. Extraction wells utilize 4-inch nominal diameter wire-wrapped 304 stainless steel screens with 0.010-inch slots for contingency wells and 0.006-inch slots for multiphase wells. Horizontal extraction wells are 2-inch diameter high-temperature fiberglass with 0.010-inch slot size. All materials specifications include high-temperature Portland Type II/IV grout, various grades of silica sand, bentonite chips, and fiberglass pipe with specific thread configurations and compression requirements.
The electrical infrastructure consists of a 2500 kilovolt-ampere utility transformer connected to a power distribution panel serving four power distribution substations with a total estimated load of 2,214 kilovolt-amperes and 2,668 amperes to support 168 electrodes and process equipment. The system includes two 240-kilowatt Electrosteam generators, three treatment systems capable of supplying 56 electrodes each at 462 kilowatts and 586 amperes, and comprehensive cabling specifications using 350 to 750 kilovil-circular mil copper and aluminum conductors with appropriate insulation ratings. All electrical equipment must comply with applicable federal, state, and local building codes and the National Electrical Code, with grounding systems installed at minimum 25 feet from the electrode wellfield. The project documentation includes well construction summaries detailing existing monitoring wells with depths ranging from 6.5 to 72 feet, various casing materials including PVC and galvanized steel, and seal configurations using bentonite chips or cement grout.
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Other files
| File | Type | Posted |
|---|---|---|
| Specifications Part 4 07073.pdf | ||
| 07073 Addemdum 3.pdf | ||
| Addendum 2 07073.pdf | ||
| Specifications Part 2 07073.pdf | ||
| Specifications Part 7 07073.pdf | ||
| IMPORTANT NOTICE - SIGMA VSS.docx | DOCX document | |
| Specifications Part 5 07073.pdf | ||
| Addendum 1.pdf | ||
| Addendum 4.pdf | ||
| Specifications Part 1 07073.pdf | ||
| Advertisement 07073.pdf | ||
| Specifications Part 6 07073.pdf | ||
| Addendum 5.pdf |
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GENERAL NOTES:
1. MATERIAL TYPES
A. GROUT
- HIGH TEMPERATURE PORTLAND TYPE II/IV OR EQUIVALENT (NO
BENTONITE)
B. SAND
- ELECTRODE WELLS: 10 / 20 SILICA SAND OR EQUIVALENT
- FINE SAND SEAL: 40/60 SILICA SAND
- EXTRACTION WELLS: 40/60 SILICA SAND
C. GRAPHITE / SAND MIXTURE
- 1:7 GRAPHITE TO SAND RATIO BY VOLUME
D. BENTONITE: MEDIUM CHIPS
2. ELECTRODE WELLS
A. MINIMUM 10" INSIDE DIAMETER TOOLING TO ACCOMMODATE 8" DIAMETER
ELECTRODE
B. WATER RETURN LINE INCLUDED TO ALLEVIATE
POSSIBLE LOCALIZED PRESSURE BUILD UP WITHIN ELECTRODE WELL.
3. TEMPERATURE WELLS
A. MINIMUM 4" DIAMETER BOREHOLE
B. 1.5" CARBON STEEL CASING
C. THREADS CAN BE NPT OR FLUSH JOINT, EXCEPT STICKUP MUST BE MALE
NPT
D. ALL JOINTS TO BE TIGHTENED WITH PIPE WRENCH USING PIPE THREAD
COMPOUND AND PTFE TAPE
4. EXTRACTION WELLS
A. MINIMUM 8" DIAMETER BOREHOLE
B. 4" CASING SIZE SCREEN
C. 4" NPT FEMALE X WELD PLATE ENDS
D. NOMINAL 4" DIAMETER WIRE-WRAPPED 304 STAINLESS STEEL
0.010''-SLOTTED SCREEN ON CONTINGENCY EXTRACTION WELLS AND
0.006"-SLOTTED SCREEN ON MULTIPHASE EXTRACTION WELLS
E. FITTINGS BETWEEN PIPE SECTIONS ARE 4 THREAD PER INCH (TPI) FLUSH
THREADED UNLESS SPECIFIED OTHERWISE (IE M NPT OR PLUG)
Water Return Line (1)
Electrode Power Leads (2)
Water Injection Lines (2)
Top of Electrode
5' BGS
8"-Dia x 10' Long Electrode
Water Return Slots
Water Injection Slots
Water Injection Slots
Fine Sand Seal 2' to 2'6" BGS
Wood 2''x4''-2' Long
Grout 0' to 2' BGS
ELECTRODE WELL
W/ 2 ELECTRODES
WFL-01 QUANTITY - 84
WFL-01 ALT. QUANTITY - 95
Sand/Graphite Mixture 5'6" to 14'6" BGS
4' X 2'' Schedule 40 PVC Pipe Electrode Suspension Ropes (2)
2 [ft]
4 [ft]
6 [ft]
8 [ft]
10 [ft]
12 [ft]
14 [ft]
16 [ft]
18 [ft]
20 [ft]
36 [ft]
2' Stick Up 1.5" Male NPT Completion
1.5" Carbon Steel Casing
Grout Surface to 37'6" BGS
Bottom of Carbon Steel Casing
37' BGS
Bottom of Well
37'6" BGS
Carbon Steel Cap
DIGITAM™ TEMPERATURE
SENSOR WELL
WFL-01 QUANTITY - 6
WFL-01 ALT. QUANTITY - 6
6 [ft]
Bottom of Electrode
15' BGS
12 [ft]
2 [ft]
8 [ft]
4 [ft]
10 [ft]
14 [ft]
16 [ft]
18 [ft]
20 [ft]
22 [ft]
24 [ft]
26 [ft]
28 [ft]
30 [ft]
32 [ft]
34 [ft]
38 [ft]
40 [ft]
2' Stick Up 4" Male NPT Completion
36 [ft]
34 [ft]
26 [ft]
30 [ft]
38 [ft]
4" Carbon Steel Pipe
4" 304 Stainless Steel 0.006''-Slotted Screen
Top of Electrode
23' BGS
Bottom of Screen
36' BGS
Bottom of 1' CS Sump
37' BGS
40 [ft]
28 [ft]
24 [ft]
22 [ft]
32 [ft]
Grout 0' to 3' BGS
Top of Screen
4' BGS
Sand 3' to 36' BGS
Bentonite
36'-37'6" BGS
Bottom of Well
37'6" BGS
Electrode Power Leads (1)
Electrode Ropes (1)
Water Return Slots
8"-Dia x 10' Long Electrode
Water Injection Slots
Water Injection Slots
Sand/Graphite Mixture 23'6" to 32'6" BGS
Bottom of Electrode
33' BGS
MULTIPHASE
EXTRACTION WELL
WFL-01 QUANTITY - 54
WFL-01 ALT. QUANTITY - 62
Sand 14'6" to 23'6" BGS
Bottom of Boring
33.6' BGS
Sand 2'6" to 5'6" BGS
2' Stick Up 4" Male NPT Completion
4" Carbon Steel Pipe
Bottom of Screen 2' Below Sand / Gravel Layer (~26 ft
BGS Where Encountered) Bottom of 1' CS Sump
29' BGS
Grout 0' to 23' BGS
Bentonite
28'-29'6" BGS
Bottom of Well
29'6" BGS
CONTINGENCY
EXTRACTION WELL
QUANTITY - TBD IN FIELD
4" 304 Stainless Steel 0.010''-Slotted Screen
Top of Screen 2' Above Sand / Gravel Layer (~26 ft BGS Where Encountered)
Sand 23' to 28' BGS
WCD-01
McMillan-McGee Corp.
Electromagnetic Systems and Services
For the Energy and Environmental Industries
4895 - 35B Street SE Calgary, AB T2B 3M9 Canada www.mcmillan-mcgee.com Ph: 403.569.5100, Fx: 403.272.7201
Global Remediation Technologies Inc.
Belgravia Site
South Haven, MI
ET-DSP™ Well Completion Drawing
2' FIBERGLASS STICK UP
2" MALE NPT COMPLETION
2" FIBERGLASS
FEMALE TEE
2" CAP OR PLUG
A
A'
2" CAP OR PLUG
SECTION A-A'
GEOFABRIC
CLEAR STONE
FILTER PACK
(AASHTO #8)
2" NATIVE MATERIAL
2" NATIVE MATERIALGEOFABRIC
2" DIAMETER FIBERGLASS WELL
SCREEN, 0.010" SLOT SIZE
6 IN
VARYING LENGTHS
CLEAR STONE
FILTER PACK
2 IN DIAMETER FIBERGLASS
WELL SCREEN, 0.010 IN SLOT
SIZE; Bottom of Pipe Placed at
1.5' BGS
GENERAL NOTES:
1. MATERIAL TYPES
A. FILTER PACK
- 1/4 IN CLEAR STONE (AASHTO #8)
B. GEOFABRIC
- COMMERCIAL GRADE NON-WOVEN POLYESTER
2. HORIZONTAL WELLS
A. 2 IN DIAMETER HIGH TEMPERATURE FIBERGLASS
0.010 IN SLOT SIZE
B. 6 IN WIDE TRENCH, OR AS APPROPRIATE WITH
MACHINERY AVAILABLE
C. BOTTOM OF PIPE PLACED AT 1.5 FT BGS
D. 2 IN CLEAN NATIVE MATERIAL TO BE PLACED ON
TOP OF GEOFABRIC AND COMPACTED
E. REFER TO DRAWING WFL-01 OR WFL-01 ALT FOR
TRENCH/WELL LENGTHS
HORIZONTAL EXTRACTION WELLS
WLF-01 QUANTITY - 6
WLF-01 ALT. QUANTITY - 8
VAPOR CAP
VAPOR CAP
WCD-02
McMillan-McGee Corp.
Electromagnetic Systems and Services For the Energy and Environmental Industries
4895 - 35B Street SE Calgary, AB T2B 3M9 Canada www.mcmillan-mcgee.com Ph: 403.569.5100, Fx: 403.272.7201
Global Remediation Technologies Inc.
Belgravia Site
ET-DSP™ Well Completion Drawing
WHD-01
McMillan-McGee Corp.
Electromagnetic Systems and Services
For the Energy and Environmental Industries
4895 - 35B Street SE Calgary, AB T2B 3M9 Canada www.mcmillan-mcgee.com Ph: 403.569.5100, Fx: 403.272.7201
Global Remediation Technologies Inc.
Belgravia Site
ET-DSP™ Well Head Details
V
T
WHD-02
McMillan-McGee Corp.
Electromagnetic Systems and Services
For the Energy and Environmental Industries
4895 - 35B Street SE Calgary, AB T2B 3M9 Canada www.mcmillan-mcgee.com Ph: 403.569.5100, Fx: 403.272.7201
Global Remediation Technologies Inc.
Belgravia Site
ET-DSP™ Well Head Details
CELLULAR CONCRETE VAPOR CAP
CROSS SECTION
WOOD FORMS
EDGE OF VAPOR
CAP
VCD-01
McMillan-McGee Corp.
Electromagnetic Systems and Services
For the Energy and Environmental Industries
4895 - 35B Street SE Calgary, AB T2B 3M9 Canada www.mcmillan-mcgee.com Ph: 403.569.5100, Fx: 403.272.7201
Global Remediation Technologies Inc.
Belgravia Site
ET-DSP™ Vapor Cap Detail
Note 2
LV Multi-tap
HV 480V
666 KVA
Z = 8.1%
Note 7
BUS A
ABB 3P-MCS
T6H800DW
XFRMR AB-T1
ABB SACE E3S-A 32
480V/3000A
Main Breaker
Trip Level 3000A
Transformer A-B-T1
PDS-01A
800A
CB-A01
CB-T1
400A
CB-01
BUS B
CB-T2
CB-B01
400A
LV Multi-tap
HV 480V
666 KVA
Z = 8.1%
LP 01
Note 7
ABB 3P-MCS
T6H800DW
XFRMR CD-T2
BUS C
CB-C01
400A
BUS D
CB-D01
400A
Transformer C-D-T2
PDS-01B
800A
CB-02
Note 2
PDP XXX-01
TOTAL ESTIMATED LOAD
168 Electrodes, Process Equip. = 2214kVA / 2668 A
1. Construction and material shall comply with applicable Federal, State and Local building codes and the NEC.
2. Cable from PDP XXX-01 Distribution Breakers to PDS XXX-01, 02 &
03; Two (2) parallel 3C-350 kcmil c/w #2 AWG AL Ground to each A-B-T1 and
C-D-T2 transformer: STR AL NUAL Alcan Type ACWU90 XLPE INS AIA BLK
PVC JKT 600V 90C HL CSA C22.2 NO.51. Above ground.
3. Cable from PDS units to Wellfield Electrodes: 1C, No. 1/0 AWG CU
Type DAA1048B EXANE XLPE STR TNC 110C FT4 600V CSA CSA/UL or equivalent. Above ground.
4. ET-DSP neutral cables to wellfield: 1C, No. 1/0 AWG CU Type
DAA1048B EXANE XLPE STR TNC 110C FT4 600V CSA CSA/UL or equivalent. Above ground.
5. Maximum estimated operating load for ET-DSP: (168 electrodes) during operations is 1386 kW, maximum 8.25 kW to any electrode.
6. All electrical equipment shall be grounded in accordance with NEC.
Equipment is NOT to be earth grounded within 25 ft of electrode wellfield.
7. ET-DSP neutral grounding configuration determined during system commissioning and shall include all metal constructed extraction wells.
ET-DSP neutral will originate from the secondary XO point of the PDS "A" and
"B" transformers and is isolated from the electrical service ground.
8. Cable from the 2500 kVA Utility transformer (XFR-01) to Power
Distribution Panel (PDP XXX-01) main breaker; eight (8) parallel sets of 3 conductor 750 kcmil CU + one (1) 350 kcmil CU conductor in a conductor/conduit or teck cable installation.
9. Cable from Power Distribution Panel (PDP XXX-001) to Field
Disconnect 01 (FD-01); Two (2) parallel 3c-250 kcmil c/w #2 awg Al ground.
STR AL NUAL Alcan Type ACWU XLPE INS AIA BLK PVC JKT 600V 90C HL
CSA C22.2 NO.51. Above ground.
10. Service ground to be installed at PDP XXX-01 with ground rod(s).
Ground rod(s) are NOT to be installed within 25 feet of the electrode wellfield.
Install a 3/0 ground wire from the PDP XXX-01 ground lug to the service ground. Install an additional 2/0 ground wire from the PDP XXX-01 skid base to the skid base of PDP XXX-02, PDS XXX-01, 02, 03, 04, ESG 01, ESG 02 and Treatment skids.
11. Utility transformer (XFR-01) secondary neutral conductor (grounded conductor) to PDP XXX-01; Minimum of one (1) 350 kcmil CU conductor per parallel set of conductors. The neutral connection point inside the PDP will be bonded to the ground connection point of the PDP with a 350 kcmil CU ground wire.
12. Cable from Power Distribution Panel (PDP XXX-01) distribution breakers to Electrosteam Generators 01 & 02: Two (2) parallel 3c-250 kcmil c/w #2 awg Al ground. STR AL NUAL Alcan Type ACWU XLPE INS AIA BLK
PVC JKT 600V 90C HL CSA C22.2 NO.51. Above ground.
13. Cable from Field Disconnect 01 (FD-01) to the Treatment System
(TRT-01): Two (2) 3c-250 kcmil c/w #2 awg Al ground. STR AL NUAL Alcan
Type ACWU XLPE INS AIA BLK PVC JKT 600V 90C HL CSA C22.2 NO.51.
Above ground.
General Notes
Note 8 Note 11
Note 10
Note 10
PDS 60E XXX-01
Note 2
LV Multi-tap
HV 480V
666 KVA
Z = 8.1%
Note 7
BUS A
ABB 3P-MCS
T6H800DW
XFRMR AB-T1
Transformer A-B-T1
PDS-02A
800A
CB-A01
CB-T1
400A
CB-05
BUS B
CB-T2
CB-B01
400A
LV Multi-tap
HV 480V
666 KVA
Z = 8.1%
LP 01
Note 7
ABB 3P-MCS
T6H800DW
XFRMR CD-T2
BUS C
CB-C01
400A
BUS D
CB-D01
400A
Transformer C-D-T2
PDS-02B
800A
CB-06
Note 2
PDS 60E XXX-02
Pad Mount
Utility Transformer
Power Distribution from Utility
L.V 277/480, 3012 A
H.V. (TBD) kV, (TBD) A
2500 KVA 3P 60HZ 65C Rise
Transformer
Z = 5.5% Minimum
(TBD)A
XFR-01
Electrosteam #1
ESG - 01
400A
CB-03
ELECTROSTEAM
GENERATOR #1
MAXIMUM 400A/480V
FLA = 300A
240kW
ESG - 01
Electrosteam #2
ESG - 02
400A
CB-04
ELECTROSTEAM
GENERATOR #2
MAXIMUM 400A/480V
FLA = 300A
240kW
ESG - 02
Note 12
Note 12
Transformer A-B-T1
PDS-03A
800A
CB-07
Transformer C-D-T2
PDS-03B
800A
CB-08
LV Multi-tap
HV 480V
666 KVA
Z = 8.1%
LV Multi-tap
HV 480V
666 KVA
Z = 8.1%
ABB 3P-MCS
T6H800DW
XFRMR AB-T1
ABB 3P-MCS
T6H800DW
XFRMR CD-T2
CB-A01
400A
CB-C01
400A
CB-B01
400A
CB-D01
400A
BUS A
BUS B
BUS C
BUS D
Note 7
Note 7
CB-T1
CB-T2
LP 01
PDS XXX-03
(56 Electrodes, 462kW, 586A)
TREATMENT SYSTEM #1
MAXIMUM 400A/480V
FLA = 301A
250kVA
TRT - 01
Note 9
Note 2
Note 2
Treatment System 01
TRT - 01
400A
FD-01
Note 13
(56 Electrodes, 462kW, 586A)
(56 Electrodes, 462kW, 586A)
APEGA PERMIT NUMBER:
ESL-01
McMillan-McGee Corp.
Electromagnetic Systems and Services
For the Energy and Environmental Industries
4895 - 35B Street SE Calgary, AB T2B 3M9 Canada www.mcmillan-mcgee.com Ph: 403.569.5100, Fx: 403.272.7201
Global Remediation Technologies Inc.
SCALE:P09178
PROJECT:
Belgravia Site
South Haven, MI
NOT TO SCALE
ET-DSP™ Electrical Single line
TITLE:
CLIENT:
SHEET:
REV. DWN
DESCRIPTION
(YR/MM/DD)
B1
RVD APRD
DP CC EJR
95% EXPANDED DESIGN - NFC
16/09/14
C1
DP CC ER
100% DESIGN
17/06/13
Bidding and Contract Document (R 9/16) Project Name: Belgravia File No. 761/07073.SAR
APPENDIX XI
SITE PHOTOGRAPHS
125 Elkenburg, Bike Path, Overton Property Pre‐Thermal Treatment Condition
Belgravia Site Back Yard Looking North
Belgravia Site Back Yard Looking North‐East
Belgravia Site Back Yard Looking North‐West
Bike Path Landscape Looking South‐West to Belgravia Site
Overton Property and Bike Path Looking South
Bike Path Looking South, Belgravia Site in Back Ground South‐West
Underground Piping Associated with Existing SVE System
Bidding and Contract Document (R 9/16) Project Name: Belgravia File No. 761/07073.SAR
APPENDIX XII
SITE REPORTS
Table 1: Well Construction Summary Belgravia Site
South Haven, Van Buren County, Michigan
Well ID Well Depth
(feet) Nominal Well
Diameter (Inches) Well Riser Material
Upper Annulus Seal Permanent Casing
MW-1R 7 2 PVC Bentonite Chip No MW-10R 8 2 PVC Bentonite Chip No MW-11R 7 2 PVC Bentonite Chip No MW-16R 7 2 PVC Bentonite Chip No MW-17R 7 2 PVC Bentonite Chip No MW-18R 7 2 PVC Bentonite Chip No MW-19R 7 2 PVC Bentonite Chip No MW-20R 7 2 PVC Bentonite Chip No MW-30 14.5 2 PVC Cement Grout No MW-31 70 2 PVC Cement Grout Yes, 7" DIA Steel MW-32 67 2 PVC Bentonite Chip No
MW-33D 68 2 PVC Cement Grout Yes, 7" DIA Steel MW-33I 32 2 Galv. Steel Cement Grout Yes, 7" DIA Steel MW-33S 7 2 PVC Cement Grout No MW-34 13 2 PVC Bentonite Chip No
MW-35S 7 2 PVC Bentonite Chip No MW-35D 67 2 PVC Cement Grout No MW-36S 6.5 2 PVC Bentonite Chip No MW-36D 66 2 PVC Cement Grout Yes, 7" DIA Steel MW-37I 27 2 Galv. Steel Cement Grout No MW-37D 64 2 PVC Cement Grout No MW-38 72 2 PVC Cement Grout No MW-39 29 2 PVC Cement Grout Yes, 7" DIA Steel MW-40 7 2 PVC Bentonite Chip No MW-41 7 2 PVC Bentonite Chip No MW-42I 32 2 Galv. Steel Cement Grout Yes, 7" DIA Steel MW-43I 29 2 Galv. Steel Cement Grout Yes, 7" DIA Steel MW-44I 32 2 Galv. Steel Cement Grout Yes, 7" DIA Steel MW-45I 30 2 PVC Bentonite Chip No MW-45S 7.3 2 PVC Bentonite Chip No MW-46I 32 2 Galv. Steel Bentonite Chip Yes, 7" DIA Steel MW-47I 23 2 PVC Cement Grout No MW-48I 27 2 PVC Cement Grout No MW-49I 23 2 PVC Cement Grout No MW-49S 10 2 PVC Cement Grout No MW-50I 31 2 PVC Bentonite Chip No MW-50S 7 2 PVC Bentonite Chip No MW-51 7 2 PVC Bentonite Chip No MW-52 7 2 PVC Bentonite Chip No MW-53 7.5 2 PVC Bentonite Chip No MW-54 7 2 PVC Bentonite Chip No PSW-1 33 2 Galv. Steel Cement Grout Yes, 7" DIA Steel PSW-2 33 2 Galv. Steel Cement Grout Yes, 7" DIA Steel PSW-3 28 2 Galv. Steel Cement Grout Yes, 7" DIA Steel PSW-4 28 2 Galv. Steel Cement Grout Yes, 7" DIA Steel PSW-5 31 2 Galv. Steel Bentonite Chip Yes, 7" DIA Steel RW-1 32 4 Galv. Steel Cement Grout Yes, 7" DIA Steel RW-2 32 4 Galv. Steel Cement Grout Yes, 7" DIA Steel RW-3 32 4 Galv. Steel Cement Grout Yes, 7" DIA Steel cweber Typewritten Text
(MW-44)
cweber Typewritten Text
(MW-46)
cweber Typewritten Text
(MW-47)
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