Section_VI_-_Corrosion_Details.pdf

PDF 3 MB Posted

Attached to
Urgent Repairs, Rehabilitation, and/or Replacement of Water and Wastewater Assets
Solicitation number
115581
Issued by
Prince George's County, Maryland

About this file

This is a standard details document for corrosion control specifications prepared by the Washington Suburban Sanitary Commission (WSSC Water) in Maryland, serving as technical guidance for water infrastructure projects. The document provides a comprehensive table of contents listing 59 detailed specifications organized into seven sections covering ductile iron pipe bonding, thermite welding, sacrificial anode installation, insulated flange joints, test station installations, field-applied coatings, and polyvinyl chloride (PVC) AWWA C-900 pipe anode protection. These specifications address corrosion prevention and cathodic protection methods for water main connections, valve installations, hydrant bonding, pipeline crossings, insulating joints, and house connections ranging from 3 inches through 12 inches in diameter. The document was last updated in September 2021, with certain sections revised as recently as August 2020.

The specifications contained within this document serve as the technical standards and design details that contractors must follow when executing water and wastewater infrastructure repair, rehabilitation, and replacement projects under WSSC Water's Indefinite Delivery/Indefinite Quantity requirements contract. These corrosion control details are essential components of the construction standards applicable to work involving water mains, valves, valve vaults, water and sewer house connections, meter housings, manholes, fire hydrants, and other appurtenances throughout Prince George's and Montgomery Counties, Maryland. Contractors responding to WSSC Water solicitations for urgent repairs and rehabilitation of water and wastewater assets must ensure compliance with these standardized corrosion protection details as part of their overall project execution and quality assurance procedures.

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Text version

SECTION VI

CORROSION

DETAILS

SEPTEMBER 2021

Page C-1

Table of Contents WSSC STANDARD DETAILS

SECTION VI- CORROSION DETAILS

TABLE OF CONTENTS

TITLE NUMBER

Ductile Iron Pipe Joint Bond C/1.0

Ductile Iron Pipe Bonding of Fitting Joints C/1.1

Ductile Iron Pipe Bonding of Fitting Joints C/1.1a

Ductile Iron Mechanical Joint Valve Bonding C/1.2

Bonding of Existing Pipe with Cathodic Protection when Connecting to new Metallic Water Mains C/1.2a

Ductile Iron Pipe Bonding Around Valve Vault C/1.3

Ductile Iron Pipe Bonding Around Manhole C/1.3a

Mechanical Coupling Joint Bond C/1.4

Fire Hydrant Bonding C/1.6

Attachment of Bonding Wires for Crossing Water Pipelines C/1.7

Attachment of Bonding Wires for Parallel Water Pipelines C/1.7a

Pipeline Junction box Detail (Typical) C/1.7b

Separator to Avoid Metallic Contact on Crossing Pipes C/1.9

Thermite Weld Wire Connection C/2.0

Thermite Weld Detail C/2.1

Sacrificial Anode Installation C/2.2

Plan View of Sacrificial Anode Installation and Test Station Placement C/2.2a

Typical Test Station Installation C/2.2b

Splice Detail Anode Leader to the Header Cable C/2.3

Hydrant Test Station (Type C) C/2.5

SEPTEMBER 2021

Page C-2

Test Station at Mechanical / Push-on Cap / Plug C/2.6

Insulated Flange Joint Detail C/3.0

Coating of Insulating Flange Detail C/3.0a

Insulating Flange Test Station (IJ) C/3.0b

Insulating Flange Test Station with Anodes (IJ) C/3.0c

Valve to Main Insulated Flange Joint (Restrained) C/3.1

Valve to Main Insulated Flange Joint (Unrestrained) C/3.2

PVC Insulating Spool for Branch Lines for 12” and Smaller C/3.2a

Insulating Spool C/3.2b

PCCP x DIP Tie-In Detail with Insulating Joint C/3.3

PCCP x DIP Tie-In Detail with Insulating Joint and Test Lead Wires C/3.4

Insulated Joint for Copper Pipe Service Connections (2” or less) C/3.5

Insulated Tie Rods on Insulated Flange Joint C/3.6

Flush-Mounted Test Station C/4.0

Flush Mounted Test Station Terminal Block C/4.0a

Flush Mounted Test Station Terminal Block for Bonded Pipelines C/4.0b

Pipe Mounted Above Ground Test Station C/4.2

Test Station with Reference Cell C/4.5

IR Drop Test Station for Ductile Iron Pipe C/4.6

Test Station at Foreign Pipeline Crossing C/4.7

Field Applied Coatings When Connecting to Existing CIP and DIP Water Mains C/5.0

Field Applied Coatings When Connecting to Existing PCCP Water Mains C/5.1

3” Thru 12” Ductile Iron Water House Connection Insulating Joint C/5.2

Joint Coating Detail C/6.0

AUGUST 2020

Page C-3

PVC AWWA C-900 Pipe 12-inch Anode Protection Valve C/7.1

PVC AWWA C-900 Pipe 4-inch to 12-inch Tapping Sleeve and Valve C/7.2

PVC AWWA C-900 Pipe 4-inch to 12-inch Anode Protection for Bends C/7.3

PVC AWWA C-900 Pipe 4-inch to 12-inch Anode Protection for Tee C/7.4

PVC AWWA C-900 Pipe 4-inch to 12-inch Anode Protection for Cross C/7.5

PVC AWWA C-900 Pipe 4-inch to 12-inch Anode Protection for Cap C/7.6

PVC AWWA C-900 Pipe 4-inch to 12-inch Anode Protection for MJ Solid Sleeve C/7.7

PVC AWWA C-900 Pipe 4-inch to 12-inch Anode Protection for Water House Connections C/7.9

PVC AWWA C-900 Pipe 4-inch to 12-inch Anode Protection for Restrain Joint C/7.10

PVC AWWA C-900 Pipe 4-inch to 12-inch Anode Protection for Service Saddle C/7.11

PVC AWWA C-900 Pipe 4-inch to 12-inch Single Anode Placement C/7.12

PVC AWWA C-900 Pipe 4-inch to 12-inch Multiple Anode Placement C/7.13

1 - C 1.0
2 - C 1.1
3 - C 1.1a
4 - C 1.2
5 - C 1.2a
6 - C 1.3
7 - C 1.3a
8 - C 1.4
9 - C 1.6
10 - C 1.7
11 - C 1.7a
12 - C 1.7b
13 - C 1.9
14 - C 2.0
15 - C 2.1
16 - C 2.2
17 - C 2.2a
18 - C 2.2b
19 - C 2.3
20 - C 2.5
21 - C 2.6
22 - C 3.0
23 - C 3.0a
24 - C 3.0b
25 - C 3.0c
26 - C 3.1
27 - C 3.2
28 - C 3.2a
29 - C 3.2b
30 - C 3.3
31 - C 3.4
32 - C 3.5
33 - C 3.6
34 - C 4.0
35 - C 4.0a
36 - C 4.0b
37 - C 4.2
38 - C 4.5
39 - C 4.6
40 - C 4.7
41 - C 5.0
42 - C 5.1
43 - C 5.2
44 - C 6.0
45 - C 7.0
46 - C 7.1
47 - C 7.2
48 - C 7.3
49 - C 7.4
50 - C 7.5
51 - C 7.6
52 - C 7.7
53 - C 7.8
54 - C 7.9
55 - C 7.10
56 - C 7.11
57 - C 7.12
58 C 7.13
59 C 7.14

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