Executed_Amd_0004.pdf

(x)

R14PS00485

x x

7 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted ; or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGEMENT TO BE RECEIVED AT

THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted , such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

x

Boise ID 83706-1234 1150 N. Curtis Road, Ste. 100

R10

Acquisition Management Division Regional Office Pacific Northwest Region Bureau of Reclamation

12/17/2014000004

13. THIS ITEM ONLY APPLIES TO MODIFICATION OF CONTRACTS/ORDERS. IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.

12. ACCOUNTING AND APPROPRIATION DATA (If required) is not extended.is extended, Items 8 and 15, and returning

Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended , by one of the following methods: (a) By completing

The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offers

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

FACILITY CODE CODE

10B. DATED (SEE ITEM 13)

10A. MODIFICATION OF CONTRACT/ORDER NO.

9B. DATED (SEE ITEM 11)

9A. AMENDMENT OF SOLICITATION NO.

CODE

8. NAME AND ADDRESS OF CONTRACTOR (No., street, county, State and ZIP Code)

7. ADMINISTERED BY (If other than Item 6)CODE 6. ISSUED BY

PAGE OF PAGES

4. REQUISITION/PURCHASE REQ. NO.3. EFFECTIVE DATE2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO. (If applicable)

1. CONTRACT ID CODE

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT

11/04/2014

CHECK ONE A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CONTRACT

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority) appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(b).

E. IMPORTANT: Contractor is not, is required to sign this document and return __________________ copies to the issuing office.

ORDER NO. IN ITEM 10A.

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

A. Project Title: Allen E. Inman Powerplant Unit 8 and Unit 9 Turbine Overhaul, Minidoka

Project, Idaho

B. The time and date for receipt of offers remains at 2:00 pm, Mountain Time, January 22, 2015.

C. Acknowledgment: See block 11 above regarding how to acknowledge this amendment. The acknowledgment must be received at the place designated for receipt of offers (see block 8 of "Solicitation, Offer and Award" Standard Form 1442). ALL AMENDMENTS MUST BE

ACKNOWLEDGED. However, offerors are notified that acknowledgement of either amendment 0002 or 00003 is acceptable (offerors need only acknowledge one or the other of these 2

Continued ...

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)15A. NAME AND TITLE OF SIGNER (Type or print)

15C. DATE SIGNED 16B. UNITED STATES OF AMERICA 15B. CONTRACTOR/OFFEROR 16C. DATE SIGNED

(Signature of person authorized to sign) (Signature of Contracting Officer)

Rebecca L. Thomson

STANDARD FORM 30 (REV. 10-83)

Prescribed by GSA

FAR (48 CFR) 53.243

NSN 7540-01-152-8070

Previous edition unusable

Except as provided herein, all terms and conditions of the document referenced in Item 9 A or 10A, as heretofore changed, remains unchanged and in full force and effect .

ITEM NO. SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT

NAME OF OFFEROR OR CONTRACTOR

2 2

CONTINUATION SHEET

REFERENCE NO. OF DOCUMENT BEING CONTINUED PAGE OF

(A) (B) (C) (D) (E) (F)

R14PS00485/000004

amendments and not both).

NOTE: The following estimated measurements are provided for information ONLY:

1) 16' 2"- From vertical pipe hole in wall to

(oil/filter skid) wall.

2) 13' 2"- Upstream wall behind governors to downstream wall accumulator tanks.

3) 8'- Hole in wall behind governor to gate servo.

4) Gate servo concrete support is 8' tall.

5) Piping trough behind governors is 17" deep.

All the above dimensions are approximations.

Water quality information is located in the

Minidoka Spillway environment document at the following website:

http://www.usbr.gov/pn/programs/eis/minidokadam/in dex.html

--- see continuation pages ---

NSN 7540-01-152-8067 OPTIONAL FORM 336 (4-86)

Sponsored by GSA

FAR (48 CFR) 53.110

Solicitation R14PS00485 Allen E. Inman Powerplant Unit 8 and Unit 9 Turbine Overhaul

Amendment 004-

D. Offer Modification: See block 11 above if you have submitted your offer and now desire to modify or withdraw it.

E. Third Party: If you have given your copy of the solicitation to someone else, please forward this amendment accordingly.

F. In Table of Contents, the following pages are deleted and the attached revised pages are substituted therefore:

Remove Pages Insert Revised Pages i thru iii i thru iii v and vi v and vi viii thru x viii thru x

G. In Section C, Description/Specifications/Statement of Work, the following pages are deleted and the attached revised pages are substituted therefore:

Remove Pages Insert Revised Pages 48 13 09-3 48 13 09-3 48 13 10-3 48 13 10-3 48 13 17-3 48 13 17-3 48 13 20-2 thru 48 13 20-4 48 13 20-2 thru 48 13 20-4 48 13 21-1 thru 48 13 21-4 48 13 21-1 thru 48 13 21-4 48 13 31-3 thru 48 13 31-6 48 13 31-3 thru 48 13 31-6 48 13 31-14 and 48 13 31-15 48 13 31-14 and 48 13 31-15 48 13 32-3 48 13 32-3 48 13 32-9 48 13 32-9 Page Divisions 49 Through 51 Replace with Page Divisions 49 through 50 Add Division 51 – Information Available to Offerors Add Page 51 00 00-1 Add Pages 51 10 00-1 thru 51 10 00-12 (Photographs 52 00 00-6 52 00 00-6 52 00 00-16 52 00 00-16

In Drawings the following drawing has been added.

Remove Drawing Insert Drawing None 59a 17-D-2418

H. In Section I, Contract Clauses, the following page is deleted and the attached revised pages are substituted therefore:

Remove Page Insert Revised Pages I-68 and I-69 I-68 and I-69 I-77 and I-78 I-77 and I-78 I-93 thru I-97 I-93 thru I-97 I-153 I-153 Add Pages I-154 thru I-159

Solicitation R14PS00485

Amendment 004

I. In Section K, Representations, Certifications, and Other Statements of Offerors or Respondents, the following page is deleted and the attached revised pages are substituted therefore:

Remove Page Insert Revised Pages K-1 thru K-6 K-1 thru K-6 Add Pages K-7 and K-8

J. In Section L, Instructions, Conditions, and Notices to Offerors or Respondents, the following pages are deleted and the attached revised pages are substituted therefore:

Remove Page Insert Revised Pages L-15 L-15 L-26 L-26 Add Page L-27

Attachments

Solicitation No.R14PS00485

Amendment 004

Table of Contents(Revised) i

TABLE OF CONTENTS

PART I

THE SCHEDULE

SECTION A SOLICITATION/CONTRACT FORM.......................................................... A-1

SECTION B SUPPLIES OR SERVICES AND PRICES/COSTS .......................................B-1

SECTION C DESCRIPTION/SPECIFICATIONS/STATEMENT OF WORK ............... C-1

DIVISION 01 - GENERAL REQUIREMENTS

01 11 00 Summary of Work 01 14 10 Use of Site 01 14 30 Outages 01 31 19 Project Management and Coordination 01 31 30 Internet Based Project Management Work Flow System 01 33 00 Submittals 01 35 10 Material Safety Data Sheets 01 35 20 Safety and Health 01 35 21 Removal from Work 01 35 22 First Aid 01 35 30 Contractor’s Onsite Safety Personnel 01 42 10 Reference Standards 01 46 00 Quality Procedures 01 51 00 Temporary Utilities 01 54 20 Use of Government Crane 01 55 00 Vehicular Access and Parking 01 56 10 Protection of Existing Installations 01 57 20 Environmental Controls 01 57 30 Water Pollution Control 01 60 00 Product Requirements 01 74 10 Cleaning and Waste Management 01 78 30 Project Record Documents

DIVISION 09 - COATINGS

09 96 20 Coatings

DIVISION 26 – ELECTRICAL

26 05 20 Conductors and Cables 26 05 33 Electrical Conduit and Cable Tray

DIVISION 48 - ELECTRICAL POWER GENERATION

48 13 03 Pre-Teardown Readings and Measurements 48 13 04 Disassembly

Amendment 004

Table of Contents(Revised) ii

48 13 07 Reassembly and Alignment 48 13 08 Commissioning 48 13 09 Critical Connection Fasteners 48 13 10 Kaplan Turbine Runner 48 13 11 Turbine Shaft 48 13 15 Mechanical Seals 48 13 16 Turbine Guide/Thrust Bearing 48 13 17 Generator Guide Bearings 48 13 20 Outer Gate Barrel 48 13 21 Inner Gate Barrel 48 13 24 Inner Barrel Extension 48 13 25 Wicket Gates 48 13 26 Wicket Gate Levers and Links 48 13 28 Bushings 48 13 29 Operating Ring 48 13 30 Wicket Gate Servomotor 48 13 31 Governor Oil Pumping Unit 48 13 32 Bearing Oil Pumping Unit 48 13 43 Brake Assembly 48 13 55 Digital-Electronic Governor

DIVISION 51 – INFORMATION AVAILABLE TO OFFERORS

51 00 00-1 Information Available to Offerors 51 10 00-1 Photographs

DIVISION 52 - DRAWINGS

52 00 00 Drawings

SECTION D PACKAGING AND MARKING ..................................................................... D-1

SECTION E INSPECTION AND ACCEPTANCE ..............................................................E-1 E.1. 52.236-5 MATERIAL AND WORKMANSHIP (APR 1984) ............................ E-1 E.2. 52.246-12 INSPECTION OF CONSTRUCTION (AUG 1996) .......................... E-1

E.3. 52.246-21 WARRANTY OF CONSTRUCTION (MAR 1994) -

ALTERNATE I APR 1984) ................................................................................. E-3

SECTION F DELIVERIES OR PERFORMANCE ............................................................. F-1

F.1. 52.211-10 COMMENCEMENT, PROSECUTION, AND COMPLETION

OF WORK (APR 1984) ....................................................................................... F-1

F.2. 52.211-12 LIQUIDATED DAMAGES--CONSTRUCTION (SEPT 2000) ........ F-1

F.3. 52.211-18 VARIATION IN ESTIMATED QUANTITY (APR 1984) ................ F-2

F.4. 52.242-14 SUSPENSION OF WORK (APR 1984) ............................................ F-2

SECTION G CONTRACT ADMINISTRATION DATA .................................................... G-1

G.1. 1452.201-70 AUTHORITIES AND DELEGATIONS--DEPARTMENT

OF THE INTERIOR (MAY 2010) ..................................................................... G-1

Amendment 004

Table of Contents(Revised) iii

G.2. ELECTRONIC INVOICING AND PAYMENT REQUIREMENTS-

INVOICE PROCESSING PLATFORM (IPP) (APRIL 2013) ........................... G-2

SECTION H SPECIAL CONTRACT REQUIREMENTS ................................................. H-1

H.1. KEY PERSONNEL REQUIREMENTS--BUREAU OF

RECLAMATION--PN REGION (FEB 1995) .................................................... H-1

H.2. AUTHORIZED WORKERS NOTICE TO POTENTIAL BUREAU OF

RECLAMATION CONTRACTORS (SEP 2002) .............................................. H-1

H.3. CONTRACTOR PERFORMANCE ASSESSMENT REPORTING

SYSTEM (JULY 2010) ...................................................................................... H-3

PART II

CONTRACT CLAUSES

SECTION I CONTRACT CLAUSES .................................................................................... I-1 I.1. 52.202-1 DEFINITIONS (NOV 2013) ................................................................. I-1 I.2. 52.203-3 GRATUITIES (APR 1984) ................................................................... I-1

I.3. 52.203-5 COVENANT AGAINST CONTINGENT FEES (MAY 2014) ............ I-2

I.4. 52.203-6 RESTRICTIONS ON SUBCONTRACTOR SALES TO THE

GOVERNMENT (SEPT 2006) ............................................................................. I-2 I.5. 52.203-7 ANTI-KICKBACK PROCEDURES (MAY 2014) ............................... I-2

I.6. 52.203-8 CANCELLATION, RESCISSION, AND RECOVERY OF

FUNDS FOR ILLEGAL OR IMPROPER ACTIVITY (MAY 2014) .................. I-4

I.7. 52.203-10 PRICE OR FEE ADJUSTMENT FOR ILLEGAL OR

IMPROPER ACTIVITY (MAY 2014) ................................................................. I-5

I.8. 52.203-12 LIMITATION ON PAYMENTS TO INFLUENCE CERTAIN

FEDERAL TRANSACTIONS (OCT 2010) ......................................................... I-6

I.9. 52.203-13 CONTRACTOR CODE OF BUSINESS ETHICS AND

CONDUCT (APR 2010) ..................................................................................... I-10 I.10. 52.203-14 DISPLAY OF HOTLINE POSTER(S) (DEC 2007) ......................... I-14

I.11. 52.203-17 CONTRACTOR EMPLOYEE WHISTLEBLOWER RIGHTS

AND REQUIREMENT TO INFORM EMPLOYEES OF

WHISTLEBLOWER RIGHTS (APR 2014)....................................................... I-15

I.12. 1452.203-70 RESTRICTION ON ENDORSEMENTS--DEPARTMENT

OF THE INTERIOR (JUL 1996) ........................................................................ I-15

I.13. 52.204-4 PRINTED OR COPIED DOUBLE-SIDED ON

POSTCONSUMER FIBER CONTENT PAPER (MAY 2011) ......................... I-15

I.14. 52.204-7 SYSTEM FOR AWARD MANAGEMENT (JUL 2013) ................... I-16

I.15. 52.204-9 PERSONAL IDENTITY VERIFICATION OF CONTRACTOR

PERSONNEL (JAN 2011) ................................................................................. I-18

I.16. 52.204-10 REPORTING EXECUTIVE COMPENSATION AND FIRST-

TIER SUBCONTRACT AWARDS (JUL 2013) ................................................ I-18

I.17. 52.204-12 DATA UNIVERSAL NUMBERING SYSTEM NUMBER

MAINTENANCE (DEC 2012) ........................................................................... I-22

Amendment 004

Table of Contents(Revised) v

I.41. 52.222-10 COMPLIANCE WITH COPELAND ACT REQUIREMENTS

(FEB 1988) .......................................................................................................... I-57

I.42. 52.222-11 SUBCONTRACTS (LABOR STANDARDS) (MAY 2014) ............ I-57

I.43. 52.222-12 CONTRACT TERMINATION--DEBARMENT (MAY 2014) ........ I-59

I.44. 52.222-13 COMPLIANCE WITH CONSTRUCTION WAGE RATE

REQUIREMENTS AND RELATED REGULATIONS (MAY 2014) .............. I-59

I.45. 52.222-14 DISPUTES CONCERNING LABOR STANDARDS (FEB

1988) ................................................................................................................... I-59 I.46. 52.222-15 CERTIFICATION OF ELIGIBILITY (MAY 2014) ......................... I-59

I.47. 52.222-21 PROHIBITION OF SEGREGATED FACILITIES (FEB 1999) ....... I-60

I.48. 52.222-26 EQUAL OPPORTUNITY (MAR 2007) ........................................... I-60

I.49. 52.222-27 AFFIRMATIVE ACTION COMPLIANCE REQUIREMENTS

FOR CONSTRUCTION (FEB 1999) ................................................................. I-62

I.50. 52.222-35 EQUAL OPPORTUNITY FOR VETERANS (JUL 2014) ............... I-67

I.51. 52.222-36 AFFIRMATIVE ACTION FOR WORKERS WITH

DISABILITIES (JUL2014) ................................................................................. I-68

I.52. 52.222-37 EMPLOYMENT REPORTS VETERANS (JUL 2014) .................... I-69

I.53. 52.222-40 NOTIFICATION OF EMPLOYEE RIGHTS UNDER THE

NATIONAL LABOR RELATIONS ACT (DEC 2010) ..................................... I-70

I.54. 52.222-50 COMBATING TRAFFICKING IN PERSONS (FEB 2009) ............ I-72

I.55. 52.222-54 EMPLOYMENT ELIGIBILITY VERIFICATION (AUG 2013) ...... I-74

I.56. DELETE.............................................................................................................. I-77

I.57. 52.223-3 HAZARDOUS MATERIAL IDENTIFICATION AND

MATERIAL SAFETY DATA (JAN 1997) ALTERNATE I (JUL 1995) .......... I-78

I.58. 52.223-5 POLLUTION PREVENTION AND RIGHT-TO-KNOW

INFORMATION (MAY 2011) ........................................................................... I-80 I.59. 52.223-6 DRUG-FREE WORKPLACE (MAY 2001) ....................................... I-81

I.60. 52.223-18 ENCOURAGING CONTRACTOR POLICIES TO BAN TEXT

MESSAGING WHILE DRIVING (AUG 2011) ................................................. I-82

I.61. WBR 1452.223-80 ASBESTOS-FREE WARRANTY--BUREAU OF

RECLAMATION (OCT 1992) ........................................................................... I-83

I.62. WBR 1452.223-81 SAFETY AND HEALTH -- BUREAU OF

RECLAMATION (MAY 2010) .......................................................................... I-84

I.63. WBR 1452.223-82 PROTECTING FEDERAL EMPLOYEES AND THE

PUBLIC FROM EXPOSURE TO TOBACCO SMOKE IN THE

FEDERAL WORKPLACE–BUREAU OF RECLAMATION (DEC 2009) ...... I-85

I.64. 52.225-9 BUY AMERICAN-CONSTRUCTION MATERIALS (MAY

2014) ................................................................................................................... I-85

I.65. 52.225-13 RESTRICTIONS ON CERTAIN FOREIGN PURCHASES

(JUNE 2008) ....................................................................................................... I-88

I.66. 52.227-1 AUTHORIZATION AND CONSENT (DEC 2007) ........................... I-89

Amendment 004

Table of Contents(Revised) vi

I.67. 52.227-2 NOTICE AND ASSISTANCE REGARDING PATENT AND

COPYRIGHT INFRINGEMENT (DEC 2007) .................................................. I-89

I.68. 52.227-4 PATENT INDEMNITY--CONSTRUCTION CONTRACTS

(DEC 2007) ......................................................................................................... I-89

I.69. 52.227-17 RIGHTS IN DATA - SPECIAL WORKS (DEC 2007) .................... I-90 I.70. 52.228-1 BID GUARANTEE (SEP 1996) ......................................................... I-91 I.71. 52.228-2 ADDITIONAL BOND SECURITY (OCT 1997) ............................... I-92

I.72. 52.228-5 INSURANCE--WORK ON A GOVERNMENT

INSTALLATION (JAN 1997) ............................................................................ I-92 I.73. 52.228-11 PLEDGE OF ASSETS (JAN 2012) .................................................. I-93

I.74. 52.228-12 PROSPECTIVE SUBCONTRACTOR REQUESTS FOR

BONDS (MAY 2014) ......................................................................................... I-93 I.75. 52.228-14 IRREVOCABLE LETTER OF CREDIT (NOV 2014) ..................... I-93

I.76. 52.228-15 PERFORMANCE AND PAYMENT BONDS-

CONSTRUCTION (OCT 2010) ......................................................................... I-97

I.77. 1452.228-70 LIABILITY INSURANCE-DEPARTMENT OF THE

INTERIOR (JUL 1996) ....................................................................................... I-98

I.78. WBR 1452.228-84 CERTIFICATION OF REPRESENTATIVES FOR

CORPORATE SURETIES--BUREAU OF RECLAMATION (SEP 1996)....... I-99

I.79. 52.229-3 FEDERAL, STATE, AND LOCAL TAXES (FEB 2013) .................. I-99

I.80. WBR 1452.231-81 EQUIPMENT OWNERSHIP AND OPERATING

EXPENSE -- BUREAU OF RECLAMATION (JUL 1998) ............................ I-100

I.81. 52.232-5 PAYMENTS UNDER FIXED-PRICE CONSTRUCTION

CONTRACTS (MAY 2014) ............................................................................. I-102 I.82. 52.232-17 INTEREST (MAY 2014) ................................................................ I-105 I.83. 52.232-23 ASSIGNMENT OF CLAIMS (MAY 2014).................................... I-107

I.84. 52.232-27 PROMPT PAY FOR CONSTRUCTION CONTRACTS (MAY

2014) ................................................................................................................. I-107

I.85. 52.232-33 PAYMENT BY ELECTRONIC FUNDS TRANSFER-

SYSTEM FOR AWARD MANAGEMENT (JUL 2013)................................. I-116

I.86. 52.232-39 UNENFORCEABILITY OF UNAUTHORIZED

OBLIGATIONS (JUN 2013) ............................................................................ I-117

I.87. 52.232-40 PROVIDING ACCELERATED PAYMENTS TO SMALL

BUSINESS SUBCONTRACTORS (DEC 2013) ............................................. I-118

I.88. WBR 1452.232-81 PAYMENT FOR MOBILIZATION AND

PREPARATORY WORK --BUREAU OF RECLAMATION (MAY

2000) ALTERNATE II (JUNE 2002) ............................................................... I-118

I.89. WBR 1452.232-82 OTHER INVOICE REQUIREMENTS -- BUREAU

OF RECLAMATION (DEC 2002) ................................................................... I-120

I.90. PROJECTION OF INVOICES -- PACIFIC NORTHWEST REGION

(MAR 2000) ...................................................................................................... I-120

I.91. 52.233-1 DISPUTES (MAY 2014) ALTERNATE I (DEC 1991) ................... I-121 I.92. 52.233-3 PROTEST AFTER AWARD (AUG 1996) ....................................... I-122

Amendment 004

Table of Contents(Revised) viii

I.119. 52.249-2 TERMINATION FOR CONVENIENCE OF THE

GOVERNMENT (FIXED-PRICE) (APR 2012)-ALTERNATE I (SEP

1996) ................................................................................................................. I-148

I.120. 52.249-10 DEFAULT (FIXED-PRICE CONSTRUCTION) (APR 1984) ....... I-152

I.121. 52.252-6 AUTHORIZED DEVIATIONS IN CLAUSES (APR 1984) ............ I-153

I.122. 52.253-1 COMPUTER GENERATED FORMS (JAN 1991) .......................... I-153

I.123 52.204-18 COMMERCIAL AND GOVERJNMENT ENTITY CODE

MAINTENANCE (NOV 2014) ........................................................................ I-153

I.124 52.209-10 PROHIBITION ON CONTRACTING WITH INVERTED

DOMESTIC CORPORATIONS (DEC 2014) .................................................. I-154

I.125 52.222-55 MINIMUM WAGE3S UNDER EXECUTIVE ORDER 13658

(DEC 2014) ....................................................................................................... I-153

PART III

LIST OF DOCUMENTS, EXHIBITS, AND OTHER ATTACHMENTS

SECTION J LIST OF ATTACHMENTS ............................................................................. J-1

PART IV

REPRESENTATIONS AND INSTRUCTIONS

SECTION K REPRESENTATIONS, CERTIFICATIONS, AND OTHER

STATEMENTS OF OFFERORS OR RESPONDENTS .............................. K-1

K.1. 52.204-8 ANNUAL REPRESENTATIONS AND CERTIFICATIONS

(NOV 2014) ........................................................................................................ K-1

K.2. 52.209-7 INFORMATION REGARDING RESPONSIBILITY MATTERS

(JUL 2013) .......................................................................................................... K-5

K.3. NOTICE TO HUBZONE SMALL BUSINESS CONCERNS

REGARDING WAIVER OF PRICE EVALUATION PREFERENCE

ADJUSTMENT - BUREAU OF RECLAMATION - PN REGION (APR

2001) ................................................................................................................... K-7

K.4. 52.204-17 OWNERSHIP OR CONTROL OF OFFEROR (NOV 2014) ........... K-6

K.7 52.209-02 PROHIBITION ON CONTRACTING WITH INVERTED

DOMESTIC CORPORATIONS-REPRESENTATION (DEC 2014) ............... .K-7

SECTION L INSTRUCTIONS, CONDITIONS, AND NOTICES TO OFFERORS

OR RESPONDENTS .........................................................................................L-1

L.1. 52.211-1 AVAILABILITY OF SPECIFICATIONS LISTED IN THE GSA

INDEX OF FEDERAL SPECIFICATIONS, STANDARDS AND

COMMERCIAL ITEM DESCRIPTIONS, FPMR PART 101-29 (AUG

1998) .................................................................................................................... L-1

L.2. 52.211-3 AVAILABILITY OF SPECIFICATIONS NOT LISTED IN THE

GSA INDEX OF FEDERAL SPECIFICATIONS, STANDARDS AND

COMMERCIAL ITEM DESCRIPTIONS (JUN 1988) ....................................... L-1

L.3. 52.211-6 BRAND NAME OR EQUAL (AUG 1999) (DEVIATION) ................ L-1

Amendment 004

Table of Contents(Revised) ix

L.4. WBR 1452.211-80 NOTICE OF INTENT TO ACQUIRE METRIC

PRODUCTS AND SERVICES - BUREAU OF RECLAMATION (MAR

1993) .................................................................................................................... L-2

L.5. 52.215-1 INSTRUCTIONS TO OFFERORSBCOMPETITIVE

ACQUISITION (JAN 2004) ................................................................................ L-3

L.6. 52.215-20 REQUIREMENTS FOR CERTIFIED COST OR PRICING

DATA OR INFORMATION OTHER THAN CERTIFIED COST OR

PRICING DATA (OCT 2010) ............................................................................. L-7

L.7. 1452.215-71 USE AND DISCLOSURE OF PROPOSAL

INFORMATION--DEPARTMENT OF THE INTERIOR (APR 1984) ............. L-8

L.8. WBR 1452.215-80 SOURCE EVALUATION AND SELECTION

PROCEDURES--BUREAU OF RECLAMATION (MAY 2005) .................... L-10

L.9. WBR 1452.215-81 GENERAL PROPOSAL INSTRUCTIONS--

BUREAU OF RECLAMATION (JAN 1998)-ALTERNATE I ........................ L-12

L.10. WBR 1452.215-82 TECHNICAL PROPOSAL INSTRUCTIONS--

BUREAU OF RECLAMATION (APR 2001) ................................................... L-14

L.11. WBR 1452.215-83 PRICING PROPOSAL INSTRUCTIONS--BUREAU

OF RECLAMATION (JAN 1998)..................................................................... L-18

L.12. FACSIMILE ACKNOWLEDGMENT OF AMENDMENTS,

MODIFICATIONS TO OFFERS, AND WITHDRAWALS OF OFFERS-

BUREAU OF RECLAMATION--PN REGION (APR 2007) ........................... L-19

L.13. NOTICE OF INTENT TO INCORPORATE CONTRACTOR'S

TECHNICAL PROPOSAL - BUREAU OF RECLAMATION - PN

REGION (MAR 2001) ....................................................................................... L-20

L.14. 52.216-1 TYPE OF CONTRACT (APR 1984) ................................................. L-21

L.15. NOTICE TO HUBZONE SMALL BUSINESS CONCERN OF A PRICE

EVALUATION ADJUSTMENT - BUREAU OF RECLAMATION - PN

REGION (APR 2001) ........................................................................................ L-21

L.16. 52.222-5 CONSTRUCTION WAGE RATE REQUIREMENTS—

SECONDARY SITE OF THE WORK (MAY 2014) ........................................ L-21

L.17. 52.222-23 NOTICE OF REQUIREMENT FOR AFFIRMATIVE ACTION

TO ENSURE EQUAL EMPLOYMENT OPPORTUNITY FOR

CONSTRUCTION (FEB 1999) ......................................................................... L-21

L.18. NON-DISCRIMINATION NOTICE TO U.S. DEPARTMENT OF THE

INTERIOR CONTRACTORS, SUBCONTRACTORS, AND LESSORS -

- BUREAU OF RECLAMATION -- PN REGION (JAN 2000) ....................... L-22

L.19. 52.225-10 NOTICE OF BUY AMERICAN REQUIREMENT—

CONSTRUCTION MATERIALS (MAY 2014) ............................................... L-23

L.20. INVOICING PROJECTION INFORMATION -- PACIFIC NORTHWEST

REGION (MAR 2000) ....................................................................................... L-24

L.21. 52.233-2 SERVICE OF PROTEST (SEPT 2006) (DEVIATION) .................... L-24

L.22. 52.236-27 SITE VISIT (CONSTRUCTION) (FEB 1995) ALTERNATE I

(FEB 1995) ......................................................................................................... L-24

Amendment 004

Table of Contents(Revised) x

L.23. 52.236-28 PREPARATION OF PROPOSALS--CONSTRUCTION (OCT

1997) .................................................................................................................. L-25

L.24. WBR 1452.236-86 INSTRUCTION FOR MOBILIZATION AND

PREPARATORY WORK SCHEDULE LINE ITEM -- MULTIPLE

SCHEDULES -- BUREAU OF RECLAMATION (JUNE 2002) ..................... L-25

L.25. 52.252-5 AUTHORIZED DEVIATIONS IN PROVISIONS (APR 1984) ........ L-26

L.26. 52.204-16 COMMERCIAL AND GOVERNMENT ENTITY CODE REPORTING

(NOV 2014)……………………………………………………………………L-26

SECTION M EVALUATION FACTORS FOR AWARD .................................................. M-1

M.1. WBR WBR 1452.215-85 EVALUATION FACTORS FOR AWARD -

QUALITY PREDOMINANCE--BUREAU OF RECLAMATION (MAY

2005) ................................................................................................................... M-1

M.2. WBR 1452.225-80 EVALUATION FACTOR -- COST OF FOREIGN

INSPECTION SERVICE--BUREAU OF RECLAMATION (MAY 2000) ....... M-2

M.3. WBR 1452.225-82 NOTICE OF WORLD TRADE ORGANIZATION

GOVERNMENT PROCUREMENT AGREEMENT EVALUATIONS--

BUREAU OF RECLAMATION (MAY 2005) .................................................. M-2

Amendment No. 004

Revised

48 13 09 - 3

4. Dimensional check sheets, 25 percent sample of studs and nuts:

a. Material temperature when measurements were taken.

1.05 QUALIFICATIONS

A. Non-Destructive Examination Personnel:

1. Qualified in accordance with applicable method of the ASNT SNT-TC-1A or

ASME BPVC-V.

1.06 DELIVERY, STORAGE AND HANDLING

A. Prevent damage to components during loading, transportation, unloading, and storage.

B. Protect from corrosion, deformation, and other types of damage.

PART 2 PRODUCTS

2.01 MATERIALS

A. Studs: ASTM A193, B7.

B. Nuts: ASTM A194, 2H.

C. English threads shall be in accordance with ASME B1.1.

D. Metric threads shall be in accordance with ASME B18.2.3.3M.

E. Bolting sizes given below are as built sizes and are for information only. Verify actual bolt sizes prior to installation.

F. Coupling Bolt System:

1. Furnish modern locking system for coupling nuts.

2. Bending tabs are not allowed.

3. Bolt heads designed for non-rotation when inserted into the shaft coupling.

a. Turbine shaft to runner hub coupling bolts.

b. Turbine shaft to runner hub dowel pins, diameter 40 by 80-mm long.

c. Stub shaft to intermediate flange coupling bolts, M56 x 5.5.

d. Intermediate flange to runner hub coupling bolts, M36 x 4.

e. Turbine shaft to generator shaft coupling bolts, see Drawing 3F5085.

G. Critical Fasteners:

1. Outer Gate Barrel hold down studs:

a. Outer Gate Barrel to Discharge Ring: M30 x 3.5.

48 13 10 - 3

k. Blade servomotor timing is 46 seconds.

l. Runner hub assembly weight is 30,700 pounds (lbs).

m. Wicket gate timing is 23 seconds.

2. Component Material:

a. Runner Hub material is cast steel, ASTM A216M grade WCC.

b. Runner blades are stainless steel ASTM A743 CA6NM, 5 blades.

c. Rocker arm is ductile iron ASTM A536 60-40-18.

d. Links, Link Pad, and Link Attachment Piece are steel ASTM A29 grade 4150 Q&T.

e. Crosshead is steel, ASTM A516-60.

f. Runner blade servomotor piston is steel ASTM A668 grade D.

g. Piston rings are cast iron.

h. Servomotor cover is steel, ASTM A516-60.

i. Intermediate flange is cast steel, ASTM A216M grade WCC.

j. Trunnion seal cover is stainless steel, ASTM A240 type 316.

k. Hydraulic oil, grade ISO VG 68.

3. Turbine Operating Conditions:

a. The effective head range on the turbine for the production of power may vary between 42 and 50 feet.

b. The controlling water-surface elevations are as shown in Table 48 13 10A

– Turbine Operating Conditions.

Table 43 13 10A- Turbine Operating Conditions

Tailwater

Minimum (no units online) El. 4195.0

Maximum El. 4198.0

Headwater

Minimum El. 4240.0

Maximum El. 4245.0

Casing Centerline El. 4177.0

1.04 SUBMITTALS

A. Submit the following in accordance with Section 01 33 00 – Submittals:

48 13 17 - 3

3. Final as-built drawings.

1.05 QUALIFICATIONS

A. Welding Procedures and Welding Operators:

1. Welding of Principle Stress-carrying Parts: ASME BPVC-IX.

2. Welding of Low Stress Part: ASME BPVC-IX or AWS D.1.1.

B. Non-destructive Examination Personnel:

1. Qualified in accordance with applicable method of the ASNT SNT-TC-1A or equivalent qualifications.

1.06 DELIVERY, STORAGE AND HANDLING

A. Prevent damage to guide bearing shoes during loading, transportation, unloading, and storage.

B. Protect from corrosion, deformation, and other types of damage.

PART 2 PRODUCTS

2.01 MATERIALS

A. RTD: 100ohm, 3 wire, dual element platinum.

2.02 COMPONENTS

A. Upstream and Downstream Guide Bearings:

1. Bearing oil sample and testing.

a. Presence of metal shavings.

b. Presence of water.

2. Inspection:

a. Visual (VT) and Ultrasonic (UT) inspection DOD-STD-2183.

b. Penetrate (PT) testing of edge bonding.

c. Restore bearing finish prior to ultrasonic testing.

d. Sketch of the un-bonded babbitt areas:

1) Size.

2) Spacing.

3) Total un-bonded area of each shoe.

48 13 20 - 2

2. Clean air side surfaces.

3. Spot repair air side surfaces per Section 09 96 20 – Coatings.

4. Full coatings water side per Section 09 96 20 – Coatings.

5. NDE all bolted flanges and provide disposition report.

6. Inspect for cracks or damage by VT.

7. Restore glide surfaces for gate operating ring steel ball bearings.

8. Design new water seal/packing for outer wicket gate bushings. Allow for packing maintenance/replacement.

9. No wicket gate leakage allowed after installation.

10. Furnish new gasket seals, o-rings, dowel pins, taper pins, fasteners, studs and nuts for installation of outer gate barrel.

1.04 SUBMITTALS

A. Submit the following in accordance with Section 01 33 00 - Submittals.

B. RSN 48 13 20-1, Drawings:

1. Drawing details of refurbishment of outer gate barrel and assembly.

2. Shop assembly drawings with clearances and bill of materials for all seals, O-rings, packings, and gaskets.

3. Redesign of packing or sealing in wicket gate bearing housing.

4. Required final torque values to be used during assembly at site.

C. RSN 48 13 20-2, Inspection Report:

1. Inspection test plan.

2. Dimensional report of outer gate barrel, and bolted flanges.

3. NDE report of outer gate barrel.

D. RSN 48 13 20-3, Disposition Report:

1. Defects and damages not covered by these specifications.

2. Repair alternatives and schedule impact.

3. Material specifications of proposed repair materials.

E. RSN 48 13 20-4, Final Documentation:

1. Dimensional report with material temperature when measurements were taken.

48 13 20 - 3

2. Final torque values for critical fasteners see Section 48 13 09 – Critical Connection Fasteners.

3. Final as-built check sheet.

4. Final as-built drawings.

1.05 QUALIFICATIONS

A. Welding Procedures and Welding Operators:

1. Welding of Principle Stress-carrying Parts: ASME BPVC-IX.

2. Welding of Low Stress Part: ASME BPVC-IX or AWS D.1.1.

B. Non-destructive Examination Personnel:

1. Qualified in accordance with applicable method of the ASNT SNT-TC-1A or equivalent qualifications.

1.06 DELIVERY, STORAGE, AND HANDLING

A. Prevent damage to components during loading, transportation, unloading, and storage.

B. Protect from corrosion, deformation, and other types of damage.

PART 2 PRODUCTS

2.01 MATERIALS

A. O-Ring: Buna-N.

B. Chevron style packing.

2.02 EXAMINATION

A. Record wicket gate laminated shims between outer gate barrel and wicket gate bearing housing.

B. Clean outer surfaces to prepare for coating spot repair per Section 09 96 20 – Coatings.

C. Clean flanges and prepare for examination.

D. Blast water side surfaces and prepare for examination.

E. Inspect flange faces for flatness and perpendicularity.

F. Map bushing bores and diameters.

G. NDE and PT bolting flange faces.

48 13 20 - 4

H. Map defects found from NDE and PT.

I. Examine and map damage on water side of outer gate barrel.

2.03 REHABILITATION

A. Machine surfaces flat and perpendicular to original equipment manufacturer (OEM) drawing tolerances.

1. Flange surface mating to discharge ring.

2. Inner flange surface mating to inlet casing.

3. Outer wicket gate bearing housing assembly mounting surface.

B. Restore glide surfaces for gate operating ring steel ball bearings.

C. Implement new water seal/packing for outer wicket gate bushing. Allow for packing maintenance and replacement.

D. Install new upper wicket gate greaseless spherical bushing in bearing housing.

E. Furnish new outer gate barrel studs and nuts; see Section 48 13 09 – Critical Connection Fasteners.

F. Furnish new shims between outer gate barrel and wicket gate bearing housing.

2.04 PAINTING

A. Spot repair air side of outer gate barrel in accordance with Section 09 96 20 – Coatings.

B. Paint water side of outer gate barrel in accordance with Section 09 96 20 – Coatings.

PART 3 EXECUTION

3.01 INSTALLATION

A. Install in accordance with Section 48 13 07 – Reassembly and Alignment.

END OF SECTION

48 13 21 - 1

SECTION 48 13 21

INNER GATE BARREL

PART 1 GENERAL

1.01 MEASUREMENT AND PAYMENT

A. Inner Gate Barrel:

1. Payment: Lump sum prices offered in Schedules 1 and 2.

1.02 REFERENCE STANDARDS

A. American Society of Mechanical Engineers (ASME)

1. ASME BPVC-IX-2010 Boiler and Pressure Vessel Code – Section IX – Welding and Brazing Qualifications

B. American Society for Nondestructive Testing (ASNT)

1. ASNT SNT-TC-1A-2011 Personal Qualification and Certification in Nondestructive Testing

C. ASTM International (ASTM)

1. ASTM A536-09 Ductile Iron Castings

D. American Welding Society (AWS)

1. AWS D1.1/D1.1M-10 Structural Welding Code – Steel

1.03 SYSTEM DESCRIPTION

A. Background:

1. Inner Gate Barrel is 6,900 pounds.

2. Material is ASTM A536, Grade 60-40-18.

3. Wicket gate leakage is controlled by O-rings.

4. Inner gate barrel is one piece (no splits).

B. Requirements:

1. Clean and sandblast water side of barrel to bare metal.

2. Clean and prepare for examination flanges.

3. Clean backside of inner barrel to prepare for coating spot repair per Section 09 96 20 – Coatings.

4. Full coatings water side per Section 09 96 20 – Coatings.

48 13 21 - 2

5. Non-Destructive Examination (NDE) all seating flanges.

6. Restore and machine mating seating surfaces of the inner gate barrel.

7. Install bottom wicket gate bushings, fasten in place.

8. Furnish new gasket seals, O-rings, dowel pins, taper pins, fasteners, studs and nuts for installation of inner gate barrel.

9. Design new water seal/packing for inner wicket gate bushing.

10. No water leakage past new inner wicket gate seals for the warranty period.

11. In accordance with Section 48 13 09 – Critical Connection Fasteners.

1.04 SUBMITTALS

A. Submit the following in accordance with Section 01 33 00 - Submittals.

B. RSN 48 13 21-1, Drawings:

1. Detail drawings of rehabilitated parts, including dimensions and any modifications.

2. Required final torque values to be used during assembly at site.

C. RSN 48 13 21-2, Inspection Report:

1. Inspection test plan.

2. Dimensional report of inner gate barrel and bolting flanges.

3. NDE report of inner gate barrel.

D. RSN 48 13 21-3, Disposition Report:

1. Defects and damages not covered by these specifications.

2. Repair alternatives and schedule impact.

3. Material specifications of proposed repair materials.

E. RSN 48 13 21-4, Final Documentation:

1. Dimensional report with material temperature when measurements were taken:

a. Final as-built check sheet.

b. Final as-built drawings.

1.05 QUALIFICATIONS

A. Welding Procedures and Welding Operators:

1. Welding of principle stress-carrying parts: ASME BPVC-IX.

2. Welding of low stress part: ASME BPVC-IX or AWS D.1.1.

B. Non-destructive examination personnel:

48 13 21 - 3

1. Qualified in accordance with applicable method of the ASNT SNT-TC-1A or equivalent qualifications.

1.06 DELIVERY, STORAGE AND HANDLING

A. Prevent damage to components during loading, transportation, unloading, and storage.

B. Protect from corrosion, deformation, and other types of damage.

PART 2 PRODUCTS

2.01 MATERIALS

A. O-Ring: Buna-N.

2.02 EXAMINATION

A. Clean, blast and prepare water side of barrel for examination.

B. Clean outer surfaces to prepare for coating spot repair per Section 09 96 20 – Coatings.

C. Clean flanges and prepare for examination.

D. Inspect flange faces for flatness and perpendicularity.

E. Record bushing bore diameters.

F. NDE and PT flange bolting faces.

G. Map defects found from NDE and PT.

H. Examine and map damage on water side of inner gate barrel.

2.03 REHABILITATION

A. Scrub all machined surfaces.

B. Machine surfaces flat and perpendicular to OEM drawing tolerances.

C. Implement new water seal/packing for bottom wicket gate bushing.

D. Install lower greaseless wicket gate stem bushings.

E. Furnish new inner gate barrel studs, and nuts, in accordance with Section 48 13 09 – Critical Connection Fasteners.

2.04 PAINTING

A. Spot repair air side of outer gate barrel in accordance with Section 09 96 20 – Coatings.

48 13 21 - 4

B. Paint water side and water side of inner gate barrel in accordance with Section 09 96 20 - Coatings.

PART 3 EXECUTION

3.01 INSTALLATION

A. Install in accordance with Section 48 13 07 – Reassembly and Realignment.

48 13 31 - 3

d. Relief valve setting: 1,050 psig.

e. Turbine start:900 psig.

f. Lag pump start: 950 psig.

g. Lag pump stop: 1000 psig.

B. Requirements:

1. Design and furnish new governor oil pumping unit.

2. Design in accordance with ASME BPVC-VIII.

3. Threads and fasteners shall conform to ASME B1.1.

4. Fittings from a single manufacture.

5. Fittings, devices, and products manufactures shall match the bearing oil pumping unit, see Section 48 13 32 – Bearing Oil Pumping Unit.

6. Fittings in accordance to ASME B1.20.1.

7. Install both the bearing and governor oil pumping units in 10-foot 6-inch by 5-foot by 7-foot tall space shown on marked up informational drawings 17-D-2201 and 17-D-2202.

8. New location may require other components to be relocated.

9. Design to pump to oil storage tanks located on El. 4189.25 in the South-East Corner.

10. Replace and move all remaining gauges and instruments from back wall below wicket gates to opposite wall, as approved by COR.

11. Accumulator tanks will remain on floor El. 4161.15.

12. Bearing oil pumping unit will remain on floor El. 4161.15.

13. Isolate governor oil pumping unit and bearing oil pumping unit sumps.

14. Governor oil pumping unit equipment shall be of a type having an established reputation for satisfactory and reliable service.

15. Two-motor driven pumps, pressure tanks, sump tank, oil piping, double the quantity of oil required to fill accumulator tanks, and parts and accessories required to make a complete unit for regulating the speed and controlling the gate and blade opening of the turbine.

16. Electrial power supplied to the pumping unit shall be 480 VAC, three phase, 60-hertz.

17. Provide wicket gate position control valve.

18. Provide runner blade control valve.

19. Velocity of oil in the piping between actuator and servomotors: maximum 15 feet per second.

48 13 31 - 4

20. Mount oil pumps on oil sump.

21. Provide oil spill containment system (10 percent of sump) below entire oil pumping unit.

22. Gauges to include but not limited to:

a. Pressure: 0-2,000 psi.

b. Reservoir Oil Temperature: 0-200 degrees Fahrenheit.

c. Oil Level Sight gauge: full length.

d. Provide test connections downstream of the pressure gauge or switch isolation to calibrate gauges and switches.

23. Gauges and indication or control devices shall conform to:

a. ANSI B40.100.

b. Mounted in a convenient location.

c. Organize in a logical arrangement.

d. Adequately sized and oriented to facilitate effective readings.

e. Gauges: finished in dull black with a white dial and black markings.

f. Group and mount related indicating instruments.

1) Mounted without bezels.

2) Recessed dial plate and a removable or hinged glass plate cover.

g. To eliminate shadows, the dial plate shall be as close as possible to the glass cover.

h. Marked in US customary units of measurements and in English.

i. Units of degrees Celsius.

24. Inspection Doors:

a. Provide access to regulating and pumping equipment.

b. Removable doors if required.

25. Furnish gauge signs: Black with white writing.

26. The new location of governor oil pumping units shall have access to maintain or replace the pumps and oil heaters.

27. Provide suitable base angles to be bolted to the floor.

28. Sump vent 30 degrees Celsius.

29. Control oil system filtration.

a. Provide duplex filters.

b. Pressure gauge on downstream side of filter.

48 13 31 - 5

c. Pressure switch on the downstream side of filter.

1) Two adjustable alarm set points.

30. Oil Sump Tank:

a. Provide a sump tank of sufficient capacity to hold 110 percent of the active quantity of oil in the entire governor system.

b. Provide the sump tank with the following features:

1) Access manhole.

2) RTD for oil sump temperature.

3) Oil Level indicator.

4) Add an adjustable level switch to monitor the high and low oil level and provide an alarm and shutdown for each.

5) Return oil filter from the oil supply system:

a) Readily removable for cleaning and maintenance.

b) Replaceable cartridge.

c) Duplex oil filter with directional valve.

d) Differential filter gauge.

6) Kidney loop pump and filtration system:

a) Pump will serve two purposes:

i. Replace existing oil transfer pump.

ii. Provide secondary filtration of sump.

iii. Piping and valves to be installed to accommodate each function.

b) Contractor to size pump and filters for application.

c) Designed to handle larger particulate and if clogging occurs no massive oil spill will occur in powerplant.

d) Provide combination magnetic starter with unfused disconnect switch to control pump motor.

i. 120-volt control starter.

ii. 480/120-volt control transformer with one secondary fuse shall be provided in the starter enclosure.

iii. Equip starter with overload elements in all three phases.

iv. Manual Start Stop controls via pushbutton or control switch.

48 13 31 - 6

v. Red running indicating light.

vi. One Normally Open and One Normally Closed contactor auxiliary contact.

vii. Located in a NEMA 4 enclosure mounted on or near the pumping units.

e) Duplex filter with directional valve.

7) Drain and filling connections:

a) Filling connection shall have a valve controlling the inflow located within the cabinet and discharge above the oil level.

b) Drain connection at bottom of sump, 2-inch lockable valve.

8) Heaters:

a) Ambient temperature around the Governor and powerplant could be as low as 32 degrees Fahrenheit (0 degrees Celsius).

b) Provide heaters to prevent condensation forming and water mixing with the oil.

c) Size and locate heaters to keep homogenous oil temperature.

d) Immersion type heaters.

e) Suitable to operate on a 480-volt nominal circuit.

f) A thermostat and a combination magnetic starter with unfused disconnect switch shall be provided to control heaters.

i. 120-volt control starter.

ii. 480/120-volt transformer with one secondary fuse shall be provided in the starter enclosure.

iii. Equip starter with overload elements in all three phases.

iv. Located in a NEMA 4 enclosure mounted on or near the pumping units.

g) Add an adjustable temperature switch to monitor the oil temperature and provide a high temperature alarm and shutdown to the unit control system.

c. Equip breather connection on oil sump with a metallic-type oil vapor filter.

31. Oil Pumps:

a. Pump requirements:

1) Provide two duplicate motor-driven oil pumps.

2) Properly size to provide three times the total oil volume per minute of the servomotors of one full gate stroke.

48 13 31 - 14

1. ASTM A182 Grade 316L.

H. RTD:

1. 100ohm, 3 wire, Dual Element platinum.

2.02 FABRICATION

A. Design and Fabrication: Unless otherwise provided, welded parts shall conform to the following requirements:

1. Principal Stress-carrying Parts: The design and fabrication of welded parts subject to stress due to hydraulic pressure and of other principal stress-carrying parts in accordance with Part UW of ASME BPVC-VIII , with the following exceptions:

a. Localized stress-relieving not permitted for shop-welded parts.

b. Where required under ASME BPVC-VIII or under this Contract, welded joints inspected by a non-destructive method approved by the COR.

2. Less Important Parts:

a. Fabricate in accordance with AWS D1.1.

b. Stress-relieving as required per ASTM A27, or ASTMA516.

B. Welding:

1. For welding purposes, the oil sump and its associated equipment shall be considered as a pressure vessel.

2. Full penetration major stress carrying welds.

3. Butt Welds:

a. Full penetration.

b. Examine 100 percent by UT methods.

4. Fully examine other welds by PT or MT methods.

C. Paint in accordance with Section 09 96 20 – Coatings.

PART 3 EXECUTION

3.01 INSTALLATION

A. Oil Pumps and Motors:

1. Install new oil pumping units in 10-foot 6-inch by 5-foot by 7-foot tall space shown on marked up informational drawings 17-D-2201 and 17-D-2202.

2. New location may require other components to be relocated.

48 13 31 - 15

3. Furnish and install piping between the new oil unit and the accumulator tanks.

4. Furnish and install piping required for new location of governor oil pumping unit.

5. Provide pipe supports.

6. Routing locations approved by COR.

7. Install electrical conduit and or cable tray and insulated conductors as required for connecting new oil pumping unit including motror starters, pressure, temperature, and level switches, transducers, and control valves.

a. Determine routing of the electrical conduit and cable tray subject to the approval of the COR.

3.02 CONTRACTOR FIELD QUALITY TESTING

A. Testing:

1. After installation, test oil pressure system with governor oil at 110 percent of the normal maximum operating pressure.

2. Maintain test pressure for a period of not less than 30 minutes after all leaks have been stopped.

3.03 FIELD QUALITY ASSURANCE

A. Operational field tests will be performed by the Government with cooperation of the governor manufacturer representative to verify operability of the oil pumping unit.

48 13 32 - 3

6. Fittings in accordance to ASME B1.20.1.

7. Install both the bearing and governor oil pumping units in 10-foot 6-inch by 5-foot by 7-foot tall space shown on marked up informational drawings 17-D-2201 and 17-D-2202.

8. New location may require other components to be relocated.

9. Design to pump to oil storage tanks located on El. 4189.25 in the South-East Corner.

10. Replace and move all remaining gauges and instruments from back wall below wicket gates to opposite wall, as approved by COR.

11. Provide oil spill containment system (10 percent of sump) below entire oil pumping unit.

12. Isolate the governor oil pumping unit and bearing oil pumping unit sumps.

13. Bearing oil pumping unit equipment shall be of a type having an established reputation for satisfactory and reliable service.

14. Bearing oil pumping unit complete with:

a. Two-motor driven pumping units.

b. Sump tank.

c. Oil piping.

d. Oil coolers.

e. Parts and accessories required to supply required oil to the generator and turbine bearings.

15. The velocity of the oil in the piping: maximum 15 feet per second.

16. Oil pumps mounted on the oil sump.

17. Gauges to include but not limited to:

a. Pressure: 0-200 pounds per square inch (psi).

b. Reservoir oil temperature: 0-93 degrees Celsius.

c. Oil level sight gauge: Full length.

d. Cooling water supply pressure: 0-80 psi.

e. Oil cooler cooling water outlet pressure: 0 – 80 psi.

f. Discharge oil pressure: 0-200 psi.

g. Oil Pressure downstream of duplex filters: 0-200 psi.

h. Provide test connections downstream of the pressure gauge or switch isolation to calibrate gauges and switches.

18. Gauges and indication or control devices shall conform to the following:

a. In accordance with ANSI B40.100.

b. Organize in a logical arrangement.

48 13 32 - 9

1) Automatic controls which will start and stop the pumps with contacts from the unit control system.

2) Designed so that the AC pump motor runs as primary and the DC pump starts on low pressure.

3) Both pumps will be stopped for low oil sump level.

4) Enclosure:

a) NEMA 4.

b) Pad-lockable with hinged door.

c) Vapor proof seals for cable entries.

d) Mounted on or near the pumping units.

5) Provide suitable terminal…