38JC363402A01_c0v0_TGI.pdf

FOUO

FOUO: Public availability to be determined under 5 USC 552

TASK GROUP INSTRUCTION

AIM REV 20.11.4.0 (OCTOBER 2020)

TGI COMPONENT NAME: TYPE: PHASE: REPEAT: CHANGE:

NO.: 02LVL WEA FR 333-396 AY A 0 0

SHIP/HULL NO.: SHIP/HULL NAME: SYSTEM: PROJ/WO NO: CASREP CAT:

DDG-83 USS HOWARD JC3

CU PHASE TITLE:

F/O - RPR VLA SHLD ASSY & HIFR LT MT, & REPL NONSKID SYS, 02LVL WEA FR 333 - 396

PREPARING ACTIVITY:

PREPARED BY: CODE PHONE DATE

MASAMICHI HAGA 231B. 315-243-2513 21-MAY-2026

APPROVED BY: CODE PHONE DATE

RYOUTA TAKAGI 231B. 315-243-4502 21-MAY-2026

CONCURRED BY: CODE PHONE DATE

ATSUHIRO KUMAGAYA 294. 315-243-5749 21-MAY-2026

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

CONCURRED BY: CODE PHONE DATE

REASON FOR WORK/NEED FOR CHANGE:

CHANGE INSTRUCTIONS:

SPECIAL REQUIREMENTS:

WORK CERTIFICATION SIGNATURES

COMPLETION OF WORK REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

ACCEPTANCE OF COMPLETED WORK

PHYSICAL INSPECTION PHYSICAL INSPECTION COMPLETED: BADGE NO.: SHOP/CODE: PHONE: DATE:

REQUIRED:☐YES ☒NO

RECORDS REVIEW: BADGE NO.: SHOP/CODE: PHONE: DATE:

TGI NO.: 02LVL WEA FR 333-396 AY A 0

FOUO

SHIP: DDG-83 CHG/VER: 0/0

LIST OF EFFECTIVE PAGES

SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO. SHT NO. CHG NO.

1-5 J 1-2 M 1-3 Engrd Inst (1- 7)

1. SCOPE/PURPOSE

1.1 Title: VLA Shield Assembly, Helicopter Inflight Refuelling (HIFR) Light Mount, and Nonskid System in 02 Level Weather, Frames between 333 and 396, Port and Starboard (Stbd); repair and replace

1.2 Location of Work:

1.2.1 02 Level Weather, Frames between 333 and 396, Port and Stbd

1.2.2 Aviation Office (01-377-1-Q)

1.2.3 Passage (1-377-0-L)

1.2.4 Aviation Storeroom No. 3 (01-380-2-A)

1.2.5 Hangar No. 2 (1-338-8-Q)

1.2.6 Security Station (01-330-2-Q)

1.2.7 Access Trunk (1-335-2-T)

1.2.8 B-Size Module 64 Cell Vertical Launching System (2-338-0-M)

1.3 Identification:

1.3.1 Quantity (3 EA), Mount for HIFR Heading Light in 02 Level Weather, Frames between 355 and 395, Port

Remarks: See Engrg Inst Enclosure-01 for material and detail.

JCN: EE02-3471

1.3.1.1 Quantity (6 EA), Stuffing Tube

Material: Corrosion Resistant Steel 316

1.3.2 Quantity (3 EA), Electromagnetic Pulse (EMP) Protection Assembly for HIFR Heading Light

Remarks: See Engrg Inst Enclosure-01 for detail.

JCN: EE02-3471

1.3.3 Quantity (One AY), VLA Protective Shield Assembly in 02 Level Weather, Frames between 385 and 387, Port and Stbd

Remarks: See 2.4 and Sheet 4B Section 4B-5F and 4B-7F of 2.5 for material and detail.

JCN: CM02-L048

1.3.4 Quantity (One EA), Foundation of VLA Protective Shield Assembly in 02 Level Weather, Frames between 385 and 387, Port and Stbd

FOUO

SHIP: DDG-83 CHG/VER: 0/0

Material: HTS, MIL-S-22698 GR-DH36, 7.65 LBs Plate Remarks: See Sheets 180E and 180F of 2.4, and Sheet 4B Section 4B-5F and 4B-7F of 2.5 for detail.

JCN: CM02-L048

1.3.5 Quantity (3,150 SF), 02 Level Deck Plating, Frames between 333 and 396, including vertical surface up to height of 4 inches from deck in and around nonskid deck area, Port and Stbd

Remarks: The area excepts where rubber tile is installed.

1.4 Security Classification:

1.4.1 Spaces - 1.2.6 through 1.2.8

1.5 Initial Condition:

1.5.1 Potential Asbestos Hazard.

1.6 Contractor work start date: 11/30/2026

1.7 Contractor work completion date: 3/1/2027

2. REFERENCES:

REF.

NO.

DOCUMENT

/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV CHG

NO.

COPY

REQ’D

(Y/N)

SOURCE

DOC

(Y/N)

PARA SEC PG CHP

1 NSI FY-27 NAVSEA Standard Items - 2 N 2 LI FY-27 Local Standard Items - ORG N

3 DWG 180-

7026799

FDN ARR DWG DSGN ZONE 3260

BOOKLET NO. 1

G Y SE

E N

OT

E

4 DWG 611-

6221132

FABRICATION OF MISC DECK

FITTING - ZONE 3

AU Y SE

E N

OT

E

5 DWG 600-

7026470

INSTL OF HULL OUTFIT DESIGN

ZONE 3260

L Y SE

E N

OT

E

6 DWG 100-

7026702

DDG-51 CLASS UNIT STRL ARR

DWG ASSY UNIT3250

H Y 3B ,3 C

7 TM

SYSTEMS &

SPECIFICAT

IONS

SSPC Painting Manual Volume 2 - N

3. APPENDICES:

3.1. Appendix “J” TGI Job Summary Information Sheet

3.2. Appendix "M" TGI Material List

3.3. Appendix “D” Deficiency Form

4. GENERAL REQUIREMENTS:

C1209.3 Shimizu, 11120180, SS, 7/1/2026

Shinya.Shimizu.ja Line

FOUO

SHIP: DDG-83 CHG/VER: 0/0

4.1 Not Applicable.

5. PROCEDURE:

5.1 Remove existing, fabricate, and install new each mount listed in 1.3.1 in accordance with Enclosure-01 and 2.3.

5.1.1 Install each new stuffing tube listed in 1.3.1.1.

5.1.2 Accomplish the requirements of 009-012 of 2.1, including Table 2, Column(s) A and D, Lines One through 7.

5.2 Remove existing and install new EMP protection assembly listed in 1.3.2 in accordance with Enclosure-01.

5.2.1 Accomplish the requirements of 009-025 of 2.1 for a local air hose test of the cable penetration after installation of the EMP protection assembly. Allowable leakage: None.

5.3 Accomplish the requirements of 009-032 of 2.1, including Table 2, Line(s) 3, for each equipment listed in 1.3.1.

5.4 Remove each existing VLA protective shield assembly listed in 1.3.3, using 2.4 and 2.5 for guidance.

5.5 Remove existing, fabricate, and install new each foundation listed in 1.3.4 in accordance with 2.4 and 2.5, using

2.6 for guidance.

5.5.1 Accomplish the requirements of 009-012 of 2.1, including Table 2, Column(s) A, Lines One through 7.

5.6 Accomplish the requirements of 009-032 of 2.1, including Table 2, Line(s) 54, for each equipment listed in 1.3.3.

5.7 Accomplish the requirements of 009-032 of 2.1, including Table 2, Line(s) 21, for each area listed in 1.3.5.

Application of nonskid system must conform to MIL-PRF-24667, Type V, Composition G.

5.7.1 Power tool clean to bare metal for each vertical surface. Accomplish each requirement of Surface Preparation Specification SSPC-SP 11 of 2.7.

5.8 Reinstall each VLA protective shield assembly listed in 1.3.3 in accordance with 2.5, using 2.4 for guidance.

5.9 Accomplish the requirements of 009-032 of 2.1 for each new and disturbed surface.

5.10 Notes:

5.10.1 Planner: Code 231B M. Haga, 243-2513

Planner: Code 231B C. Saito, 243-5840 Planner: Code 233 Y. Shinohara, 080-9350-1451 Engineer: Code 250 T. Kishi, 243-4324 Engineer: C270 K. Goto, 243-4358

5.10.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-6522-9560

5.10.3 Prior to commencement of the work, verification by Code 294 is required for work control and oversight relating to above, inside, or below the VLS launcher.

5.10.4 WPC will copy the following pages in reference.

REF 2.3: Pages 5A1, 5B1, and 5E1 REF 2.4: Pages 180A, 180B, 180C, 180D, 180E, 180F, 180G, 180H, 180J, 180K, 180L, and 180M REF 2.5: Pages 1B, 3B, 3D, 4B, and 6A

5.10.5 JCNs CM02-L048, CM02-L050, and EE02-3471 are related to this TGI.

FOUO

SHIP: DDG-83 CHG/VER: 0/0

5.11 Government Furnished Material (GFM):

5.11.1 SRF-JRMC will provide GFM listed in Appendix “M”.

5.12 SRF-JRMC will provide the following service work: (TGI No. 38JC363402S02)

5.12.1 [C740] Crane and crane rigging service.

5.12.2 [X99E] Utility service, electrical.

5.12.3 [X99M] Utility service, including water supply, steam supply, and low pressure air supply except onboard blasting work.

5.12.4 [C106.1] Safety inspection for SRF-JRMC employees.

5.12.5 [C106.2] Gas free inspection for SRF-JRMC employees.

5.12.6 [C133] QA inspection for (G) symbol(s).

5.12.7 [C294] Work scope review and verification for VLS relating work prior to commencement of the work.

FOUO

M-1

SHIP: DDG-83 CHG/VER: 0/0

APPENDIX “M”

TGI MATERIAL LIST

SYSTEM: PLANT NO.: COMPONENT NAME: TYPE: PHASE: REPEAT: CU PH

VERSION:

CASREP

CAT:

02LVL WEA FR 333-396 AY A 0 0

CU PHASE TITLE:

F/O - RPR VLA SHLD ASSY & HIFR LT MT, & REPL NONSKID SYS, 02LVL WEA FR 333 - 396

MATERIAL REFERENCES

REF

NO.

DOCUMENT/DRAWING

NUMBER

DOCUMENT/DRAWING TITLE REV

1 611-6221132 AU

JOB ORDER: KEY OP:

38JC363402 A01

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

100 1 M PLATE,ME, ORDER FOR KTR

ORIG: C231B, C. SAITO, 243-

6FT X 10FT = 1PM

9B 9515 002375350 NA 4 N 61325048 60/SF

101 M TUBE, METAL, TUBE, METAL,

SQUARE, WELD PLATE, BEAD

REMOVED, SPEC: ASTM-A554,

GRADE MT-316L, SIZE: 2" X 2"

X 1/4"THK,

MATL: CRES-316L,

ORDER FOR KTR

ORIG: C231B, C. SAITO, 243-

QTY: 2 EA (2 EA X 10 FT

CONTINUES LENGTH

REQUIRED)

9B 4710 LL4779772 NA 4 N 61347425 20/FT

NOTES:

FOUO

M-2

SHIP: DDG-83 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

102 M TUBE, METAL, TUBE, METAL,

SQUARE, SIZE: 1" X 1" X

0.120"THK, MATL: CRES-316L,

ASTM-A554, TY 316L, WELD

PLATE, BEAD REMOVED

ORDER FOR KTR

ORIG: C231B, C. SAITO, 243-

1 EA X 10 FT CONTINUES

LENGTH REQUIRED

9B 4710 LL4601864 NA 4 N 61347428 20/FT

103 M PLATE,ME, ORDER FOR KTR

ORIG: C231B, C. SAITO, 243-

2FT X 2FT = 1PM

9B 9515 002044622 NA 4 N 61345063 4/SE

104 M INSULATI, ORDER FOR KTR

ORIG: C231B, C. SAITO, 243-

9Q 5640 013713263 NA 4 N 61345067 5/SH

105 M SOUND CO, ORDER FOR KTR

ORIG: C231B, C. SAITO, 243-

9Q 5640 013715238 NA 4 N 61345069 6/SH

106 M CAP,SNAP, ORDER FOR KTR

ORIG: C231B, C. SAITO, 243-

9B 5325 007377648 NA 4 N 61345072

100/EA

107 M TAPE,TEX, ORDER FOR KTR

ORIG: C231B, C. SAITO, 243-

9B 8315 002671632 NA 4 N 61345075 1/RO

108 M ADHESIVE, ORDER FOR KTR

ORIG: C231B, C. SAITO, 243-

9B 8040 002738708 NA 4 Y 61345078 1/GL

109 M ADHESIVE, ORDER FOR KTR

ORIG: C231B, C. SAITO, 243-

9B 8040 008419773 NA 4 Y 61345081 1/PT

300 M STUFFING, ORIG: C233

Y.SHINOHARA 080-9350-1451

ORDERED FOR KTR

STUFFING TUBE, COMPLETE

WITH GLAND NUT AND GLAND

RING, FOR BULKHEAD,

SPEC: MIL-S-24235/18MOD,

M24235/18-002MOD,

SIZE: B,

LENGTH: 6.75"

MATL: CRES 316L,

MODIFY MATERIAL TO CRES-

316L

9G 5975 LL4940315 NA 4 N 61317428 6/EA

301 M STUFFING TUBE SWIVEL,

ORIG: C233 Y.SHINOHARA 080-

9350-1451

ORDERED FOR KTR

STUFFING TUBE SWIVEL, 90

DEG SWEEP

CONFIGURATION,

THREAD SIZE: 1.000-12UNF

ADAPTER,

CONDUIT: 3/4",

STUFFING TUBE SIZE: B,

MATL: CRES 316L

PASSIVATED,

9999 LL4332821 NA 4 N 7/EA

302 M ADAPTER,, ORIG: C233

Y.SHINOHARA 080-9350-1451

ORDERED FOR KTR

9B 5975 016169616 NA 4 N 61315077 2/EA

FOUO

M-3

SHIP: DDG-83 CHG/VER: 0/0

MATERIAL LIST

ITEM

NO.

PC

NO.

REF

NO.

M

C DESCRIPTION

STOCK

NUMBER

GENERIC

MATL

TYPE LVL QA

HAZ

MAT

DOC

NO.

QTY

REQD/

UNIT

QTY

USED/

UNIT

303 M BOX HUB, ORIG: C233

Y.SHINOHARA 080-9350-1451

ORDERED FOR KTR

BOX HUB COUPLING, 90D

SWEEP, SIZE: 1.000-20UNEF X

3/4" CONDUIT, MATL: CRES-

316L, PASSIVATED

9G 5975 LL4575148 NA 4 N 61317429 3/EA

304 M CLAMP HU, ORIG: C233

Y.SHINOHARA 080-9350-1451

ORDERED FOR KTR

9B 3040 016176941 NA 4 N 61315081 3/EA

305 M EMP CONDUIT, ORIG: C233

Y.SHINOHARA 080-9350-1451

ORDERED FOR KTR

EMP CONDUIT, BRASS METAL

CONDUIT CORE,

SIZE: 3/4" ID,

OUTER JACKET: GRAY EPDM,

9999 LL4472249 NA 4 N 30/FT

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR APPENDIX "D"

DEFICIENCY FORM

☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One)

2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-83 02LVL WEA FR 333-396 AY A 0

4a. ICN: 4b. KEY OP: 5. LOC SPACE/LVL: FRAME: P/S/C: 6. CAUSED BY:

38JC363402 A01

7. DESCRIPTION:

8. ORIGINATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

9. CORRECTIVE ACTION:

10. EVALUATOR: NAME: BADGE: SHOP/CODE: DATE: PHONE NO.:

FOR NON-NUCLEAR USE ONLY

11. RFD/RFW REQ’D ☐ LAR REQ'D ☐

ILS MOD REQ’D ☐

SRD/PLAN REV REQ'D ☐

DWG NO.: _____________________ S/A NO.: ___________________

12. ISOLATION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.:

SATISFACTORY:

13. SUBSAFE OQE RECORD? SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

YES ☐ NO ☐

14. CORRECTIVE ACTION SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE:

15. INSPECTION REQ’D? INSPECTION COMPLETE/SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

_________:YES ☐ NO ☐

16. RECORDS REVIEW SIGN: BADGE: SHOP/CODE: DATE: PHONE NO.

COMPLETE (DR ONLY)

DL’s ISSUED

(DR ONLY)

FOUO: Public availability to be determined under 5 USC 552 SHEET_____OF_____

☐ NUCLEAR Deficiency Form Continuation Sheet ☐ NON-NUCLEAR

1. SHIP/HULL NO.: 2a. DL or DR No.

(Circle One) 2b. REVISION: 3a. COMPONENT NAME: 3b. TYPE: 3c. PHASE: 3d. REPEAT:

DDG-83 02LVL WEA FR 333-396 AY A 0

38JC363402A01 Sheet 1 of 7

Sheet 2 of 738JC363402A01

Sheet 3 of 738JC363402A01

Sheet 4 of 738JC363402A01

Sheet 5 of 738JC363402A01

Sheet 6 of 738JC363402A01

Sheet 7 of 738JC363402A01