Amendment 0004 - Cooling Water System - Controls Hardware.pdf

NAVSEA Philadelphia, PA Building 77H Cooling Tower Replacement Revision A – October 27, 2015

Field Instrumentation Hardware Design Specifications (HDS)

Thermo Systems Project #: 215049

NAVSEA

Philadelphia, PA

215049 Building 77H Cooling Tower Replacement

Hardware Design Specification (HDS)

Thermo Systems, L.L.C.

84 Twin Rivers Drive East Windsor, NJ 08520T hermo

S ystems

Industrial Automation

Submittal # 35 Hardware Design Spec

Document Approval Record

Print Name

Company Title

Signature

Date

Christian W. Kinsley

Thermo Systems L.L.C.

Control Systems Project Engineer

27-Oct-2015

Trevor M. Blank

Thermo Systems L.L.C.

Director of Operations

27-Oct-2015

Green Contracting

Representative (print name below)

US Navy

Facilities Representative (print name below)

Document Revision History

REVISION DATE SUMMARY OF CHANGES

A – October 27, 2015 Issued for Approval

1. Introduction

The purpose of this document is to serve as the Hardware Design Specification (HDS) for the field instrumentation that will be provided, by Thermo System L.L.C, as part of the Building 77H Cooling Tower Replacement Project at the Philadelphia Navy Yard. Separate documents will be provided to provide detailed specifications for the SCADA and PLC hardware provided as part of this project.

This document contains two parts:

The first part (appendix A) is the instrument list. This list contains summary information for field instrumentation that will be supplied by Thermo Systems, LLC. as part of this project.

The second part (appendices B-Z) of this document contains the detailed specifications for instruments that will be supplied by Thermo Systems, LLC. Instruments that will be supplied by others and existing instruments are NOT specified in this document.

Hardware Design Specification (HDS) List Of Appendices

Item Description Appendix

1 Instrument List A

2 Level Transmitters B

3 Temperature Transmitters C

4 Temperature Gauges D

T hermo

S ystems

Industrial Automation

Appendix A – Instrument List

INSTRUMENT LIST (sorted by tag)

S ystems

Industrial Automation

End User: US Navy

Site: Phila. Navy Yard

Building: 77H Rev Num: Rev Date:A 27OCT2015

Instrument Type: Level Transmitter

LT-110A

Description: Cooling Tower Basin Level Transmitter A

PID Dwg: M-101Spec Sec: B Mod Dwg: TBD Loop Dwg: TBD Riser Dwg: TBD

Thermo Systems LLCSup By: MCInst By: Wired By: Thermo Systems LLC Cal By: Instrument ManufacturerTubed By: Thermo Systems LLC

Manufacturer: Rosemount

Part Number: 5302HA1S1V4AE00306DAE5Q4 + 751AM4E5BBT

Instrument Type: Level Transmitter

LT-110B

Description: Cooling Tower Basin Level Transmitter B

PID Dwg: M-101Spec Sec: B Mod Dwg: TBD Loop Dwg: TBD Riser Dwg: TBD

Thermo Systems LLCSup By: MCInst By: Wired By: Thermo Systems LLC Cal By: Instrument ManufacturerTubed By: Thermo Systems LLC

Manufacturer: Rosemount

Part Number: 5302HA1S1V4AE00306DAE5Q4 + 751AM4E5BBT

Instrument Type: Temperature Gauge

TI-105B-1

Description: Cooling Tower Basin Temperature Indicator

PID Dwg: M-101Spec Sec: D Mod Dwg: NA Loop Dwg: NA Riser Dwg: NA

Thermo Systems LLCSup By: MCInst By: Wired By: Thermo Systems LLC Cal By: Instrument ManufacturerTubed By: Thermo Systems LLC

Manufacturer: Ashcroft

Part Number: 50EI60E480-20/120XYW

Instrument Type: Temperature Transmitter

TT-105A

Description: Cooling Tower Basin Temperature Transmitter A

PID Dwg: M-101Spec Sec: C Mod Dwg: TBD Loop Dwg: TBD Riser Dwg: TBD

Thermo Systems LLCSup By: MCInst By: Wired By: Thermo Systems LLC Cal By: Instrument ManufacturerTubed By: Thermo Systems LLC

Manufacturer: Rosemount

Part Number: 3144PD1A2E5M5G1C4Q4U6XA + 0183N22E2C60A480F58E5XA

INSTRUMENT LIST (sorted by tag)

S ystems

Industrial Automation

End User: US Navy

Site: Phila. Navy Yard

Building: 77H Rev Num: Rev Date:A 27OCT2015

Instrument Type: Temperature Transmitter

TT-105B

Description: Cooling Tower Basin Temperature Transmitter B

PID Dwg: M-101Spec Sec: C Mod Dwg: TBD Loop Dwg: TBD Riser Dwg: TBD

Thermo Systems LLCSup By: MCInst By: Wired By: Thermo Systems LLC Cal By: Instrument ManufacturerTubed By: Thermo Systems LLC

Manufacturer: Rosemount

Part Number: 3144PD1A2E5M5G1C4Q4U6XA + 0183N22E2C60A480F58E5XA

Appendix B – Level Transmitters

Type Guided Wave Radar

Input Signal Rigid Single Lead

Output Signal 4 to 20 mA Hart Protocol

Scale 0 to 100 Pct

Enclosure NEMA 4X

Mounting N/A

Process Connections 6" Flange

Process Wetted Material 316L SST

Max. Temperature 302 DegF

Max. Pressure 580 psig

Power Supply 24VDC Loop Powered

Tag Number:

Instrument Type: Level Transmitter

LT-110A

Manufacturer: Rosemount

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INSTRUMENT DATA SHEET

Model Number: 5302HA1S1V4AE00306DAE5Q4 + 751AM4E5BBT

Description: Cooling Tower Basin Level Transmitter A

T hermo

S ystems

Industrial Automation

End User: US Navy Site: Phila. Navy Yard Building: 77H Unit: Cooling Tower

Rev Num: Rev A Rev Date: 10/27/2015PID Dwg: M-101

Spec Sec: B Mod Dwg: TBD

Loop Dwg: TBD

Riser Dwg: TBD Type: LT

Instrument Data

Range 42.0"

Accessory 1 5 Point Calibration

Accessory 2 FM Explosion-proof

Accessory 3 Remote Field Signal Indicator

Accessory 4 NA

Accessory 5 NAFluid Water

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Process Data Accessories

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Area Classification Notes

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Type Guided Wave Radar

Input Signal Rigid Single Lead

Output Signal 4 to 20 mA Hart Protocol

Scale 0 to 100 Pct

Enclosure NEMA 4X

Mounting N/A

Process Connections 6" Flange

Process Wetted Material 316L SST

Max. Temperature 302 DegF

Max. Pressure 580 psig

Power Supply 24VDC Loop Powered

Tag Number:

Instrument Type: Level Transmitter

LT-110B

Manufacturer: Rosemount

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INSTRUMENT DATA SHEET

Model Number: 5302HA1S1V4AE00306DAE5Q4 + 751AM4E5BBT

Description: Cooling Tower Basin Level Transmitter B

T hermo

S ystems

Industrial Automation

End User: US Navy Site: Phila. Navy Yard Building: 77H Unit: Cooling Tower

Rev Num: Rev A Rev Date: 10/27/2015PID Dwg: M-101

Spec Sec: B Mod Dwg: TBD

Loop Dwg: TBD

Riser Dwg: TBD Type: LT

Instrument Data

Range 42.0"

Accessory 1 5 Point Calibration

Accessory 2 FM Explosion-proof

Accessory 3 Remote Field Signal Indicator

Accessory 4 NA

Accessory 5 NAFluid Water

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Process Data Accessories

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Area Classification Notes

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Product Data Sheet June 2015

00813-0100-4530, Rev GA

Submittal # 35 Hardware Design Spec Rosemount® 5300 Series Superior Performance Guided Wave Radar Level and Interface Transmitter Ind

Safe

Incr

Red ustry leading measurement capability and reliability ty certified to IEC 61508 for SIL2 applications eased plant availability with predictive maintenance and easy troubleshooting uced instrument count and process penetrations with a multivariable transmitter

Rosemount 5300 Series June 2015

Taking guided wave radar benefits to the next level

Measurement principle

Low power, nano-second microwave pulses are guided down a probe submerged in the process media. When a microwave pulse reaches a medium with a different dielectric constant, part of the energy is reflected back to the transmitter.

The transmitter uses the residual wave of the first reflection for measuring the interface level. Part of the wave, which was not reflected at the upper product surface, continues until it is reflected at the lower product surface. The speed of this wave depends fully on the dielectric constant of the upper product.

The time difference between the transmitted and the reflected pulse is converted into a distance, and the total level or interface level is then calculated. The reflection intensity depends on the dielectric constant of the product. The higher the dielectric constant value, the stronger the reflection is.

Guided wave radar technology benefits Highly accurate and reliable direct level measurement with no compensation needed for changing process conditions (such as density, conductivity, viscosity, pH, temperature, and pressure)

No moving parts and no re-calibration result in minimized maintenance

Handles vapor, dust, turbulence, and foam well

Suitable for small tanks, difficult tank geometry, internal obstacles, and unaffected by the mechanical design of chambers

Top down installation minimizes risk for leakages

Contents

Ordering Information

Rosemount 5301 and 5302

Rosemount 5303

Specifications

Product Certifications

Dimensional Drawings

High application flexibility

Reference pulse

Level

Interface level 2 www.rosemount.com13

Rosemount 5300 SeriesJune 2015

Special 5300 features

Optimized to suit more applications Suitable for most liquid and solids level applications and liquid interface applications

Handles even the most challenging applications reliably, including process vessels, control, and safety systems

Easy retrofit in existing chambers or available as complete assembly with high quality Rosemount 9901 chambers

Dynamic Vapor Compensation assures accuracy also in saturated steam

Best performance and uptime Unique Direct Switch Technology and Probe End Projection improve capability and reliability particularly in challenging applications

Single lead probe for long measuring ranges, obstructions and low dielectrics ensures reliability in more applications, such as viscous media

Smart Galvanic Interface results in a more stable microwave and EMI performance with minimized effects from outside disturbances

Robust design and increased safety Heavy-duty unique hardware for extreme temperature and pressures with multiple layers of protection

EchoLogics and smart software functions provide enhanced ability to keep track of the surface and detect a full vessel situation

Third party approved for overfill prevention and Safety Integrated System SIL3 suitability

Electronics and cable connections in separate compartments provides safer handling and improved moisture protection

Online device verification and reliable detection of high level conditions with the verification reflector

Si gn al s tr en gt h

Distance

With Direct Switch Technology

Without Direct Switch Technology

Guided Wave RadarDisplacer

Accuracy in saturated steam

Direct Switch Technology provides a signal that is two to five times stronger than other GWR transmitters’

With Probe End Projection, the surface position is calculated if the surface echo becomes unavailable

Signal curve before Dynamic Vapor Compensation

Signal curve after Dynamic Vapor Compensation

Reference pulse

No pulse from surface

Probe end pulse

From this... to this... in minutes 3www.rosemount.com 14

Easy installation and plant integration Easy upgrade by matching existing tank connections and cut-to-fit probes

Long lengths of rigid probes for robust measurements become cost-effective and practical to ship, store and install with the segmented probe option (code 4S)

Multivariable device reduces the number of process penetrations

Seamless system integration with HART®, FOUNDATION™ fieldbus, Modbus®, or IEC 62591 (WirelessHART®) with the Smart Wireless THUM™ Adapter

Pre-configured or easy configuration in Rosemount Radar Master with a five-step wizard, auto connect, and online help

Enhanced DD with step-by-step configuration and echo curve capability (HART) in tools such as AMS® Device Manager, and Field Communicator

DTM™ with echo curve capability for use in FDT®/DTM compatible configuration tools such as PACTware™, Yokogawa FieldMate/PRM

Minimized maintenance reduces cost Easy online troubleshooting with user friendly software, utilizing powerful echo curve and logging tools

Signal Quality Metrics diagnostics detect product build-up on probe to monitor turbulence, boiling, foam, and emulsions

Predictive maintenance with advanced diagnostics and PlantWeb® alerts

Modular design for reduced spare parts and easy replacement of the transmitter housing without opening the tank

Secondary gas tight seal decoupled from the process

Flexible probe load and locking system

Dual ceramic temperature and pressure seal

Rosemount Radar Master enables easy configuration and service with wizard, online help, echo curve and logging tools, and much more 4 www.rosemount.com15

Rosemount 5301 and 5302 Level and/or Interface in Liquids Ordering Information

Rosemount 5301 and 5302 Guided Wave Radar Level Transmitters provide industry leading measurement capabilities and reliability in liquids. Characteristics include:

Direct Switch Technology and Probe End Projection to handle low reflective media and long measuring ranges

Wide range of probe styles, materials, and temperatures and pressures for application flexibility HART 4-20 mA, FOUNDATION fieldbus, Modbus, or IEC 62591 (WirelessHART) with the Smart

Wireless THUM Adapter (see page 24 for details) Safety-certified to IEC 61508 (option code QT) Advanced Diagnostics (option code D01 or DA1) Transmitter verification and high level supervision (option code HL1, HL2, or HL3)

Additional information

Specifications: page 24 Certifications: page 48 Dimensional drawings: page 54

Specification and selection of product materials, options, or components must be made by the purchaser of the equipment.

See page 40 for more information on Material Selection.

Table 1. 5301 and 5302 Level and/or Interface in Liquids Ordering Information The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

Model Product description

5301 Guided Wave Radar Liquid Level or Interface Transmitter (interface available for fully submerged probe) ★

5302 Guided Wave Radar Liquid Level and Interface Transmitter ★

Signal output

H 4-20 mA with HART communication (see page 24 for details) ★

F FOUNDATION fieldbus (see page 26 for details) ★

M RS-485 with Modbus communication (see page 27 for details) ★

U Rosemount 2410 Tank Hub Connectivity

Housing material

A Polyurethane-covered Aluminum ★

S Stainless Steel, Grade CF8M (ASTM A743)

Conduit / cable threads

1 ½ - 14 NPT ★

2 M20 x 1.5 adapter ★

E(1) M12, 4-pin, Male connector (eurofast®) ★

M(1) A size Mini, 4-pin, Male connector (minifast®) ★ 5www.rosemount.com 16 christiank Rectangle christiank Rectangle christiank Rectangle christiank Rectangle

Operating temperature and pressure (see page 29)(2) Probe type

S Standard:

- 15 to 580 psig @ 302 °F (-1 to 40 bar @ 150 °C)

1A, 2A, 3A, 3B, 4A, 4B, 4S, 5A, and 5B

H(3) High Temperature / High Pressure:

2940 psi @ 752 °F and 5000 psi @ 100 °F (203 bar @ 400 °C and 345 bar @ 38 °C)

3A, 3B, 3V, 4A, 4B, 4S, 4U, 5A, and 5B

P(3) High Pressure:

3500 psi @ 392 °F and 5000 psi @ 100 °F (243 bar @ 200 °C and 345 bar @ 38 °C)

3A, 3B, 4A, 4B, 4S, 5A, and 5B ★

C(3)(4) Cryogenic Temperature:

5000 psi @ -321 °F (345 bar @ -196 °C)

3A, 3B, 4A, 4B, 4S, 5A, 5B (Only

SST)

Material of construction(5):

Process connection / probe

Probe type Valid operation temperature and pressure

1 316L SST (EN 1.4404) All S, H, P, C ★

Alloy C-276 (UNS N10276). With plate design if flanged version. Up to class 600/PN 63 for HTHP/HP probes.

3A, 3B, 4A S, H, P

Alloy 400 (UNS N04400). With plate design if flanged version.

3A, 3B, 4A, 5A, 5B S

PTFE covered probe and flange. With plate design.

4A and 5A S

8 PTFE covered probe 4A and 5A S

H(6) Alloy C-276 (UNS N10276) process connection, flange, and probe

3A, 3B, 4A H, P

D Duplex 2205 (UNS S31803) process connection, flange, and probe

4B S, H, P

Sealing, o-ring material (consult the factory for other o-ring materials)

N(7) None ★

V Viton® Fluoroelastomer ★

E Ethylene Propylene (EPDM) ★

K Kalrez® 6375 Perfluoroelastomer ★

B Nitrile Butadiene (NBR) ★

Table 1. 5301 and 5302 Level and/or Interface in Liquids Ordering Information The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

6 www.rosemount.com17 christiank Rectangle christiank Rectangle

Probe type Process connection Probe lengths

3B Coaxial, perforated. For level and interface measurement.

Flange / 1-in.(8), 1½-in., 2- in.(8) Thread

Min: 1 ft 4 in. (0.4 m) Max: 19 ft 8 in. (6 m)

3V(9)

Integrated Still Pipe Vapor Probe. For 3-in.

chambers and above.

Refer to page 14 to specify reference reflector length.

Flange

Min: 2 ft 11 in. (0.9 m) for the short reflector (R1 option) Min: 3 ft 7 in. (1.1 m) for the long reflector (R2 option) Max: 13 ft 1 in. (4 m)

4A Rigid Single Lead (8 mm) Flange / 1- in.(8), 1½-in., 2- in.(8) Thread / Tri Clamp

Min: 1 ft 4 in. (0.4 m) Max: 9 ft 10 in. (3 m)

4B(10) Rigid Single Lead (13mm) Flange / 1-in., 1½-in., 2-in. Thread / Tri Clamp

Min: 1 ft 4 in. (0.4 m) Max: 19 ft 8 in. (6 m)

4U(9)

Single Rigid Vapor Probe (equipped with a 1½-in.

centering disc). For 2-in. chambers.

Refer to page 14 to specify reference reflector length.

Flange / 1½-in. Thread

Min: 2 ft 11 in. (0.9 m) for the short reflector (R1 option) Min: 3 ft 7 in. (1.1 m) for the long reflector (R2 option) Max: 7.5 ft (2.3 m)

5A(11) Flexible Single Lead with weight Flange / 1-in.(8), 1½-in., 2-in.(8) Thread / Tri Clamp

Min: 3 ft 4 in. (1 m) Max: 164 ft (50 m)

5B(12) Flexible Single Lead with chuck Flange / 1-in.(8), 1½-in., 2-in.(8) Thread / Tri Clamp

Min: 3 ft 4 in. (1 m) Max: 164 ft (50 m)

1A(8) Rigid Twin Lead Flange / 1½-in., 2-in.(8) Thread

Min: 1 ft 4 in. (0.4 m) Max: 9 ft 10 in. (3 m)

2A(8) Flexible Twin Lead with weight Flange / 1½-in., 2-in.(8) Thread

Min: 3 ft 4 in. (1 m) Max: 164 ft (50 m)

3A(13) Coaxial (for level measurement) Flange / 1-in.(8), 1½-in., 2-in.(8) Thread

Min: 1 ft 4 in. (0.4 m) Max: 19 ft 8 in. (6 m)

4S Segmented Rigid Single Lead (13mm) Flange / 1-in., 1½-in., 2-in. Thread

Min: 1 ft 4 in. (0.4 m) Max: 32 ft 9 in. (10 m)

Probe length units

E English (feet, in.) ★

M Metric (meters, centimeters) ★

Total probe length(14) (feet/m)

XXX 0-164 ft or 0-50 m ★

Total probe length(14) (in./cm)

XX 0-11 in. or 0-99 cm ★

Table 1. 5301 and 5302 Level and/or Interface in Liquids Ordering Information The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

7www.rosemount.com 18 christiank Rectangle christiank Rectangle christiank Rectangle christiank Text Box christiank Rectangle christiank Text Box

Process connection - size / type (consult the factory for other process connections)

ASME / ANSI flanges(15)(16) Operating temperature and pressure

AA 2 in., 150 lb S, H, P, C ★

AB 2 in., 300 lb S, H, P, C ★

AC 2 in., 600 lb H, P, C ★

AD 2 in., 900 lb H, P, C ★

BA 3 in., 150 lb S, H, P, C ★

BB 3 in., 300 lb S, H, P, C ★

BC 3 in., 600 lb H, P, C ★

BD 3 in., 900 lb H, P, C ★

CA 4 in., 150 lb S, H, P, C ★

CB 4 in., 300 lb S, H, P, C ★

CC 4 in., 600 lb H, P, C ★

CD 4 in., 900 lb H, P, C ★

AE 2 in., 1500 lb H, P, C

AF 2 in., 2500 lb H, P

AI 2 in., 600 lb, RTJ (Ring Type Joint) H, P, C

AJ 2 in., 900 lb, RTJ (Ring Type Joint) H, P, C

AK 2 in., 1500 lb, RTJ (Ring Type Joint) H, P, C

BE 3 in., 1500 lb H, P, C

BF 3 in., 2500 lb H, P

BI 3 in., 600 lb, RTJ (Ring Type Joint) H, P, C

BJ 3 in., 900 lb, RTJ (Ring Type Joint) H, P, C

BK 3 in., 1500 lb, RTJ (Ring Type Joint) H, P, C

CE 4 in., 1500 lb H, P, C

CF 4 in., 2500 lb H, P

CI 4 in., 600 lb, RTJ (Ring Type Joint) H, P, C

CJ 4 in., 900 lb, RTJ (Ring Type Joint) H, P, C

CK 4 in., 1500 lb, RTJ (Ring Type Joint) H, P, C

DA 6 in., 150 lb S, H, P, C

Table 1. 5301 and 5302 Level and/or Interface in Liquids Ordering Information The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

8 www.rosemount.com19

Accessories Table 3. Accessories Ordering Information The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

Centering discs (see page 47 for size recommendation)(1)(2) Outer diameter

03300-1655-0001 Kit, 2-in. Centering Disc, SST, Rigid Single 1.8 in. (45 mm) ★

03300-1655-0002 Kit, 3-in. Centering Disc, SST, Rigid Single 2.7 in. (68 mm) ★

03300-1655-0003 Kit, 4-in. Centering Disc, SST, Rigid Single 3.6 in. (92 mm) ★

03300-1655-0006 Kit, 2-in. Centering Disc, PTFE, Rigid Single 1.8 in. (45 mm) ★

03300-1655-0007 Kit, 3-in. Centering Disc, PTFE, Rigid Single 2.7 in. (68 mm) ★

03300-1655-0008 Kit, 4-in. Centering Disc, PTFE, Rigid Single 3.6 in. (92 mm) ★

03300-1655-1001 Kit, 2-in. Centering Disc, SST, Single / Twin Flex Lead 1.8 in. (45 mm) ★

03300-1655-1002 Kit, 3-in. Centering Disc, SST, Single / Twin Flex Lead 2.7 in. (68 mm) ★

03300-1655-1003 Kit, 4-in. Centering Disc, SST, Single / Twin Flex Lead 3.6 in. (92 mm) ★

03300-1655-1006 Kit, 2-in. Centering Disc, PTFE, Single / Twin Flex Lead 1.8 in. (45 mm) ★

03300-1655-1007 Kit, 3-in. Centering Disc, PTFE, Single / Twin Flex Lead 2.7 in. (68 mm) ★

03300-1655-1008 Kit, 4-in. Centering Disc, PTFE, Single / Twin Flex Lead 3.6 in. (92 mm) ★

03300-1655-0004 Kit, 6-in. Centering Disc, SST, Rigid Single 5.55 in. (141 mm)

03300-1655-0005 Kit, 8-in. Centering Disc, SST, Rigid Single 7.40 in. (188 mm)

03300-1655-0009 Kit, 6-in. Centering Disc, PTFE, Rigid Single 5.55 in. (141 mm)

03300-1655-0010 Kit, 8-in. Centering Disc, PTFE, Rigid Single 7.40 in. (188 mm)

03300-1655-1004 Kit, 6-in. Centering Disc, SST, Single / Twin Flex Lead 5.55 in. (141 mm)

03300-1655-1005 Kit, 8-in. Centering Disc, SST, Single / Twin Flex Lead 7.40 in. (188 mm)

03300-1655-1009 Kit, 6-in. Centering Disc, PTFE, Single / Twin Flex Lead 5.55 in. (141 mm)

03300-1655-1010 Kit, 8-in. Centering Disc, PTFE, Single / Twin Flex Lead 7.40 in. (188 mm)

Centering discs for mounting between segments (probe type 4S only) Outer diameter

03300-1656-1002 2-in. Centering Disc (1 pc), PTFE, Segmented Rigid Single Lead 1.8 in. (45 mm)

03300-1656-1003 3-in. Centering Disc (1 pc), PTFE, Segmented Rigid Single Lead 2.7 in. (68 mm)

03300-1656-1004 4-in. Centering Disc (1 pc), PTFE, Segmented Rigid Single Lead 3.6 in. (92 mm)

03300-1656-1006 6-in. Centering Disc (1 pc), PTFE, Segmented Rigid Single Lead 5.55 in. (141 mm)

03300-1656-1008 8-in. Centering Disc (1 pc), PTFE, Segmented Rigid Single Lead 7.40 in. (188 mm)

03300-1656-3002 2-in. Centering Disc (3 pcs), PTFE, Segmented Rigid Single Lead 1.8 in. (45 mm)

03300-1656-3003 3-in. Centering Disc (3 pcs), PTFE, Segmented Rigid Single Lead 2.7 in. (68 mm)

03300-1656-3004 4-in. Centering Disc (3 pcs), PTFE, Segmented Rigid Single Lead 3.6 in. (92 mm)

03300-1656-3006 6-in. Centering Disc (3 pcs), PTFE, Segmented Rigid Single Lead 5.55 in. (141 mm)

03300-1656-3008 8-in. Centering Disc (3 pcs), PTFE, Segmented Rigid Single Lead 7.40 in. (188 mm)

03300-1656-5002 2-in. Centering Disc (5 pcs), PTFE, Segmented Rigid Single Lead 1.8 in. (45 mm) 22 www.rosemount.com33

03300-1656-5003 3-in. Centering Disc (5 pcs), PTFE, Segmented Rigid Single Lead 2.7 in. (68 mm)

03300-1656-5004 4-in. Centering Disc (5 pcs), PTFE, Segmented Rigid Single Lead 3.6 in. (92 mm)

03300-1656-5006 6-in. Centering Disc (5 pcs), PTFE, Segmented Rigid Single Lead 5.55 in. (141 mm)

03300-1656-5008 8-in. Centering Disc (5 pcs), PTFE, Segmented Rigid Single Lead 7.40 in. (188 mm)

Segmented rigid single lead probe spare part kit

03300-0050-0001 15.2 in. / 385 mm Segment for Top connection (1 pc)

03300-0050-0002 31.5 in. / 800 mm Segment (1 pc)

03300-0050-0003 31.5 in. / 800 mm Segment (3 pcs)

03300-0050-0004 31.5 in. / 800 mm Segment (5 pcs)

03300-0050-0005 31.5 in. / 800 mm Segment (12 pcs)

Vented flanges(3)

03300-1812-0092 Fisher 249B, 259B

03300-1812-0093 Fisher 249C

03300-1812-0091 Masoneilan

Flushing connection rings

DP0002-2111-S6 2 in. ANSI, ¼ in. NPT connection

DP0002-3111-S6 3 in. ANSI, ¼ in. NPT connection

DP0002-4111-S6 4 in. ANSI, ¼ in. NPT connection

DP0002-5111-S6 DN50, ¼ in. NPT connection

DP0002-8111-S6 DN80, ¼ in. NPT connection

HART modem and cables

03300-7004-0001 MACTek® VIATOR® HART Modem and cables (RS232 connection) ★

03300-7004-0002 MACTek VIATOR HART Modem and cables (USB connection) ★

Remote housing mounting spare part kit

03300-7006-0001 1 m / 3.2 ft. Remote Housing Mounting Cable and Bracket

03300-7006-0002 2 m / 6.5 ft. Remote Housing Mounting Cable and Bracket

03300-7006-0003 3 m / 9.8 ft. Remote Housing Mounting Cable and Bracket

Verification reflector (high level supervision) spare part kit (requires 5300 firmware version 2.H0 or later)

05300-7200-0001 For 3” to 8” pipe/chamber (inner diameter)

05300-7200-0002 For tanks or 10” pipe/chamber (inner diameter) or wider

(1) If a centering disc is required for a flanged probe, the centering disc can be ordered with options Sx or Px on page 13 in the model code. If a centering disc is required for a threaded connection, or as a spare part, it should be ordered using the item numbers listed below.

(2) To order a centering disc in a different material consult the factory.

(3) 1-½ in. NPT threaded connection (RA) is required.

Table 3. Accessories Ordering Information The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

23www.rosemount.com 34

Specifications

Functional specifications

General

Field of applications Liquids and semi-liquids level and/or liquid/liquid interfaces or solids level Model 5301, for liquid level or submerged interface measurements Model 5302, for liquid level and interface measurements Model 5303, for solid level measurements

Measurement principle Time Domain Reflectometry (TDR) (See “Measurement principle” on page 2 for a description of how it works)

Microwave output power Nominal 300 μW, Max. 45 mW

Telecommunication (FCC and R&TTE) FCC part 15 (1998) subpart B and R&TTE (EU directive 99/5/EC).

Considered to be an unintentional radiator under the Part 15 rules

Humidity 0 - 100% Relative Humidity

Start-up time < 40 s

4-20 mA HART (output option code H)

Output Two-wire, 4–20 mA. Digital process variable is superimposed on 4–20 mA signal, and available to any host that conforms to the HART protocol. The HART signal can be used in a multidrop mode.

Signal wiring Recommended output cabling is twisted shielded pairs, 24-12

AWG

HART Tri-Loop By sending the digital HART signal to the optional HART Tri-Loop, it is possible to have up to three additional 4–20 mA analog signals. See the Rosemount 333 HART Tri-Loop Product Data Sheet (document number 00813-0100-4754) for additional information.

Smart Wireless THUM Adapter The optional Smart Wireless THUM Adapter can be mounted directly on the transmitter or by using a remote mounting kit.

IEC 62591 (WirelessHART) enables access to multivariable data and diagnostics, and adds wireless to almost any measurement point.

See the Rosemount Smart Wireless THUM adapter Product Data Sheet (document number 00813-0100-4075) and Smart Wireless THUM Adapter for Rosemount Process Level Transmitter Applications (document number 00840-0100-4026).

Rosemount 5300 Series Transmitter

Rosemount 751 Field Signal Indicator

Rosemount

333 HART

Tri-Loop™

3 x 4-20 mA

Control System

4-20 mA / HART

475 Field Communicator

PC with Rosemount Radar Master

HART

Modem 24 www.rosemount.com35 http://www2.emersonprocess.com/siteadmincenter/PM%20Rosemount%20Documents/00813-0100-4754.pdf http://www2.emersonprocess.com/siteadmincenter/PM%20Rosemount%20Documents/00813-0100-4754.pdf http://www2.emersonprocess.com/siteadmincenter/PM%20Rosemount%20Documents/00813-0100-4075.pdf http://www2.emersonprocess.com/siteadmincenter/PM%20Rosemount%20Documents/00813-0100-4075.pdf http://www2.emersonprocess.com/siteadmincenter/PM%20Rosemount%20Documents/00840-0100-4026.pdf http://www2.emersonprocess.com/siteadmincenter/PM%20Rosemount%20Documents/00840-0100-4026.pdf http://www2.emersonprocess.com/siteadmincenter/PM%20Rosemount%20Documents/00840-0100-4026.pdf

25www.rosemount.com

External power supply(1)

For Explosion-proof/Flameproof installations the Rosemount 5300 Series Transmitters have a built-in barrier; no external barrier needed.(2)

When a Smart Wireless THUM Adapter is fitted, it adds a maximum drop of 2.5 Vdc in the connected loop.

Minimum input voltage (Ui) at different currents

IS parameters See “Product Certifications” on page 48

Signal on alarm

Saturation levels

Load limitations Maximum loop resistance is determined by the voltage level of the external power supply, as described by:

Non-Hazardous and Non-sparking/energy limited Installations

Intrinsically Safe Installations

Explosion-proof/Flameproof (Ex d) Installations

Note For the Ex d case, the diagram is only valid if the HART load resistance is at the + side and if the - side is grounded, otherwise the loop resistance value is limited to 435 .

Approval type Input voltage (Ui)

None 16 - 42.4 Vdc

Non-sparking/Energy Limited 16 - 42.4 Vdc

Intrinsically Safe 16 - 30 Vdc

Explosion-proof/Flameproof 20 - 42.4 Vdc

(1) Reverse polarity protection.

(2) An external galvanic isolator is always recommended to be used for Flameproof/Explosion-proof installations.

Approval type Current

3.75 mA 21.75 mA

Non-hazardous installations and Intrinsically Safe installations

16 Vdc 11 Vdc

Explosion-proof/Flameproof installations

20 Vdc 15.5 Vdc

High Low

Standard 21.75 mA 3.75 mA

Namur NE43 22.50 mA 3.60 mA

R

UE

Ui

R = Load Resistance () UE = External Power Supply Voltage (Vdc) Ui = Input Voltage (Vdc)

High Low

Standard 20.8 mA 3.9 mA

Namur NE43 20.5 mA 3.8 mA

Maximum Loop Resistance

Operating Region External Power

Supply Voltage

10 16 20 30 40 50

24 42.4

UE(V)

R(

Operating Region

Maximum Loop Resistance

External Power Supply Voltage

10 16 20 30 40 50

R(

UE(V)

Maximum Loop Resistance

External Power Supply Voltage

Operating Region

10 20 30 40 50

24 42.4

UE(V)

R(

Output variables

Damping 0-60 s (2 s, default value)

Diagnostics

General Transmitter diagnostics with alerts include hardware and software errors, electronics temperature, probe missing, and invalid measurement and configuration error diagnostics. In addition to this, echo curve and variable logging including signal strength facilitate easy on-line troubleshooting.

Diagnostics Suite (option code D01 or DA1) Signal Quality Metrics - Diagnostics package that monitors the relations between surface, noise and threshold. The function can be used to detect abnormal conditions in the process such as probe contamination or sudden loss of signal strength. Signal Quality Metrics parameters are available as Output Variables in Rosemount Radar Master, and can be sent to Distributed Control System (DCS) to trigger an alarm.

Verification reflector (option code HL1, HL2, or HL3) The reflector, which is available with single lead flexible probes, is used to test and continuously verify that the transmitter is functioning properly in both tank and chamber/pipe installations. Compared to traditional diagnostics that only monitor the transmitter electronics, the reflector can also be used to diagnose the upper parts of the probe inside the tank for e.g. build-up, corrosion monitoring and other process related conditions.

The primary use-cases for the reflector are:

Verification of transmitter and probe (i.e. proof-testing) High level supervision (i.e. continuous monitoring of high level condition)

Verification During commissioning, the location and amplitude characteristics of the reflector are stored in the transmitter.

When the test procedure is later initiated, the stored reflector data is compared to the current measurement to verify the integrity of the measurement electronics and upper part of the probe.

During the test, the transmitter will output a level corresponding to the reflector position, which can be used to verify the integrity of the transmitter output.

High level supervision Additionally, the reflector’s unique echo characteristics aid the transmitter to locate a liquid surface above the reflector, thereby offering increased reliability to detect high level conditions at a user selectable limit.

The transmitter continuously monitors the status of the reflector and abnormal conditions generate alarms and alerts as appropriate.

Limitations for verification reflector

For more information and installation requirements, refer to the High Level Supervision Manual (document number 00809-0900-4530).

5301 5302 5303 PV, SV, TV, QV

Level X X X X

Distance to Level (Ullage) X X X X

Level Rate X X X X

Signal Strength X X X X

Volume X X X X

Internal Temperature X X X X

Interface Level (X)(1)

(1) Interface measurement only for fully submerged probe, see page 32.

X N/A X

Interface Distance (X)(1) X N/A X

Interface Level Rate (X)(1) X N/A X

Interface Signal Strength (X)(1) X N/A X

Upper Layer Thickness (X)(1) X N/A X

Lower Volume (X)(1) X N/A X

Upper Volume (X)(1) X N/A X

Signal Quality X X X (X)(2)

(2) Not available as primary variable.

Surface/Noise Margin X X X (X)(2)

Vapor DC X N/A N/A (X)(2)

Analog Output Current(3)

(3) LCD display variable only. Not available for FOUNDATION fieldbus, Modbus Signal Output, or for HART units in fixed current mode.

X X X N/A

% of Range(4)

(4) LCD display variable only. Not available for FOUNDATION fieldbus Signal Output.

X X X N/A

Amplitude

Distance

Reflector

Not to be used in fully submerged applications Minimum dielectric constant: 2.4 (for code HL1)

2.0 (for codes HL2 and HL3) 28 www.rosemount.com39 http://www2.emersonprocess.com/siteadmincenter/PM%20Rosemount%20Documents/00809-0900-4530.pdf

Temperature and pressure limits

Ambient temperature The maximum and minimum ambient temperature for the electronics depends on the process temperature (as described by the graph below) and on the approval (see “Product Certifications” on page 48).

Note Nozzle insulation for the HTHP version (Operating Temperature and Pressure code H) should not exceed 4 in. (10 cm).

Note The temperature range for the optional Integral Display is -4 °F to 158 °F (-20 °C to 70 °C).

Note In applications where the ambient temperature exceeds the limits of the electronics, a Remote Mounting connection can be used. The maximum temperature for the Remote Mounting connection at the vessel connection point is 302 °F (150 °C).

Storage temperature -58 °F to 194 °F (-50 °C to 90 °C) With Integral Display: -40 °F to 185 °F (-40 °C to 85 °C)

Process temperature

Note The flanges, except the Fisher and Masoneilan flanges, are triple certified for the materials 316, 316L, and EN 1.4404. The pressure rating is according to 316L.

Max. Rating, Standard Tank Connections (Operating Temperature and Pressure code S)

Final rating may be lower depending on flange, material of construction, and O-ring selection.

Temperature ranges for standard tank seals with different O-ring materials

Note Always check the chemical compatibility of the o-ring material with your application. If the O-ring material is not compatible with its chemical environment, the O-ring may eventually malfunction.

Max. Rating, High Temperature and High Pressure (HTHP) Tank Connections (Operating Temperature and Pressure code H)

Final rating may be lower depending on flange selection and material of construction.

Ambient Temperature °F (°C)

Process Temperature °F (°C)

185 (85)

131 (55)

100 (38)

50 (10)

-40 (-40) 392 (200)

-17 (-27)

-40 (-40)

200 (93) 400 (204) 600 (316) 800 (427)

-320 (-196)

752 (400)

O-ring material Temperature °F (°C) in air

Min. Max.

Viton Fluoroelastomer 5 (-15) 302 (150)

Ethylene Propylene (EPDM) -40 (-40) 266 (130)

Kalrez 6375 Perfluoroelastomer 14 (-10) 302 (150)

Nitrile Butadiene (NBR) -31 (-35) 230 (110)

Pressure psig (bar)

580 (40)

232 (16)

-14 (-1) -40

(-40)

(150)

Temperature °F (°C)

PTFE covered probe and flange (model code 7)

5000 (345)

1000 (69)

(400)

2940 (203)

-14 (-1) (38)

-76 (-60)

0 400 (204)

(316)

(93)

Temp.

°F (°C)

Pressure psig (bar) 29www.rosemount.com 40

30 www.rosemount.com

Max. Rating, High Pressure (HP) Tank Connections (Operating Temperature and Pressure code P)

Final rating may be lower depending on flange selection and material of construction.

Max. Rating, Cryogenic Temperature Tank connections (Operating Temperature and Pressure code C)

Final rating may be lower depending on flange selection.

ASME/ANSI flange rating 316L SST flanges according to ASME B16.5 Table 2-2.3:

Standard: Max. 302 °F/580 psig (150 °C/40 Bar) HP/C: Class 2500 up to max 392 °F (200 °C) HTHP: Class 2500 up to max 752 °F (400 °C)

Alloy C-276 (UNS N10276) flanges according to ASME B16.5 Table 2-3.8:

Standard: Max. 302 °F/580 psig (150 °C/40 Bar) HP: Class 1500 up to max 392 °F (200 °C) HTHP: Class 1500 up to max 752 °F (400 °C)

Duplex 2205 (UNS S31803) flanges according to ASME B16.5 table 2-2.8:

Standard: Max. 302 °F/580 psig (150 °C/40 Bar) HP: Class 1500, -51 °F (-46 °C) up to max 392 °F (200 °C) HTHP: Class 1500, -51 °F (-46 °C) up to max 599 °F (315 °C)

EN flange rating EN 1.4404 according to EN 1092-1 material group 13E0:

Standard: Max. 302 °F/580 psig (150 °C/40 Bar) HP/C: PN 320 up to max 392 °F (200 °C) HTHP: PN 320 up to max 752 °F (400 °C)

Alloy C-276 (UNS N10276) flanges according to EN 1092-1 material group 12E0:

Standard: Max. 302 °F/580 psig (150 °C/40 Bar) HP: PN 320 up to max 392 °F (200 °C) HTHP: PN 320 up to max 752 °F (400 °C)

Duplex 2205 (EN 1.4462) flanges according to EN 1092-1 material group 16E0:

Standard: Max. 580 psig (40 Bar), -22 °F (-30 °C) up to max 302

°F (150 °C)(1)

HP: PN 320, -22 °F (-30 °C) up to max 392 °F (200 °C)(1)

HTHP: PN 320, -22 °F (-30 °C) up to max 482 °F (250 °C)(1)

Fisher & Masoneilan flange rating 316L SST according to ASME B16.5 Table 2-2.3:

Standard: Max. 302 °F/580 psig (150 °C/40 Bar) HP/C: Class 600 up to max 200 °C HTHP: Class 600 up to max 400 °C

JIS flange rating 316L SST according to JIS B2220 material group 2.3:

Standard: Max. 302 °F/580 psig (150 °C/40 Bar) HP/C: Max. temp. 200 °C. Final rating depends on flange.

HTHP: Max. temp. 400 °C. Final rating depends on flange.

Tri Clamp rating Maximum pressure is 16 bar for 1½-in. (37.5 mm) and 2-in. (50

mm) housing; and 10 bar for 3-in. (75 mm) and 4-in. (100 mm) housing. The final rating depends on the clamp and gasket. Tri Clamp is available for the Standard Temperature and Pressure seal.

Plate design Certain models of flanged alloy and PTFE covered probes have a tank connection design with a protective flange plate of the same material as the probe and with a backing flange in 316L / EN 1.4404. The protective flange plate prevents the backing flange from being exposed to the tank atmosphere.

Flange rating according to SST backing flange ASME B16.5 Table 2-2.3, EN 1092-1 material group 13E0, and JIS B2220 material group 2.3.

Alloy C-276 protective plate:

Standard: Max. 302 °F/580 psig (150 °C/40 Bar). Flange plate design is available up to Class 300/PN 40 HP: Max. temp. 200 °C. Flange plate design is available up to

Class 600/PN 63 HTHP: Max. temp. 400 °C. Flange plate design is available up to Class 600/PN 63

Alloy 400 protective plate:

Standard: Max. 302 °F/580 psig (150 °C/40 Bar). Flange plate design is available up to Class 300/PN 40

PTFE protective plate:

Standard: Max. 302 °F/232 psig (150 °C/16 Bar)

Pressure psig (bar)

Temperature °F (°C)

5000 (345)

3524 (243)

3000 (206)

1000 (69)

-14 (-1)

-76 (-60)

0 100 (38)

(93)

(200)

Temp.

°F (°C)

Pressure psig (bar)

-320 (-196)

-200 (-129)

0 100 (38)

(93)

(200)

3524 (243)

5000 (345)

3000 (206)

1000 (69)

-14 (-1)

(1) Minimum temperature limit due to EN13445-2.

Conditions used for flange strength calculations

316L SST or process connection with plate design

Alloy C-276

Duplex 2205

Bolting material Gasket Flange material Hub material

Standard/HP/HTHP/C HP/HTHP/C

ASME/

ANSI

Stainless steel SA193 B8M Cl.2

Soft (1a) with min.

thickness 1.6 mm

Spiral wound gasket with nonmetallic filler (1b) Stainless steel A182

Gr. F316L and

EN 10222-5-1.4404

Stainless steel SA479M 316L, and

EN 10272-1.4404EN, JIS

EN 1515-1/-2 group 13E0, A4-70.

Soft (EN 1514-1) with min. thickness 1.6 mm

Spiral wound gasket with nonmetallic filler

(EN 1514-2)

Bolting material Gasket Flange material Hub material

Standard/HP/HTHP HP/HTHP

ASME /

ANSI

UNS N10276

Soft (1a) with min.

thickness 1.6 mm

Spiral wound gasket with nonmetallic filler (1b)

SB462 Gr. N10276 (solution annealed condition) or SB575 Gr. N10276 (solution annealed condition)

SB574 Gr. N10276

EN, JIS

Soft (EN 1514-1) with min. thickness 1.6 mm

Spiral wound gasket with nonmetallic filler

(EN 1514-2)

Bolting material Gasket Flange material Hub material

Standard/HTHP HP/HTHP

ASME /

ANSI

A193 B7 or A320 L7

Soft (1a) with min.

thickness 1.6 mm

Spiral wound gasket with nonmetallic filler (1b)

Duplex stainless steel SA/A182 F51 and

EN10222-5-1.4462

or SA/A240 Gr.

S31803 and

EN10028-7-1.4462

Stainless steel SA479M S31803 and

EN 10272-1.4462EN, JIS Bumax 88 Soft (EN 1514-1) with min. thickness 1.6 mm

Spiral wound gasket with nonmetallic filler

(EN 1514-2)

31www.rosemount.com 42

Interface measurements The Rosemount 5302 is a good choice for measuring the interface of oil and water, or other liquids with significant dielectric differences. It is also possible to measure interfaces with a Rosemount 5301 in applications where the probe is fully submerged in the liquid.

If interface is to be measured, follow these criteria:

The dielectric constant of the upper product should be known and should not vary. The Radar Master software has a built-in dielectric constant calculator to help the user estimate the upper product dielectric constant.

The dielectric constant of the upper product must have a smaller dielectric constant than the lower product.

The difference between the dielectric constants for the two products must be larger than 6.

The maximum dielectric constant for the upper product is 8 for the single lead probes, 10 for the coaxial, and 7 for the twin lead probes.

The upper product thickness must be larger than 5.1 in. (0.13

m) for all probes, except the HTHP coaxial probe, which requires 8 in. (0.2 m) to distinguish echoes from the two liquids.

Sometimes there is an emulsion layer (mix of the products) between the two products which can affect interface measurements. For guidelines on emulsion, consult your local Emerson Process Management representative.

For information on the maximum allowable product thickness and measuring range, see “Interface measuring range” on page 39.

For additional information, see the Guided Wave Radar Interface Measurement Technical Note (document number 00840-0400-4530).

Solids measurements Rosemount 5303 with a flexible single lead probe is a good choice for measuring solids, such as powders, granulates, or pellets with a grain size of up to 0.8 in. (20 mm). The measurement is made where the probe comes in contact with the material, which means that the shape of the material surface is not critical for the measurement. Measurements are also independent of moisture and material fluctuations such as density and temperature.

The following should be kept in mind:

In solid applications, media may cause down-pull forces on silo roofs. The silo roof must be able to withstand the probe collapse load, or at least the maximum probe tensile load.

The tensile load depends on the silo size, material density, and the friction coefficient. Forces increase with the buried length, the silo, and probe diameter. In critical cases, such as products with a risk of build-up, probe for high physical weight loads are available.

Forces on probes, depending on their position, are generally two to ten times greater on probes with a tie-down than on probes with ballast weights.

For environments where electrostatic discharges (plastics) are likely to occur, grounding of the probe and vessel may be required.

Note Abrasive media can wear out the probe, so consider using non-contacting radar.

For more information, refer to the Measuring Level and Volume of Solid Materials Technical Note (document number 00840-0600-4530).

Product Level and Interface Level

Product Level

Interface Level

Interface Level

5302 5301

Interface Level with submerged probe 32 www.rosemount.com43 http://www2.emersonprocess.com/siteadmincenter/PM%20Rosemount%20Documents/00840-0400-4530.pdf http://www2.emersonprocess.com/siteadmincenter/pm%20rosemount%20documents/00840-0600-4530.pdf http://www2.emersonprocess.com/siteadmincenter/pm%20rosemount%20documents/00840-0600-4530.pdf christiank Line

Line

Performance specifications

General

Reference conditions Single Standard probe, 77°F (25°C) in water (DC=80) and ambient pressure in a 4” pipe using Trim Near Zone function.

Reference accuracy(1)

± 0.12 in. (3 mm) or 0.03% of measured distance, whichever is greatest

Repeatability ± 0.04 in. (1 mm)

Ambient temperature effect ± 0.008 in. (0.2 mm) /°K or ± 30 ppm/°K of measured value, whichever is greatest

Update interval Minimum 1 update per second

Environment

Vibration resistance Aluminum housing: IEC 60770-1 Level 1 Stainless Steel housing: IACS E10

Electromagnetic compatibility Emission and Immunity: EMC directive 2004/108/EC, EN61326-1:2006 and EN61326-3-1:2006. NAMUR recommendations NE21

CE-mark Complies with applicable directives (EMC, ATEX)

Built-in lightning protection EN 61326, IEC 61000-4-5, level 2kV (6kV with T1 terminal block)

Contamination/product build-up Single lead probes are preferred when there is a risk of contamination (because build-up can result in the product bridging across the two leads for twin versions; between the inner lead and outer pipe for the coaxial probe).

For viscous or sticky applications, PTFE probes are recommended. Periodic cleaning may also be required.

For viscous or sticky applications, it is not recommended to use centering discs mounted along the probe.

Signal Quality Metrics (option code D01, or DA1) can be used in determining when to clean the probe. Transmitters equipped with the Diagnostics Suite option can calculate Signal Quality Metrics.

Maximum error due to contamination is 1-10% depending on probe type, dielectric constant, contamination thickness and contamination height above product surface.

Maximum recommended viscosity and contamination/build-up

(1) For probes with spacers, the accuracy may deviate close to the spacers.

Accuracy may be affected by remote housing.

Coaxial Twin lead Single lead

Maximum viscosity

500 cP 1500 cP 8000 cP (1)(2)(3)

(1) Consult your local Emerson Process Management representative in the case of agitation/turbulence and high viscous products.

(2) Be cautious in HTHP viscous or crystallizing media applications where temperature at instrument connection is significantly lower than process temperature with risk of coating in the upper part of probe that may reduce the measurement signal. Consider using HP or STD probes in such applications.

(3) For viscous or sticky applications, it is not recommended to use centering discs mounted along the probe.

Contamination/ build-up

Not recommended

Thin build-up allowed, but no bridging

Build-up allowed 34 www.rosemount.com45

Measuring range See Table 4 for each probe’s measuring range and minimum dielectric constant. Due to the measuring range depending on the application and factors described below, the values are a guideline for clean liquids. For more information, ask your local Emerson Process Management representative.

Note For Remote Housing, see Table 5 on page 36 for the maximum recommended measuring range for different Remote Housing lengths, installation types, Dielectric Constants, and probe types.

Different parameters (factors) affect the echo and therefore the maximum measuring range differs depending on application according to:

Disturbing objects close to the probe.

Media with higher dielectric constant (er) gives better reflection and allows a longer measuring range.

Surface foam and particles in the tank atmosphere may affect measuring performance.

Heavy coating or contamination on the probe should be avoided since it can reduce measuring range and might cause erroneous level readings.

Table 4. Measuring Range and Minimum Dielectric Constant

Rigid single lead/ segmented rigid single lead

Flexible single lead(1) Coaxial Rigid twin Lead Flexible twin lead

Maximum measuring range

9 ft. 10 in. (3 m) for 8 mm probes (code 4A)

19 ft. 8 in. (6 m) for 13 mm probes (code 4B)

32 ft 9 in. (10 m) for 13 mm probes (code 4S)

164 ft (50 m) 19 ft 8 in.

(6 m)

9 ft 10 in. (3 m) 164 ft (50 m)

Minimum dielectric constant

1.4 (Std) (1.25 if installed in a metallic bypass or stilling well)(1)(2)

1.6 (HP/HTHP/C)

(1.4 if installed in a metallic bypass or stilling well)(1)(2)

(1) Probe end projection software function will improve the minimum measurable dielectric constant. Consult the factory for details.

(2) May be lower depending on installation.

1.4 (Std), up to 49 ft (15 m)(1)

1.6 (HP/HTHP/C),

up to 49 ft (15 m)(1)

(Std/HP/HTHP/C) 1.8, up to 82 ft (25 m)(1)

2.0, up to 115 ft (35 m)(1)

3, up to 138 ft (42 m) 4, up to 151 ft (46 m) 6, up to 164 ft (50 m)

1.2 (Std)

1.4 (HP/C)

2.0 (HTHP)

1.4 (Std)

(Std) 1.4, up to 82 ft (25 m)(1)

2.0, up to 115 ft (35 m)(1)

2.5, up to 131 ft (40 m)(1)

3.5, up to 148 ft (45 m) 6, up to 164 ft (50 m) 35www.rosemount.com 46

Table 5. Remote Housing Measuring Range

Dielectric constant

Rigid single 8 mm

Rigid single 13 mm/ segmented rigid single

Flexible single Coaxial Rigid twin Flexible twin m r em ot e h o u si n g Chamber / pipe installations 4 in. (100 mm)

1.4 4 ft (1.25 m) 19 ft (6 m)(1) 33 ft (10 m)(1)(2) 19 ft (6 m) 10 ft (3 m)(1) 33 ft (10 m)(1)(2)

2 10 ft (3 m)(1) 19 ft (6 m)(1) 33 ft (10 m)(1)(2) 19 ft (6 m) 10 ft (3 m)(1) 33 ft (10 m)(1)(2)

80 10 ft (3 m) 19 ft (6 m)(1) 33 ft (10 m)(1)(2) 19 ft (6 m) 10 ft (3 m)(1) 33 ft (10 m)(1)(2)

Tank installations

1.4 4 ft (1.25 m) 4 ft (1.25 m) 4 ft (1.25 m) 19 ft (6 m) 4 ft (1.25 m) 4 ft (1.25 m)

2 4 ft (1.25 m) 4 ft (1.25 m) 4 ft (1.25 m) 19 ft (6 m) 4 ft (1.25 m) 98 ft (30 m)(1)

80 10 ft (3 m)(1) 10 ft (3 m)(1) 159 ft (48.5 m)(1) 19 ft (6 m) 10 ft (3 m)(1) 159 ft (48.5 m)(1) m r em ot e h o u si n g Chamber / pipe installations 4 in. (100 mm)

1.4 9 ft (2.75 m) 19 ft (6 m)(1) 33 ft (10 m)(1)(2) 19 ft (6 m) 10 ft (3 m)(1) 33 ft (10 m)(1)(2)

2 10 ft (3 m)(1) 19 ft (6 m)(1) 33 ft (10 m)(1)(2) 19 ft (6 m) 10 ft (3 m)(1) 33 ft (10 m)(1)(2)

80 10 ft (3 m) 19 ft (6 m) 33 ft (10 m)(1)(2) 19 ft (6 m) 10 ft (3 m)(1) 33 ft (10 m)(1)(2)

Tank installations

1.4 9 ft (2.75 m) 9 ft (2.75 m) 9 ft (2.75 m) 19 ft (6 m) 9 ft (2.75 m) 9 ft (2.75 m)

2 9 ft (2.75 m) 9 ft (2.75 m) 9 ft (2.75 m) 19 ft (6 m) 9 ft (2.75 m) 98 ft (30 m)(1)

80 10 ft (3 m)(1) 10 ft (3 m)(1) 154 ft (47 m)(1) 19 ft (6 m) 10 ft (3 m)(1) 154 ft (47 m)(1) m r em ot e h o u si n g Chamber / pipe installations 4 in. (100 mm)

1.4 10 ft (3 m) 19 ft (6 m) 33 ft (10 m)(1)(2) 19 ft (6 m) 10 ft (3 m)(1) 33 ft (10 m)(1)(2)

2 10 ft (3 m) 19 ft (6 m) 33 ft (10 m)(1)(2) 19 ft (6 m) 10 ft (3 m)(1) 33 ft (10 m)(1)(2)

80 10 ft (3…