Amend0005 PPI 118 547 Paint B633 High Bay Interior Spec.pdf
PDF 78 KB Posted
- Attached to
- Design-Bid-Build, FFG-62 Land Based Engineering Site, Philadelphia Navy Yard Annex, Philadelphia, PA
- Solicitation number
- N4008524R2536
About this file
This document is a specification for painting the high bay interior of Building 633 at the Navy Yard in Philadelphia, PA. The key details are:
The specification outlines the requirements for surface preparation, coating application, and quality control for a lead encapsulating coating system on the interior concrete, masonry, steel, and mechanical/electrical surfaces in the high bay area of Building 633. It provides detailed submission requirements for an equipment protection plan, test patch plan, applicator qualifications, and quality control reporting. The specification also includes regulatory requirements related to environmental protection, lead content, and worker safety. The required coatings include a lead encapsulating compound and a topcoat, with specified dry film thicknesses. This specification is part of solicitation N4008524R2536 for the Design-Bid-Build of the FFG-62 Land Based Engineering Site at the Philadelphia Navy Yard.
View the file
Other files
Show 40 more
Latest 50 of 79 listed here. See the rest on GovTribe.
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
SPECIFICATIONS
FINAL SUBMITTAL – 01/30/2017
Paint High Bay Interior
At
Building 633 The Navy Yard
Philadelphia, PA 19112
SUBMITTED BY:
Whitman, Requardt & Associates, LLP 801 S. Caroline Street Baltimore, MD 21231
(Contract Number: N40085-14-R-5222)
PREPARED BY:
Hazmat: N/A Geotechnical N/A Civil: N/A Landscape: N/A Structural: Jeffrey F. Giza, P.E., WRA Architectural: Richard Kendrick RA WR&A Interior Design: N/A Fire Protection: N/A Mechanical: N/A Electrical: N/A
Paint High Bay Interior 81435042C
PROJECT TABLE OF CONTENTS
DIVISION 09 - FINISHES
09 90 00 PAINTS AND COATINGS
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 1
SECTION 09 90 00
PAINTS AND COATINGS
05/11
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONFERENCE OF GOVERNMENTAL INDUSTRIAL HYGIENISTS (ACGIH)
ACGIH 0100 (2015; Suppl 2002-2016) Documentation of the Threshold Limit Values and Biological Exposure Indices
ASTM INTERNATIONAL (ASTM)
ASTM D4214 (2007; R 2015) Standard Test Method for Evaluating the Degree of Chalking of Exterior Paint Films
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC Guide 6 (2015) Guide for Containing Surface Preparation Debris Generated During Paint Removal Operations
SSPC Guide 7 (2004; E 2004) Guide to the Disposal of Lead-Contaminated Surface Preparation Debris
SSPC PA 1 (2000; E 2004) Shop, Field, and Maintenance Painting of Steel
SSPC PA Guide 3 (1982; E 1995) A Guide to Safety in Paint Application
SSPC SP 1 (2015) Solvent Cleaning
SSPC SP 2 (1982; E 2000; E 2004) Hand Tool Cleaning
SSPC SP 3 (1982; E 2004) Power Tool Cleaning
SSPC VIS 3 (2004) Guide and Reference Photographs for Steel Surfaces Prepared by Hand and Power Tool Cleaning
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements Manual
SECTION 09 90 00 Page 1
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
FED-STD-313 (2014; Rev E) Material Safety Data, Transportation Data and Disposal Data for Hazardous Materials Furnished to Government Activities
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1910.1000 Air Contaminants
29 CFR 1910.1001 Asbestos
29 CFR 1910.1025 Lead
29 CFR 1926.62 Lead
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Equipment Protection Plan; G
Test Patch Plan; G
Applicator's Qualifications; G
Phasing Plan And Schedule; G
SD-03 Product Data
Coatings; G
Cleaning Solvent or Detergent; G
Manufacturer's Technical Data Sheets; G
Indicate VOC content.
SD-04 Samples
Color; G
Submit manufacturer's samples of paint colors. Cross reference color samples to color scheme as indicated.
SD-06 Test Reports
Quality Control Reports
SD-08 Manufacturer's Instructions
Application Instructions
SECTION 09 90 00 Page 2
Mixing
Detailed mixing instructions, minimum and maximum application temperature and humidity, potlife, and curing and drying times between coats.
Manufacturer's Material Safety Data Sheets
Submit manufacturer's Material Safety Data Sheets for coatings, solvents, and other potentially hazardous materials, as defined in
FED-STD-313.
SD-10 Operation and Maintenance Data
Coatings:
Preprinted cleaning and maintenance instructions for all coating systems shall be provided.
1.3 APPLICATOR'S QUALIFICATIONS
1.3.1 Contractor Qualification
Submit the name, address, telephone number, FAX number, and e-mail address of the contractor that will be performing all surface preparation and coating application. Submit evidence that key personnel have successfully performed surface preparation and application of lead encapsulationcoatings and painting on steel, masonry, galvanized steel and concrete similar to the materials in Building 633 on a minimum of three similar projects within the past three years. List information by individual and include the following:
a. Name of individual and proposed position for this work.
b. Information about each previous assignment including:
Position or responsibility
Employer (if other than the Contractor)
Name of facility owner
Mailing address, telephone number, and telex number (if non-US) of facility owner
Name of individual in facility owner's organization who can be contacted as a reference
Location, size and description of structure
Dates work was carried out
Description of work carried out on structure
1.3.1.1 Personnel Qualifications
Provide evidence of having qualified personnel, appropriate personnel protective equipment (PPE) for lead containing coating paint work, personnel trained with lead containing paint work PPE, and experience
SECTION 09 90 00 Page 3 cleaning, preparing, and applying a lead encapsulation coating system.
1.3.1.2 Quality Control Qualifications
Provide evidence that personnel performing quality control related functions are qualified, including records of training, experience of qualified supervisors and inspectors, and a description of qualification requirements of inspectors.
1.3.1.3 Quality Control Inspection Procedures and Recording Systems
Provide a typical inspection report, procedures to insure that each major operation (surface preparation, top coating application, etc.) is inspected, procedures for verifying proper coating application, procedures to stop non-conforming work, and procedures for calibration of inspection equipment.
1.4 Equipment Protection Plan
Submit equipment protection plan that contains means and methods for protecting equipment during cleaning, surface preparation, painting and applying lead encapsulation coating. Equipment protection plan must be approved before commencing work.
1.5 Phasing Plan and Schedule
Submit work phasing plan and schedule to the Contacting Officer for approval.
1.6 Test Patch Plan
Submit a test patch location plan to the contracting officer for approval.
Provide a minimum of 20 test patches on structural steel, a minimum of 3 test patches on each large masonry wall area (greater than 100 SF), a minimum of 3 test patches on each large concrete wall area (greater than 100 SF), and a minimum of 3 test patches on each of the following:
ductwork, piping, and conduit.
Lead coating encapsulation manufacturer's representative shall be on site for all test patches. Coordinate dates of Test Patches with the Contracting Officer.
1.7 Quality Control Reports
Submit a quality control report to the contracting officer each day for work performed. Quality control report shall include description of work performed and procedures used to meet specification requirements. Lead encapsulating coating manufacturer's representative shall be on site for the first quality control inspection reports for each major substrate (structural steel, concrete masonry). This includes both surface preparation and application of lead encapsulating coating. Coordiante dates of quality control inspection reports when the lead enlapsulating coating manufacturer's representative is present with the contracting officer.
1.8 REGULATORY REQUIREMENTS
1.8.1 Environmental Protection
In addition to requirements specified elsewhere for environmental protection, provide coating materials that conform to the restrictions of
SECTION 09 90 00 Page 4 the local Air Pollution Control District and regional jurisdiction.
Notify Contracting Officer of any paint specified herein which fails to conform.
1.8.2 Lead Content
Do not use coatings having a lead content over 0.06 percent by weight of nonvolatile content.
1.8.3 Chromate Content
Do not use coatings containing zinc-chromate or strontium-chromate.
1.8.4 Asbestos Content
Materials shall not contain asbestos.
1.8.5 Mercury Content
Materials shall not contain mercury or mercury compounds.
1.8.6 Silica
Abrasive blast media shall not contain free crystalline silica.
1.8.7 Human Carcinogens
Materials shall not contain ACGIH 0100 confirmed human carcinogens (A1) or suspected human carcinogens (A2).
1.9 PACKAGING, LABELING, AND STORAGE
Paints shall be in sealed containers that legibly show the contract specification number, designation name, formula or specification number, batch number, color, quantity, date of manufacture, manufacturer's formulation number, manufacturer's directions including any warnings and special precautions, and name and address of manufacturer. Pigmented paints shall be furnished in containers not larger than 5 gallons. Paints and thinners shall be stored in accordance with the manufacturer's written directions, and as a minimum, stored off the ground, under cover, with sufficient ventilation to prevent the buildup of flammable vapors, and at temperatures between 40 to 95 degrees F. Do not store paint, polyurethane, varnish, or wood stain products with materials that have a high capacity to adsorb VOC emissions. Do not store paint, polyurethane, varnish, or wood stain products in occupied spaces.
1.10 SAFETY AND HEALTH
Apply coating materials using safety methods and equipment in accordance with the following:
Work shall comply with applicable Federal, State, and local laws and regulations, and with the ACCIDENT PREVENTION PLAN, including the Activity Hazard Analysis as specified in Section 01 35 26 GOVERNMENT SAFETY REQUIREMENTS and in Appendix A of EM 385-1-1. The Activity Hazard Analysis shall include analyses of the potential impact of painting operations on painting personnel and on others involved in and adjacent to the work zone.
SECTION 09 90 00 Page 5
1.10.1 Safety Methods Used During Coating Application
Comply with the requirements of SSPC PA Guide 3.
1.10.2 Toxic Materials
To protect personnel from overexposure to toxic materials, conform to the most stringent guidance of:
a. The applicable manufacturer's Material Safety Data Sheets (MSDS) or local regulation.
b. 29 CFR 1910.1000.
c. ACGIH 0100, threshold limit values.
d. The appropriate OSHA standard in 29 CFR 1910.1025 and 29 CFR 1926.62 for surface preparation on painted surfaces containing lead. Removal and disposal of coatings which contain lead is specified in Section 02 83 13.00 20 LEAD IN CONSTRUCTION." Additional guidance is given in SSPC Guide 6 and SSPC Guide 7. Refer to drawings for list of hazardous materials located on this project. Contractor to coordinate paint preparation activities with this specification section.
e. The appropriate OSHA standards in 29 CFR 1910.1001 for surface preparation of painted surfaces containing asbestos. Removal and disposal of coatings which contain asbestos materials is specified in Section 02 82 16.00 20 ENGINEERING CONTROL OF ASBESTOS CONTAINING MATERIALS. Refer to drawings for list of hazardous materials located on this project. Contractor to coordinate paint preparation activities with this specification section.
1.11 ENVIRONMENTAL CONDITIONS
Comply, at minimum, with manufacturer recommendations for space ventilation during and after installation.
1.11.1 Coatings
Do not apply coating when air or substrate conditions are:
a. Less than 5 degrees F above dew point;
b. Below 50 degrees F or over 95 degrees F, unless specifically pre-approved by the Contracting Officer and the product manufacturer.
Under no circumstances shall application conditions exceed manufacturer recommendations.
1.11.2 Post-Application
Vacate space for as long as possible after application. Wait a minimum of 48 hours before occupying freshly painted rooms. Maintain one of the following ventilation conditions during the curing period, or for 72 hours after application:
a. Supply 100 percent outside air 24 hours a day.
b. Supply airflow at a rate of 6 air changes per hour, when outside temperatures are between 55 degrees F and 85 degrees F and humidity is
SECTION 09 90 00 Page 6 between 30 percent and 60 percent.
c. Supply airflow at a rate of 1.5 air changes per hour, when outside air conditions are not within the range stipulated above.
1.12 SCHEDULING
Allow paint, polyurethane, varnish, and wood stain installations to cure prior to the installation of materials that adsorb VOCs.
1.13 COLOR SELECTION
Colors of finish coats shall be as indicated or specified. Where not indicated or specified, colors shall be selected by the Contracting Officer. Manufacturers' names and color identification are used for the purpose of color identification only. Named products are acceptable for use only if they conform to specified requirements. Products of other manufacturers are acceptable if the colors approximate colors indicated and the product conforms to specified requirements.
Tint each coat progressively darker to enable confirmation of the number of coats.
Color, texture, and pattern of wall coating systems shall be as indicated.
1.14 LOCATION AND SURFACE TYPE TO BE PAINTED
1.14.1 Painting Included
Where a space or surface is indicated to be painted, include the following unless indicated otherwise.
a. Surfaces behind portable objects and surface mounted articles readily detachable by removal of fasteners, such as screws and bolts.
b. New factory finished surfaces that require identification or color coding and factory finished surfaces that are damaged during performance of the work.
c. Existing coated surfaces that are damaged during performance of the work.
1.14.1.1 Interior Painting
Includes new surfaces, existing uncoated surfaces, and existing coated surfaces of the buildings and appurtenances as indicated and existing coated surfaces made bare by cleaning operations. Where a space or surface is indicated to be painted, include the following items, unless indicated otherwise.
a. Exposed columns, girders, beams; and
b. Other contiguous surfaces.
1.14.2 Painting Excluded
Do not paint the following unless indicated otherwise.
a. Surfaces concealed and made inaccessible by panelboards, fixed
SECTION 09 90 00 Page 7 ductwork, machinery, and equipment fixed in place.
b. Surfaces in concealed spaces. Concealed spaces are defined as enclosed spaces above suspended ceilings, furred spaces, attic spaces, crawl spaces, elevator shafts and chases.
c. Steel to be embedded in concrete.
d. Copper, stainless steel, aluminum, brass, and lead except existing coated surfaces.
e. Hardware, fittings, and other factory finished items.
1.14.3 Mechanical and Electrical Painting
Includes field coating of interior new and existing surfaces.
a. Where a space or surface is indicated to be painted, include the following items unless indicated otherwise.
(1) Exposed piping, conduit, and ductwork;
(2) Supports, hangers, air grilles, and registers;
(3) Miscellaneous metalwork and insulation coverings.
b. Do not paint the following, unless indicated otherwise:
(1) New zinc-coated, aluminum, and copper surfaces under insulation
(2) New aluminum jacket on piping
(3) New interior ferrous piping under insulation.
(4) Gas Piping
1.14.3.1 Fire Extinguishing Sprinkler Systems
Do not paint existing fire extinguishing sprinkled system including fire protection conduit or piping.
1.14.4 Definitions and Abbreviations
1.14.4.1 Coating
A film or thin layer applied to a base material called a substrate. A coating may be a metal, alloy, paint, or solid/liquid suspensions on various substrates (metals, plastics, wood, paper, leather, cloth, etc.).
They may be applied by electrolysis, vapor deposition, vacuum, or mechanical means such as brushing, spraying, calendaring, and roller coating. A coating may be applied for aesthetic or protective purposes or both. The term "coating" as used herein includes emulsions, enamels, stains, varnishes, sealers, epoxies, and other coatings, whether used as primer, intermediate, or finish coat. The terms paint and coating are used interchangeably.
1.14.4.2 DFT or dft
Dry film thickness, the film thickness of the fully cured, dry paint or
SECTION 09 90 00 Page 8 coating.
1.14.4.3 Paint
See Coating definition.
PART 2 PRODUCTS
2.1 MATERIALS
Conform to the coatings specifications and standards referenced in PART 3.
Submit manufacturer's technical data sheets for specified coatings and solvents.
2.1.1 Cleaning Solvent or Detergent
Submit cleaning solvent or detergent compatible with the coatings and approved by the manufacture's representative.
PART 3 EXECUTION
3.1 PROTECTION OF AREAS AND SPACES NOT TO BE PAINTED
Follow approved equipment protection plan. Prior to surface preparation and coating applications, remove, mask, or otherwise protect, hardware, hardware accessories, machined surfaces, plates, lighting fixtures, equipment cable tray and electrical cables, and other such items not to be coated that are in contact with surfaces to be coated. Following completion of painting, workmen skilled in the trades involved shall reinstall removed items. Restore surfaces contaminated by coating materials, to original condition and repair damaged items.
3.2 SURFACE PREPARATION
Remove dirt, splinters, loose particles, grease, oil, disintegrated coatings, and other foreign matter and substances deleterious to coating performance as specified for each substrate before application of paint or surface treatments. Oil and grease shall be removed prior to mechanical cleaning. Cleaning shall be programmed so that dust and other contaminants will not fall on wet, newly painted surfaces. Exposed ferrous metals such as nail heads on or in contact with surfaces to be painted with water-thinned paints, shall be spot-primed with a suitable corrosion-inhibitive primer capable of preventing flash rusting and compatible with the coating specified for the adjacent areas.
3.2.1 Additional Requirements for Preparation of Surfaces With Existing Coatings
Before application of coatings, perform the following on surfaces covered by soundly-adhered coatings, defined as those which cannot be removed with a putty knife:
a. Wipe previously painted surfaces to receive coatings with a cleaning solvent ot sutable detergent.
b. Sand existing glossy surfaces to be painted to reduce gloss. Brush, and wipe clean with a damp cloth to remove dust.
c. The requirements specified are minimum. Comply also with the
SECTION 09 90 00 Page 9 application instructions of the paint manufacturer.
d. Previously painted surfaces specified to be repainted shall be thoroughly cleaned of all grease, dirt, dust or other foreign matter.
e. Blistering, cracking, flaking and peeling or other deteriorated coatings shall be removed.
f. Chalk shall be removed so that when tested in accordance with ASTM D4214, the chalk resistance rating is no less than 8.
g. Slick surfaces shall be roughened. Damaged areas such as, but not limited to, nail holes, cracks, chips, and spalls shall be repaired with suitable material to match adjacent undamaged areas.
h. Edges of chipped paint shall be feather edged and sanded smooth.
i. Rusty metal surfaces shall be cleaned as per SSPC requirements.
Solvent, mechanical, or chemical cleaning methods shall be used to provide surfaces suitable for painting.
j. New, proposed coatings shall be compatible with existing coatings.
3.2.2 Existing Coated Surfaces with Minor Defects
Sand, spackle, and treat minor defects to render them smooth. Minor defects are defined as scratches, nicks, cracks, gouges, spalls, alligatoring, chalking, and irregularities due to partial peeling of previous coatings.
3.2.3 Substrate Repair
a. Repair substrate surface damaged during coating removal;
b. Sand edges of adjacent soundly-adhered existing coatings so they are tapered as smooth as practical to areas involved with coating removal;
and
c. Clean and prime the substrate as specified.
3.3 PREPARATION OF METAL SURFACES
3.3.1 Existing and New Ferrous Surfaces
a. Ferrous Surfaces and Areas That Contain Rust, Mill Scale and Other Foreign Substances: Solvent clean or detergent wash in accordance with SSPC SP 1 to remove oil and grease. Use solvent or detergent approved by coating system manufacturer's representative. Where existing coating is missing or damaged, clean according to SSPC SP 2. Provide a primer on existing surfaces of recommended by the lead encapsulation coating manufacturer, primer shall be compatible with lead encapulaing coating and existing subtrate.
3.3.2 Final Ferrous Surface Condition:
For tool cleaned surfaces, the requirements are stated in SSPC SP 2 and SSPC SP 3. As a visual reference, cleaned surfaces shall be similar to photographs in SSPC VIS 3.
SECTION 09 90 00 Page 10
3.3.3 Galvanized Surfaces
a. New or Existing Galvanized Surfaces With Only Dirt and Zinc Oxidation Products: Clean with solvent, or non-alkaline detergent solution in accordance with SSPC SP 1.
3.3.4 Non-Ferrous Metallic Surfaces
Aluminum and aluminum-alloy, lead, copper, and other nonferrous metal surfaces.
Surface Cleaning: Solvent clean in accordance with SSPC SP 1 with a cleaning solvent or detergent approved by coating system manufacturer's representative.
3.3.5 Existing Surfaces with a Bituminous or Mastic-Type Coating
Remove chalk, mildew, and other loose material by washing with solvent or detergent approved by coating system manufacturer's representative.
3.4 PREPARATION OF CONCRETE AND CEMENTITIOUS SURFACE
3.4.1 Concrete and Masonry
a. Surface Cleaning: Remove the following deleterious substances.
(1) Dirt, Grease, and Oil: Wash new and existing uncoated surfaces with a cleaning solvent or suitable detergent and rinse thoroughly.
Use solvent or detergent approved by coating system manufacturer's representative.
(2) Fungus and Mold: Use solvent or detergent approved by coating system manufacturer's representative.
(3) Paint and Loose Particles: Remove by wire brushing.
(4) Efflorescence: Remove by scraping or wire brushing followed by washing with a 5 to 10 percent by weight aqueous solution of hydrochloric (muriatic) acid. Do not allow acid to remain on the surface for more than five minutes before rinsing with fresh water. Do not acid clean more than 4 square feet of surface, per workman, at one time.
b. Allowable Moisture Content: In all cases follow manufacturers recommendations.
3.5 APPLICATION
3.5.1 Coating Application
Painting practices shall comply with applicable federal, state and local laws enacted to insure compliance with Federal Clean Air Standards. Apply coating materials in accordance with SSPC PA 1. SSPC PA 1 methods are applicable to all substrates, except as modified herein.
At the time of application, paint shall show no signs of deterioration.
Uniform suspension of pigments shall be maintained during application.
Unless otherwise specified or recommended by the paint manufacturer, paint
SECTION 09 90 00 Page 11 may be applied by brush, roller, or spray. Use trigger operated spray nozzles for water hoses. Rollers for applying paints and enamels shall be of a type designed for the coating to be applied and the surface to be coated. Wear protective clothing and respirators when applying oil-based paints or using spray equipment with any paints.
Paints, except water-thinned types, shall be applied only to surfaces that are completely free of moisture as determined by sight or touch.
Thoroughly work coating materials into joints, crevices, and open spaces.
Special attention shall be given to insure that all edges, corners, crevices, welds, and rivets receive a film thickness equal to that of adjacent painted surfaces.
Each coat of paint shall be applied so dry film shall be of uniform thickness and free from runs, drops, ridges, waves, pinholes or other voids, laps, brush marks, and variations in color, texture, and finish.
Hiding shall be complete.
Touch up damaged coatings before applying subsequent coats. Interior areas shall be broom clean and dust free before and during the application of coating material.
a. Drying Time: Allow time between coats, as recommended by the coating manufacturer, to permit thorough drying, but not to present topcoat adhesion problems. Provide each coat in specified condition to receive next coat.
b. Primers, and Intermediate Coats: Do not allow primers or intermediate coats to dry more than 30 days, or longer than recommended by manufacturer, before applying subsequent coats. Follow manufacturer's recommendations for surface preparation if primers or intermediate coats are allowed to dry longer than recommended by manufacturers of subsequent coatings. Each coat shall cover surface of preceding coat or surface completely, and there shall be a visually perceptible difference in shades of successive coats.
c. Finished Surfaces: Provide finished surfaces free from runs, drops, ridges, waves, laps, brush marks, and variations in colors.
3.5.2 Mixing and Thinning of Paints
Reduce paints to proper consistency by adding fresh paint, except when thinning is mandatory to suit surface, temperature, weather conditions, application methods, or for the type of paint being used. Obtain written permission from the Contracting Officer to use thinners. The written permission shall include quantities and types of thinners to use.
When thinning is allowed, paints shall be thinned immediately prior to application with not more than 1 pint of suitable thinner per gallon. The use of thinner shall not relieve the Contractor from obtaining complete hiding, full film thickness, or required gloss. Thinning shall not cause the paint to exceed limits on volatile organic compounds. Paints of different manufacturers shall not be mixed.
3.5.3 Two-Component Systems
Two-component systems shall be mixed in accordance with manufacturer's instructions. Any thinning of the first coat to ensure proper penetration
SECTION 09 90 00 Page 12 and sealing shall be as recommended by the manufacturer for each type of substrate.
3.5.4 Coating Systems
a. Systems by Substrates: Apply coatings that conform to the respective specifications listed in the following Tables:
Table
Division 3. Interior Concrete Paint Table Division 4. Interior Masonry Units Paint Table Division 5. Interior Metal, Ferrous and Non-Ferrous Paint Table
b. Minimum Dry Film Thickness (DFT): Apply paints, primers, varnishes, enamels, undercoats, and other coatings to a minimum dry film thickness of 1.5 mil each coat unless specified otherwise in the Tables. Coating thickness where specified, refers to the minimum dry film thickness.
c. Coatings for Surfaces Not Specified Otherwise: Coat surfaces which have not been specified, the same as surfaces having similar conditions of exposure.
d. Existing Surfaces Damaged During Performance of the Work, Including New Patches In Existing Surfaces: Coat surfaces with the following:
(1) One coat of primer. (if recommended)
(2) One coat of undercoat or intermediate coat.
(3) One topcoat to match adjacent surfaces; if applicable.
e. Existing Coated Surfaces To Be Painted: Apply coatings conforming to the respective specifications listed in the Tables herein, except that pretreatments, sealers and fillers need not be provided on surfaces where existing coatings are soundly adhered and in good condition. Do not omit undercoats or primers.
3.6 COATING SYSTEMS FOR METAL
Apply coatings of Tables in Division 5 for Exterior and Interior.
a. Apply specified ferrous metal primer on the same day that surface is cleaned, to surfaces that meet all specified surface preparation requirements at time of application.
b. Pipes and Tubing: The semitransparent film applied to some pipes and tubing at the mill is not to be considered a shop coat, but shall be overcoated with the specified ferrous-metal primer prior to application.
3.7 COATING SYSTEMS FOR CONCRETE AND CEMENTITIOUS SUBSTRATES
Apply coatings of Tables in Division 3, 4 and 5 for Exterior and Interior.
3.8 WASTE MANAGEMENT
As specified in the Waste Management Plan and as follows. Do not use kerosene or any such organic solvents to clean up water based paints.
Properly dispose of paints or solvents in designated containers. Close and
SECTION 09 90 00 Page 13 seal partially used containers of paint to maintain quality as necessary for reuse. Store in protected, well-ventilated, fire-safe area at moderate temperature. Place materials defined as hazardous or toxic waste in designated containers. Coordinate with manufacturer for take-back program. Set aside scrap to be returned to manufacturer for recycling into new product. When such a service is not available, local recyclers shall be sought after to reclaim the materials. Set aside extra paint for future color matches or reuse by the Government. Where local options exist for leftover paint recycling, collect all waste paint by type and provide for delivery to recycling or collection facility for reuse by local organizations.
3.9 PAINT TABLES
All DFT's are minimum values. Provide a primer on existing surfaces if recommended by lead encapsulation coating manufacturer. Primer shall be compatible with existing substrate and lead encapsulating coating.
3.9.1 INTERIOR PAINT TABLES
DIVISION 3: INTERIOR CONCRETE PAINT TABLE
A. New and uncoated existing and Existing, previously painted Concrete, vertical surfaces, not specified otherwise:
1. Lead Encapsulating Compound:
A. Dumond Chemicals Lead Stop Coating - 14-16 mils DFT Or B. Fiberlock Technologies L-B-C Lead Barrier Compund (Type 3) - 14-16 mils DFT
2. If color is other then white, provide top coat:
A. Direct to Metal Enamel, high-build coating - 3-5 mils DFT.
DIVISION 4: INTERIOR CONCRETE MASONRY UNITS PAINT TABLE
A. Existing, previously painted Concrete masonry:
1. Lead Encapsulating Compound:
A. Dumond Chemicals Lead Stop Coating - 14-16 mils DFT Or B. Fiberlock Technologies L-B-C Lead Barrier Compund (Type 3) - 14-16 mils DFT
2. If color is other then white, provide top coat:
A. Direct to Metal Enamel, high-build coating - 3-5 mils DFT.
DIVISION 5: INTERIOR METAL, FERROUS AND NON-FERROUS PAINT TABLE
INTERIOR STEEL / FERROUS SURFACES
A. Metal, Mechanical, Electrical, (excluding Fire extinguishing sprinkler systems including valves, conduit, hangers, supports, SECTION 09 90 00 Page 14
INTERIOR STEEL / FERROUS SURFACES
Surfaces adjacent to painted surfaces (Match surrounding finish), exposed copper piping, and miscellaneous metal items not otherwise specified except floors, hot metal surfaces, and new prefinished equipment:
1. Lead Encapsulating Compound:
A. Dumond Chemicals Lead Stop Coating - 14-16 mils DFT Or B. Fiberlock Technologies L-B-C Lead Barrier Compund (Type 3) - 14-16 mils DFT
2. If color is other then white, provide top coat:
A. Direct to Metal Enamel, high-build coating - 3-5 mils DFT.
-- End of Section --
SECTION 09 90 00 Page 15
| PROJECT TABLE OF CONTENTS |
| DIVISION 09 - FINISHES |
| 09 90 00 - PAINTS AND COATINGS |
| PART 1 GENERAL |
| 1.1 REFERENCES |
| 1.2 SUBMITTALS |
| 1.3 APPLICATOR'S QUALIFICATIONS |
| 1.3.1 Contractor Qualification |
| 1.3.1.1 Personnel Qualifications |
| 1.3.1.2 Quality Control Qualifications |
| 1.3.1.3 Quality Control Inspection Procedures and Recording Systems |
| 1.4 Equipment Protection Plan |
| 1.5 Phasing Plan and Schedule |
| 1.6 Test Patch Plan |
| 1.7 Quality Control Reports |
| 1.8 REGULATORY REQUIREMENTS |
| 1.8.1 Environmental Protection |
| 1.8.2 Lead Content |
| 1.8.3 Chromate Content |
| 1.8.4 Asbestos Content |
| 1.8.5 Mercury Content |
| 1.8.6 Silica |
| 1.8.7 Human Carcinogens |
| 1.9 PACKAGING, LABELING, AND STORAGE |
| 1.10 SAFETY AND HEALTH |
| 1.10.1 Safety Methods Used During Coating Application |
| 1.10.2 Toxic Materials |
| 1.11 ENVIRONMENTAL CONDITIONS |
| 1.11.1 Coatings |
| 1.11.2 Post-Application |
| 1.12 SCHEDULING |
| 1.13 COLOR SELECTION |
| 1.14 LOCATION AND SURFACE TYPE TO BE PAINTED |
| 1.14.1 Painting Included |
| 1.14.1.1 Interior Painting |
| 1.14.2 Painting Excluded |
| 1.14.3 Mechanical and Electrical Painting |
| 1.14.3.1 Fire Extinguishing Sprinkler Systems |
| 1.14.4 Definitions and Abbreviations |
| 1.14.4.1 Coating |
| 1.14.4.2 DFT or dft |
| 1.14.4.3 Paint |
| PART 2 PRODUCTS |
| 2.1 MATERIALS |
| 2.1.1 Cleaning Solvent or Detergent |
| PART 3 EXECUTION |
| 3.1 PROTECTION OF AREAS AND SPACES NOT TO BE PAINTED |
| 3.2 SURFACE PREPARATION |
| 3.2.1 Additional Requirements for Preparation of Surfaces With Existing |
| 3.2.2 Existing Coated Surfaces with Minor Defects |
| 3.2.3 Substrate Repair |
| 3.3 PREPARATION OF METAL SURFACES |
| 3.3.1 Existing and New Ferrous Surfaces |
| 3.3.2 Final Ferrous Surface Condition: |
| 3.3.3 Galvanized Surfaces |
| 3.3.4 Non-Ferrous Metallic Surfaces |
| 3.3.5 Existing Surfaces with a Bituminous or Mastic-Type Coating |
| 3.4 PREPARATION OF CONCRETE AND CEMENTITIOUS SURFACE |
| 3.4.1 Concrete and Masonry |
| 3.5 APPLICATION |
| 3.5.1 Coating Application |
| 3.5.2 Mixing and Thinning of Paints |
| 3.5.3 Two-Component Systems |
| 3.5.4 Coating Systems |
| 3.6 COATING SYSTEMS FOR METAL |
| 3.7 COATING SYSTEMS FOR CONCRETE AND CEMENTITIOUS SUBSTRATES |
| 3.8 WASTE MANAGEMENT |
| 3.9 PAINT TABLES |
| 3.9.1 INTERIOR PAINT TABLES |
File details come from the government source that posted it. Updated .