1389846_spc_2of3_with_seal.pdf

WORK ORDER NO.

At the

PREPARED BY:

Architectural: Mechanical:

Civil: Electrical:

Structural:

APPROVED BY:

Specifications:

For Commander, NAVFAC:

Date:

Submitted By: Date:

UNCLASSIFIED/FOR OFFICIAL USE ONLY

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P990 F- 35B Ver t i cal Li f t Fan Test Faci l i t y ePr oj ect s Wor k Or der No. 1389846

PROJECT TABLE OF CONTENTS

DI VI SI ON 00 - PROCUREMENT AND CONTRACTI NG REQUI REMENTS

00 01 15 LI ST OF DRAWI NGS

00 22 13. 00 20 SUPPLEMENTARY I NSTRUCTI ONS TO OFFERORS

DI VI SI ON 01 - GENERAL REQUI REMENTS

01 11 00 SUMMARY OF WORK

01 14 00 WORK RESTRI CTI ONS

01 20 00. 00 20 PRI CE AND PAYMENT PROCEDURES

01 30 00 ADMI NI STRATI VE REQUI REMENTS

01 30 01. 00 22 DESI GN, PROCUREMENT, AND I NSTALLATI ON OF FURNI TURE,

FI XTURES, AND EQUI PMENT

01 32 17. 00 20 COST- LOADED NETWORK ANALYSI S SCHEDULES ( NAS)

01 33 00 SUBMI TTAL PROCEDURES

01 33 29 SUSTAI NABI LI TY REPORTI NG

01 35 26 GOVERNMENTAL SAFETY REQUI REMENTS

01 42 00 SOURCES FOR REFERENCE PUBLI CATI ONS

01 45 00. 00 20 QUALI TY CONTROL

01 45 35 SPECI AL I NSPECTI ONS

01 50 00 TEMPORARY CONSTRUCTI ON FACI LI TI ES AND CONTROLS

01 57 19 TEMPORARY ENVI RONMENTAL CONTROLS

01 58 00 PROJECT I DENTI FI CATI ON

01 60 00. 00 22 REQUI REMENTS FOR PESTI CI DE AND HERBI CI DE COORDI NATI ON

01 74 19 CONSTRUCTI ON AND DEMOLI TI ON WASTE MANAGEMENT

01 78 00 CLOSEOUT SUBMI TTALS

01 78 23 OPERATI ON AND MAI NTENANCE DATA

01 78 24. 00 20 FACI LI TY ELECTRONI C OPERATI ON AND MAI NTENANCE SUPPORT

I NFORMATI ON ( eOMSI )

01 78 30. 00 22 GI S DATA DELI VERABLES

01 91 00. 15 22 TOTAL BUI LDI NG COMMI SSI ONI NG

DI VI SI ON 02 - EXI STI NG CONDI TI ONS

02 41 00 DEMOLITION

DI VI SI ON 03 - CONCRETE

03 30 00 CAST- I N- PLACE CONCRETE

DI VI SI ON 04 - MASONRY

04 20 00 UNI T MASONRY

DI VI SI ON 05 - METALS

05 12 00 STRUCTURAL STEEL

05 30 00 STEEL DECKS

05 40 00 COLD- FORMED METAL FRAMI NG

05 50 13 MI SCELLANEOUS METAL FABRI CATI ONS

05 51 00 METAL STAI RS

05 51 33 METAL LADDERS

05 52 00 METAL RAI LI NGS

DI VI SI ON 06 - WOOD, PLASTI CS, AND COMPOSI TES

06 10 00 ROUGH CARPENTRY

PROJECT TABLE OF CONTENTS Page 1

06 41 16. 00 10 PLASTI C- LAMI NATE- CLAD ARCHI TECTURAL CABI NETS

06 61 16 SOLI D SURFACI NG FABRI CATI ONS

DI VI SI ON 07 - THERMAL AND MOI STURE PROTECTI ON

07 05 23 PRESSURE TESTI NG AN AI R BARRI ER SYSTEM FOR AI R TI GHTNESS

07 21 13 BOARD AND BLOCK I NSULATI ON

07 21 16 MI NERAL FI BER BLANKET I NSULATI ON

07 22 00 ROOF AND DECK I NSULATI ON

07 27 10. 00 10 BUI LDI NG AI R BARRI ER SYSTEM

07 27 19. 01 SELF- ADHERI NG AI R BARRI ERS

07 27 26 FLUI D- APPLI ED MEMBRANE AI R BARRI ERS

07 42 13 METAL WALL PANELS

07 52 00 MODI FI ED BI TUMI NOUS MEMBRANE ROOFI NG

07 60 00 FLASHI NG AND SHEET METAL

07 61 14. 00 20 STEEL STANDI NG SEAM ROOFI NG

07 81 00 SPRAY- APPLI ED FI REPROOFI NG

07 84 00 FIRESTOPPING

07 92 00 JOI NT SEALANTS

DI VI SI ON 08 - OPENI NGS

08 11 13 STEEL DOORS AND FRAMES

08 33 23 OVERHEAD COI LI NG DOORS

08 34 73 SOUND CONTROL DOOR ASSEMBLI ES

08 51 13 ALUMI NUM WI NDOWS

08 71 00 DOOR HARDWARE

08 81 00 GLAZING

DI VI SI ON 09 - FI NI SHES

09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD

09 29 00 GYPSUM BOARD

09 30 10 CERAMI C, QUARRY, AND GLASS TI LI NG

09 51 00 ACOUSTI CAL CEI LI NGS

09 62 38 STATI C- CONTROL FLOORI NG

09 65 00 RESI LI ENT FLOORI NG

09 67 23. 13 STANDARD RESI NOUS FLOORI NG

09 69 13 RI GI D GRI D ACCESS FLOORI NG

09 90 00 PAI NTS AND COATI NGS

DI VI SI ON 10 - SPECI ALTI ES

10 11 00 VI SUAL DI SPLAY UNI TS

10 14 00. 20 I NTERI OR SI GNAGE

10 14 53 TRAFFI C SI GNAGE

10 26 00 WALL AND DOOR PROTECTI ON

10 28 13 TOI LET ACCESSORI ES

10 44 16 FI RE EXTI NGUI SHERS

DI VI SI ON 12 - FURNI SHI NGS

12 48 13 ENTRANCE FLOOR GRI DS AND FRAMES

DI VI SI ON 14 - CONVEYI NG EQUI PMENT

14 24 23 HYDRAULI C PASSENGER ELEVATORS

DI VI SI ON 21 - FI RE SUPPRESSI ON

PROJECT TABLE OF CONTENTS Page 2

21 13 13. 00 20 WET PI PE SPRI NKLER SYSTEM, FI RE PROTECTI ON

21 13 19. 00 20 DELUGE FI RE SPRI NKLER SYSTEMS

21 22 00. 00 22 CLEAN AGENT FI RE EXTI NGUI SHI NG SYSTEMS

DI VI SI ON 22 - PLUMBI NG

22 00 00 PLUMBI NG, GENERAL PURPOSE

DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)

23 00 00 AI R SUPPLY, DI STRI BUTI ON, VENTI LATI ON, AND EXHAUST SYSTEMS

23 03 00. 00 20 BASI C MECHANI CAL MATERI ALS AND METHODS

23 05 15 COMMON PI PI NG FOR HVAC

23 05 93 TESTI NG, ADJUSTI NG, AND BALANCI NG FOR HVAC

23 07 00 THERMAL I NSULATI ON FOR MECHANI CAL SYSTEMS

23 09 23. 13 20 BACnet DI RECT DI GI TAL CONTROL SYSTEMS FOR HVAC

23 11 25 FACI LI TY GAS PI PI NG

23 21 13. 00 20 LOW TEMPERATURE WATER ( LTW) HEATI NG SYSTEM

23 23 00 REFRI GERANT PI PI NG

23 25 00 CHEMI CAL TREATMENT OF WATER FOR MECHANI CAL SYSTEMS

23 52 00 HEATI NG BOI LERS

23 64 26 CONDENSER WATER PI PI NG SYSTEMS

23 81 00. 00 20 UNI TARY AI R CONDI TI ONI NG EQUI PMENT

23 81 47 WATER- LOOP AND GROUND- LOOP HEAT PUMP SYSTEMS

23 82 00. 00 20 TERMI NAL HEATI NG UNI TS

DI VI SI ON 25 - I NTEGRATED AUTOMATI ON

25 05 11 CYBERSECURI TY FOR FACI LI TY- RELATED CONTROL SYSTEMS

DI VI SI ON 26 - ELECTRI CAL

26 00 00. 00 20 BASI C ELECTRI CAL MATERI ALS AND METHODS

26 08 00 APPARATUS I NSPECTI ON AND TESTI NG

26 11 14. 00 10 MAI N ELECTRI C SUPPLY STATI ON AND SUBSTATI ON

26 12 19. 10 THREE- PHASE PAD- MOUNTED TRANSFORMERS

26 20 00 I NTERI OR DI STRI BUTI ON SYSTEM

26 24 13 SWITCHBOARDS

26 29 23 VARI ABLE FREQUENCY DRI VE SYSTEMS UNDER 600 VOLTS

26 33 53. 00 20 UNI NTERRUPTI BLE POWER SUPPLY ( UPS)

26 41 00 LI GHTNI NG PROTECTI ON SYSTEM

26 51 00 I NTERI OR LI GHTI NG

26 56 00 EXTERI OR LI GHTI NG

DI VI SI ON 27 - COMMUNI CATI ONS

27 10 00 BUI LDI NG TELECOMMUNI CATI ONS CABLI NG SYSTEM

DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY

28 31 76. 22 I NTERI OR ADDRESSABLE FI RE ALARM SYSTEMS

DI VI SI ON 31 - EARTHWORK

31 11 00 CLEARI NG AND GRUBBI NG

31 23 00. 00 20 EXCAVATI ON AND FI LL

31 31 16. 13 CHEMI CAL TERMI TE CONTROL

31 62 13. 20 PRECAST/ PRESTRESSED CONCRETE PI LES

PROJECT TABLE OF CONTENTS Page 3

DI VI SI ON 32 - EXTERI OR I MPROVEMENTS

32 05 33 LANDSCAPE ESTABLI SHMENT

32 11 20 SUBBASES FOR FLEXI BLE PAVI NG

32 12 13 BI TUMI NOUS TACK AND PRI ME COATS

32 12 16 HOT- MI X ASPHALT ( HMA) FOR ROADS

32 16 19 CONCRETE SI DEWALKS

32 17 23 PAVEMENT MARKI NGS

32 31 13 CHAI N LI NK FENCES AND GATES

32 92 23 SODDING

32 93 00 EXTERI OR PLANTS

DI VI SI ON 33 - UTI LI TI ES

33 11 00 WATER UTI LI TY DI STRI BUTI ON PI PI NG

33 30 00 SANI TARY SEWERS

33 40 00 STORM DRAI NAGE UTI LI TI ES

33 71 01 OVERHEAD TRANSMI SSI ON AND DI STRI BUTI ON

33 71 02 UNDERGROUND ELECTRI CAL DI STRI BUTI ON

33 82 00 TELECOMMUNI CATI ONS OUTSI DE PLANT ( OSP)

DI VI SI ON 41 - MATERI AL PROCESSI NG AND HANDLI NG EQUI PMENT

41 22 13. 14 BRI DGE CRANES, OVERHEAD ELECTRI C, TOP RUNNI NG

PROJECT TABLE OF CONTENTS Page 4 cgardner Text Box

APPENDICES

APPENDIX A - GEOTECHNICAL REPORT

APPENDIX B - GEOTECHNICAL REPORT ADDENDUM 2 DRUMMED INVESTIGATIVE DERIVED

WASTE (IDW) GENERATED DURING GEOTECHNICAL SUBSURFACE DRILLING

ACTIVITES

APPENDIX C - GEOTECHNICAL REPORT ADDENDUM 2 PILE CAPACITY

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SECTI ON 08 11 13

STEEL DOORS AND FRAMES

02/10

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o i n t he t ext by t he basi c desi gnat i on onl y.

AMERI CAN WELDI NG SOCI ETY ( AWS)

AWS D1. 1/ D1. 1M ( 2015; Er r at a 1 2015; Er r at a 2 2016) St r uct ur al Wel di ng Code - St eel ASME

I NTERNATI ONAL ( ASME)

ASTM I NTERNATI ONAL ( ASTM)

ASTM A653/ A653M ( 2017) St andar d Speci f i cat i on f or St eel Sheet , Zi nc- Coat ed ( Gal vani zed) or Zi nc- I r on Al l oy- Coat ed ( Gal vanneal ed) by t he Hot - Di p Pr ocess

ASTM A924/ A924M ( 2017a) St andar d Speci f i cat i on f or Gener al Requi r ement s f or St eel Sheet , Met al l i c- Coat ed by t he Hot - Di p Pr ocess

ASTM C578 ( 2017a) St andar d Speci f i cat i on f or Ri gi d, Cel l ul ar Pol yst yr ene Ther mal I nsul at i on

ASTM C591 ( 2017) St andar d Speci f i cat i on f or Unf aced Pr ef or med Ri gi d Cel l ul ar Pol y i socyanur at e Ther mal I nsul at i on

ASTM C612 ( 2014) Mi ner al Fi ber Bl ock and Boar d Ther mal I nsul at i on

ASTM D2863 ( 2017a) St andar d Test Met hod f or Measur i ng t he Mi ni mum Oxygen Concent r at i on t o Suppor t Candl e- Li ke Combust i on of Pl ast i cs ( Oxygen I ndex)

BUI LDERS HARDWARE MANUFACTURERS ASSOCI ATI ON ( BHMA)

ANSI / BHMA A156. 115 ( 2016) Har dwar e Pr epar at i on i n St eel Door s and St eel Fr ames

NATI ONAL ASSOCI ATI ON OF ARCHI TECTURAL METAL MANUFACTURERS ( NAAMM)

NAAMM HMMA 810 ( 2009) Hol l ow Met al Door s

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 105 ( 2016; TI A 16- 1) St andar d f or Smoke Door Assembl i es and Ot her Openi ng Pr ot ect i ves

SECTI ON 08 11 13 Page 1

NFPA 252 ( 2017) St andar d Met hods of Fi r e Test s of Door Assembl i es

NFPA 80 ( 2016; TI A 16- 1) St andar d f or Fi r e Door s and Ot her Openi ng Pr ot ect i ves

STEEL DOOR I NSTI TUTE ( SDI / DOOR)

SDI / DOOR 111 ( 2009) Recommended Sel ect i on and Usage Gui de f or St andar d St eel Door s, Fr ames and Accessories

SDI / DOOR 113 ( 2001; R2006) St andar d Pr act i ce f or Det er mi ni ng t he St eady St at e Ther mal Tr ansmi t t ance of St eel Door and Fr ame Assemblies

SDI / DOOR A250. 11 ( 2001) Recommended Er ect i on I nst r uct i ons f or St eel Fr ames

SDI / DOOR A250. 6 ( 2003; R2009) Recommended Pr act i ce f or Har dwar e Rei nf or c i ng on St andar d St eel Door s and Fr ames

SDI / DOOR A250. 8 ( 2003; R2008) Recommended Speci f i cat i ons f or St andar d St eel Door s and Fr ames

UNDERWRI TERS LABORATORI ES ( UL)

UL 10C ( 2016) UL St andar d f or Saf et y Posi t i ve Pr essur e Fi r e Test s of Door Assembl i es

1. 2 SUBMITTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval f or i nf or mat i on onl y. When used, a desi gnat i on f ol l owi ng t he " G" desi gnat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . Submi t t al s wi t h an " S" ar e f or i ncl us i on i n t he Sust ai nabi l i t y eNot ebook, i n conf or mance t o Sect i on 01 33 29 SUSTAI NABI LI TY REPORTI NG.

Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL

PROCEDURES:

SD- 02 Shop Dr awi ngs

Door s; G

Fr ames; G

Accessories

Weatherstripping

Show el evat i ons, const r uct i on det ai l s , met al gages, har dwar e pr ovi s i ons, met hod of gl azi ng, and i nst al l at i on det ai l s .

Schedul e of door s; G

SECTI ON 08 11 13 Page 2

Schedul e of f r ames; G

Submi t door and f r ame l ocat i ons.

SD- 03 Pr oduct Dat a

Door s; G

Fr ames; G

Accessories

Weatherstripping

Submi t manuf act ur er ' s descr i pt i ve l i t er at ur e f or door s, f r ames, and accessor i es. I ncl ude dat a and det ai l s on door const r uct i on, panel ( i nt er nal ) r ei nf or cement , i nsul at i on, and door edge const r uct i on. When " cust om hol l ow met al door s" ar e pr ovi ded i n l i eu of " st andar d st eel door s, " pr ovi de addi t i onal det ai l s and dat a suf f i c i ent f or compar i son t o SDI / DOOR A250. 8 r equi r ement s.

1. 3 DELI VERY, STORAGE, AND HANDLI NG

Del i ver door s, f r ames, and accessor i es undamaged and wi t h pr ot ect i ve wr appi ngs or packagi ng. Pr ovi de t empor ar y st eel spr eader s secur el y f ast ened t o t he bot t om of each wel ded f r ame. St or e door s and f r ames on pl at f or ms under cover i n c l ean, dr y, vent i l at ed, and accessi bl e l ocat i ons, wi t h 1/ 4 i nch ai r space bet ween door s. Remove damp or wet packagi ng i mmedi at el y and wi pe af f ect ed sur f aces dr y. Repl ace damaged mat er i al s wi t h new.

PART 2 PRODUCTS

2. 1 STANDARD STEEL DOORS

SDI / DOOR A250. 8, except as speci f i ed ot her wi se. Pr epar e door s t o r ecei ve door har dwar e as speci f i ed i n Sect i on 08 71 00. Under cut wher e i ndi cat ed.

Ext er i or door s shal l have t op edge cl osed f l ush and seal ed t o pr event wat er i nt r usi on. Door s shal l be 1- 3/ 4 i nch t hi ck, unl ess ot her wi se i ndi cat ed.

2. 2 CUSTOM HOLLOW METAL DOORS

Pr ovi de cust om hol l ow met al door s wher e nonst andar d st eel door s ar e i ndi cat ed. At t he Cont r act or ' s opt i on, cust om hol l ow met al door s may be pr ovi ded i n l i eu of st andar d st eel door s. Door s i ze( s) , desi gn( s) , mat er i al s, const r uct i on, gages, and f i ni sh shal l be as speci f i ed f or st andar d st eel door s and shal l compl y wi t h t he r equi r ement of NAAMM HMMA 810.

Fi l l al l spaces i n door s wi t h i nsul at i on. Cl ose t op and bot t om edges wi t h st eel channel s not l i ght er t han 16 gage. Cl ose t ops of ext er i or door s f l ush wi t h an addi t i onal channel and seal t o pr event wat er i nt r usi on.

Pr epar e door s t o r ecei ve har dwar e speci f i ed i n Sect i on 08 71 00 DOOR HARDWARE. Under cut door s wher e i ndi cat ed. Door s shal l be 1- 3/ 4 i nch t hi ck, unl ess ot her wi se i ndi cat ed.

2. 3 SOUND RATED STEEL DOORS

Door s shal l have a Sound Tr ansmi ssi on Cl ass as i ndi cat ed on t he dr awi ng.

SECTI ON 08 11 13 Page 3

2. 4 ACCESSORIES

2. 4. 1 Astragals

For pai r s of ext er i or st eel door s whi ch wi l l not have al umi num ast r agal s or r emovabl e mul l i ons, as speci f i ed i n Sect i on 08 71 00 DOOR HARDWARE pr ovi de over l appi ng st eel ast r agal s wi t h t he door s.

2. 5 I NSULATI ON CORES

I nsul at ed cor es shal l be of t ype speci f i ed, and pr ovi de an appar ent U- f act or of . 48 i n accor dance wi t h SDI / DOOR 113 and shal l conf or m t o:

a. Ri gi d Cel l ul ar Pol y i socyanur at e Foam: ASTM C591, Type I or I I , f oamed- i n- pl ace or i n boar d f or m, wi t h oxygen i ndex of not l ess t han 22 per cent when t est ed i n accor dance wi t h ASTM D2863; or

b. Ri gi d Pol yst yr ene Foam Boar d: ASTM C578, Type I or I I ; or

c. Mi ner al boar d: ASTM C612, Type I .

2. 6 STANDARD STEEL FRAMES

SDI / DOOR A250. 8, Level 3, except as ot her wi se speci f i ed. For m f r ames t o s i zes and shapes i ndi cat ed, wi t h wel ded cor ner s. Pr ovi de st eel f r ames f or door s, unl ess ot her wi se i ndi cat ed.

2. 6. 1 Wel ded Fr ames

Cont i nuousl y wel d f r ame f aces at cor ner j oi nt s. Mechani cal l y i nt er l ock or cont i nuousl y wel d st ops and r abbet s. Gr i nd wel ds smoot h.

Wel d f r ames i n accor dance wi t h t he r ecommended pr act i ce of t he St r uct ur al Wel di ng Code Sect i ons 1 t hr ough 6, AWS D1. 1/ D1. 1M and i n accor dance wi t h t he pr act i ce speci f i ed by t he pr oducer of t he met al bei ng wel ded.

2. 6. 2 Anchors

Pr ovi de anchor s t o secur e t he f r ame t o adj oi ni ng const r uct i on. Pr ovi de st eel anchor s, z i nc- coat ed or pai nt ed wi t h r ust - i nhi bi t i ve pai nt , not l i ght er t han 18 gage.

2. 6. 2. 1 Wal l Anchor s

Pr ovi de at l east t hr ee anchor s f or each j amb. For f r ames whi ch ar e mor e t han 7. 5 f eet i n hei ght , pr ovi de one addi t i onal anchor f or each j amb f or each addi t i onal 2. 5 f eet or f r act i on t her eof .

a. St ud par t i t i ons: Wel d or ot her wi se secur el y f ast en anchor s t o backs of f r ames. Desi gn anchor s t o be f ast ened;

b. Compl et ed openi ngs: Secur e f r ames t o pr evi ousl y pl aced concr et e or masonr y wi t h expansi on bol t s i n accor dance wi t h SDI / DOOR 111;

and

2. 6. 2. 2 Fl oor Anchor s

Pr ovi de f l oor anchor s dr i l l ed f or 3/ 8 i nch anchor bol t s at bot t om of each j amb member . Wher e f l oor f i l l occur s, t er mi nat e bot t om of f r ames at t he

SECTI ON 08 11 13 Page 4 i ndi cat ed f i ni shed f l oor l evel s and suppor t by adj ust abl e ext ensi on c l i ps r est i ng on and anchor ed t o t he st r uct ur al s l abs.

2. 7 FI RE DOORS AND FRAMES

The r equi r ement s of NFPA 80 and NFPA 105 shal l t ake pr ecedence over det ai l s i ndi cat ed or speci f i ed.

2. 7. 1 Labels

Fi r e door s and f r ames shal l bear t he l abel of Under wr i t er s Labor at or i es ( UL) , Fact or y Mut ual Engi neer i ng and Resear ch ( FM) , or War nock Her sey I nt er nat i onal ( WHI ) at t est i ng t o t he r at i ng r equi r ed. Test i ng shal l be i n accor dance wi t h NFPA 252 or UL 10C. Label s shal l be met al wi t h r ai sed l et t er s, and shal l bear t he name or f i l e number of t he door and f r ame manuf act ur er . Label s shal l be per manent l y af f i xed at t he f act or y t o f r ames and t o t he hi nge edge of t he door . Door l abel s shal l not be pai nt ed.

2. 7. 2 Over si zed Door s

For f i r e door s and f r ames whi ch exceed t he s i ze f or whi ch t est i ng and l abel i ng ar e avai l abl e, f ur ni sh cer t i f i cat es st at i ng t hat t he door s and f r ames ar e i dent i cal i n desi gn, mat er i al s, and const r uct i on t o a door whi ch has been t est ed and meet s t he r equi r ement s f or t he c l ass i ndi cat ed.

2. 7. 3 Ast r agal on Fi r e Door s

On pai r s of l abel ed f i r e door s, conf or m t o NFPA 80 and UL r equi r ement s. On smoke cont r ol door s, conf or m t o NFPA 105.

2. 8 WEATHERSTRIPPING

As speci f i ed i n Sect i on 08 71 00 DOOR HARDWARE.

2. 9 HARDWARE PREPARATI ON

Pr ovi de mi ni mum har dwar e r ei nf or c i ng gages as speci f i ed i n SDI / DOOR A250. 6.

Dr i l l and t ap door s and f r ames t o r ecei ve f i ni sh har dwar e. Pr epar e door s and f r ames f or har dwar e i n accor dance wi t h t he appl i cabl e r equi r ement s of SDI / DOOR A250. 8 and SDI / DOOR A250. 6. For addi t i onal r equi r ement s r ef er t o ANSI / BHMA A156. 115. Dr i l l and t ap f or sur f ace- appl i ed har dwar e at t he pr oj ect s i t e. Bui l d addi t i onal r ei nf or c i ng f or sur f ace- appl i ed har dwar e ( f or moni t or i ng syst em, sur f ace- mount ed, bal ance magnet i c swi t ch) i nt o t he door at t he f act or y. Locat e har dwar e i n accor dance wi t h t he r equi r ement s of SDI / DOOR A250. 8, as appl i cabl e. Punch door f r ames, wi t h t he except i on of f r ames t hat wi l l have weat her st r i ppi ng or soundpr oof gasket i ng, t o r ecei ve a mi ni mum of t wo r ubber or v i nyl door s i l encer s on l ock s i de of s i ngl e door s and one si l encer f or each l eaf at heads of doubl e door s. Set l ock st r i kes out t o pr ovi de c l ear ance f or s i l encer s.

2. 10 FINISHES

2. 10. 1 Fact or y- Pr i med Fi ni sh

Al l sur f aces of door s and f r ames shal l be t hor oughl y c l eaned, chemi cal l y t r eat ed and f act or y pr i med wi t h a r ust i nhi bi t i ng coat i ng as speci f i ed i n SDI / DOOR A250. 8. Wher e coat i ng i s r emoved by wel di ng, appl y t ouchup of f act or y pr i mer .

SECTI ON 08 11 13 Page 5

2. 10. 2 Hot - Di p Zi nc- Coat ed and Fact or y- Pr i med Fi ni sh

Fabr i cat e ext er i or & i nt er i or door s and f r ames f r om hot di pped zi nc coat ed st eel , al l oyed t ype, t hat compl i es wi t h ASTM A924/ A924Mand ASTM A653/ A653M.

The coat i ng wei ght shal l meet or exceed t he mi ni mum r equi r ement s f or coat i ngs havi ng 0. 4 ounces per squar e f oot , t ot al bot h s i des, i . e. , A40.

Repai r damaged z i nc- coat ed sur f aces by t he appl i cat i on of z i nc dust pai nt .

Thor oughl y c l ean and chemi cal l y t r eat t o i nsur e maxi mum pai nt adhesi on.

Fact or y pr i me as speci f i ed i n SDI / DOOR A250. 8.

2. 11 FABRI CATI ON AND WORKMANSHI P

Fi ni shed door s and f r ames shal l be st r ong and r i gi d, neat i n appear ance, and f r ee f r om def ect s, waves, scr at ches, cut s, dent s, r i dges, hol es, war p, and buckl e. Mol ded member s shal l be c l ean cut , st r ai ght , and t r ue, wi t h j oi nt s coped or mi t er ed, wel l f or med, and i n t r ue al i gnment . Dr ess exposed wel ded and sol der ed j oi nt s smoot h. Desi gn door f r ame sect i ons f or use wi t h t he wal l const r uct i on i ndi cat ed. Cor ner j oi nt s shal l be wel l f or med and i n t r ue al i gnment . Conceal f ast eni ngs wher e pr act i cabl e. On wr apar ound f r ames f or masonr y par t i t i ons, pr ovi de a t hr oat openi ng 1/ 8 i nch l ar ger t han t he act ual masonr y t hi ckness. Desi gn f r ames i n exposed masonr y wal l s or par t i t i ons t o al l ow suf f i c i ent space bet ween t he i nsi de back of t r i m and masonr y t o r ecei ve caul k i ng compound.

2. 11. 1 Gr out ed Fr ames

For f r ames t o be i nst al l ed i n ext er i or wal l s and t o be f i l l ed wi t h mor t ar or gr out , f i l l t he st ops wi t h st r i ps of r i gi d i nsul at i on t o keep t he gr out out of t he st ops and t o f aci l i t at e i nst al l at i on of st op- appl i ed head and j amb seal s.

PART 3 EXECUTI ON

3. 1 INSTALLATION

3. 1. 1 Frames

Set f r ames i n accor dance wi t h SDI / DOOR A250. 11. Pl umb, al i gn, and br ace secur el y unt i l per manent anchor s ar e set . Anchor bot t oms of f r ames wi t h expansi on bol t s or powder - act uat ed f ast ener s. Bui l d i n or secur e wal l anchor s t o adj oi ni ng const r uct i on. Wher e f r ames r equi r e cei l i ng st r ut s or over head br aci ng, anchor f r ames t o t he st r ut s or br aci ng. Backf i l l f r ames wi t h mor t ar . Coat i nsi de of f r ames wi t h cor r osi on- i nhi bi t i ng bi t umi nous mat er i al . For f r ames i n ext er i or wal l s, ensur e t hat st ops ar e f i l l ed wi t h r i gi d i nsul at i on bef or e gr out i s pl aced.

3. 1. 2 Doors

Hang door s i n accor dance wi t h c l ear ances speci f i ed i n SDI / DOOR A250. 8.

Af t er er ect i on and gl azi ng, c l ean and adj ust har dwar e.

3. 1. 3 Fi r e and Smoke Door s and Fr ames

I nst al l f i r e door s and f r ames, i ncl udi ng har dwar e, i n accor dance wi t h NFPA 80. I nst al l f i r e r at ed smoke door s and f r ames i n accor dance wi t h NFPA 80 and NFPA 105.

SECTI ON 08 11 13 Page 6

3. 2 PROTECTION

Pr ot ect door s and f r ames f r om damage. Repai r damaged door s and f r ames pr i or t o compl et i on and accept ance of t he pr oj ect or r epl ace wi t h new, as di r ect ed. Wi r e br ush r ust ed f r ames unt i l r ust i s r emoved. Cl ean t hor oughl y. Appl y an al l - over coat of r ust - i nhi bi t i ve pai nt of t he same t ype used f or shop coat .

3. 3 CLEANING

Upon compl et i on, c l ean exposed sur f aces of door s and f r ames t hor oughl y.

Remove mast i c smear s and ot her unsi ght l y mar ks.

- - End of Sect i on - -

SECTI ON 08 11 13 Page 7

SECTI ON 08 33 23

OVERHEAD COI LI NG DOORS

08/15

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

AMERI CAN SOCI ETY OF CI VI L ENGI NEERS ( ASCE)

ASCE 7 ( 2017) Mi ni mum Desi gn Loads f or Bui l di ngs and Ot her St r uct ur es

AMERI CAN SOCI ETY OF HEATI NG, REFRI GERATI NG AND AI R- CONDI TI ONI NG

ENGI NEERS ( ASHRAE)

ASHRAE FUN I P ( 2017) Fundament al s Handbook, I - P Edi t i on

ASME I NTERNATI ONAL ( ASME)

ASME B29. 400 ( 2001; R 2013) Combi nat i on, " H" Type Mi l l Chai ns, and Spr ocket s

ASTM I NTERNATI ONAL ( ASTM)

ASTM A153/ A153M ( 2016) St andar d Speci f i cat i on f or Zi nc Coat i ng ( Hot - Di p) on I r on and St eel Hardware

ASTM A27/ A27M ( 2017) St andar d Speci f i cat i on f or St eel Cast i ngs, Car bon, f or Gener al Appl i cat i on

ASTM A307 ( 2014; E 2017) St andar d Speci f i cat i on f or Car bon St eel Bol t s, St uds, and Thr eaded Rod 60 000 PSI Tensi l e St r engt h

ASTM A36/ A36M ( 2014) St andar d Speci f i cat i on f or Car bon St r uct ur al St eel

ASTM A48/ A48M ( 2003; R 2012) St andar d Speci f i cat i on f or Gr ay I r on Cast i ngs

ASTM A53/ A53M ( 2012) St andar d Speci f i cat i on f or Pi pe, St eel , Bl ack and Hot - Di pped, Zi nc- Coat ed, Wel ded and Seaml ess

ASTM A653/ A653M ( 2017) St andar d Speci f i cat i on f or St eel Sheet , Zi nc- Coat ed ( Gal vani zed) or Zi nc- I r on Al l oy- Coat ed ( Gal vanneal ed) by t he Hot - Di p Pr ocess

ASTM A666 ( 2015) St andar d Speci f i cat i on f or Anneal ed or Col d- Wor ked Aust eni t i c St ai nl ess St eel

SECTI ON 08 33 23 Page 1

Sheet , St r i p, Pl at e and Fl at Bar

ASTM A780/ A780M ( 2009; R 2015) St andar d Pr act i ce f or Repai r of Damaged and Uncoat ed Ar eas of Hot - Di p Gal vani zed Coat i ngs

ASTM A924/ A924M ( 2017a) St andar d Speci f i cat i on f or Gener al Requi r ement s f or St eel Sheet , Met al l i c- Coat ed by t he Hot - Di p Pr ocess

ASTM D2000 ( 2012; R 2017) St andar d Cl assi f i cat i on Syst em f or Rubber Pr oduct s i n Aut omot i ve Applications

ASTM E330/ E330M ( 2014) St r uct ur al Per f or mance of Ext er i or Wi ndows, Door s, Skyl i ght s and Cur t ai n Wal l s by Uni f or m St at i c Ai r Pr essur e Difference

ASTM E84 ( 2018) St andar d Test Met hod f or Sur f ace Bur ni ng Char act er i st i cs of Bui l di ng Materials

ASTM F568M ( 2007) St andar d Speci f i cat i on f or Car bon and Al l oy St eel Ext er nal l y Thr eaded Met r i c Fasteners

NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)

NEMA I CS 2 ( 2000; R 2005; Er r at a 2008) I ndust r i al Cont r ol and Syst ems Cont r ol l er s, Cont act or s, and Over l oad Rel ays Rat ed 600 V

NEMA I CS 6 ( 1993; R 2016) I ndust r i al Cont r ol and Syst ems: Encl osur es

NEMA MG 1 ( 2016; SUPP 2016) Mot or s and Gener at or s

NEMA ST 1 ( 1988; R 1994; R 1997) Speci al t y Tr ansf or mer s ( Except Gener al Pur pose Type)

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 70 ( 2017; ERTA 1- 2 2017; TI A 17- 1; TI A 17- 2;

TI A 17- 3; TI A 17- 4; TI A 17- 5; TI A 17- 6;

TI A 17- 7; TI A 17- 8; TI A 17- 9; TI A 17- 10;

TI A 17- 11; TI A 17- 12; TI A 17- 13; TI A

17- 14) Nat i onal El ect r i cal Code

1. 2 SUBMITTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;

submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t al s wi t h an " S" ar e f or i ncl usi on i n t he Sust ai nabi l i t y eNot ebook, i n conf or mance t o Sect i on 01 33 29 SUSTAI NABI LI TY REPORTI NG.

Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL

PROCEDURES:

SD- 02 Shop Dr awi ngs

SECTI ON 08 33 23 Page 2

Over head Coi l i ng Door s

Count er bal anci ng Mechani sm

El ect r i c Door Oper at or s; G

Bot t om Bar s; G

Gui des; G

Mount i ng Br acket s; G

Over head Dr um; G

Hood; G

I nst al l at i on Dr awi ngs; G

SD- 03 Pr oduct Dat a

Over head Coi l i ng Door s; G

Har dwar e; G

Count er bal anci ng Mechani sm; G

El ect r i c Door Oper at or s; G

SD- 05 Desi gn Dat a

Over head Coi l i ng Door s; G

Har dwar e; G

Count er bal anci ng Mechani sm; G

El ect r i c Door Oper at or s; G

SD- 10 Oper at i on and Mai nt enance Dat a

Oper at i on and Mai nt enance Manual s; G

Mat er i al s; G

Devi ces; G

Pr ocedur es; G

Manuf act ur e' s Br ochur es; G

Par t s Li st s; G

SD- 11 Cl oseout Submi t t al s

War r ant y; G

SECTI ON 08 33 23 Page 3

1. 3 DELI VERY, STORAGE, AND HANDLI NG

Del i ver door s t o t he j obsi t e wr apped i n a pr ot ect i ve cover i ng wi t h t he br ands and names cl ear l y mar ked t her eon. St or e door s i n an adequat el y vent i l at ed dr y l ocat i on t hat i s f r ee f r om di r t and dust , wat er , or ot her cont ami nant s. St or e i n a manner t hat per mi t s easy access f or i nspect i on and handl i ng.

PART 2 PRODUCTS

2. 1 SYSTEM DESCRI PTI ON

Door s t o be coi l i ng t ype, wi t h i nt er l ocki ng s l at s, compl et e wi t h anchor i ng and door har dwar e, gui des, hood, and oper at i ng mechani sms, and desi gned f or use on openi ngs as i ndi cat ed. Use gr ease- seal ed or sel f - l ubr i cat i ng bear i ngs f or r ot at i ng member s.

2. 1. 1 Desi gn Requi r ement s

2. 1. 1. 1 Over head Coi l i ng Door Det ai l Shop Dr awi ngs

Pr ovi de i nst al l at i on dr awi ngs f or over head coi l i ng door assembl i es whi ch show: el evat i ons of each door t ype, shape and t hi ckness of mat er i al s, f i ni shes, det ai l s of j oi nt s and connect i ons, det ai l s of gui des and f i t t i ngs, r ough openi ng di mensi ons, l ocat i on and descr i pt i on of har dwar e, anchor age l ocat i ons, and count er bal anci ng mechani sm and door oper at or details. Show l ocat i ons of r epl aceabl e f usi bl e l i nks on wi r i ng di agr ams f or power , s i gnal and cont r ol s. I ncl ude a schedul e showi ng t he l ocat i on of each door wi t h t he dr awi ngs.

2. 1. 2 Per f or mance Requi r ement s

2. 1. 2. 1 Wi nd Loadi ng

Desi gn and f abr i cat e door assembl y t o wi t hst and t he wi nd l oadi ng pr essur e of at l east 20 pounds per squar e f oot wi t h a maxi mum def l ect i on of 1/ 120 of t he openi ng wi dt h. Pr ovi de t est dat a showi ng compl i ance wi t h ASTM E330/ E330M. Sound engi neer i ng pr i nci pl es may be used t o i nt er pol at e or ext r apol at e t est r esul t s t o door s i zes not speci f i cal l y t est ed. Ensur e compl et e assembl y meet s or exceeds t he r equi r ement s of ASCE 7.

2. 1. 2. 2 Oper at i onal Cycl e Li f e

Desi gn al l por t i ons of t he door , har dwar e and oper at i ng mechani sm t hat ar e subj ect t o movement , wear , or st r ess f at i gue t o oper at e t hr ough a mi ni mum number of 10 cycl es per day. One compl et e cycl e of door oper at i on i s def i ned as when t he door i s i n t he c l osed posi t i on, moves t o t he f ul l y open posi t i on, and r et ur ns t o t he c l osed posi t i on.

2. 2 COMPONENTS

2. 2. 1 Over head Coi l i ng Door s

2. 2. 1. 1 Cur t ai n Mat er i al s and Const r uct i on

Pr ovi de cur t ai n s l at s f abr i cat ed f r om Gr ade A st eel sheet s conf or mi ng t o ASTM A653/ A653M, wi t h t he addi t i onal r equi r ement of a mi ni mum yi el d poi nt of 33, 000 psi . Pr ovi de sheet s, gal vani zed i n accor dance wi t h ASTM A653/ A653M and ASTM A924/ A924M.

SECTI ON 08 33 23 Page 4

Fabr i cat e door s f r om i nt er l ocki ng col d- r ol l ed s l at s, wi t h sect i on pr of i l es as speci f i ed, desi gned t o wi t hst and t he speci f i ed wi nd l oadi ng. Ensur e t he pr ovi ded sl at s ar e cont i nuous wi t hout spl i ces f or t he wi dt h of t he door .

2. 2. 1. 2 I nsul at ed Cur t ai ns

For m Cur t ai ns f r om manuf act ur er ' s st andar d shapes of i nt er l ocki ng s l at s.

Suppl y s l at syst em wi t h a mi ni mum R- val ue of 7. 6 when cal cul at ed i n accor dance wi t h ASHRAE FUN I P. Sl at s t o consi st of a ur et hane cor e not l ess t han 11/ 16- i nch t hi ck, compl et el y encl osed wi t hi n met al f aci ngs. Ensur e t he ext er i or f ace of s l at s ar e t he same gauge as speci f i ed f or cur t ai ns.

Sel ect an i nt er i or f ace not l i ght er t han 0. 0219- i nches. The i nsul at ed s l at assembl y r equi r es a f l ame spr ead r at i ng of not mor e t han 25 and a smoke devel opment f act or of not mor e t han 50 when t est ed i n accor dance wi t h

ASTM E84.

2. 2. 1. 3 Cur t ai n Bot t om Bar

I nst al l cur t ai n bot t om bar s as pai r s of angl es f r om t he manuf act ur er ' s st andar d st eel ext r usi ons not l ess t han 2. 0 by 2. 0- i nches by 0. 188- i nch.

Ensur e st eel ext r usi ons conf or m t o ASTM A36/ A36M. St ai nl ess st eel ext r usi ons conf or mi ng t o ASTM A666, Type 304. Gal vani ze angl es and f ast ener s i n accor dance wi t h ASTM A653/ A653M and ASTM A924/ A924M. Coat wel ds and abr asi ons wi t h pai nt conf or mi ng t o ASTM A780/ A780M.

2. 2. 1. 4 Locks

Pr ovi de end and/ or wi nd l ocks of Gr ade B cast st eel conf or mi ng t o ASTM A27/ A27M, gal vani zed i n accor dance wi t h ASTM A653/ A653M, ASTM A153/ A153M and ASTM A924/ A924M. Secur e l ocks at ever y ot her cur t ai n slat.

2. 2. 1. 5 Weat her St r i ppi ng

Ensur e weat her - st r i ppi ng at t he door - head and j amb i s 1/ 8- i nch t hi ck sheet of nat ur al or neopr ene r ubber wi t h ai r baf f l es. Secur e weat her st r i ppi ng t o t he i nsi des of hoods wi t h gal vani zed- st eel f ast ener s t hr ough cont i nuous gal vani zed- st eel pr essur e bar s at l east 5/ 8- i nch wi de and 1/ 8- i nch t hi ck.

Ensur e t hr eshol d weat her - st r i ppi ng i s 1/ 8- i nch t hi ck sheet nat ur al or neopr ene r ubber secur ed t o t he bot t om bar s.

Pr ovi de weat her - st r i ppi ng of nat ur al or neopr ene r ubber conf or mi ng t o

ASTM D2000.

2. 2. 1. 6 Locki ng Devi ces

Ensur e s l i de bol t engages t hr ough sl ot s i n t r acks f or l ocki ng by padl ock, l ocat ed on bot h l ef t and r i ght j amb si des, oper abl e f r om coi l s i de.

Pr ovi de a l ocki ng devi ce assembl y whi ch i ncl udes cyl i nder l ock, spr i ng- l oaded dead bol t , oper at i ng handl e, cam pl at e, and adj ust abl e l ocki ng bar s t o engage t hr ough sl ot s i n t r acks.

2. 2. 1. 7 Saf et y I nt er l ock

Equi p power - oper at ed door s wi t h saf et y i nt er l ock swi t ch t o di sengage power suppl y when door i s l ocked.

SECTI ON 08 33 23 Page 5

2. 2. 1. 8 Over head Dr um

Fabr i cat e dr ums f r om nomi nal 0. 028- i nch t hi ck, hot - di p gal vani zed st eel sheet wi t h G90 ( Z275) z i nc coat i ng, compl yi ng wi t h ASTM A653/ A653M.

2. 2. 1. 9 Slats

No. 5F, 24 gauge, Gr ade 40 st eel , ASTM A653/ A653M gal vani zed st eel z i nc coating.

2. 2. 2 Hardware

Ensur e al l har dwar e conf or ms t o ASTM A153/ A153M, ASTM A307, ASTM F568M, and

ASTM A27/ A27M.

2. 2. 2. 1 Guides

Fabr i cat e cur t ai n j amb gui des f r om t he manuf act ur er ' s st andar d angl es or channel s of same mat er i al and f i ni sh as cur t ai n s l at s unl ess ot her wi se i ndi cat ed. Pr ovi de gui des wi t h suf f i c i ent dept h and st r engt h t o r et ai n cur t ai n, and t o wi t hst and l oadi ng. Ensur e cur t ai n oper at es smoot hl y. Sl ot bol t hol es f or t r ack adj ust ment .

Fabr i cat e wi t h st r uct ur al st eel angl es. Pr ovi de wi ndl ock bar s of same mat er i al when wi ndl ocks ar e r equi r ed t o meet speci f i ed wi nd l oad. Fl ar e t he t op of i nner and out er gui de angl es out war ds t o f or m bel l mout h f or smoot h ent r y of cur t ai n i nt o gui des. Pr ovi de r emovabl e gui de st opper s t o pr event over t r avel of cur t ai n and bot t om bar .

2. 2. 2. 2 Equi pment Suppor t s

Fabr i cat e door - oper at i ng equi pment suppor t s f r om t he manuf act ur er ' s st andar d st eel shapes and pl at es conf or mi ng t o ASTM A36/ A36M, gal vani zed i n accor dance wi t h ASTM A653/ A653M and ASTM A924/ A924M. Si ze t he shapes and pl at es i n accor dance wi t h t he i ndust r y st andar ds f or t he s i ze, wei ght , and t ype of door i nst al l at i on.

2. 2. 2. 3 Hood

Pr ovi de a hood wi t h a mi ni mum 24- gaugegal vani zed sheet met al , f l anged at t op f or at t achment t o header and f l anged at bot t om t o pr ovi de l ongi t udi nal st i f f ness. The hood encl oses t he cur t ai n coi l and count er bal ance mechani sm.

2. 2. 3 Count er bal anci ng Mechani sm

Count er bal ance door s by means of manuf act ur er ' s st andar d mechani sm wi t h an adj ust abl e- t ensi on, st eel hel i cal t or s i on spr i ng mount ed, ar ound a st eel shaf t and cont ai ned i n a spr i ng bar r el connect ed t o t op of cur t ai n wi t h bar r el r i ngs. Use gr ease- seal ed or sel f - l ubr i cat i ng bear i ngs f or r ot at i ng members.

2. 2. 3. 1 Brackets

Pr ovi de t he manuf act ur er ' s st andar d mount i ng br acket s wi t h one l ocat ed at each end of t he count er bal ance bar r el conf or mi ng t o ASTM A48/ A48M. Pr ovi de br acket s of ei t her cast i r on or col d- r ol l ed st eel .

SECTI ON 08 33 23 Page 6

2. 2. 3. 2 Count er bal ance Bar r el s

Fabr i cat e spr i ng bar r el of manuf act ur er ' s st andar d hot - f or med, st r uct ur al - qual i t y , wel ded or seaml ess car bon- st eel pi pe, conf or mi ng t o ASTM A53/ A53M. Ensur e t he bar r el i s of suf f i c i ent di amet er and wal l t hi ckness t o suppor t r ol l ed- up cur t ai n wi t hout di s t or t i on of s l at s. Li mi t bar r el def l ect i on t o not mor e t han 0. 03 i nch per f oot of span under f ul l load.

a. Bar r el

Pr ovi de st eel pi pe capabl e of suppor t i ng cur t ai n l oad wi t h maxi mum def l ect i on of 0. 03 i nches per f oot of wi dt h.

b. Spr i ng Bal ance

Pr ovi de an oi l - t emper ed, heat - t r eat ed st eel hel i cal t or s i on spr i ng assembl y desi gned f or pr oper bal ance of door . Ensur e t hat ef f or t t o oper at e manual l y oper at ed uni t s does not exceed 25 l bs. Pr ovi de wheel f or appl y i ng and adj ust i ng spr i ng t or que.

2. 2. 3. 3 Spr i ng Bal ance

I nst al l one or mor e oi l - t emper ed, heat - t r eat ed st eel hel i cal t or s i on spr i ngs wi t hi n t he bar r el , capabl e of pr oduci ng suf f i c i ent t or que t o assur e easy oper at i on of t he door cur t ai n. Pr ovi de and s i ze spr i ngs t o count er bal ance wei ght of cur t ai n, wi t h uni f or m adj ust ment accessi bl e f r om out si de bar r el . Secur e ends of spr i ngs t o bar r el and shaf t wi t h cast - st eel bar r el pl ugs.

2. 2. 3. 4 Tor si on Rod f or Count er Bal ance

Fabr i cat e r od f r om t he manuf act ur er ' s st andar d col d- r ol l ed st eel , s i zed t o hol d f i xed spr i ng ends and car r y t or s i onal l oad.

2. 2. 4 El ect r i c Door Oper at or s

Pr ovi de el ect r i cal wi r i ng and door oper at i ng cont r ol s conf or mi ng t o t he appl i cabl e r equi r ement s of NFPA 70.

El ect r i c door - oper at or assembl i es needs t o be t he s i zes and capaci t i es r ecommended and pr ovi ded by t he door manuf act ur er f or speci f i ed door s.

Fur ni sh compl et e assembl i es wi t h el ect r i c mot or s and f act or y- pr ewi r ed mot or cont r ol s, st ar t er , gear r educt i on uni t s, sol enoi d- oper at ed br akes, c l ut ch, r emot e- cont r ol s t at i ons, manual or aut omat i c cont r ol devi ces, and accessor i es as r equi r ed f or pr oper oper at i on of t he door s.

Desi gn t he oper at or s so t hat mot or s may be r emoved wi t hout di st ur bi ng t he l i mi t - swi t ch adj ust ment and af f ect i ng t he emer gency auxi l i ar y oper at or s.

Pr ovi de a manual oper at or of cr ank- gear or chai n- gear mechani sms wi t h a r el ease cl ut ch t o per mi t manual oper at i on of door s i n case of power f ai l ur e. Ar r ange t he emer gency manual oper at or so t hat i t may be put i nt o and out of oper at i on f r om f l oor l evel , and i t s use does not af f ect t he adj ust ment of t he l i mi t swi t ches. Pr ovi de an el ect r i cal or mechani cal devi ce t hat aut omat i cal l y di sconnect s t he mot or f r om t he oper at i ng mechani sm when t he emer gency manual oper at i ng mechani sm i s engaged.

SECTI ON 08 33 23 Page 7

2. 2. 4. 1 Door - Oper at or Types

Pr ovi de an oper at or mount ed t o t he r i ght or l ef t door head pl at e wi t h t he oper at or on coi l s i de of t he door - hood assembl y and connect ed t o t he door dr i ve shaf t wi t h dr i ve chai n and spr ocket s. Fr ont c l ear ance i s r equi r ed f or t hi s t ype of mount i ng.

2. 2. 4. 2 El ect r i c Mot or s

Pr ovi de mot or s whi ch ar e t he hi gh- st ar t i ng- t or que, r ever si bl e, const ant - dut y el ect r i cal t ype wi t h over l oad pr ot ect i on of suf f i c i ent t or que and hor sepower t o move t he door i n ei t her di r ect i on f r om any posi t i on.

Ensur e t hey pr oduce a door - t r avel speed of not l ess t han 8 nor mor e t han 12 i nches per second wi t hout exceedi ng t he hor sepower r at i ng.

Pr ovi de mot or s whi ch conf or m t o NEMA MG 1 desi gnat i on, t emper at ur e r at i ng, ser vi ce f act or , encl osur e t ype, and ef f i c i ency t o t he r equi r ement s specified.

2. 2. 4. 3 Mot or Bear i ngs

Sel ect bear i ngs wi t h br onze- sl eeve or heavy- dut y bal l or r ol l er ant i f r i c t i on t ype wi t h f ul l pr ovi s i ons f or t he t ype of t hr ust i mposed by t he speci f i c dut y l oad.

Pr e- l ubr i cat e and f act or y seal bear i ngs i n mot or s l ess t han 1/ 2 hor sepower .

Equi p mot or s coupl ed t o wor m- gear r educt i on uni t s wi t h ei t her bal l or r ol l er bear i ngs.

Equi p bear i ngs i n mot or s 1/ 2 hor sepower or l ar ger wi t h l ubr i cat i on ser vi ce f i t t i ngs. Fi t l ubr i cat i on f i t t i ngs wi t h col or - coded pl ast i c or met al dust caps.

I n any mot or , bear i ngs t hat ar e l ubr i cat ed at t he f act or y f or ext ended dut y per i ods do not need t o be l ubr i cat ed f or a gi ven number of oper at i ng hour s. Di spl ay t hi s i nf or mat i on on an appr opr i at e t ag or l abel on t he mot or wi t h i nst r uct i ons f or l ubr i cat i on cycl e mai nt enance.

2. 2. 4. 4 Mot or St ar t er s, Cont r ol s, and Encl osur es

Pr ovi de each door mot or wi t h: a f act or y- wi r ed, unf used, di sconnect swi t ch;

a r ever si ng, acr oss- t he- l i ne magnet i c st ar t er wi t h t her mal over l oad pr ot ect i on; 120- vol t oper at i ng coi l s wi t h a cont r ol t r ansf or mer l i mi t swi t ch; and a saf et y i nt er l ock assembl ed i n a NEMA I CS 6 t ype encl osur e as speci f i ed her ei n. Ensur e cont r ol equi pment conf or ms t o NEMA I CS 2.

Pr ovi de adj ust abl e swi t ches, el ect r i cal l y i nt er l ocked wi t h t he mot or cont r ol s and set t o st op t he door aut omat i cal l y at t he f ul l y open and f ul l y c l osed posi t i on.

2. 2. 4. 5 Cont r ol Encl osur es

Pr ovi de cont r ol encl osur es t hat conf or m t o NEMA I CS 6 f or gener al pur pose NEMA Type 1.

2. 2. 4. 6 Transformer

Pr ovi de st ar t er s wi t h 230/ 460 t o 115 vol t cont r ol t r ansf or mer s wi t h one

SECTI ON 08 33 23 Page 8 secondar y f use when r equi r ed t o r educe t he vol t age on cont r ol c i r cui t s t o 120 vol t s or l ess. Pr ovi de a t r ansf or mer conf or mi ng t o NEMA ST 1.

2. 2. 4. 7 Saf et y- Edge Devi ce

Pr ovi de each door wi t h a pneumat i c saf et y devi ce ext endi ng t he f ul l wi dt h of t he door and l ocat ed wi t hi n a U- sect i on neopr ene or r ubber ast r agal , mount ed on t he bot t om r ai l of t he bot t om door sect i on. Devi ce needs t o i mmedi at el y st op and r ever se t he door upon cont act wi t h an obst r uct i on i n t he door openi ng dur i ng downwar d t r avel and cause t he door t o r et ur n t o f ul l - open posi t i on. A saf et y devi ce i s not a subst i t ut e f or a l i mi t swi t ch.

Connect saf et y devi ce t o t he cont r ol c i r cui t t hr ough a r et r act i ng saf et y cor d and r eel .

2. 2. 4. 8 Remot e- Cont r ol St at i ons

Pr ovi de i nt er i or r emot e cont r ol s t at i on at gr ound l evel f or i nt ake l evel door whi ch i s f ul l - guar ded, moment ar y- cont act t hr ee- but t on, heavy- dut y, surface-mounted NEMA I CS 6 t ype encl osur es as speci f i ed. Mar k but t ons " OPEN, " " CLOSE, " and " STOP. " Ensur e t he " CLOSE" but t on r equi r es a const ant pr essur e t o mai nt ai n t he c l osi ng mot i on of t he door . When t he door i s i n mot i on and t he " STOP" but t on i s pr essed, ensur e t he door st ops i nst ant l y and r emai ns i n t he st opped posi t i on. Fr om t he st opped posi t i on, t he door may t hen be oper at ed i n ei t her di r ect i on.

2. 2. 4. 9 Speed- Reduct i on Uni t s

Pr ovi de speed- r educt i on uni t s consi st i ng of har dened- st eel wor m and br onze wor m gear assembl i es r unni ng i n oi l or gr ease and i nsi de a seal ed casi ng, coupl ed t o t he mot or t hr ough a f l exi bl e coupl i ng. Dr i ve shaf t s need t o r ot at e on bal l - or r ol l er - bear i ng assembl i es t hat ar e i nt egr al wi t h t he unit.

Pr ovi de mi ni mum r at i ngs of speed r educt i on uni t s i n accor dance wi t h AGMA pr ovi s i ons f or c l ass of ser vi ce.

Gr ound wor m gear s t o pr ovi de accur at e t hr ead f or m; machi ne t eet h f or al l ot her t ypes of gear i ng. Sur f ace har den al l gear s.

Pr ovi de ant i f r i c t i on t ype bear i ngs equi pped wi t h oi l seal s.

2. 2. 4. 10 Chai n Dr i ves

Pr ovi de r ol l er chai ns t hat ar e a power - t r ansmi ssi on ser i es st eel r ol l er t ype conf or mi ng t o ASME B29. 400, wi t h a mi ni mum saf et y f act or of 10 t i mes t he desi gn l oad.

Heat - t r eat or ot her wi se har den r ol l er - chai n s i de bar s, r ol l er s, pi ns, and bushings.

Pr ovi de hi gh- car bon st eel chai n spr ocket s wi t h machi ne- cut har dened t eet h, f i ni shed bor e and keyseat , and hol l ow- head set scr ews.

2. 2. 4. 11 Brakes

Pr ovi de 360- degr ee shoe br akes or shoe and dr um br akes. Ensur e t he br akes ar e sol enoi d- oper at ed and el ect r i cal l y i nt er l ocked t o t he cont r ol c i r cui t t o set aut omat i cal l y when power i s i nt er r upt ed.

SECTI ON 08 33 23 Page 9

2. 2. 4. 12 Clutches

Ensur e c l ut ches ar e ei t her t he 4- i nch di amet er , mul t i pl e f ace, ext er nal l y adj ust abl e f r i c t i on t ype or adj ust abl e cent r i f ugal t ype.

2. 2. 4. 13 Weat her / Smoke Seal Sensi ng Edge

Pr ovi de aut omat i c st op cont r ol by an aut omat i c sensi ng swi t ch wi t hi n neopr ene ast r agal ext endi ng t he f ul l wi dt h of door bot t om bar .

Pr ovi de an el ect r i c sensi ng edge devi ce. Ensur e t he door i mmedi at el y st ops downwar d t r avel when cont act occur s bef or e door f ul l y c l oses. Pr ovi de a sel f - moni t or i ng wi r el ess sensi ng edge connect i on t o t he mot or oper at or ;

el i mi nat i ng t he need f or a physi cal t r avel i ng el ect r i c cor d connect i on bet ween bot t om bar sensi ng edge devi ce and mot or oper at or . Super vi sed syst em al t er s nor mal door oper at i on; pr event i ng damage, i nj ur y or deat h due t o an i noper abl e sensi ng edge syst em.

2. 2. 5 Sur f ace Fi ni shi ng

Compl y wi t h NAAMM' s " Met al Fi ni shes Manual f or Ar chi t ect ur al and Met al Pr oduct s" f or r ecommendat i ons f or appl y i ng and desi gnat i ng f i ni shes.

Not i ceabl e var i at i ons i n t he same met al component ar e not accept abl e.

Var i at i ons i n appear ance of adj oi ni ng component s ar e accept abl e i f t hey ar e wi t hi n t he r ange of appr oved sampl es and ar e assembl ed or i nst al l ed t o mi ni mi ze cont r ast .

PART 3 EXECUTI ON

3. 1 INSTALLATION

I nst al l over head coi l i ng door assembl y, anchor s and i nser t s f or gui des, br acket s, mot or s, swi t ches, har dwar e, and ot her accessor i es i n accor dance wi t h appr oved det ai l dr awi ngs and manuf act ur er ' s wr i t t en i nst r uct i ons.

Upon compl et i on of i nst al l at i on, ensur e door s ar e f r ee f r om al l di s t or t i on.

I nst al l over head coi l i ng door s, mot or s, hoods, and oper at or s at t he mount i ng l ocat i ons as i ndi cat ed f or each door i n t he cont r act document s and as r equi r ed by t he manuf act ur er .

I nst al l over head coi l i ng door s, swi t ches, and cont r ol s al ong accessi bl e r out es i n compl i ance wi t h r egul at or y r equi r ement s f or accessi bi l i t y and as r equi r ed by t he manuf act ur er .

3. 1. 1 Fi el d Pai nt ed Fi ni sh

Ensur e f i el d pai nt ed st eel door s and f r ames ar e i n accor dance wi t h Sect i on 09 90 00 PAI NTS AND COATI NGS and manuf act ur er ' s wr i t t en i nst r uct i ons.

Pr ot ect weat her st r i ppi ng f r om pai nt . Ensur e f i ni shes ar e f r ee of scr at ches or ot her bl emi shes.

3. 2 ADJUSTI NG AND CLEANI NG

3. 2. 1 Accept ance Pr ovi s i ons

Af t er i nst al l at i on, adj ust har dwar e and movi ng par t s. Lubr i cat e bear i ngs and sl i di ng par t s as r ecommended by manuf act ur er t o pr ovi de smoot h oper at i ng f unct i ons f or ease movement , f r ee of war pi ng, t wi st i ng, or

SECTI ON 08 33 23 Page 10 di st or t i on of t he door assembl y.

Adj ust seal s t o pr ovi de weat her - t i ght f i t ar ound ent i r e per i met er .

Engage a f act or y- aut hor i zed ser vi ce r epr esent at i ve t o per f or m st ar t up ser vi ce and checks accor di ng t o manuf act ur er ' s wr i t t en i nst r uct i ons.

Test t he door openi ng and cl osi ng oper at i on when act i vat ed by cont r ol s or al ar m- connect ed f i r e- r el ease syst em. Adj ust cont r ol s and saf et i es. Repl ace damaged and mal f unct i oni ng cont r ol s and equi pment . Reset door - c l osi ng mechani sm af t er successf ul t est .

Test and make f i nal adj ust ment of new door s at no addi t i onal cost t o t he Government.

3. 2. 1. 1 Mai nt enance and Adj ust ment

Not mor e t han 90 cal endar days af t er compl et i on and accept ance of t he pr oj ect , exami ne, l ubr i cat e, t est , and r e- adj ust door s as r equi r ed f or pr oper oper at i on.

3. 2. 1. 2 Cleaning

Cl ean door s i n accor dance wi t h manuf act ur er ' s appr oved i nst r uct i ons.

3. 3 CLOSEOUT ACTI VI TI ES

3. 3. 1 Warranty

Fur ni sh a wr i t t en guar ant ee t hat t he hel i cal spr i ng and count er bal ance mechani sm ar e f r ee f r om def ect s i n mat er i al and wor kmanshi p f or not l ess t han t wo year s af t er compl et i on and accept ance of t he pr oj ect .

War r ant t hat upon not i f i cat i on by t he Gover nment , any def ect s i n mat er i al , wor kmanshi p, and door oper at i on ar e i mmedi at el y cor r ect wi t hi n t he same t i me per i od cover ed by t he guar ant ee, at no cost t o t he Gover nment .

3. 3. 2 Oper at i on And Mai nt enance

Submi t 6 copi es of t he Oper at i on and Mai nt enance Manual s 30 cal endar days pr i or t o t est i ng t he Over head Coi l i ng Door Assembl i es. Updat e and r esubmi t dat a f or f i nal appr oval no l at er t han 30 cal endar days pr i or t o cont r act completion.

Submi t Oper at i on and Mai nt enance Manual s f or Over head Coi l i ng Door Assembl i es, i ncl udi ng t he f ol l owi ng i t ems:

Materials

Devices

El ect r i c Door Oper at or s

Hood

Count er bal anci ng Mechani sm

Painting

SECTI ON 08 33 23 Page 11

Procedures

Manuf act ur e' s Br ochur es

Par t s Li st s

Pr ovi de oper at i on and mai nt enance manual s whi ch ar…