Amend_0001_Att_A_Sample_List_of_Testing_Approaches.docx

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LANDING CRAFT, UTILITY (LCU) 1700
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N00024-17-R-2462
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N00024-17-R-2462 Amendment 0001 Attachment "A"

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N00024-17-R-2642 Attachment “A” to Amendment 0001

SAMPLE LIST OF TESTING APPROACHES

Area
Testing Approach
Craft Performance
All craft characteristics can be demonstrated by a combination of analysis, inspection, demonstration and/or testing. For example:

1. Sustained speed may be verified by analysis and by demonstration during ship’s trials.

2. Towing power may be verified by a Bollard Pull Test conducted in accordance with ABS Steel Vessels Under 90 Meters in Length (2016) Part 5, Chapter 11, Appendix 2, Guidelines for Bollard Pull Test Procedures

3. Craft range and endurance may be verified by endurance fuel calculations and a fuel economy test during at sea trials. The total fuel rate for the propulsion engines, generator sets, and any other fuel burning equipment to be used in determining endurance fuel requirements may be calculated using vendor guaranteed data. Where such data is not available, the methods described in SNAME T&R Bulletin 3-49 may be used.

4. Maneuverability and controllability may be verified by analysis and testing during Builder’s and Acceptance Trials.

5. Craft beaching and retracting may be demonstrated in accordance with Contractor-developed procedures. Compliance with contract requirements of the kedging anchor system may be demonstrated.

6. Ability to interface with required amphibious vessels in operational sea states, Roll-on/Roll-off component of the Improved Navy Lighterage System, and mooring at Assault Craft Unit piers may be verified by analysis.

7. The ability to conduct required cargo operations and to carry the designated payloads may be verified by analysis and demonstration.

8. Foundations for the gun mounts may be verified by testing and analysis.

9. The ability to tow and be towed may be verified by analysis and demonstrated during Builder’s and Acceptance Trials.

10. Design life may be verified by analysis (dynamic loading/fatigue analysis/etc.).

General Requirements
1. The ability of the craft to operate in the required environmental conditions may be verified by analysis.

2. The ability to start and operate machinery over the required range of operating temperatures may be verified by analysis and Original Equipment Manufacturer (OEM) data.

3. Craft tightness may be verified by inspection and testing.

4. Protection of personnel and equipment may be verified by inspection.

5. All equipment, subsystems and systems may be verified for correct operation in supporting required capabilities by demonstration and test of each.

Access
1. Access for operation, required maintenance, test, repair, adjustment, and checkout of systems, machinery, and equipment may be verified by analysis, inspection and demonstration.

2. Lifting appliances may be verified for compliance with requirements by analysis inspection and demonstration for adequacy and operability.

3. Access/removal routes may be verified by analysis and inspection, and demonstration by removal and reinstallation of any two craft equipment items selected by the Government.

Survivability
Survivability may be verified by analysis for systems, structure and stability in survival sea states, and verified by inspection and demonstration of all critical systems and damage control systems.
Noise/ Vibration
1. Airborne noise may be verified by analysis and testing in accordance with ABS Guide for Crew Habitability on Workboats using the level limits noted in Tables 1 and 2 of the specification.

2. Hull, superstructure and mast vibration may be verified by analysis and testing during trials.

3. Machinery and equipment vibration requirements may be verified by analysis and testing during trials.

Welding
Welded structure may be verified by inspections and non-destructive testing in accordance with NAVSEA 4010, Section 6.
Reliability, Availability, Maintainability
Compliance for Reliability, Availability and Maintainability requirements may be verified by analysis.
Stability
Stability may be verified by analysis and inspection as well as through the conduct of an incline experiment. The Contractor may perform the inclining in accordance with the procedures for surface ships outlined in Section 2 of Naval Ships’ Technical Manual (NSTM), Chapter 096 (NAVSEA S9086C6STM010)
Weight Control
Compliance with weight control may be verified by analysis and testing.
Structure
1. The hull structure may be verified by analysis, inspection and testing (Tightness Tests).

2. Structure supporting required structural loads may be verified by analysis.

3. Required structural strength of the bow ramp may be verified by analysis and testing.

4. Structural load requirements for Vehicle Lashing Sockets, Well Deck Lashing Sockets, mooring fittings, and towing equipment fittings may be verified by analysis and testing.

Shell Appendages
Requirements for shell appendages may be verified by analysis and inspection (for grounding loads, etc.).
Hull Structural Closures
Requirements for hull structural closures may be verified by analysis and testing.
Mast
Compliance with mast and spar requirements may be verified by analysis and inspection. The mast may be tested for watertightness.
Internal Combustion Engines
1. Diesel engines may be verified by analysis, inspection, testing and (during trials) demonstration.

2. Emergency shutdown may be verified by demonstration.

Propulsion Reverse/ Reduction Gear
Propulsion system reverse/reduction gears may be verified by analysis and testing.
Propulsion Couplings
1. Propulsion couplings may be verified by analysis, inspection and testing.

Propulsion coupling mounting and dismounting procedures may be demonstrated.

Propulsion Shafts
1. Propulsion shaft, bearings and seals may be verified by analysis, inspection, testing and demonstration.

2. A description of the procedure for aligning the bearings may be submitted with the test procedure for the bearing alignment test.

3. The shaft locking device may be verified by demonstration.

Propellers
1. Propeller geometry and material may be verified by inspection.

2. Propeller operation may be verified by inspection and testing.

3. Propulsion Trials to optimize the propeller may be as required by the contract.

4. Mounting and dismounting procedures for the propellers may be demonstrated.

Propulsion control
Propulsion Control may be verified by inspection and demonstration for all control methods (local, remote and man-on-the move) in accordance with SNAME Technical and Research (T&R) Bulletin No. 3-39, Guide for Ship and Installation Tests for Centralized Control Systems.
Machinery Raw Water and Cooling water Systems
Raw water and cooling systems may be verified by analysis, inspection and testing. Systems may be demonstrated during Builder’s and Acceptance Trials.
Internal Combustion Engine Exhaust Systems
1. The exhaust placement requirements may be verified by analysis.

2. Satisfactory sealing of all piping and ducting may be verified by analysis and inspection.

Lubrication System
Requirements for lubrication systems may be verified by analysis and testing, and may be demonstrated during Builder’s and Acceptance Trials.
Electrical
1. Testing of the craft’s electrical system may be conducted in accordance with IEEE Recommended Practice for Electrical Installations on Shipboard (IEEE Std 45™-2002), Section 34 as modified below:

a) Less Sections 34.5.1, 34.5.2 and 34.5.3.

b) The number of consecutive starts required in Section 34.11 is reduced from 12 to 6.

c) Voltage Drop testing for A/C systems may be done in accordance with IEEE Std 45™-2002. DC systems may be tested using the values provided in the specification.

d) Alternators and Battery Chargers may be tested to demonstrate adequate charging as required by the specification.

e) Stuffing tubes and MCTs may be subjected to a 90 psi air test.

f) All alarms may be demonstrated during testing.

2. Shore power may be verified by analysis, inspection and testing. Switching to shore power may be demonstrated.

Electric Cables
Electric cables may be verified by inspection and tested for voltage drop in accordance with IEEE-45.
Storage Batteries
Storage Batteries may be verified by analysis, inspection and testing. Systems may be demonstrated during Builder’s and Acceptance Trials.
Power Conversion Equipment
Power Conversion Equipment may be verified by analysis, inspection and testing. Systems may be demonstrated during Builder’s and Acceptance Trials.
Electric Power Distribution Systems
Systems may be verified by analysis, inspection and testing. Systems may be demonstrated during Builder’s and Acceptance Trials.
Lighting
Lighting requirements may be verified by analysis, inspection and testing in accordance with the Illuminating Engineering Society of North America (IESNA) RP-12-97.
Command, Control, Communications, Computers and Navigation (C4N) System
The general requirements for electronic systems may be verified by analysis, inspection and testing:

1. Inspection of equipment and demonstration of Contractor-installed equipment functionalities.

2. Coaxial cables may be tested prior to installation for attenuation and the ability to meet the dielectric strength requirements.

3. Coaxial cable may be inspected to verify that cable is not physically damaged or deteriorated after installation.

4. Waveguides may be inspected for defects.

Security
The security of spaces may be verified by inspection for physical and electronic security in accordance with contract requirements for program protection and cybersecurity. The spaces will be verified by government inspection for physical security and classified information processing.
Antenna Systems
1. Ship communication and antenna systems may be verified by analysis, inspection, and testing.

2. Antenna placement may be verified by analysis as part of the Electromagnetic Interference analysis.

Topside cabling may be tested for the Voltage Standing Wave Ratio (VSWR) after connectors have been installed.

Electromagnetic Environmental Effects
1. The craft electronic, electrical, and electromechanical equipment and subsystems may be tested in accordance with MIL-STD-1605.

2. Electronic, electrical, and electromechanical equipment and subsystems located in and around the Pilothouse (above the main deck within 35’ of the Pilothouse), may be tested in accordance with MIL-STD-461, RE102 limits for ground applications, Navy Mobile and Army.

Helm Control Station
Operation of the Helm Control Station may be verified by inspection, testing and demonstration. The limiting backing speed may be determined by test during Builder’s Trials.
Navigation System
The Navigation System may be verified by inspection, testing and demonstration.
Interior Communications
Interior communications systems, including all alarms, may be verified by inspection and demonstration.
External Communications
Contractor-furnished communications equipment may be verified by inspection and demonstration.
Auxiliary Machinery
Performance of auxiliary machinery may be verified by analysis, inspection, testing and (during trials) demonstration.
Pumps
Pump requirements may be verified by analysis, inspection and testing.
Instruments, gauges, meters and indicators
Instruments, gauges, meters and indicators may be verified by inspection.
Piping Systems
Piping system requirements may be verified by analysis, inspection and testing.
Thermal Insulation
The thermal insulation and acoustic absorptive treatment requirements may be verified by analysis and inspection.
Heating, Ventilation, and Air Conditioning (HVAC)
HVAC system requirements may be verified by analysis, inspection, and testing.
Machinery Ventilation System
Machinery Ventilation requirements may be verified by analysis, inspection and testing.
Firemain
1. Requirements for the Firemain System may be verified by inspection and testing.
Plumbing, Plumbing Vents, and Space and Weather Deck Drains
The plumbing drain, vent and deck drain system requirements may be verified by inspection.
Dewatering and Ballasting System
1. Bilge and ballasting system requirements may be verified by analysis, inspection and testing.

2. The bilge system dewatering capability may be tested pierside.

3. All bilge alarms may be tested.

Potable Water
Freshwater service system requirements may be verified by inspection and testing.
Fuel System
1. The fuel system requirements may be verified by inspection and testing

2. The Emergency Fuel Shut-off may verified by by demonstration.

Fire Extinguishing System
1. Fixed fire extinguishing systems may be verified by inspection and testing.

2. Portable extinguishing systems may be verified by inspection.

Hydraulic Power System
Requirements for hydraulic power systems may be verified by analysis, testing and demonstration.
Steering System
Steering system requirements may be verified by analysis, testing and demonstration.
Military Vehicle Handling and Stowage System
Military Vehicle Handling and Stowage System requirements may be verified by analysis, testing and demonstration.
Anchor Handling and Stowage Systems
Anchor stowage and handling requirements may be verified by analysis, inspection, testing and demonstration.
Mooring and Towing System
Mooring and towing fittings may be verified by analysis, inspection, testing and demonstration.
Life Raft Stowage and Handling
Life Raft Stowage and Handling requirements may be verified by inspection.
Environmental Pollution Control System
1. Sewage, black water and gray water system requirements may be verified by analysis, inspection, and testing.

2. Oily water tank and waste oil tank requirements may be verified by analysis, inspection and testing.

Hull Designation and Marking
Hull designation and marking requirements may be verified by inspection.
Draft Marks
Draft mark requirements may be verified by analysis and inspection.
Locks, Keys and Tags
Locks, keys and tags requirements may be verified by inspection and testing.
Hull Fittings
Hull Fitting requirements may be verified by analysis, inspection and testing.
Liferails, Stanchions, and Lifelines
The requirements for liferails, stanchions and lifelines may be verified by analysis and testing
Ladders, Floor Plates and Gratings
1. The requirements for ladders, floor plates and gratings may be verified by inspection.

2. The process for removing ladders may be verified by demonstration.

3. The process for using the Jack Rail may be verified by demonstration.

Non-Structural Closures
The requirements for doors and hatches may be verified by inspection and testing.
Pilothouse Windows
The requirements for the pilothouse windows may be verified by inspection and testing.
Painting
Coating activities and applications may be verified by inspection in accordance with the contract.
Cathodic Protection
Cathodic protection requirements may be verified by analysis, inspection and (if appropriate) testing
Deck Covering
Deck covering requirements may be verified by inspection.
Hull Insulation
Thermal, acoustic absorptive and fire protection insulation treatment of compartments may be verified by analysis and inspection.
Habitability
1. Requirements for habitability spaces may be verified by analysis and inspection.

2. Habitability systems (air conditioning, potable water, heating, galley equipment, etc.) may be tested before trials and demonstrated during Builder’s and Acceptance Trials.

Medical
Requirements for medical facilities may be verified by inspection.
Working Spaces
Requirements for working spaces may be verified by inspection.
Damage Control Items
Requirements for damage control items may be verified by inspection.
Storeroom and Special Stowages
Requirements for storerooms and special stowages may be verified by inspection.
Guns and Ammunition
Requirements for guns and ammunition stowage may be verified by analysis and inspection in accordance with 0640-LP-108-7630 (NAVSEA OP 4), NAVSEA S9522-AA-HBK-010 and (for guns) NSWCCD-23-TM-2009/63, Small Craft Crew Served Weapons Integration Guidance and Certification Process.
Small Arms and Pyrotechnic Stowage
The requirements for small arms and pyrotechnic stowage may be verified by inspection.

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