Amendment 3 Attachment 2 - Revised Statement of Work.pdf

Brookhaven National Laboratory Tank Design Requirements

10,000 Gallon Above Ground Storage Tanks

• Provide (furnish and deliver) two (2) 10,000-gallon capacity above ground fuel storage tanks mounted on saddles with catwalks and access stairs. Tanks to have a fill box at ground level on the front of the tank to connect the tank to the tanker truck hose. Tanks to be similar to Envirosafe “Fireguard” and as described below. Specifically, as a minimum, each tank shall include the following:

o 10,000-gallon capacity Fireguard Tank mounted on saddles (suitable for gasoline or E85 fuel storage).

o Two (2) 8-inch/8 oz. emergency vent male w/O-ring.

o Monitoring well w/2-inch cap.

o 3-inch stack vent (12” above grade) w/3-inch pressure vacuum vent.

o 6-foot rain canopy (at front of tank) o Morrison Bros. overfill prevention valve with test mechanism & 3-inch ground level fill (vertical check valve, ball valve, fill pipe w/diffuser, fill adapter, and dust cap).

o 3-inch vapor recovery system (Stage 1).

o 2-inch 1218 electronic tank gage console w/alarm w/4-setpoints (monitors up to two tanks).

o UL listed lockable fill box welded on tank, 3’-6” x 4’ x 4’-2”, cross broken for easy drainage, 2-inch vent, 2-inch mushroom cap, & ½-inch ball valve (mounted on front head).

o FE Petro ¾ Hp. Pump assembly w/anti-siphon valve & ball valve w/relay & NEMA-7 enclosure.

o Single Product Dispenser Containment Pan.

o Wayne dispenser single hose/single product with 10:1 pulser mounted on tank.

(See below for additional requirements regarding fuel dispenser.)

o ¾-inch Automatic shutoff nozzle, swivel, breakaway 18’ x ¾” hose, 12-inch jumper hose.

o Envirolastic 940 DTM Polyaspartic Urethane coating for High Performance

Finish.

o Tank Decal Kit.

o Electronic Leak Sensor.

o Emergency shutoff valve (shear valve).

o Engineered hurricane tie down.

o 24-inch manway for easy inner tank accessibility.

o ROM Door (roll up) 3’x3’.

o 40-watt explosion proof light.

o Full length catwalk.

o UL 2085 Labeled and Listed. (See also below.)

o Steel thickness ¼-inch (shell) & 5/16” heads.

o Touch-up paint.

o Owner’s Manual.

(Note: Contractor’s proposal to explicitly address each of the above items.)

• Tanks used for the storage of flammable or combustible materials, must meet, or exceed, the design manufacturing standards of either UL2085, UL#142/80, API 650, or API 620, and carry the appropriate label. (Contractor’s proposal to specifically state which of these standards the supplied tanks are in conformance with.)

• Tanks MUST comply with Federal, NYS Dept. of Environmental Conservation (6 NYCRR Part 613 and DER-25) and Suffolk County Dept. of Health Services (Article 18) regulations. Additionally, fittings and flanged connections outside the tank envelope must have adequate secondary containment to prevent petroleum spills (refer to NYSDEC’s DER-25).

• The tank must be designed and constructed in a manner consistent with the requirements of NFPA 30/30A and the New York Uniform Fire Prevention and Building Code, where applicable (including proper emergency venting for both primary and secondary tank containment systems).

• Tanks must be of double-walled construction, must utilize continuously welded seams and the interstitial area must be filled with a fire-resistant material. Additionally, the tank fittings outside the cons

• The secondary containment tank must be capable of sustaining a minimum of five (5) pounds per square inch (gauge) pressure for testing the interstitial space for leaks.

• If the interior of the secondary containment structure (interstitial area) is not readily visible to the facility operator, i.e. does not contain a cut-out or equivalent method for inspecting the interstice, a leak detection system is required with audible and visual alarm capabilities. This system must also have a means of testing/confirming operability during routine inspections.

• The tank must have a positive means of preventing overfilling. A sight gauge and an electronic high-level alarm must be installed that has an audible and visual alarm and a means of testing/confirming operability during routine inspections.

o Modified double walled above-ground storage tanks (AST) designs must address spills from the tank top and/or fill by providing either an oversized interstitial space or separate containment chamber within the primary tank into which fills from the tank and/or fill are directed.

• Tanks must have proper primary and emergency vents for both inner tank and interstice.

• Tanks must have an adequate Overfill Prevention Valve (e.g. Morrison Brothers 9095S or equivalent).

• The tank must have individual weather-tight Spill Boxes for the fill and emergency vent with a minimum volume of 7.5-gallons and the Spill Box must have a hasp for applying a Master Lock.

• Metal fuel tanks and containment structures shall be electrically bonded and grounded.

• The tank must be elevated above local grade to prevent corrosion associated with ground/concrete contact, to permit complete inspection of the tank’s bottom areas and to facilitate the detection of fuel leaks.

• All new steel tanks must be externally coated, and the top sections of the tank/secondary must be sloped to prevent coating damage due to storm-water ponding.

The coating must, as a minimum, consist of a primer coat, a bond coat, and two or more final coats of light-colored paint to minimize volatile emissions, or have an equivalent surface coating system designed to prevent corrosion, deterioration and fuel evaporation. As a minimum, coatings and application methods must meet the requirements of the Steel Structures Painting Council and National Association of Corrosion Engineers Any exposed sections of the tank top and secondary containment

• Prior to shipping the tanks to BNL, a static pressure test must be conducted on the tank system as per the manufacturer’s specifications and must meet any one or more of the following standards: API 650/653, PEI RP200, STI SP001, UL142, and must be performed by a qualified technician, and the tank must pass. The results of the above testing must be provided to BNL prior to shipping the tank to BNL. (Contractor’s proposal to specifically state that this pre-shipping test will be performed and documented test report provided.)

• A dispenser (suction-type) must be connected to each tank, i.e. there must be a dedicated Unleaded Gasoline Dispenser-Tank System and an E-85 Dispenser Tank System. Both dispensers must have secondary containment, be compatible with FuelMaster tracking systems (Webex Cards) and compatible with the fuel. Tanks to be furnished with a FuelMaster FMU 2500 Plus Prokee Master Unit, FuelMaster Plus Windows Software (both SQL Server & Access), Fuel Master Encoder (941D0120) Prokee USB, Prokee Red (RD). FuelMaster Dispenser furnisher shall be capable/compatible with accepting a FM LIVE module (FM live module to be furnished/installed by Owner/separate contractor.) (Contractor’s proposal to specifically state that FuelMaster dispenser is being furnished)

• All ladders installed on the tanks must meet OSHA requirements at 29CFR Part 1910.23 and BNL SBMS requirements.

• Prior to fabrication, and within two (2) weeks of Purchase Order award, provide for BNL review and approval fully detailed tank shop drawings including all accessories/appurtenances.

• Tanks are to be delivered to BNL within sixteen (16) weeks of shop drawing approval.