ID07180034_Supporting_Documents_Part_4.pdf

Boiler MACT Final Compliance Notification and Periodic Report

Beale Air Force Base

Task 5.4.7 Recordkeeping and Compliance Reporting

Area Source NESHAP JJJJJJ

Boiler MACT Requirements

Prepared for Beale Air Force Base

Contract # W91238-14-C-0044

July 2017 Prepared by Cardno

Beale AFB Boiler MACT Final Compliance Notification and Periodic Report

Task 5.4.7 Recordkeeping and Compliance Reporting for Area Source NESHAP JJJJJJ, Boiler MACT Requirements

Deliverables/ Schedule

Milestone Deliverable Distribution Schedule

Site Visit (Combined with Annual Emission Inventory data collection)

Field Notes 1 electronic copy to Beale AFB and 1 electronic copy to Ayuda

Completed 16 March 2017

PAVE PAWS Building 5761

Mr Ron Hernandez, 7 SWS Facility Manager BAE Contractor

Draft Compliance Notification and Periodic Report

Cardno will draft any forms required by NESHAP JJJJJJ if one has not been prepared and submitted already

1 electronic copy to Beale AFB and 1 electronic copy to Ayuda

Completed

Final Compliance Notification and Periodic Report

1 electronic copy to Beale AFB and 1 electronic copy to Ayuda

By 11 July 2017

Appendices A) Tune-up Record and Compliance Certification

Action required by the Beale AFB Responsible Official to sign and date Section VI

Due by 1 March 2018 (the year after the calendar year during which a tune-up is completed for boilers that are not subject to emission limits)

Certification is NOT submitted to regulators, it MUST be maintained on site (i.e. Air Program Information Management System (APIMS)) as a record and may be requested by the delegated authority Feather River Air Quality Management District (FRAQMD)

B) Current 5-year Tune-up

Completed 23 February 2017 Boilers #1 and #2

C) Initial Notification of Applicability

Completed 1 August 2011 on Boilers #1 and #2

Initial Notification of Compliance Status for Boilers Subject to Tune-ups

Completed 7 June 2012 on Boilers #1 and #2

D) Boilers #1 and #2 Nameplate Information and Operation & Maintenance Manual

E) FRAQMD Permit P23010

F) EPA Summary of Regulations Area Sources Industrial, Commercial, and Institutional Boilers October 2016

Summary:

Beale Air Force Base (AFB) is an area source because the facility potential to emit is less than 10 tons per year of any single hazardous air pollutant, and less than 25 tons per year of combined hazardous air pollutants.

Building 5761 PAVE PAWS (Precision Acquisition Vehicle Entry Phased Array Warning System) supports a unique radar system that tracks airborne and space-borne objects over the Pacific Ocean. This facility is maintained by on-site contractors with as-needed support by Water/Fuels Systems Maintenance.

FRAQMD Permit P23010 (see Appendix E) identifies two hot water boilers at PAVE PAWS (Boilers #1 and #2):

Two (2) AJAX Model WRFC-1250 Forced Draft Water Tube Boilers rated at 1.25 MMBtu/hour POWERFLAME Model CRl-G0-12 burners SN 050933797 (north boiler #1 SN 69648) SN 050933796 (south boiler #2 SN 69649) Low NOx burners, Fuel Gas Recycle, diesel or natural gas fueled Condition 9. Each boiler shall be limited to 7,200 hours of operation per calendar year.

Condition 11. Each boiler may be fired with diesel or natural gas.

According to Permit P23010 and verified by site inspection on 16 March 2017 (see Appendix D), the boilers are designed to operate on diesel or natural gas, however, no natural gas has been piped to the site and the boilers only use diesel fuel.

Boilers #1 and #2 are classified as existing because they commenced construction before 4 June 2010. An initial tune-up was complete on 7 June 2012 for boilers #1 and #2 (see Appendix C), and met the existing source compliance date of 21 March 2014. The tune-up included the required name of the person conducting the tune-up, details of tune-up, measuring oxygen and CO2 before and after, and a summary of work performed (i.e. calibration and adjustments). The boilers are not subject to emission limits because each has a rated capacity below 10 million BTU/hour.

Documentation for the Initial Notification of Applicability and the Initial Notification of Compliance Status for Boilers Subject to Tune-ups (see Appendix C) demonstrates meeting the compliance date of 21 March 2014 and the Notification of Compliance due date of 19 July 2014. The Initial Notification of Applicability and the Initial Notification of Compliance Status for Boilers Subject to Tune-ups were submitted via written notification to EPA Air and Toxics Division, San Francisco, CA because the reporting form specific to this subpart was not available in the Compliance and Emissions Data Reporting Interface (CEDRI) at the time that the report was submitted.

Beale AFB must complete the Tune-up Record and Compliance Certification (see Appendix A) by 1 March 2018. This date corresponds to the year after the calendar year during which a tune-up was completed. The Tune-up Record and Compliance Certification is not submitted, however, it must be submitted upon request by an outside regulatory agency. The Tune-up Record and Compliance Certification in Appendix A has been highlighted to show the applicable requirements.

Beale AFB Oil Fired Boilers #1 and #2 Periodic Tune-up Timeline:

Current 5-year tune-up was completed 23 February 2017 (see Appendix B) within 57 months of the

7 June 2012 initial tune-up. Each 5-year tune-up must be conducted no more than 61 months after the previous tune-up. Tune-up Record and Compliance Certification must be signed by the Beale AFB Responsible Official by 1 March 2018 (see Appendix D).

Next 5-year tune-up must be completed by 23 March 2022, no more than 61 months after the previous tune-up. Tune-up Record and Compliance Certification must be signed by the Beale AFB Responsible Official by 1 March 2023.

This report documents the recordkeeping and compliance reporting for area source National Emission Standards for Hazardous Air Pollutants for Industrial, Commercial, and Institutional Boilers Area Sources (NESHAP Subpart JJJJJJ Boiler MACT) requirements codified in 40 CFR Part 63 and summarized in EPA’s Summary of Regulations Area Sources Industrial, Commercial, and Institutional Boilers (see Appendix F).

The final report will be uploaded to the applicable process in the ‘Records’ tab shown below in the APIMS, as required by AFI 32-7040 Air Quality Compliance and Resource Management:

Chapter 5.3. Data Management. The Air Force-approved information system for air quality is APIMS, which provides a standardized, integrated tool and methodology to track, manage, and report all data related to the Air Quality Program.

Chapter 7.1. Records Management. APIMS, the Air Force-approved information system for Air Quality compliance, provides a standardized and integrated tool and methodology for tracking, records-keeping, managing, and reporting air quality data.

Unique ID 640365

Unique ID 640366

APPENDICES

A) Tune-up Record and Compliance Certification

B) Current 5-year Tune-up

C) Initial Notification of Applicability and the Initial Notification of Compliance Status for Boilers Subject to Tune-ups

D) Boilers #1 and #2 Nameplate Information and Operation & Maintenance Manual

E) FRAQMD Permit P23010

F) EPA Summary of Regulations Area Sources Industrial, Commercial, and Institutional Boilers

APPENDIX A

Tune-up Record and Compliance Certification

Action required by the Beale AFB Responsible Official to sign and date Section VI

Due by 1 March 2018 (the year after the calendar year during which a tune-up is completed for boilers that are not subject to emission limits)

Certification is NOT submitted to regulators, it MUST be maintained on site (i.e. APIMS) as a record and may be requested by the delegated authority FRAQMD

Tune-up Information

National Emission Standards for Hazardous Air Pollutants for Area Sources:

40 CFR Part 63 Subpart JJJJJJ

Who must conduct a tune-up (§63.11214)?

Owners and operators of new and existing coal-fired area source boilers having a heat input capacity of less than 10 million Btu per hour.

Owners and operators of all biomass-fired and oil-fired area source boilers.

If your boiler is subject to tune-ups, you must have it tuned-up every 2 or 5 years, as applicable.

Boilers that are required to have a tune-up biennially (every 2 years) include:

New and existing coal-fired boilers having a heat input capacity of less than 10 million Btu per hour that do not meet the definition of limited-use boiler or do not use oxygen trim systems that maintain an optimum air-to-fuel ratio.

New and existing biomass-fired boilers that do not meet the definition of seasonal boiler or limited-use boiler, or use oxygen trim systems that maintain an optimum air-to-fuel ratio.

New and existing oil-fired boilers having a heat input capacity greater than 5 million Btu per hour that do not meet the definition of seasonal boiler or limited-use boiler, or do not use oxygen trim systems that maintain an optimum air-to-fuel ratio.

Boilers that are required to have a tune-up every 5 years include:

New and existing seasonal boilers.

New and existing limited-use boilers.

New and existing oil-fired boilers having a heat input capacity equal to or less than 5 million Btu per hour.

New and existing boilers with oxygen trim systems that maintain an optimum air-to-fuel ratio that would otherwise be subject to a biennial tune-up.

By when must I complete the initial tune-up (§63.11196)?

Existing Sources: No later than March 21, 2014.

New Sources: Not required to conduct an initial tune-up.

By when must I complete subsequent tune-ups (§63.11223)?

Each biennial tune-up must be conducted no more than 25 months after the previous tune-up.

For a new or reconstructed boiler subject to a biennial tune-up, the first biennial tune-up must be no later than 25 months after the initial startup of the new or reconstructed boiler.

Each 5-year tune-up must be conducted no more than 61 months after the previous tune-up.

For a new or reconstructed boiler subject to a 5-year tune-up, the first 5-year tune-up must be no later than 61 months after the initial startup.

If the unit is not operating on the required date for a tune-up (because it is a seasonal boiler, or because it is down for maintenance, for example), the tune-up must be conducted within 30 days of startup (§63.11223(b)(7)).

How do I meet the tune-up requirements?

For Initial Tune-up: You must conduct a performance tune-up for each affected existing boiler according to §63.11223(b)-(f) and, by July 19, 2014, you must include a signed statement in the Notification of Compliance Status (§63.11225(a)(4)(ii)) that indicates that you conducted a tune-up of the boiler. If you already conducted your initial tune-up and submitted the Notification of Compliance Status, you do not need to resubmit the notification.

You are required to submit the Notification of Compliance Status electronically using the Compliance and Emissions Data Reporting Interface (CEDRI) through EPA’s Central Data Exchange (www.epa.gov/cdx) (§63.11225(a)(4)(vi)). CEDRI is a web-based application for the electronic reporting of various reports required in 40 CFR Parts 60 and 63. Paper submittal of the Notification of Compliance Status will be accepted up to the time that the CEDRI form is available. After that time, the Notification of Compliance Status must be submitted electronically.

Your first Compliance Certification Report certifying that you complied with the requirements in §63.11223 to conduct a tune-up of your existing boiler must be prepared by March 1, 2015. You do not need to submit this report, but it can be requested by your delegated authority (§63.11225(b)).

New affected boilers subject only to tune-up requirements (and, therefore, not subject to initial tune-ups) are not required to prepare and submit a Notification of Compliance Status. New sources must conduct their first biennial or 5-year tune-up no later than 25 months or 61 months, respectively, after start-up, and must prepare their first Compliance Certification Report by March 1 of the year following the tune-up.

For Subsequent Tune-up: You must conduct a performance tune-up for each affected existing and new boiler according to §63.11223(b)-(f) every 2 years or 5 years, as applicable, and you must certify every 2 years or 5 years, as applicable, in your Compliance Certification Report that you complied with the requirements in §63.11223 to conduct a tune-up. You do not need to submit this report, but it can be requested by your delegated authority (§63.11225(b)).

For existing and new boilers that are required only to conduct a biennial or 5-year tune-up and are not subject to emission or operating limits, you may prepare only a biennial or 5-year Compliance Certification Report. Reports should be prepared by March 1 of the year after the calendar year during which a tune-up is completed.

For All Tune-ups, You must conduct the tune-up while burning the type of fuel (or fuels for boilers that routinely burn two fuels at the same time) that provided the majority of the heat input to the boiler for the 12 months before the tune-up (§63.11223(a)). You must keep records of the date of the tune-up, the procedures followed, and the manufacturer’s specifications to which the boiler was tuned (§63.11225(c)). Following each tune-up, you must prepare and maintain onsite a report that contains (i) the concentrations of CO and oxygen before and after the tune-up, (ii) a description of any corrective actions taken as a part of the tune-up, and (iii) the type and amount of fuel used over the 12 months prior to the tune-up of the boiler, but only if the boiler was physically and legally capable of using more than one type of fuel during that period (§63.11223(b)). The records must be maintained on site and submitted to the delegated authority if requested. You may use the example form to document the tune-up, keep records, and meet these reporting requirements.

For More Information: The complete regulatory text for the National Emission Standards for Hazardous Air Pollutants for Area Sources: Industrial, Commercial, and Institutional Boilers final rule, 40 CFR part 63, Subpart

JJJJJJ.

Tune-up Record and Compliance Certification - PAVE PAWS Boiler #1

40 CFR Part 63 Subpart JJJJJJ What is the purpose of this form?

You may use this form to meet the requirements for completing and documenting a tune-up under the National Emission Standards for Hazardous Air Pollutants for Area Sources:

Industrial, Commercial, and Institutional Boilers. However, you may also record the information in another form or format.

SECTION I: INSTRUCTIONS

Check the applicable box below:

My boiler is subject to a tune-up requirement.

If you did not check the box above, do not use this example record. See http://www.epa.gov/ttn/atw/boiler/boilerpg.html for additional implementation tools.

When is this form due (§63.11225(b))?

Existing Sources: For each tune-up conducted, Sections I-V of this form are records that you should keep to demonstrate compliance with this rule. The first tune-up should be completed by March 21, 2014. Subsequent biennial or 5-year tune-ups, as applicable, should be completed no later than 25 months or 61 months, respectively, after the previous tune-up.

The first Compliance Certification Report (Section VI of this form) must be prepared by March 1, 2015. Later certifications must be prepared by March 1 of the year following the calendar year during which a biennial or 5-year tune-up is completed.

Where do I send this form (§63.11225(b))?

This certification does NOT need to be submitted, but it must be maintained on site as a record and may be requested by the delegated authority.

SECTION II: RECORD OF GENERAL BOILER INFORMATION

Date:_See Section VI Date of Responsible Official Certification

Reporting Period:_June 2012 to February 2017 5-year Tune-up

Boiler Operator:_Department of Defense_Beale Air Force Base

Boiler Emission Unit IDa:_PAVE PAWS Boiler #1 (Permit P23010)

Tune-Up Conducted By:_Bay City Boiler and Engineering a Use the boiler emission unit ID consistent with the ID provided in the Initial Notification Report.

SECTION III: RECORD OF TUNE-UP PROCEDURES (§63.11225(c)(2) and (§63.11223(b)(6))

Check the applicable box when the procedure is completed. If the procedure does not apply to you, indicate ‘not applicable’ or ‘NA’ in the comments column.

PAVE PAWS Boiler #1 Requirement Description Inspector Comments/

Corrective Actions Taken

N/A

Small Boiler

Inspect the burnerb Clean or replace any components of the burner, as necessary

N/A Small Boiler

Boiler

Inspect the flame pattern

Adjust the burner as necessary to optimize the flame pattern. The adjustment should be consistent with the manufacturer’s specifications, if available.

Inspect air-to-fuel ratio control systemb

Ensure system is calibrated and functioning properly, if such a system is installed on the boiler

Powerflame C Series Burner air/fuel ratio is established at the time of start-up to provide the lowest practical oxygen with a clean flame

Optimize emissions of carbon monoxide (CO)

Optimize emissions consistent with the manufacturer’s specifications, if available, and with any nitrogen oxide requirement to which the boiler is subject.

71.5 ppm NOx measured.

Powerflame CRI-GO-12 burner has flue gas recirculation

Measure CO and O2 levels in exhaust, before and after tune-upc

Parameter Before After Boiler was faulting and running rich; CO high and O2 low before tune-up.

Basis (wet or dry)

DRY

CO (ppmv) Not operable

O2 (% by volume)

Not operable

5.05

5-year Tune-up Completed 23 Feb 2017.

Next 5-year Tune-up Due Before 23 March 2022.

b You may delay the inspection until the next scheduled unit shutdown, but you must inspect each burner at least once every 36 months if subject to biennial tune‐ups, and at least once every 72 months if subject to 5‐year tune‐ups.

c Measurements may be made on either a dry or wet basis, as long as it is the same basis before and after the tune‐up adjustments are made. CO concentration measurements must be made in units of parts per million by volume (ppmv). Oxygen (O2) concentration measurements must be made as percent by volume.

SECTION IV: RECORD OF MANUFACTURER SPECIFICATIONS (§63.11225(c)(2))

If your boiler has manufacturer specifications for adjusting the flame patterns or optimizing total emissions of carbon monoxide, maintain a copy of these specifications in your records.

No manufacturer specifications for adjusting the flame patterns or optimizing total emissions of carbon monoxide for PAVE PAWS Boiler #1.

SECTION V: RECORD OF FUEL TYPE AND AMOUNT USED OVER THE 12 MONTHS PRIOR TO THE TUNE-UP, BUT ONLY IF THE BOILER WAS PHYSICALLY AND LEGALLY CAPABLE OF USING MORE THAN ONE TYPE OF FUEL DURING THAT PERIOD (§63.11223(b)(6)(iii))

PAVE PAWS Boiler #1

Fuel Typed

Amount of fuel used or delivered for the 12 months preceding the tune-upe

Units of measuref

Delivery Date Not Applicable for PAVE PAWS Boiler #1. Diesel is the only fuel type because the boiler is not physically capable of using more than one type of fuel. Or Period of

Consumption

[Add rows to the table for additional fuels, as necessary.]

If you have more than one boiler that must conduct a tune-up, please repeat Sections II, III, IV, and V for each boiler.

Otherwise, proceed to Section VI below.

d Report all fuels used in each of the units subject to the standard (e.g., bituminous coal, #6 fuel oil, #2 fuel oil, natural gas, bark, lumber, etc.). See the definition of fuel type in §63.11237.

e EPA recognizes that not all facilities have fuel metering capabilities. Records of fuel delivery‐ instead of fuel consumption‐ will also meet the rule requirements. Affected sources have discretion on the periods of fuel records maintained on‐site. The records may be annual, monthly, or periodic, depending on fuel delivery frequencies.

f e.g., Gallons, tons, standard cubic feet (scf), etc.

Tune-up Record and Compliance Certification - PAVE PAWS Boiler #2

40 CFR Part 63 Subpart JJJJJJ What is the purpose of this form?

You may use this form to meet the requirements for completing and documenting a tune-up under the National Emission Standards for Hazardous Air Pollutants for Area Sources:

Industrial, Commercial, and Institutional Boilers. However, you may also record the information in another form or format.

SECTION I: INSTRUCTIONS

Check the applicable box below:

My boiler is subject to a tune-up requirement.

If you did not check the box above, do not use this example record. See http://www.epa.gov/ttn/atw/boiler/boilerpg.html for additional implementation tools.

When is this form due (§63.11225(b))?

Existing Sources: For each tune-up conducted, Sections I-V of this form are records that you should keep to demonstrate compliance with this rule. The first tune-up should be completed by March 21, 2014. Subsequent biennial or 5-year tune-ups, as applicable, should be completed no later than 25 months or 61 months, respectively, after the previous tune-up.

The first Compliance Certification Report (Section VI of this form) must be prepared by March 1, 2015. Later certifications must be prepared by March 1 of the year following the calendar year during which a biennial or 5-year tune-up is completed.

Where do I send this form (§63.11225(b))?

This certification does NOT need to be submitted, but it must be maintained on site as a record and may be requested by the delegated authority.

SECTION II: RECORD OF GENERAL BOILER INFORMATION

Date:_ See Section VI Date of Responsible Official Certification

Reporting Period:_June 2012 to February 2017 5-year Tune-up

Boiler Operator:_Department of Defense_Beale AFB

Boiler Emission Unit IDg:_PAVE PAWS Boiler #2 (Permit P23010)

Tune-Up Conducted By:_Bay City Boiler and Engineering g Use the boiler emission unit ID consistent with the ID provided in the Initial Notification Report.

SECTION III: RECORD OF TUNE-UP PROCEDURES (§63.11225(c)(2) and (§63.11223(b)(6))

Check the applicable box when the procedure is completed. If the procedure does not apply to you, indicate ‘not applicable’ or ‘NA’ in the comments column.

PAVE PAWS Boiler #2 Requirement Description Inspector Comments/

Corrective Actions Taken

Boiler

Inspect the burnerh Clean or replace any components of the burner, as necessary

Boiler

Inspect the flame pattern

Adjust the burner as necessary to optimize the flame pattern. The adjustment should be consistent with the manufacturer’s specifications, if available.

Inspect air-to-fuel ratio control systemb

Ensure system is calibrated and functioning properly, if such a system is installed on the boiler

Powerflame C Series Burner air/fuel ratio is established at the time of start-up to provide the lowest practical oxygen with a clean flame

Optimize emissions of carbon monoxide (CO)

Optimize emissions consistent with the manufacturer’s specifications, if available, and with any nitrogen oxide requirement to which the boiler is subject.

92.5 ppm NOx measured.

Powerflame CRI-GO-12 burner flue gas recirculation system.

Measure CO and O2 levels in exhaust, before and after tune-upi

Parameter Before After Running normal and no change to the CO and O2 was required

Basis (wet or dry)

DRY

CO (ppmv) 0 0 O2 (% by volume)

4 4.26

5-year Tune-up Completed 23 Feb 2017.

Next 5-year Tune-up Due Before 23 March 2022.

h You may delay the inspection until the next scheduled unit shutdown, but you must inspect each burner at least once every 36 months if subject to biennial tune‐ups, and at least once every 72 months if subject to 5‐year tune‐ups.

i Measurements may be made on either a dry or wet basis, as long as it is the same basis before and after the tune‐up adjustments are made. CO concentration measurements must be made in units of parts per million by volume (ppmv). Oxygen (O2) concentration measurements must be made as percent by volume.

SECTION IV: RECORD OF MANUFACTURER SPECIFICATIONS (§63.11225(c)(2))

If your boiler has manufacturer specifications for adjusting the flame patterns or optimizing total emissions of carbon monoxide, maintain a copy of these specifications in your records.

No manufacturer specifications for adjusting the flame patterns or optimizing total emissions of carbon monoxide for PAVE PAWS Boiler #2.

SECTION V: RECORD OF FUEL TYPE AND AMOUNT USED OVER THE 12 MONTHS PRIOR TO THE TUNE-UP, BUT ONLY IF THE BOILER WAS PHYSICALLY AND LEGALLY CAPABLE OF USING MORE THAN ONE TYPE OF FUEL DURING THAT PERIOD (§63.11223(b)(6)(iii))

PAVE PAWS Boiler #2

Fuel Typej

Amount of fuel used or delivered for the 12 months preceding the tune-upk

Units of measurel

Delivery Date Not Applicable for PAVE PAWS Boiler #1. Diesel is the only fuel type because the boiler is not physically capable of using more than one type of fuel. Or Period of

Consumption

[Add rows to the table for additional fuels, as necessary.]

If you have more than one boiler that must conduct a tune-up, please repeat Sections II, III, IV, and V for each boiler.

Otherwise, proceed to Section VI below.

j Report all fuels used in each of the units subject to the standard (e.g., bituminous coal, #6 fuel oil, #2 fuel oil, natural gas, bark, lumber, etc.). See the definition of fuel type in §63.11237.

k EPA recognizes that not all facilities have fuel metering capabilities. Records of fuel delivery‐ instead of fuel consumption‐ will also meet the rule requirements. Affected sources have discretion on the periods of fuel records maintained on‐site. The records may be annual, monthly, or periodic, depending on fuel delivery frequencies.

l e.g., Gallons, tons, standard cubic feet (scf), etc.

SECTION VI: FACILITY INFORMATION AND CERTIFICATION (§63.11225(b)(1) and (2))m

Facility Name:_Beale Air Force Base PAVE PAWS Boilers #1 and #2 Building 5761

Facility Street Address:_6601 B Street Building 2561, Beale AFB, CA 95903

I certify that my facility has complied with the requirements in §63.11223 to conduct a 5-year tune-up, as applicable, of each boiler.

By my signature, I am certifying that my facility has complied with all relevant standards and other requirements of 40 CFR part 63 subpart JJJJJJ and certifying the truth, accuracy and completeness of this document.

Name of Responsible Official (please print) Title

Signature of Responsible Official Date m This certification does NOT need to be submitted, but it must be maintained on site as a record and may be requested by the delegated authority.

APPENDIX B

Current 5-year Tune-up

Completed 23 February 2017 on Boilers #1 and #2

I o;: 3

BAY CITY BOILER & ENGINEERING

(s1 o) 786-3711 n , 1 I

1-1 or tu A-rill l}O 1 '-t'L -;:t:F-

0 PE R/J. T/OfvAL Lffl/l!T TESTS

Project Name: ~.e f>r'F-9 Customer/ Location~ Service Technician:C 3

D2:e: g_-':J-5-::-J 7 Boiler Mfg : ~ , Boiler SIN: ~~Sf

The following safer/ limit systs;:;s are suggested. Jf additional safety iimits are.

supplied, perform the tests :iecessary to assure proper operation of the safety limit and docur:len~ these tests accordingly.

OPERATING LIMIT TESTS: Each of the following permissives must create a burner shutdown without a "Flame Safeguard".lockout. Each permissive must initiate an automatic re-cycle sequence when satisfied ..

- Burner On/Off Switch: µ.o'"< v-9~~0 {~---

- High Steam Pressure Switch: ~sig

- Other: 2PA: 1~f': (9_l /)..IO -Other: 4) ~ J~O

Verifie~ Verified. il,.._.

Verified~ Verified :~

FUEL VALVE END SWITCHES: Each fuel "Safety Shut Off' valve should have one or more ''.End Switches" which must be tested. It must be verified that the "Proof of Closure" switches, when open, create a "Flame safeguard" lockout.

~Proof of Openn end switche~ are utilized in some "Burner Management Systems" and if present and so utilized.must be tested.

- Upstream Primary Fuel Valve - "Proof of Closure"

- Upstream Secondary Fuel Valve - "Proof of Closure"

- Downstream Primary Fuel Valv~ - "Proof of O,pen"

- Downstream Secondary Fuel Valve - "Proof of Open"

Verified. _hl1J_ Verffied:-i Verified:~ Verified: -----

RUNNING INTERLOCK LIMIT TESTS: Each of the following permissives must create a burner shutdown with a "FJame Safeguard" lockout. The Flame Safeguard must 0e re-set to initiate a new start sequence.

- Emergency Stop PLJshbutton - (Local)

- "Emergency Stop Pushbutton - (Remote)

Verified.JJL)..

Verified:-=r-

- Low Stack 02 Cutout

- First Low Water Cutout: :· Ha)}:;

- Second Low Water Cut-Out

@ ·....:...::-level @· - level @ . psig

')_or 3

-4-J

:. Excessi\~e High Steam Pressure:

- High furnace Pr~ssure:

- Low Instrument Air:

@ in. wit

Verified ·~ Verified·-~ Verified.~ Verified. lJ 1 ~ Verified :~ Ver. ifieltf \/e~J!ed· · - FD :=ar1 tv1otor Starter lnteriock:

@ psig

- Low Combustion·A ir Flow @ ~. VJ/C

- Fuel Valve Safety Interlock: ·

- Low Gas Pressure Switch: . V 'r l-Ft )6::1@. _ __.psig

- High Gas P(essure Switch: o ·N. I ~ @ psig

- Purge Air Flow Switch: U

- Other:

- ·Other:

Verified· Ve rifled:__:::::::

Verified: __ .

Verified: __ Verified: __ Verified: __ Verified: __

FLAME SCANNER TESTS: The following t9Sts must be conducted to assure the flame scanner system is operations. The system '11Ust lock-out if the following conditions are made to exist. · ~

- Flame Failure: Verified: --r--:

- False Flame: Verified:E

. WATER LEVEL ALARM TESTS: Verify proper al~rm operation

- High Water Alarm:

- Low Water Ararm:

Alarm @ Alarm @ in: Drum Level --__ in. Drum Level 'verified:~ Verified: __

ADDITIONAL LIMITS: Additional limits tested

~ . . . f

Verified: __ _

Verified: __

Verified:_._

'. -·-· -- .. ·-.- ---- · TUNE & SET COMBUSTION ·: The foliOwingshal{ be use<fto tune.the boiler io ___ -- ·-·- .

· optimum operating 90riditions. ·

·02

-CO

- ·NOx ·- Staci< Temperature:

. Recorded: __ _ Recorded: __ _ Recorded: __ _

Tuned to: __ _ Tuned to: __ _ Tuned to: __ _ Record~: __ _

1286209757E Rectangle mark.kaschmitter Stamp t.;isto 340

V1. 10 02829043/ USA

\~ALE AFb PP~ - Protocol: 1/ 2 Start : 02/ 24/1 7 10 : 04:14

5.05

71 . 5

1 1. 9 ?.

29.7

341 . 8 87.6 68 . 1

74. 1 0 . 80 o/o ppm ppm ppm

" F ppm ppm inH20

• F l / n1i n

Oxygen cor.CO NOx corNOx C02 ExA i r T stack

EFF

NO

co Or aft A mb ient te111p Pu111p flow

F ue I:

02.-ef.

C02111ax:

Fuel -.>i I #2

3. O'JI.

15. 7 % Heat transf. "F : .. ·- _ _.__ • F Oi I der i vative Smoke nu111ber:

Me an :

Protvcol: 2/ 2 Start: 02/ 24/ 17 10 : 05 :04

6. 64

62 . 5

10 . 74 43 . 3

294.6 88.2 59.5

% Oxygen ppm corCO ppn1 NOx ppm oor NOx µ>

% C02 % ExA ir

°F T stack

% EFF

ppm NO ppm CO inH20 Oraft

74. 3 °F Ambi e nt te111p

0.80 I/ min Pump flow

Fue I : Fue I o i I # 2 02ref. 3. 0% C02max: 15. 7% Heat transf. °F: --- "F O i I d ar i vat ive fmoke nu111be r:

Mean

NI G (--1 ft fl.€

/0 /\} 6 - uP

I-ow

BAY CITY BOILER & ENGINEERING

(510) 786-3711

~: OPERP. TIO!vAL Llflfi!T TESTS

Project Name:

Customer/ Locatio~·.",._,"'"

'--=4-~=-...,..:.--=-----

S e rvice Technician'l. ""'-41...,,_...,1~,;.'°'...:.i .... =.;...,..;;;;;--

D2:e: 1---. -~~- / l Soifer Mfg: ~~ Boiler S/N: (qq'{a 4-_<j

The following safety Emit sysie:ns 2re suggested. If additional safety limits are supplied, perform the tests rlecessary to assure proper operation of the safety limit and docu:nent these tests accordingly.

OPERATING LIMIT TESTS: Each of the following permissives must create a burner shutdown without a "Flanie Safeguard" lockout. Each permissive must initiate an automatic re-cycle sequence when satisfied . .

- Burner On/Off Switch: .,k _

- High StS?m 71ssure Switch: !" 1 er ~ psig

- Other: '$1;5 T~MY """,.....;-e"v ~ 1 D0

- Other: · · (_g.) -J 'if()

FUEL VALVE END SWITCHES: Each fuel "Safety Shut Off' valve should have one or more "End Switches" which must be tested. It must be verified that the "Proof of Closure" switches, when open, create a "Flame safeguard" lockout.

"Proof of Open" end switche~ are utilized in some "Burner Management Systems" and if present and so utilized.must be tested.

- Upstream Primary Fuel Valve - "Proof cf Closure"

- Upstream Secondary Fuel Valve - ''Proof of Closure"

- Downstream Primary Fuel Valv~ - "Proof of Open"

- Downstream Secondary Fuel Valve - "Proof of Open" .

\I ·- d L. I~ . emte -~

Ver!fied:± Verified: .

Verified:

RUNNING INTERLOCK LIMIT TESTS: Each of the following permissives must create a burner shutdown with a "FJame Safeguard" lockout. The Flame .Safeguard must be re-set to initiate a new start sequence.

- E,-nergency Srop Pushbutton - {Local)

- 'Emergency Stop"Pushbutton - (Remote)

Verified . .YJA= Verified: __

- Low Stack 02 Cutout

- First Low Water Cutout: · ~~

- Second Low Water Cut-Out.

:. Excessi~e High Steam Pressure:

- High furnace Pressure:

- Low Instrument Air:

- FD :=a:i Motor Starter lnter!ock:

@ · -:-· level @ level @ - psig @ in. w/c @ osig

- Low Combustion Air Flow @ -z_ in. v;/c

- Fuel Valve Safety Interlock: . - ·

- Low Gas Pressure Switch: .Z> j L 'ti \e'D @ psig

- High Gas Pressure Switch: DN.lz.f @ psig

- Purge Air Flow Switch: icJ · -Other: @ __

- ·other: @ __

Ve~~dfiI)::

Verifi~ Verified._ Verified .~ Verified:~

~e:;~~~~-~ Ve,. •. _....,_ Verified: __ Verified: __ Verified: __ .

Verified: __ Verified: __ Verified: __ Verified: __

FLAME SCANNER TESTS: The following tests must be conducted to assure the flame scanner system is operations. The system ~ust lock-out if the following conditions are made to exist ·

- Flame Failure:

- False Flame:

. WATER LEVEL ALARM TESTS: Verify proper alarm operation

- High Water Alarm:

- Low Water Ararm:

Alarm @ Alann @

__ in: Dtum L~vel __ in, Drum Level

ADDITIONAL LIMITS: Additional limits tested

• • • fllP

Verified~ Verffi~~~

Verified: __ Verified: __

Verified: __ _

Verified: __

Verified:_._

TUNE & SET COMBUSTION : The following shall be used to turie the boiler to-----· ----optimum operating conditions. .

-02 . Recorded: __ _ Tuned to: __ _

- CO Recorded: --- Tuned to: __ _

-NOx Recorded: __ _ Tuned to: __ _ ·- Stack Temperature: Recorded: __ _

1286209757E Rectangle mark.kaschmitter Stamp testo 340

V1. 10 028290 43/ USA

Protocol: 1/2 Start : 02/ 24/ 17 09:05:14

6.05 % 0 ppm

74. 1 ppm 89 ppm

1 1. 18 % 3 7 . 9 %

278. 1 •F

88.9 %

70. 6 pprn

0 pplll inH20

79.2 "F

0.81 l/111in

Fue I:

02ref.

C02max:

Oxygen corCO NOx corNOx C02 Ex A ir

T stack

EFF

NO

co Dr a ft A1nb i ent t emp Pump f low

Fue I o i I #2 3 .0%

15. 7 % Heat tl'ansf. "F: . .. -· ·-- • F Oi I derivative Smoke number:

Mean :

Protoco I: 2/ 2 Start: 02/ 24/ 17 09 : 06 : 39

4 .26 % 0 ppm

92.5 ppm 99 ppm

12. 52 % 23 . 8 %

339. 9 •F

88. 1 %

88. 1 ppm

0 ppm inH20

78 . 9 "F

0.81 I/ min

Fue I:

02r ef.

002nrax:

Oxygen corCO NOx corNOx C02 '.- ExA i r n r T stack

EFF

NO

co Draft .«mbient terup Pump flow

Fuel o i I #2 3 . 0 %

15. 7 'ro· Heat transf. • F: - .. ·· ·-- • F Oi I deri v ative S moke number;

Mean :

Low l/tCt-1 hP-E

1°VTNt,. //Ip

23312 Cabot Blvd, Hayward, CA 94545

1.800.225.1348

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Since 1976, Bay City Boiler & Engineering Co., Inc. has specialized in the boiler industry providing all services utilizing steam & hot water boilers, pressure vessels, and code piping.

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Page 1 of 1Products & Services

5/4/2017http://baycityboiler.com/products.html

APPENDIX C

Current Initial Notification of Applicability

Completed 1 August 2011 on Boilers #1 and #2

Initial Notification of Compliance Status for Boilers Subject to Tune-ups

Completed 7 June 2012 on Boilers #1 and #2

Initial Notification of Applicability

National Emission Standards for Hazardous Air Pollutants:

Industrial, Commercial, and Institutional Boilers Area Sources

What is the purpose of this form?

You may use this form to meet the requirements for submitting an initial notification under National Emission Standards for Hazardous Air Pollutants (NESHAP) for Industrial, Commercial, and Institutional Boilers Area Sources (40 CFR Part 63, Subpart JJJJJJ).

However, you may submit the information in another form or format.

Am I required to submit an Initial Notification?

You must submit an Initial Notification if you are subject to the Area Source Boilers NESHAP.

Major source means any stationary source or group of stationary sources located within a contiguous area and under common control that emits or has the potential to emit considering controls, in the aggregate, 10 tons per year or more of any hazardous air pollutant or 25 tons per year or more of any combination of hazardous air pollutants1, unless the Administrator establishes a lesser quantity, or in the case of radionuclides, different criteria from those specified in this sentence (§63.2).

Area source means any stationary source of hazardous air pollutants1 that is not a major source (§63.2).

Am I subject to the Boilers Area Source NESHAP?

You are subject to the Area Source Boilers NESHAP if you own or operate an industrial, commercial, or institutional boiler that is located at, or is part of, an area source of hazardous air pollutants (HAP).

Boiler means an enclosed device using controlled flame combustion in which water is heated to recover thermal energy in the form of steam or hot water. Controlled flame combustion refers to a steady-state, or near steady-state, process wherein fuel and/or oxidizer feed rates are controlled (§63.11237).

Commercial boiler means a boiler used in commercial establishments such as hotels, restaurants, and laundries to provide electricity, steam, and/or hot water.

Industrial boiler means a boiler used in manufacturing, processing, mining, and refining or

This form contains the information that must be submitted to fulfill the Initial Notification requirement of 40 CFR part 63, subpart JJJJJJ. You may use this form submit the information or you may submit the information in another form or format.

any other industry to provide steam, hot water, and/or electricity.

Institutional boiler means a boiler used in institutional establishments such as medical centers, research centers, and institutions of higher education to provide electricity, steam, and/or hot water.

Which boilers are not subject to the Area Source Boilers NESHAP rule (63.11195)?

(1) Gas-fired boiler. If your boiler burns gaseous fuels (e.g., natural gas, process gas, landfill gas, coal-derived gas, refinery gas, hydrogen, or biogas) not combined with any solid fuels, or if your unit burns liquid fuel only during periods of gas curtailment, gas supply emergencies, or periodic testing it is a gas-fired boiler. Periodic testing of liquid fuel shall not exceed a combined total of 48 hours during any calendar year in order to maintain your status as a gas-fired boiler (see §63.11237 Definitions and §63.11195(e)).

(2) Hot water heater. If you have a closed vessel with a capacity of no more than 120 U.S.

gallons in which water is heated by combustion of gaseous or liquid fuel and is withdrawn for use external to the vessel at pressures not exceeding 160 pound-force per square inch gauge (psig), including the apparatus by which the heat is generated and all controls and devices necessary to prevent water temperatures from exceeding 210 degrees Fahrenheit (99 degrees Celsius). For example, many hot water heaters at an affected source that are used to heat bathroom or dishwashing water have capacities no more than 120 U.S.

gallons and meet the pressure requirements of this exemption (see §63.11237 Definitions and §63.11195(f)).

(3) Waste heat boiler means a device that recovers normally unused energy and converts it to usable heat. Waste heat boilers are also referred to as heat recovery steam generators.

(see §63.11237 Definitions)

(4) Boilers subject to other NESHAP standards. If your boiler is specifically listed as, or included in the definition of, an affected source in another standard(s) under part 63 (see §63.11195(a)).

(5) Boilers that are used as control devices for other NESHAP standards. If your boiler is used as a control device for another process that is subject to part 63 and at least 50 percent of the heat input to the boiler is provided by the gas stream that is regulated under another subpart the boiler is exempt from this rule (see §63.11195(g)).

(6) Research and Development boilers. If your boiler is used specifically for research and development it is exempt; for example, many universities or boiler manufacturers may have test boilers to develop new designs or combustion modifications. This exemption does not include boilers that solely or primarily provide steam (or heat) to a process or for heating at a research and development facility. This exemption does not prohibit the use of the steam (or heat) generated from the boiler during research and development, however, the boiler must be concurrently and primarily engaged in research and development for the exemption to apply (see §63.11195(d)).

(7) Boilers subject to section 129 of the Clean Air Act. If your boiler is specifically listed as an affected source in another standard(s) under section 129 (e.g., Hospital/Infectious Medical Waste Incinerators, Commercial/Industrial Solid Waste Incinerators, Sewage Sludge Incinerators) you are subject to a section 129 rule instead of this rule (see §63.11195(b)).

(8) Hazardous Waste Boilers. If your boiler is required to have a permit under section 3005 of the Solid Waste Disposal Act or if your boiler is covered by 40 CFR part 63 subpart EEE you are a hazardous waste boiler (see §63.11195(c)).

When must I submit an Initial Notification (§63.9(b)(2))?

Existing sources: No later than September 17, 2011.

New sources: No later than September 17, 2011, or within 120 days after startup of a new source, whichever is later.

Is my source a new or existing source (§63.11194)?

New source means that you commenced construction or reconstruction of the boiler after June 4, 2010 and you meet the applicability criteria at the time you commence construction.

Existing source means you commenced construction or reconstruction of the boiler on or before June 4, 2010.

What are my compliance dates (§63.11196)?

Existing Sources:

Existing sources subject to a tune-up work practice or management practice standard must demonstrate compliance no later than March 21, 2012.

Existing sources subject to an emission limit must demonstrate compliance with the emission limits no later than March 21, 2014.

Existing sources subject to the energy assessment requirement must complete the energy assessment no later than March 21, 2014.

New sources:

New sources must demonstrate compliance with all requirements of the rule upon startup of the affected source, or May 20, 2011 whichever is later.

Initial Notification Report

National Emission Standards for Hazardous Air Pollutants for Industrial, Commercial, and Institutional Boilers Area Sources

SECTION I : GENERAL INFORMATION

Operating Permit Number (IF AVAILABLE)a Facility ID Number (IF AVAILABLE)b

FRAQMD PTO # 23010

Responsible Official’s Name Title

Darren W. Rector Air Quality/Toxic Substances Manager

Street Address

6601 B St, Bldg 2561

City State ZIP Code

Beale AFB CA 95903 a (e.g., Title V permit number) b (e.g., Air Facility System (AFS) facility ID)

Facility Name

PAVE PAWS, Bldg 5761

Facility Street Address (if different than Responsible Official’s Street Address listed above)

7400 Spencer Paul Rd

Street Address

City State ZIP Code

Beale AFB CA 95903

Facility Local Contact Name Title

Darren W. Rector Air Quality/Toxic Substances Manager

Anticipated Compliance Date(s) (mm/dd/yy) (§63.9(b)(2)(iii))c: 31 January 2012 c See instructions on pg. 3 of this form to determine the compliance dates applicable to you.

SECTION II: SOURCE DESCRIPTION

1. Please complete the table below for each affected source (boiler and/or process heaters) per §63.9(b)(2)(iv).

Emission Unit IDd

Emission Unit Name (design and manufacturer name)

Size: Rated Heat Input Capacity (mmBtu/hr)e

Fuels Usedf

AJAX Model WRFC-

1250; POWERFLAME

Model CRI-GO-12 Burners

1.25 California Air Resources

Board Diesel; 15 ppm sulfur content

AJAX Model WRFC-

1250; POWERFLAME

Model CRI-GO-12 Burners

1.25 California Air Resources

Board Diesel; 15 ppm sulfur content d If the source has an operating permit, use the IDs that are consistent with those reported in the permit.

e mmBtu/hr refers to million British thermal units per hour. Boilers often have a nameplate listing the rated heat input capacity on the unit. This rated capacity may have also been reported to the entity insuring the boiler or the state labor and safety inspector.

f Report all fuels used in each of the units subject to the standard (e.g., bituminous coal, #6 fuel oil, #2 fuel oil, natural gas, bark, lumber, etc.).

3. Optional: Additional notes

Feather River Air Quality Management District (FRAQMD) will be adding a tune-up/maintenance requirement to the permit “Operating Conditions” with the renewal of the permit to operate (PTO) no later than 31 Dec 2011.

4. My facility is a (please choose one): Major source Area source of hazardous air pollutants.

If your facility is a major source of hazardous air pollutants (HAP), please refer to the National Emission Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters, 40 CFR Part 63 Subpart DDDDD at http://www.epa.gov/ttn/atw/boiler/boilerpg.html.

SECTION III: CERTIFICATION

I hereby certify that the information presented herein is correct to the best of my knowledge.

//Signature on File//

________________________________________ ____1 Aug 2011_________________ Signature Date

Darren W. Rector/Air Quality & Toxic Substances Mngr (530)_634- 2645 __________ Name/title Telephone Number

SUMMARY

The Boiler Maximum Achievable Control Technology (MACT) National Emission Standards for Hazardous Air Pollutants (NESHAP) for Area Sources requires facilities with oil (diesel) fired boilers to conduct an initial notification of applicability by 17 Sept 2011 followed by boiler tune-ups and maintenance to manufacturers specifications (Ref: 40 CFR 63.9(b)(2)). Beale AFB submitted initial notification to EPA and to the delegated authority in Aug 2011. The initial tune-up compliance date listed in 40 CFR 63.11225(a)(4) was 21 March 2012, which was extended by the No Action Assurance for Air Sources Letter to 21 March 2013. Beale AFB demonstrated compliance by conducting boiler tune-up/maintenance on two 1.25MMBtu boilers at PAVE PAWS on 7 June 2012. Tune up logs are not required to be submitted with the Notification of Compliance Letter. However, the records will be kept available until after the next tune-up, due May 2017.

To whom do I submit the initial notification?

a. If your State has been delegated the authority for this regulation under section 112(l) of the Clean Air

Actg, submit the notification to your State agency

b. If your state has not been delegated the authority for this rule, submit the notification to the appropriate

EPA Regional Office, from list below:

EPA Region I (Connecticut, Maine, Massachusetts, New Hampshire, Rhode Island, Vermont) US Environmental Protection Agency 5 Post Office Square, Suite 100, Mail code: OES04-2, Boston MA 02109-3912 Attention: Air Clerk

EPA Region II (New Jersey, New York, Puerto Rico, Virgin Islands) Director, Division of Enforcement and Compliance Assistance 290 Broadway, New York, NY 10007-1866

EPA Region III (Delaware, District of Columbia, Maryland, Pennsylvania, Virginia, West Virginia) Director, Air Protection Division, 1650 Arch Street, Philadelphia, PA 19103

EPA Region IV (Alabama, Florida, Georgia, Kentucky, Mississippi, North Carolina, South Carolina, Tennessee) Director, Air, Pesticides and Toxics Management Division Atlanta Federal Center, 61 Forsyth Street, Atlanta, GA 30303–3104

EPA Region V (Illinois, Indiana, Michigan, Minnesota, Ohio, Wisconsin) Director, Air and Radiation Division, 77 West Jackson Blvd., Chicago, IL 60604–3507

EPA Region VI (Arkansas, Louisiana, New Mexico, Oklahoma, Texas) Director, Air, Pesticides and Toxics, 1445 Ross Avenue, Dallas, TX 75202–2733

EPA Region VII (Iowa, Kansas, Missouri, Nebraska) Director, Air and Waste Management Division, U.S. Environmental Protection Agency 901 N. 5th Street, Kansas City, KS 66101

EPA Region VIII (Colorado, Montana, North Dakota, South Dakota, Utah, Wyoming) Director, Air and Toxics Technical Enforcement Program, Office of Enforcement, Compliance and

Environmental Justice, 1595 Wynkoop Street, Denver, CO 80202-1129

EPA Region IX (Arizona, California, Hawaii, Nevada, American Samoa, Guam) Director, Air and Toxics Division, 75 Hawthorne Street, San Francisco, CA 94105

EPA Region X (Alaska, Idaho, Oregon, Washington) Director, Office of Air, Waste and Toxics, 1200 6th Ave., Suite 900, AWT-107, Seattle, WA 98101 g To determine whether your State has been delegated the authority for this regulation under section 112(l) of the Clean Air Act, contact your EPA Regional Office.

P11vl- PA·w.r /301L. {-l'l_ fl;/ Notification of Compliance Status for Boilers Subject to Tune-ups

National Emission Standards for Hazardous Air Pollutants for Area Sources:

Industrial, Commercial, and Institutional Boilers

40 CFR Part 63 Subpart JJJJJJ

What is the purpose of this form?

You may use this form to meet the one-time Notification of Compliance Status requ irement for a boiler(s) that is subject to a tune-up work practice under the National Emission Standards for Hazardous Air Pollutants for Area Sources: Industrial, Commercial , and Institutional Boilers.

However, you may report the information in another fomi or format.

SECTION I: INSTRUCTIONS

Check the…