31S5-2FSQ-217(T1)-6WC-1.pdf
PDF 230 KB Posted
- Attached to
- Pre-Solicitation Conference (Industry Day)
- Solicitation number
- FA8823-12-R-0004
About this file
31S5-2FSQ217(T1)-6WC
View the file
Other files
Show 40 more
Latest 50 of 118 listed here. See the rest on GovTribe.
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
TO 31S5-2FSQ217(T1)-6WC-1
WORKCARDS
SCHEDULED MAINTENANCE
FOR
POSITIONAL TRAINING EMULATOR
GLOBAL POSITIONING SYSTEM
AN/FSQ-217-T1
The Boeing Company F04701-96-C-0025
DISTRIBUTION STATEMENT - E - Distribution authorized to DoD components only for Administrative or Operational Use (28 February 2011). Other requests shall be referred to SMC_SLG/GPL - TOMA, 1050 East Stewart Avenue, Peterson AFB, CO 80914-2902.
WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec. 2751 et seq) or the Export Administration Act of 1979, as amended, (Title 50, U.S.C., Appr. 2401 et seq). Violations of these export laws are subject to severe criminal penalties.
Disseminate in accordance with provisions of DoD Directive 5230.25.
HANDLING AND DESTRUCTION NOTICE - Handle in compliance with distribution statement and destroy by any method that will prevent disclosure of contents or reconstruction of the document.
Published under authority of the Secretary of the Air Force
28 FEBRUARY 2011
LIST OF EFFECTIVE CARDS INSERT LATEST CHANGED CARDS. DESTROY SUPERSEDED CARDS.
NOTE The portion of the text affected by the changes is indicated by a vertical line in the outer margins of the card. Changes to illustrations are indicated by shaded or screened areas, or by miniature pointing hands.
Dates of issue for original and changed cards are:
Original . . . . . . . . . . . . . . . . . . .0 . . . . . . . . . . . . . 28 FEBRUARY 2011
TOTAL NUMBER OF CARDS IN THIS PUBLICATION IS 17 CONSISTING OF THE FOLLOWING:
Card *Change Card *Change Card *Change No. No. No. No. No. No.
Title A i - vi 1-001 - 1-004 2-001 - 2-005 3-001
*Zero in this column indicates an original card
A USAF
PUBLICATION NUMBER
INSPECTION REQUIREMENTS
TABLE OF CONTENTS
FIGURE CHANGE NO CARD NO.
i
TABLE OF CONTENTS
Section Card
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
SAFETY SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
WORK AREA DIAGRAMS
WORK AREA DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
INSPECTION
7-DAY INSPECTION, WORK AREA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-001
7-DAY INSPECTION, WORK AREA 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-003
SERVICING
28-DAY SERVICING, WORK AREA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-001
28-DAY SERVICING, WORK AREA 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-004
84-DAY SERVICING, WORK AREA 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-001
INSPECTION REQUIREMENTS
TABLE OF CONTENTS
FIGURE CHANGE NO CARD NO.
i
Section Card
84-DAY SERVICING, 3480 TAPE DRIVE (14A1A13A1) CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-001
84-DAY SERVICING, LTO 2V TAPE DRIVE (14A1A13A2) CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . 3-001
INSPECTION REQUIREMENTS
FOREWORD
FIGURE CHANGE NO CARD NO.
ii
FOREWORD
These workcards are a step-by-step guide in abbreviated form for use as a reference to ensure accomplishment of selected tasks by a predetermined sequence procedure. The intent of these workcards is to eliminate the probability of omission of a step in the accomplishment of the intended task. The procedures contained herein are presented in the shortest practical form for use by qualified personnel and are not intended to provide full technical instructions. These workcards provide, in an abbreviated form, procedures for appropriate tasks, inspections, etc. These procedures are derived from, but do not replace, the detailed procedures contained in Technical Orders (TOs). When malfunctions occur, reference to the TO shall be made.
NOTE
Recommended changes to this set of workcards shall be submitted on AFTO Form 22, through Com-mand Headquarters, in accordance with TO 00-5-1.
INSPECTION REQUIREMENTS
FOREWORD
FIGURE CHANGE NO CARD NO.
ii
INSPECTION REQUIREMENTS
INTRODUCTION
FIGURE CHANGE NO CARD NO.
iii
INTRODUCTION
1. THESE WORKCARDS PROVIDE THE REQUIREMENTS FOR INSPECTION AND SERVICING AND WILL BE USED AS A GUIDE TO ENSURE THAT NO ITEM IS OVERLOOKED. THE CARD SIZE AFFORDS CONVENIENT HANDLING BY MAINTENANCE PERSONNEL WHILE PERFORMING AN INSPECTION. THE REQUIREMENTS ARE ARRANGED BY WORK AREAS UTILIZING SEPARATE CARDS FOR REQUIREMENTS TO BE ACCOMPLISHED DURING A SPECIFIC INSPECTION FREQUENCY. THE POSITIONAL TRAINING EMULATOR
(PTE) EQUIPMENT IS DIVIDED INTO TWO WORK AREAS.
2. THE STEPS WITHIN THE WORKCARDS ARE ARRANGED TO PROVIDE A LOGICAL SEQUENCE OF THE PERFORMANCE OF THE REQUIREMENTS PERTAINING TO THE WORK AREAS TO WHICH THE CARD APPLIES. WHERE THE SAME WORK IS BEING ACCOMPLISHED, THE APPLICABLE WORK UNIT CODES ARE LISTED ONCE, OPPOSITE THE FIRST STEP OF THE PROCEDURE.
ONLY IF THE WORK UNIT CODE CHANGES FOR A STEP WILL A NEW WORK UNIT CODE BE LISTED. DETAILED INSTRUCTIONS FOR THE USE OF THESE CARDS AND THE DESCRIPTION AND APPLICATION OF OTHER FORMS AND CHARTS TO BE USED IN
CONJUNCTION WITH THESE CARDS ARE CONTAINED IN 00-20 SERIES TECHNICAL ORDERS.
3. CHANGES AND REVISIONS TO THESE WORKCARDS WILL BE PUBLISHED WHEN NECESSARY TO ADD, DELETE, REVISE, OR CHANGE REQUIREMENTS. SUCH CHANGES AND REVISIONS WILL BE BASED ON FACTUAL DATA AS A RESULT OF EXPERIENCE WITH THE EQUIPMENT. DATA WILL BE GATHERED THROUGH AFI 21-116 DATA FIELD EVALUATION, UNSATISFACTORY REPORTS, AND OTHER FACTUAL FAILURE DATA.
4. FOR ALL OUT OF SERVICE WORKCARDS, COORDINATE SERVICING TASK WITH JOB CONTROL. FAILURE TO DO SO CAN RESULT IN
LOSS OF MISSION EFFECTIVENESS.
INSPECTION REQUIREMENTS
INTRODUCTION
iii
INSPECTION REQUIREMENTS
SAFETY SUMMARY
FIGURE CHANGE NO CARD NO.
iv
1. GENERAL SAFETY INSTRUCTIONS.
The following general safety precautions are not related to any specific procedure and therefore do not appear elsewhere in this publication. These are recommended precautions that personnel must understand and apply during any phase of operation and maintenance.
1.1. Keep Away From Live Circuits. Operating personnel must at all times observe all safety regulations. Do not remove/replace components with AC power turned on. Under certain conditions, dangerous potentials due to charges retained by capacitors may still exist when the power control is set to the OFF position. To avoid severe shock or injuries, always remove power and discharge a circuit to ground before touching it.
1.2. Emergency Power Off (EPO). This facility has been equipped with an Emergency Power Off (EPO) switch to remove power in the event an emergency occurs. The EPO switch is located between the two exits of the training room.
1.3. Do Not Service Or Adjust Alone. Under no circumstances should any person reach into or enter the enclosure for the purpose of servicing or adjusting the equipment, except in the presence of someone who is capable of rendering aid.
1.4. RESUSCITATION. Personnel working with or near high voltages should be familiar with modern methods of resuscitation. Cardiopulmonary resuscitation procedures are provided in TO 31-1-141-1 and annual refresher training requirements are outlined in Air Force Occupational Safety and Health (AFOSH) standard (STD 91-50). Other information may be obtained from Base Medical Services.
INSPECTION REQUIREMENTS
SAFETY SUMMARY
FIGURE CHANGE NO CARD NO.
iv
1.5. Electrostatic Discharge (ESD) Sensitive Devices. If a circuit card contains a part identified as an ESD item, applicable precautions will appear in this publication. All electrostatically sensitive devices will be marked with the symbol . When an entire paragraph, including all subparagraphs, is considered ESD critical, the symbol will be placed between the step number and title. When all subordinate paragraph steps are not related to handling maintenance, which could damage ESD parts, only those related will be annotated. The following caution will immediately precede ESD procedures/steps:
CAUTION
Observe precautions for handling electrostatic discharge sensitive items. (Refer to TO 00-25-234)
INSPECTION REQUIREMENTS
SAFETY SUMMARY
FIGURE CHANGE NO CARD NO.
v
2. WARNINGS, CAUTIONS AND NOTES.
2.1. Definitions of Warnings, Cautions, and Notes are Described Below.
WARNING
An operating or maintenance procedure, practice, condition, statement, etc., which, if not strictly ob-served, could result in injury to or death of personnel.
CAUTION
An operating or maintenance procedure, practice, condition, statement, etc. which, if not strictly observed, could result in damage to, or destruction of equipment or loss of mission effectiveness.
NOTE
An essential operating or maintenance procedure, condition, or statement which must be highlighted.
INSPECTION REQUIREMENTS
SAFETY SUMMARY
FIGURE CHANGE NO CARD NO.
v
3. ELECTRICAL POWER.
3.1. ON. When power is required during the accomplishment of the tasks entered on the card, the word “ON” will be placed in this block.
3.2. OFF. When it is mandatory that power be off during the accomplishment of the tasks entered on the card, the word “OFF” will be placed in this block.
3.3. ON or OFF. When power may be on or off during the accomplishment of the tasks entered on the card, this block will be left blank.
3.4. ON and OFF. When some items require power on but some require it to be off, the words “ON/OFF” will be placed in this block and each power on requirement will be preceded by an “at” (@) symbol in the body of the card.
INSPECTION REQUIREMENTS
WORK AREA DIAGRAM
vi
INSPECTION REQUIREMENTS
WORK AREA DIAGRAM
vi
CARD NO.
1-001
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
00:45
PUBLICATION NUMBER
TO 31S5-2FSQ217(T1)-6WC-1
CHANGE NO.
MAN
MIN
WORK
AREA
WORK UNIT CODE
SYS SUB 7-DAY INSPECTION
INSPECTION
REQUIREMENTS
ELECTRICAL POWER SERVICE
IN
FIGURE CARD NO.
1-001
WORK AREA 1
1 1. PRELIMINARY ACTIONS.
A. REQUIRED EQUIPMENT.
(1) STEP LADDER 8’
005 1 2. INSPECT WORK AREA 1 FOR OVERALL CONDITION. CHECK AREA FOR GENERAL CLEANLINESS.
(CONTINUED ON BACK)
CARD NO.
1-001
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
00:45
PUBLICATION NUMBER
CHANGE NO.
MAN
MIN
WORK
AREA
WORK UNIT CODE
SYS SUB 7-DAY INSPECTION
INSPECTION
REQUIREMENTS
ELECTRICAL POWER SERVICE
IN
FIGURE CARD NO.
1-001
(CONTINUED FROM FRONT)
WARNING
THE FOLLOWING STEPS REQUIRE THE USE OF A LADDER. TO AVOID PERSONAL
INJURY ADHERE TO THE FOLLOWING PRECAUTIONS: ENSURE THE LADDER IS FULLY
OPENED AND LOCKED WITH ALL FOUR LEGS RESTING ON A SECURE BASE. ALWAYS
FACE THE LADDER AND HOLD ONTO THE SIDE RAILS WHEN ASCENDING/DESCENDING.
ALWAYS USE THREE POINTS OF CONTACT WHEN CLIMBING OR USING ANY LADDER,
FOR EXAMPLE TWO FEET AND ONE HAND, OR TWO HANDS AND ONE FOOT. POSITION
THE LADDER CLOSE TO THE WORK TO BE PERFORMED TO MINIMIZE REACHING. DO
NOT LEAN OUTSIDE OF EITHER SIDE RAIL TO REACH THE INTENDED WORK AREA.
DO NOT STAND ON THE TOP TWO STEPS OF A STANDARD STEPLADDER. ALWAYS
FOLLOW THE MANUFACTURING INSTRUCTIONS ON THE LADDER. ONLY ONE PERSON
ON THE LADDER AT A TIME UNLESS IT IS OTHERWISE DESIGNED.
020 1 CW A00 3. USING A STEP LADDER, INSPECT PROJECTORS (12A1 & 13A1) AND PROJECTOR SCREENS FOR
EXTERNAL OVERALL CLEANLINESS, DAMAGE, AND EVIDENCE OF OVERHEATING.
005 1 DE B00 4. USING A STEP LADDER, INSPECT TIME DISPLAY ASSEMBLY (16A1) FOR EXTERNAL
CLEANLINESS, DAMAGE, AND EVIDENCE OF OVERHEATING.
005 1 CA E00 5. INSPECT COSE WORKSTATIONS (1A1 - 8A1).
A. INSPECT WORKSTATIONS (1A1 - 8A1) FOR EXTERNAL CLEANLINESS, DAM-
AGE, AND EVIDENCE OF OVERHEATING.
(CONTINUED ON NEXT CARD)
1-002
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
00:45
PUBLICATION NUMBER
TO 31S5-2FSQ217(T1)-6WC-1
CHANGE NO.
MAN
MIN
WORK
AREA
WORK UNIT CODE
SYS SUB 7-DAY INSPECTION
INSPECTION
REQUIREMENTS
ELECTRICAL POWER SERVICE
IN
FIGURE CARD NO.
1-002
(CONTINUED FROM PREVIOUS CARD)
B. OPEN THE ACCESS PANEL BEHIND THE MONITORS ON COSE WORKSTATIONS
AND INSPECT THE POWER STRIP (1A1A8 - 8A1A8) FOR EXTERNAL CLEANLINESS,
DAMAGE, AND EVIDENCE OF OVERHEATING.
CA EA0 C. INSPECT SUN RAY 2FS UNITS (1A1A5 - 1A1A7, 2A1A5 - 2A1A7, 3A1A5 - 3A1A7, 4A1A5 -
4A1A7, 5A1A5 - 5A1A7, 6A1A5 - 6A1A7, 7A1A5 - 7A1A7, 8A1A5 - 8A1A7) FOR EXTERNAL
CLEANLINESS, DAMAGE, AND EVIDENCE OF OVERHEATING.
CA EC0 D. INSPECT MONITORS (1A1A1 - 1A1A3, 2A1A1 - 2A1A3, 3A1A1 - 3A1A3, 4A1A1 - 4A1A3, 5A1A1 - 5A1A3, 6A1A1 - 6A1A3, 7A1A1 - 7A1A3, 8A1A1 - 8A1A3) FOR EXTERNAL
CLEANLINESS, DAMAGE, AND EVIDENCE OF OVERHEATING.
CA EB0 E. INSPECT KEYBOARDS (1A1A4 - 8A1A4) FOR EXTERNAL CLEANLINESS AND DAMAGE.
CA ED0 F. INSPECT EXTERNAL CD/ROM (1A1A9-8A1A9) FOR EXTERNAL CLEANLINESS,
DAMAGE, AND EVIDENCE OF OVERHEATING.
005 1 CA F00 6. INSPECT INSTRUCTOR CONTROL WORKSTATION (11A1).
CA FC0 A. INSPECT KEYBOARD (11A1A14) FOR EXTERNAL CLEANLINESS AND DAMAGE.
CA FD0 B. INSPECT KEYBOARD (11A1A6) FOR EXTERNAL CLEANLINESS AND DAMAGE.
CA FE0 C. INSPECT EXTERIOR OF MONITORS (11A1A2, 11A1A3) FOR EXTERNAL CLEANLINESS, DAMAGE, AND EVIDENCE OF OVERHEATING.
(CONTINUED ON BACK)
CARD NO.
1-002
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
00:45
PUBLICATION NUMBER
WORK
AREA
WORK UNIT CODE
SYS SUB 7-DAY INSPECTION
INSPECTION
REQUIREMENTS
ELECTRICAL POWER SERVICE
IN
FIGURE CARD NO.
1-002
(CONTINUED FROM FRONT)
CA FF0 D. INSPECT EXTERIOR OF MONITORS (11A1A4, 11A1A5) FOR EXTERNAL CLEANLINESS, DAMAGE, AND EVIDENCE OF OVERHEATING.
E. OPEN THE ACCESS PANEL BEHIND THE MONITORS ON INSTRUCTOR CONTROL
WORKSTATION AND INSPECT THE POWER STRIP (11A1A13) FOR EXTERNAL
CLEANLINESS, DAMAGE, AND EVIDENCE OF OVERHEATING.
CA FG0 F. INSPECT PRINTER (11A1A1) FOR EXTERNAL CLEANLINESS, DAMAGE, AND
EVIDENCE OF OVERHEATING.
CA FH0 G. INSPECT VGA DISTRIBUTION AMPS (11A1A7, 11A1A8) FOR EXTERNAL CLEANLINESS, DAMAGE, AND EVIDENCE OF OVERHEATING.
CA FJ0 H. INSPECT VGA/AUDIO MATRIX SWITCH (11A1A9) FOR EXTERNAL CLEANLINESS,
DAMAGE, AND EVIDENCE OF OVERHEATING.
CA FA0 I. INSPECT INSTRUCTOR CONTROL PC (11A1A10) FOR EXTERNAL CLEANLINESS,
DAMAGE, AND EVIDENCE OF OVERHEATING.
CA FB0 J. INSPECT SUN RAY 2FS UNITS (11A1A11, 11A1A12) FOR EXTERNAL CLEANLINESS,
DAMAGE, AND EVIDENCE OF OVERHEATING.
005 1 7. NOTIFY MAINTENANCE CONTROL AND CREW COMMANDER OF ANY DISCREP-
ANCIES NOTED DURING INSPECTION.
1-003
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
01:05
PUBLICATION NUMBER
TO 31S5-2FSQ217(T1)-6WC-1
CHANGE NO.
MAN
MIN
WORK
AREA
WORK UNIT CODE
SYS SUB 7-DAY INSPECTION
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
1-003
WORK AREA 2
2 1. PRELIMINARY ACTIONS.
A. REQUIRED EQUIPMENT.
(1) STEP LADDER 8’
005 2 2. INSPECT WORK AREA 2 FOR OVERALL CONDITION. CHECK AREA FOR GENERAL CLEANLINESS.
(CONTINUED ON BACK)
CARD NO.
1-003
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
01:05
PUBLICATION NUMBER
WORK
AREA
WORK UNIT CODE
SYS SUB 7-DAY INSPECTION
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
1-003
(CONTINUED FROM FRONT)
WARNING
• BLOWER FAN MAY CAUSE INJURY TO PERSONNEL. USE CAUTION AND
AVOID CONTACT WITH BLOWER FAN.
• THE FOLLOWING STEPS REQUIRE THE USE OF A LADDER. TO AVOID PERSONAL
INJURY ADHERE TO THE FOLLOWING PRECAUTIONS: ENSURE THE LADDER IS
FULLY OPENED AND LOCKED WITH ALL FOUR LEGS RESTING ON A SECURE
BASE. ALWAYS FACE THE LADDER AND HOLD ONTO THE SIDE RAILS WHEN
ASCENDING/DESCENDING. ALWAYS USE THREE POINTS OF CONTACT WHEN
CLIMBING OR USING ANY LADDER, FOR EXAMPLE TWO FEET AND ONE HAND,
OR TWO HANDS AND ONE FOOT. POSITION THE LADDER CLOSE TO THE WORK
TO BE PERFORMED TO MINIMIZE REACHING. DO NOT LEAN OUTSIDE OF
EITHER SIDE RAIL TO REACH THE INTENDED WORK AREA. DO NOT STAND ON
THE TOP TWO STEPS OF A STANDARD STEPLADDER. ALWAYS FOLLOW THE
MANUFACTURING INSTRUCTIONS ON THE LADDER. ONLY ONE PERSON ON
THE LADDER AT A TIME UNLESS IT IS OTHERWISE DESIGNED.
005 2 DE B00 3. USING A STEP LADDER, INSPECT TIME DISPLAY ASSEMBLY (16A2) FOR EXTERNAL
CLEANLINESS, DAMAGE, AND EVIDENCE OF OVERHEATING.
020 2 CA 000 4. INSPECT EQUIPMENT RACKS (14A1 & 15A1) FOR OVERALL CONDITION.
A. OPEN RACK FRONT PANELS, FAN BANKS AND SIDE PANELS.
1-004
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
01:05
PUBLICATION NUMBER
TO 31S5-2FSQ217(T1)-6WC-1
CHANGE NO.
MAN
MIN
WORK
AREA
WORK UNIT CODE
SYS SUB 7-DAY INSPECTION
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
1-004
(CONTINUED FROM PREVIOUS CARD)
@ B. CHECK RACK FOR CLEANLINESS, DAMAGE, CORROSION, LOOSE OR MISSING
HARDWARE, AIR FLOW AND EVIDENCE OF OVERHEATING.
C. CHECK RACK CABLING AND GROUND WIRING FOR DAMAGE, CHAFING, AND WEAR.
@ D. CHECK RACK BLOWER FANS FOR PROPER OPERATION.
@ E. CHECK FOR FAULT INDICATORS. IF FAULT EXISTS, REFER TO INDIVIDUAL EQUIPMENT
TECHNICAL ORDER FOR APPROPRIATE MAINTENANCE ACTION TO BE TAKEN.
010 2 CA EC0 5. INSPECT COSE WORKSTATION MONITOR (9A1A1 - 9A1A3, 10A1A1 - 10A1A3) FOR EXTERNAL
CLEANLINESS, DAMAGE, AND EVIDENCE OF OVERHEATING.
010 2 CA EB0 6. INSPECT COSE WORKSTATION KEYBOARD/MOUSE (9A1A4, 10A1A4) FOR EX-
TERNAL CLEANLINESS AND DAMAGE.
010 2 CA ED0 @ 7. INSPECT COSE EXTERNAL CD/ROM (9A1A9, 10A1A9) FOR EXTERNAL CLEAN-
LINESS, DAMAGE, AND AIR FLOW.
005 2 8. NOTIFY MAINTENANCE CONTROL AND CREW COMMANDER OF ANY DISCREP-
ANCIES NOTED DURING INSPECTION.
(REVERSE BLANK)
CARD NO.
1-004
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
01:05
PUBLICATION NUMBER
INSPECTION REQUIREMENTS
7-DAY INSPECTION
1-004
2-001
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
04:00
PUBLICATION NUMBER
TO 31S5-2FSQ217(T1)-6WC-1
CHANGE NO.
MAN
MIN
WORK
AREA
WORK UNIT CODE
SYS SUB 28-DAY SERVICING
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
2-001
WORK AREA 1
1 1. PRELIMINARY ACTIONS.
A. REQUIRED EQUIPMENT.
(1) STEP LADDER 8’
(2) ANTI-STATIC VACUUM CLEANER
(3) LINT-FREE CLOTHS
(4) LENS CLEANING CLOTH
(5) MILD DETERGENT
B. COORDINATE SERVICING TASKS WITH MAINTENANCE CONTROL AND CREW COMMANDER.
FAILURE TO DO SO CAN RESULT IN LOSS OF MISSION COMMUNICATION.
(CONTINUED ON BACK)
CARD NO.
2-001
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
04:00
PUBLICATION NUMBER
WORK
AREA
WORK UNIT CODE
SYS SUB 28-DAY SERVICING
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
2-001
(CONTINUED FROM FRONT)
CAUTION
• ENSURE THE SERVICING CLOTH IS ONLY DAMP. DETERGENT MUST NOT
RUN FROM THE CLOTH WHILE WIPING EQUIPMENT. EXCESSIVE MOISTURE
WILL CAUSE ARCING AND SHORTING OF POWER. CLEANING CLOTHS
SHALL BE DISPOSED OF IN PROPER CONTAINER.
• THE FOLLOWING STEPS REQUIRE THE USE OF A LADDER. TO AVOID PERSONAL
INJURY ADHERE TO THE FOLLOWING PRECAUTIONS: ENSURE THE LADDER IS
FULLY OPENED AND LOCKED WITH ALL FOUR LEGS RESTING ON A SECURE
BASE. ALWAYS FACE THE LADDER AND HOLD ONTO THE SIDE RAILS WHEN
ASCENDING/DESCENDING. ALWAYS USE THREE POINTS OF CONTACT WHEN
CLIMBING OR USING ANY LADDER, FOR EXAMPLE TWO FEET AND ONE HAND,
OR TWO HANDS AND ONE FOOT. POSITION THE LADDER CLOSE TO THE WORK
TO BE PERFORMED TO MINIMIZE REACHING. DO NOT LEAN OUTSIDE OF
EITHER SIDE RAIL TO REACH THE INTENDED WORK AREA. DO NOT STAND ON
THE TOP TWO STEPS OF A STANDARD STEPLADDER. ALWAYS FOLLOW THE
MANUFACTURING INSTRUCTIONS ON THE LADDER. ONLY ONE PERSON ON
THE LADDER AT A TIME UNLESS IT IS OTHERWISE DESIGNED.
010 1 DE B00 2. TIME DISPLAY ASSEMBLY (16A1) CLEANING.
A. USING A STEP LADDER, ACCESS THE TIME DISPLAY ASSEMBLY.
B. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF EQUIPMENT.
2-002
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
04:00
PUBLICATION NUMBER
TO 31S5-2FSQ217(T1)-6WC-1
CHANGE NO.
MAN
MIN
WORK
AREA
WORK UNIT CODE
SYS SUB 28-DAY SERVICING
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
2-002
(CONTINUED FROM PREVIOUS CARD)
020 1 CW A00 3. PROJECTORS (12A1 & 13A1) AND PROJECTOR SCREENS CLEANING.
A. TURN THE PROJECTORS OFF.
B. USING A STEP LADDER, ACCESS THE PROJECTORS.
C. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF PROJECTORS.
D. USING THE LENS CLEANING CLOTH, CLEAN THE PROJECTOR LENS.
E. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR
OF PROJECTOR SCREENS.
@ F. TURN THE PROJECTORS ON.
160 1 CA E00 4. COSE WORKSTATION (1A1 - 8A1) CLEANING.
CA EC0 A. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE
MONITORS (1A1A1 - 1A1A3, 2A1A1 - 2A1A3, 3A1A1 - 3A1A3, 4A1A1 - 4A1A3, 5A1A1 -
5A1A3, 6A1A1 - 6A1A3, 7A1A1 - 7A1A3, 8A1A1 - 8A1A3). USING A VACUUM CLEANER,
VACUUM DIRT AND DUST IN AND AROUND EQUIPMENT.
CA EB0 B. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE
KEYBOARDS AND MOUSE (1A1A4 - 8A1A4). USING A VACUUM CLEANER, VACUUM
DIRT AND DUST IN AND AROUND EQUIPMENT.
(CONTINUED ON BACK)
CARD NO.
2-002
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
04:00
PUBLICATION NUMBER
WORK
AREA
WORK UNIT CODE
SYS SUB 28-DAY SERVICING
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
2-002
(CONTINUED FROM FRONT)
CA ED0 C. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE
EXTERNAL CD ROM (1A1A9 - 8A1A9). USING A VACUUM CLEANER, VACUUM
DIRT AND DUST IN AND AROUND EQUIPMENT.
D. OPEN THE ACCESS PANEL BEHIND THE MONITORS ON COSE WORKSTATIONS. USING A
LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE POWER STRIPS (1A1A8 -
8A1A8). USING A VACUUM CLEANER, VACUUM DIRT AND DUST IN AND AROUND EQUIPMENT.
CA EA0 E. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE SUN
RAY 2FS UNITS (1A1A5 - 1A1A7, 2A1A5 - 2A1A7, 3A1A5 - 3A1A7, 4A1A5 - 4A1A7, 5A1A5
- 5A1A7, 6A1A5 - 6A1A7, 7A1A5 - 7A1A7, 8A1A5 - 8A1A7). USING A VACUUM CLEANER,
VACUUM DIRT AND DUST IN AND AROUND EQUIPMENT.
020 1 CA F00 5. INSTRUCTOR CONTROL WORKSTATION (11A1) CLEANING.
CA FE0 A. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF
THE MONITORS (11A1A2, 11A1A3). USING A VACUUM CLEANER, VACUUM
DIRT AND DUST IN AND AROUND EQUIPMENT.
CA FF0 B. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF
THE MONITORS (11A1A4, 11A1A5). USING A VACUUM CLEANER, VACUUM
DIRT AND DUST IN AND AROUND EQUIPMENT.
CA FD0 C. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE
KEYBOARD AND MOUSE (11A1A6). USING A VACUUM CLEANER, VACUUM
DIRT AND DUST IN AND AROUND EQUIPMENT.
2-003
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
04:00
PUBLICATION NUMBER
TO 31S5-2FSQ217(T1)-6WC-1
CHANGE NO.
MAN
MIN
WORK
AREA
WORK UNIT CODE
SYS SUB 28-DAY SERVICING
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
2-003
(CONTINUED FROM PREVIOUS CARD)
CA FC0 D. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE
KEYBOARD AND MOUSE (11A1A14). USING A VACUUM CLEANER, VACUUM
DIRT AND DUST IN AND AROUND EQUIPMENT.
CA FA0 E. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE
INSTRUCTOR CONTROL PC (11A1A10). USING A VACUUM CLEANER, VACUUM
DIRT AND DUST IN AND AROUND EQUIPMENT.
CA FB0 F. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE
SUN RAY 2FS UNITS (11A1A11, 11A1A12). USING A VACUUM CLEANER, VACUUM
DIRT AND DUST IN AND AROUND EQUIPMENT.
CA FH0 G. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF VGA
DISTRIBUTION AMPS (11A1A7, 11A1A8). USING A VACUUM CLEANER, VACUUM
DIRT AND DUST IN AND AROUND EQUIPMENT.
CA FJ0 H. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF
VGA/AUDIO MATRIX SWITCH (11A1A9). USING A VACUUM CLEANER, VACUUM
DIRT AND DUST IN AND AROUND EQUIPMENT.
010 1 CA FG0 6. PRINTER (11A1A1).
A. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF RACKS.
B. USING A VACUUM CLEANER, VACUUM DIRT AND DUST IN AND AROUND EQUIPMENT.
(CONTINUED ON BACK)
CARD NO.
2-003
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
04:00
PUBLICATION NUMBER
WORK
AREA
WORK UNIT CODE
SYS SUB 28-DAY SERVICING
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
2-003
(CONTINUED FROM FRONT)
015 1 @ 7. PERFORM OPERATIONS CHECK PRIOR TO RETURNING SYSTEM TO OPS.
005 1 8. NOTIFY MAINTENANCE CONTROL AND CREW COMMANDER THAT THE
28-DAY SERVICING IS COMPLETE.
2-004
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
01:50
PUBLICATION NUMBER
TO 31S5-2FSQ217(T1)-6WC-1
CHANGE NO.
MAN
MIN
WORK
AREA
WORK UNIT CODE
SYS SUB 28-DAY SERVICING
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
2-004
WORK AREA 2
2 1. PRELIMINARY ACTIONS.
A. REQUIRED EQUIPMENT.
(1) STEP LADDER 8’
(2) ANTI-STATIC VACUUM CLEANER
(3) LINT-FREE CLOTHS
(4) MILD DETERGENT
B. COORDINATE SERVICING TASKS WITH MAINTENANCE CONTROL AND CREW COMMANDER.
FAILURE TO DO SO CAN RESULT IN LOSS OF MISSION COMMUNICATION.
(CONTINUED ON BACK)
CARD NO.
2-004
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
01:50
PUBLICATION NUMBER
WORK
AREA
WORK UNIT CODE
SYS SUB 28-DAY SERVICING
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
2-004
(CONTINUED FROM FRONT)
CAUTION
• ENSURE THE SERVICING CLOTH IS ONLY DAMP. DETERGENT MUST NOT
RUN FROM THE CLOTH WHILE WIPING EQUIPMENT. EXCESSIVE MOISTURE
WILL CAUSE ARCING AND SHORTING OF POWER. CLEANING CLOTHS
SHALL BE DISPOSED OF IN PROPER CONTAINER.
• THE FOLLOWING STEPS REQUIRE THE USE OF A LADDER. TO AVOID PERSONAL
INJURY ADHERE TO THE FOLLOWING PRECAUTIONS: ENSURE THE LADDER IS
FULLY OPENED AND LOCKED WITH ALL FOUR LEGS RESTING ON A SECURE
BASE. ALWAYS FACE THE LADDER AND HOLD ONTO THE SIDE RAILS WHEN
ASCENDING/DESCENDING. ALWAYS USE THREE POINTS OF CONTACT WHEN
CLIMBING OR USING ANY LADDER, FOR EXAMPLE TWO FEET AND ONE HAND,
OR TWO HANDS AND ONE FOOT. POSITION THE LADDER CLOSE TO THE WORK
TO BE PERFORMED TO MINIMIZE REACHING. DO NOT LEAN OUTSIDE OF
EITHER SIDE RAIL TO REACH THE INTENDED WORK AREA. DO NOT STAND ON
THE TOP TWO STEPS OF A STANDARD STEPLADDER. ALWAYS FOLLOW THE
MANUFACTURING INSTRUCTIONS ON THE LADDER. ONLY ONE PERSON ON
THE LADDER AT A TIME UNLESS IT IS OTHERWISE DESIGNED.
010 2 DE B00 2. TIME DISPLAY ASSEMBLY (16A2) CLEANING.
A. USING A STEP LADDER, ACCESS THE TIME DISPLAY ASSEMBLY.
2-005
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
01:50
PUBLICATION NUMBER
TO 31S5-2FSQ217(T1)-6WC-1
CHANGE NO.
MAN
MIN
WORK
AREA
WORK UNIT CODE
SYS SUB 28-DAY SERVICING
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
2-005
(CONTINUED FROM PREVIOUS CARD)
WARNING
AVOID CONTACT WITH MOVING BLOWER FAN.
B. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF EQUIPMENT.
035 2 CA 000 3. EQUIPMENT RACK (14A1) CLEANING.
A. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF EQUIPMENT.
B. OPEN EQUIPMENT RACK FRONT AND SIDE DOORS.
C. USING A VACUUM CLEANER, VACUUM DIRT AND DUST IN AND AROUND EQUIPMENT.
035 2 CA 000 4. EQUIPMENT RACK (15A1) CLEANING.
A. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF EQUIPMENT.
B. OPEN EQUIPMENT RACK FRONT AND SIDE DOORS.
C. USING A VACUUM CLEANER, VACUUM DIRT AND DUST IN AND AROUND EQUIPMENT.
D. USING A VACUUM CLEANER, VACUUM ACCUMULATIONS OF DIRT AND DUST IN
CRACKS, CORNERS AND CREVICES IN THE KEYBOARD.
(CONTINUED ON BACK)
CARD NO.
2-005
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
01:50
PUBLICATION NUMBER
WORK
AREA
WORK UNIT CODE
SYS SUB 28-DAY SERVICING
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON/OFF
SERVICE
IN
FIGURE CARD NO.
2-005
(CONTINUED FROM FRONT)
020 2 CA E00 5. COSE WORKSTATION (9A1 - 10A1) CLEANING.
CA EC0 A. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE
MONITORS (9A1A1 - 9A1A3, 10A1A1 - 10A1A3). USING A VACUUM CLEANER,
VACUUM DIRT AND DUST IN AND AROUND EQUIPMENT.
CA EB0 B. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE
KEYBOARDS AND MOUSE (9A1A4, 10A1A4). USING A VACUUM CLEANER, VACUUM
DIRT AND DUST IN AND AROUND EQUIPMENT.
CA ED0 C. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE
EXTERNAL CD ROM (9A1A9, 10A1A9). USING A VACUUM CLEANER, VACUUM
DIRT AND DUST IN AND AROUND EQUIPMENT.
D. OPEN THE ACCESS PANEL BEHIND THE MONITORS ON COSE WORKSTATIONS. USING A
LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE POWER STRIPS (9A1A8,
10A1A8). USING A VACUUM CLEANER, VACUUM DIRT AND DUST IN AND AROUND EQUIPMENT.
CA EA0 E. USING A LINT-FREE CLOTH AND MILD DETERGENT, CLEAN EXTERIOR OF THE SUN
RAY 2FS UNITS (9A1A5 - 9A1A7, 10A1A5 - 10A1A7). USING A VACUUM CLEANER,
VACUUM DIRT AND DUST IN AND AROUND EQUIPMENT.
005 2 @ 6. PERFORM OPERATIONS CHECK PRIOR TO RETURNING SYSTEM TO OPS.
005 2 7. NOTIFY MAINTENANCE CONTROL AND CREW COMMANDER THAT THE
28-DAY SERVICING IS COMPLETE.
3-001
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
01.00
PUBLICATION NUMBER
TO 31S5-2FSQ217(T1)-6WC-1
CHANGE NO.
MAN
MIN
WORK
AREA
WORK UNIT CODE
SYS SUB 84-DAY SERVICING
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON
SERVICE
OUT
FIGURE CARD NO.
3-001
WORK AREA 2
3480 TAPE DRIVE (14A1A13A1) CLEANING
030 2 CQ C00 1. PRELIMINARY ACTIONS.
A. REQUIRED EQUIPMENT.
(1) TAPE DRIVE CLEANING CARTRIDGE (P/N 35L2086)
(2) ANTI-STATIC VACUUM CLEANER
B. IF THE POWER IS OFF, TURN THE POWER TO THE TAPE DRIVE UNIT ON.
C. SELECT MANUAL MODE. PRESS MODE SEL. UNTIL THE AUTO LED ILLUMINATES
FOR THE AUTO MODE, THE SYSTEM LED ILLUMINATES FOR THE SYSTEM MODE OR
THE MANUAL LED ILLUMINATES FOR THE MANUAL MODE.
D. SELECT THE CLEANING CARTRIDGE BY PRESSING POSITION UNTIL THE POSITION
INDICATOR C. MOVE MAG IS DISPLAYED DURING POSITIONING.
E. PRESS START.
F. CLEANING CARTRIDGE LOADS, CLEANS THE DRIVE, THEN EJECTS AUTOMATICALLY.
G. RECORD THE DATE THE CLEANING WAS PERFORMED ON THE CLEANING RECORD.
H. REPLACE THE CARTRIDGE IF THE NUMBER OF CLEANINGS HAS EXCEEDED 10.
I. USING THE VACUUM CLEANER, CLEAN THE FRONT DOOR AIR FIL-
TER OF THE TAPE DRIVE UNIT.
(CONTINUED ON BACK)
CARD NO.
3-001
WORK AREA(S)
TYPE MECH RQR MECH NO. CARD TIME
01.00
PUBLICATION NUMBER
WORK
AREA
WORK UNIT CODE
SYS SUB 84-DAY SERVICING
INSPECTION
REQUIREMENTS
ELECTRICAL POWER
ON
SERVICE
OUT
FIGURE CARD NO.
3-001
(CONTINUED FROM FRONT)
LTO 2V TAPE DRIVE (14A1A13A2) CLEANING
030 2 CQ B00 2. PRELIMINARY ACTIONS.
A. REQUIRED EQUIPMENT.
(1) TAPE DRIVE CLEANING CARTRIDGE (P/N 35L2086).
B. IF THE POWER IS OFF, TURN THE POWER TO THE TAPE DRIVE UNIT ON. WHEN THE
POWER CYCLE IS COMPLETE, REMOVE ANY DATA CARTRIDGE IN THE UNIT.
C. PLACE THE CLEANING CARTRIDGE INTO THE DRIVE.
D. THE TAPE DRIVE WILL AUTOMATICALLY PERFORM THE CLEANING PROCESS.
WHEN THE PROCESS IS COMPLETE, THE CLEANING CARTRIDGE IS AUTO-
MATICALLY UNLOADED AND EJECTED.
E. RECORD THE DATE THE CLEANING WAS PERFORMED ON THE CLEANING
RECORD AND PUT THE TAPE AWAY.
F. NOTIFY MAINTENANCE CONTROL AND CREW COMMANDER THAT THE
84-DAY SERVICING IS COMPLETE.
| toc |
| SCHEDULED MAINTENANCE |
| FOREWORD |
| INTRODUCTION |
| 1.GENERAL SAFETY INSTRUCTIONS. |
| 1.1.Keep Away From Live Circuits. Operating personnel must at al |
| 1.2.Emergency Power Off (EPO). This facility has been equipped w |
| 1.3.Do Not Service Or Adjust Alone. Under no circumstances shoul |
| 1.4.RESUSCITATION. Personnel working with or near high voltages |
| 1.5.Electrostatic Discharge (ESD) Sensitive Devices. If a circui |
| 2.WARNINGS, CAUTIONS AND NOTES. |
| 2.1.Definitions of Warnings, Cautions, and Notes are Described B |
| 3.ELECTRICAL POWER. |
| 3.1.ON. When power is required during the accomplishment of the |
| 3.2.OFF. When it is mandatory that power be off during the accom |
| 3.3.ON or OFF. When power may be on or off during the accomplish |
| 3.4.ON and OFF. When some items require power on but some requir |
| WORK AREA 1 |
| WORK AREA 2 |
| WORK AREA 1 |
| WORK AREA 2 |
| WORK AREA 2 |
| 3480 TAPE DRIVE (14A1A13A1) CLEANING |
| LTO 2V TAPE DRIVE (14A1A13A2) CLEANING |
File details come from the government source that posted it. Updated .