Attachment 6 (Addendum 1 Rev 1).pdf

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Repair/Replace HVAC Systems
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FA875125B0001
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This document is an Addendum No. 1 for a federal contract opportunity related to HVAC systems repair/replacement at the Air Force Research Laboratory in Rome, New York. The addendum provides several key modifications:

  1. Drawing Changes: The document updates two specific drawings (Sheet 62 and Sheet 72), including removing a motor control center (MCC-i4M-1/HVSB-J6M-1) and modifying the fixture schedule with detailed specifications for 2"x4" Cruze lighting fixtures with specific wattage, lumen output, and dimming capabilities. 2. Lightning Protection System: The addendum requires the installation of a new lightning protection system on the penthouse roof, in accordance with specification section 26 41 00, which provides comprehensive technical requirements for materials, installation, testing, and quality control of the lightning protection system. The attached drawing ADE-1 details the proposed penthouse roof plan with specific lightning protection component placements.

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ADDENDUM NO. 1

Refer to drawings:

1. Sheet 62, drawing ED001 Existing One - Line Power Diagram – Electric Room J6-K:

remove motor control center MCC-i4M -1/HVSB – J6M-1.

2. Sheet 72, drawing E-601 Details:

a. Refer to Fixture Schedule:

i. Change type B to Read: 2”x4” Cruze, ribbed frosted acrylic lens, 90% reflective matte white enamel finish, paint after fabrication, 10% to 100% dimming driver; 36.1W, LED (5570 lumens), 120-277; recessed grid ceiling; Metalux catalog number 24CZ2-55VHE-UNV-L940- CD1.

ii. Add fixture type B2: 2”x4” Cruze, ribbed frosted acrylic lens, 90% reflective matte white enamel finish, paint after fabrication, 10% to 100% dimming driver; 29.6W, LED (4559 lumens), 120-277; recessed grid ceiling; Metalux catalog number 24CZ2-45VHE-UNV-L940- CD1.

Add the following:

1. Provide all work on attached drawing ADE-1 relative to a lightning protection system on the penthouse roof.

2. Provide a lighting protection system in accordance with specification section 26 41 00 Lightning Protection System, attached.

3. All motor control centers noted to be removed should be turned over to the owner and moved to a storage area designated by the owner. If the units are required to be disassembled for removal from the mezzanine, they are not required to be assembled in the designated storage area.

Revision 1 (5May)- Spec section 26 41 00 and new drawing ADE-1 attached as pages 2 -9 of this addendum.

AFRL H8 Lab, building 3 3970

SECTION 26 41 00

LIGHTNING PROTECTION SYSTEM

08/23

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE 81 (2012) Guide for Measuring Earth Resistivity, Ground Impedance, and Earth Surface Potentials of a Ground System

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2023; ERTA 1 2024; TIA 24-1) National Electrical Code

NFPA 780 (2023) Standard for the Installation of Lightning Protection Systems

U.S. AIR FORCE (USAF)

DAFMAN 32-1065 (2020) Grounding and Electrical Systems

U.S. DEPARTMENT OF DEFENSE (DOD)

UFC 3-575-01 (2012; with Change 1, 2021) Lightning and Static Electricity Protection Systems

UL SOLUTIONS (UL)

UL 96 (2016; May 2023) UL Standard for Safety Lightning Protection Components

UL 96A (2023) UL Standard for Safety Installation Requirements for Lightning Protection Systems

UL 1449 (2021; Reprint Dec 2022) UL Standard for Safety Surge Protective Devices

UL Electrical Construction (2012) Electrical Construction Equipment Directory

1.2 RELATED REQUIREMENTS

1.2.1 Verification of Dimensions

Confirm all details of work, verify all dimensions in field, and advise Contracting Officer of any discrepancy before performing work. Obtain prior approval of Contracting Officer after engineering approval and

SECTION 26 41 00 Page 1 before making any departures from the design.

1.2.2 System Requirements

Provide a system furnished under this specification consisting of the latest products of a manufacturer regularly engaged in production of lightning protection system components. Products must be UL listed for use on lightning protection systems unless this rating does not exist for items in question.

Comply with NFPA 70 , NFPA 780 , UL 96 , and UFC 3-575-01 .

1.3 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-06 Test Reports

Lightning Protection and Grounding System Test Plan ; G

Grounding Systems Testing ; G

SD-07 Certificates

Component UL Listed and Labeled ; G

Lightning Protection System Inspection Certificate ; G

Roof Manufacturer's Warranty ; G

1.4 QUALITY ASSURANCE

In each standard referred to herein, consider the advisory provisions to be mandatory, as though the word "shall" or "must" has been substituted for "should," wherever it appears. Interpret references that require LPS expertise in these standards to mean Base Civil Engineer (BCE) or BCE-designated representative with LPS training certification.

1.4.1 Component UL Listed and Labeled

Submit proof of compliance that components are UL Listed and Labeled for use on lightning protection systems. Listing alone in UL Electrical Construction , which is the UL Electrical Construction Directory, is not acceptable evidence. In lieu of Listed and Labeled, submit written certificate from an approved, nationally-recognized testing organization equipped to perform such services, stating that items have been tested and conform to requirements and testing methods of Underwriters Laboratories (UL).

1.4.2 Lightning Protection and Grounding System Test Plan

Provide lightning protection system and grounding system test plans in compliance with NFPA 780 and DAFMAN 32-1065 chapters 8 and 10, and Attachment 7. Identify (by number or letter, at the preference of the base - 1.2.3. or a.b.c.) the system test points/locations along with a listing or description of the item to be tested and the type of test to be

SECTION 26 41 00 Page 2 conducted. DAFMAN 32-1065 , Attachment 7, contains a Sample Visual Inspection Form (Figure A7.6) and a Sample 24-month Resistance/Continuity Test/Visual Inspection of LPS and Grounding System (Figure A7.7).

Substitute-Forms may be used, but those forms created or substituted by the base must include the same contents and information as the samples provided in Attachment 7, Figures A7.6 and A7.7. As a minimum, include a sketch of the facility and surrounding lightning protection system as part of the specific test plan for each structure. Include the requirements as "Testing of Integral Lightning Protection System" in the test plan.

Testing of Surge Protective Devices must comply with UL 1449 and annual inspection of Surge Protective Devices should be included on Figures A7.6 and A7.7.

1.4.3 Lightning Protection System Inspection Certificate of Qualifications

Provide an approved third-party inspector who meets training certification requirements for final acceptance of the LPS. Inspection and certification of the LPS must be completed and certified in writing, before occupancy of the building. Compliance requirements are in UFC 3-575-01 and DAFMAN 32-1065 , paragraphs 4.2 and 4.3. Signed Certificate of Qualifications must be placed in the LPS records.

Note that the Contracting Officer may not accept the LPS system without a recommendation from a qualified person identified in the project documents.

1.5 SITE CONDITIONS

Confirm all details of work, verify all dimensions in the field, and advise the Contracting Officer of any discrepancy before starting any work, if known at that time, or when it becomes known while performing work. Obtain prior approval of the BCE or BCE-designated representative with LPS training certification before design changes are made.

PART 2 PRODUCTS

2.1 MATERIALS

See NFPA 70 , NFPA 780 , UFC 3-575-01 , DAFMAN 32-1065 . Do not use a combination of materials that forms an electrolytic couple of such nature that corrosion is accelerated in the presence of moisture unless moisture is permanently excluded from the junction of such metals. Where unusual conditions exist which would cause corrosion of conductors, provide conductors with protective coatings, such as tin or lead, or oversize conductors. Where a mechanical hazard is involved, increase conductor size to compensate for the hazard or protect conductors. When metallic conduit or tubing is provided, electrically bond conductor to conduit or tubing at the upper and lower ends by clamp type connectors or welds (including exothermic). All lightning protection components, such as bonding plates, air terminals, air terminal supports and braces, chimney bands, clips, connector fittings, and fasteners are to comply with the requirements of UL 96 classes, as applicable.

2.1.1 Main and Bonding Conductors

Main and Bonding Conductors should be NFPA 780 and UL 96 Class I or Class II materials, as applicable.

SECTION 26 41 00 Page 3

2.1.2 Conductors

Provide copper or aluminum conductors, as applicable. See NFPA 780 , UFC 3-575-01 , DAFMAN 32-1065 .

2.2 COMPONENTS

2.2.1 Air Terminals on Integral Systems

Provide solid air terminals. Tubular air terminals are not permitted.

Support air terminals more than 24 inches in length by suitable brace, supported at not less than one-half the height of the terminal.

2.2.2 Ground Rods

Provide ground rods conforming to NFPA 780 . Provide ground rods that are not less than 5/8 inch in diameter and 8 feet in length. Do not mix ground rods of copper-clad steel and solid copper on the job.

2.2.3 Connections and Terminations

Provide connectors for splicing conductors that conform to UL 96 , class as applicable. Conductor connections can be made by compression clamps or welds (including exothermic). Provide style and size connectors required for the installation.

2.2.4 Connector Fittings

Provide connector fittings for "end-to-end", "Tee", or "Y" splices that conform to NFPA 780 and UL 96 .

PART 3 EXECUTION

3.1 LIGHTNING PROTECTION SYSTEMS

Provide a lightning protection system that meets the requirements of NFPA 780 and UFC 3-575-01 .

3.1.1 Integral Lightning Protection System

The integral type lightning protection system consists of air terminals, roof conductors, down conductors, ground connections, grounding electrodes and ground ring electrode conductor for the purpose of carrying lightning current from a direct strike to ground in a manner that will protect assets and personnel. Expose all conductors on the structures except where exterior down conductors are required to be in protective sleeves for prevention of mechanical damage ( 6 feet above grade level). Integral systems are the least preferred, especially for explosives and communications facilities. When use of integral systems is determined by the designer or site conditions to be necessary, do not run down conductors inside columns or other methods which will prevent visual access for required inspections. Visual access is required by NFPA 780 and DAFMAN 32-1065 so that the annual visual inspection may be performed on all LPS components.

Make interconnections within side-flash distances between down conductors and metallic equipment mounted on the exterior or interior of a facility, at or below the level of the grounded metallic parts. Calculate side-flash distances in accordance with NFPA 780 . Be aware of side

SECTION 26 41 00 Page 4 flashes that may occur through exterior walls.

For fall protection, maintain NFPA 780 -compliant separation distance between the integral system and metallic fall protection.

3.1.1.1 Roof-Mounted Components

Coordinate with the roofing manufacturer and provide certification that the roof manufacturer's warranty is not violated by the installation methods for air terminals and roof conductors. Adhesive fasteners may be used on the roof if the installation is observed by base-qualified personnel to be compliant with manufacturer's instructions. Installation must be observed until the observer is satisfied that the proper methods for preparing the surface are being performed. These fasteners will be added and considered a test point in Base records and must be part of the annual inspection. Observer must date and sign the test record.

No connection or physical attachment is allowed to any coping system on the roof as this violates the integrity and warranty of the coping system.

3.1.1.2 Air Terminals

Use of adhesive fasteners, when installing air terminals on "rubber" (EPDM) type roofs, should be in accordance with adhesive and roof manufactures’ recommendations. See paragraph ROOF-MOUNTED COMPONENTS.

3.1.1.3 Roof Conductors

Roof conductors should comply with NFPA 780 and DAFMAN 32-1065 .

3.1.2 Down Conductors

A minimum of two paths to ground shall be provided on any system. This may be by two down conductors or with a down conductor in combination with other metallic connections to ground. Protect exposed down conductors from physical damage from ground level up to 6 feet . If this protection is a metal conduit, both ends must be bonded to the down conductor passing through it. For Schedule 80 conduit providing this protection, no bonding at both ends is necessary. Schedule 80 conduit or metallic conduit may be painted to match the surrounding surface. NO CONNECTIONS OR FASTENERS OF ANY LIGHTNING PROTECTION SYSTEM MAY BE PAINTED because this affects the ease with which lightning current can pass to ground.

3.1.3 Ground Connections

Attach each down conductor and ground ring electrode to a ground rod below grade by exothermic weld for all buried connections and exothermic weld or compression connectors for connections inside test wells. Terminate all down conductors to a grounding electrode inside a test well. Test connections and record resistances and continuity readings prior to covering.

Accessible connections above ground level and in test wells can be grounded with mechanical clamping, meeting installation requirements in

NFPA 780 .

3.1.4 Installation of Grounding Electrodes (Ground Rods)

Extend driven ground rods vertically into the existing undisturbed earth

SECTION 26 41 00 Page 5 for a distance of not-less-than 8 feet if exothermic welds are used for bonds. Inside test wells, the 5/8 in. by 8 ft rod may be driven to a point above the base of the test well, that will provide working/testing access to the mechanically-fastened bond. Set ground rods not less than 3 feet nor more than 6 feet (see NFPA 780 ) from the structural foundation, and at least 3 feet beyond the drip line for the facility. After the completed installation, measure the total resistance to ground using the fall-of-potential method described in IEEE 81 . Maximum allowed resistance of a single driven ground rod is 25 ohms ( NFPA 70 ). If resistance-to-ground of a single ground rod for the lightning protection system exceeds 25 ohms and another ground rod is driven in accordance with NFPA 780 , 25 ohms does not apply to this test point. See NFPA 70 exception to Article 250.53.

3.2 APPLICATIONS

3.2.1 Personnel Ramps and Covered Passageways

Lightning Protection is required in accordance with NFPA 780 and

UFC 3-575-01 .

3.3 INTERFACE WITH OTHER STRUCTURES

3.3.1 Fences

Bond metal fence and gate systems to the lightning protection system at the point where the fence, any fence post, or gate is within 6 feet of any part of the lightning protection system (usually a down conductor) in accordance with ANSI C2 and NFPA 780 and UFC 3-575-01 .

3.4 RESTORATION

Where sod has been removed, replace sod as soon as possible after completing the backfilling. Restore areas disturbed by trenching, storing of dirt, cable laying, and other work, to original condition. Overfill the trench to accommodate for settling. Include necessary topsoil, fertilizing, liming, seeding, sodding, sprigging or mulching in any restoration, to match existing. Maintain disturbed surfaces and replacements until final acceptance. Return to site after six months to fill in compacted surface.

3.5 FIELD QUALITY CONTROL

3.5.1 Lightning Protection Systems Testing

A 100 percent test point test and inspection is required by all services.

Identify test points for lightning protection system connections and bonds. Provide a sketch (NTS) with identified test points as part of the contract acceptance. Number points in a manner consistent with the installation (Base or Post) nomenclature for existing lightning protection systems; for example, use letters or numbers to track the test results.

Test each lightning protection system connection to ensure continuity across each connection or bond is 1 ohm or less, and record the value indicated on a copy of the test form located at the back of DAFMAN 32-1065 , Attachment 7.

a. LPS testing must also be accomplished on smaller projects, such as

SECTION 26 41 00 Page 6 roofing and HVAC projects, where lightning protection systems are installed on any facility with existing LPS, to ensure the LPS is not damaged or reconfigured during construction.

b. Comply with UL 96A . A third-party inspector (not the designer and not the installer) must be present for the 100 percent inspection and data documentation by the contractor. This is to take place prior to project acceptance. Note that in many cases Air Force personnel have been trained to inspect and accept projects as the third-party inspector. Verify this before contract award.

3.5.2 Grounding Systems Testing

A 100 percent test point resistance test and inspection is required.

Identify all test points for grounding system connections and bonds.

Provide a sketch (NTS) with identified test points as part of the contract acceptance. Number points in a manner consistent with the installation (Base or Post) nomenclature for existing grounding systems; for example, use letters or numbers to track the test results. Test each grounding system connection or bond to ensure resistance-to-ground is 25 ohms or less or as excepted by NFPA 70 or NFPA 780 . Record the resistance measurement on a copy of the test form located at the back of DAFMAN 32-1065 for Air Force or a similar form provided by the Army or Navy. Test the ground rod for resistance to ground before making connections to the rod. Tie the grounding system together and test for resistance to ground. Make resistance measurements in dry weather, and not earlier than 48 hours after rainfall. Include in the written report:

locations of test points, measured values for continuity and ground resistances, and soil conditions at the time that measurements were made.

Submit results of each test to the Contracting Officer.

-- End of Section --

SECTION 26 41 00 Page 7

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84 EXP I RATON DATE 08/31/20 2 7

Attachment 6 - Addendum No 1 - Lighting Protection System.pdf
Addendum no. 1
26 41 00
3970-ADE-1
Sheets and Views
ADE-1

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