Scheduled_Mx_Course__Draft.pdf

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Attached to
Afghan Trainer Program - Contractor Logistics Support (CLS) and Maintenance Training Federal contract opportunity
Solicitation number
FA8617-15-R-6199
Issued by
Department of the Air Force Materiel Command Lifecycle Management Center Wright Patterson Air Force Base

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Draft Scheduled Mx Course

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DISTRIBUTION D. Distribution authorized to Department of Defense and U.S.

DoD contractors only. Refer other requests for this document to AFLCMC/WLZI.

C-208 Scheduled Maintenance Course

Course Length: Varies by type of inspection

Max Class Size: 4

Equipment Required: Dedicated Training Aircraft

This course will prepare students to contribute meaningfully to a maintenance team conducting scheduled inspections, component removals, installations, operational checks and corrosion control procedures. Under the direction of a fully qualified Airframe and Powerplant (A&P) mechanic, students will conduct calendar and hourly inspection tasks using actual mission aircraft. Students will be thoroughly trained in inspection procedures, failure modes, preventative maintenance, structural repairs and documentation. Students may perform unscheduled maintenance, repairs and troubleshooting in conjunction with scheduled maintenance. Upon successful completion students will be prepared to independently diagnose/remedy common expected wear-out items. This course is intended to provide students with the necessary knowledge, skills and ability to operate autonomously under the general direction of a fully qualified A&P mechanic while conducting scheduled aircraft inspections.

This course is most appropriate for graduates of the level-2 course however level-2 completion is not a prerequisite.

The table below lists specific inspection tasks to be taught. Since instructors will typically utilize aircraft undergoing actual scheduled maintenance not all tasks will be taught at once.

Task # Description Cal.

(Months) Hourly LVL MTL

Annual Inspection Items

12-10-01-610 Hydraulic Brake System Servicing 12 3 Y

24-33-00-720 Concord Sealed Lead Acid Battery Functional

Check (Capacity Check) 12

25-10-00-220 Crew Seats Detailed Inspection 12

25-10-00-710 Inertia Reel Operational Check 12 2 Y

27-10-00-721 Aileron System Functional Check 12

27-50-00-220 Flap Actuator Mount Bracket Detailed Inspection 12

27-50-00-221 Flap Bell Crank Detailed Inspection 12

27-50-00-720 Flap System Functional Check 12

32-10-00-220 MLG Detailed Inspection 12

32-20-00-220 NLG Detailed Inspection 12

32-40-00-220 Brakes Detailed Inspection 12

32-40-00-222 MLG Wheels & Tires Detailed Inspection 12

32-40-00-224 NLG Wheels & Tires Detailed Inspection 12

53-10-00-210 External Fuselage Zonal Inspection 12

53-10-00-211 Internal Cockpit Zonal Inspection 12

53-10-00-212 Internal Cabin Zonal Inspection 12

53-10-00-213 Internal Tail Cone Zonal Inspection 12

53-10-00-214 Empennage & Horizontal Stab. Zonal Inspection 12

57-10-00-210 Wing Zonal Inspection 12

61-11-00-720 McCauley Prop Functional Check 12 1 Y

71-00-01-210 Engine Compartment Zonal Inspection 12 2 Y

71-20-00-220 Engine Mounts & Firewall Detailed Inspection 12 1 Y

76-10-00-720 Engine Controls Functional Check 12 1 Y

Inspection Document 01

12-21-07-640 Key Lock Lubrication 12

26-20-00-720

Portable Fire Extinguisher Functional Check

(Weight Check) 12

30-11-00-721 Inboard TKS Wing Panel Pressurization

Functional Check 12

32-10-00-220 Main Landing Gear Detailed Inspection 12

32-40-00-220 Brakes Detailed Inspection 12

32-40-00-222 MLG Wheels & Tires Detailed Inspection 12

32-40-00-224 NLG Wheels & Tires Detailed Inspection 12

34-21-00-720 Magnetic Compass Functional Check 12

35-01-00-710 O2 System Operational Check 12

71-41-00-220 Engine Wash Ring, Air Plenum, and

Thermocouple (T1) Detailed Inspection 12 2 Y

Inspection Document 02

34-11-01-720 Low Airspeed Awareness System Functional Test

(Airplanes w/ TKS Anti-ice) 24

71-00-01-210 Engine Compartment Zonal Inspection 24 2 Y

Inspection Document 03

28-10-01-221 Fuel Storage Sys. Detailed Inspection 48

32-10-00-221 Center Spring & MLG Spring Interface Area

Special Detailed (Corrosion Inspection & Repair) 48

53-10-00-211 Internal Cockpit Zonal Inspection 48

53-10-00-213 Internal Tail Cone Zonal Inspection 48

57-10-00-210 Wing Zonal Inspection 48

Inspection Document 06

11-00-00-220 Interior & Exterior Placard & Decal Detailed

Inspection 12 200

12-10-01-610 Brake System Servicing 12 200 3 Y

12-21-03-640 Landing Gear Lubrication 12 200

23-60-00-720 Static Discharge System Functional Check 12 200

25-51-00-220 Cargo Nets Detailed Inspection 12 200

27-00-00-640 Flight Controls Lubrication 12 200 2 Y

27-31-00-710 Stall Warning System Operational Check 12 200

27-50-00-640 Flap Tracks & Rollers Lubrication 12 200 2 Y

28-10-03-710 Fuel Vent Line Float Operational Check 12 200 2 Y

28-10-01-220 Fuel Filler Assy. Detailed Inspection 12 200

32-20-02-720 Shimmy Damper Functional Check 12 200

34-11-00-710 Pitot Tube Heaters Operational Check 12 200

76-10-01-710

Emergency Power Lever Ann. Light (EPL)

Operational Check 12 200 2 Y

Powerplant

72-00-00 Tubing, Wiring, Control Linkages, Hose

Assemblies

Air Inlet Screen

Gas Generator Case

Fireseal Mount Rings

SB1610 Exhaust Duct ? ?

Accessories

1st Stage Compressor Rotor

SB1703 CT Disk Assy.

Oil Filter Elements

Magnetic Chip Detectors for Continuity

Check Fuel Pump for Installation Leaks

Fuel Pump Outlet Screen Inspection

Check Fuel Drain Valve Installation

Check FCU for Installation, Linkages &

Pneumatic Tubes

Engine Deceleration Check

FCU Manual Override Operational Check

Check Flow Divider for Installation & Leaks

Check Oil-to-Fuel Heater Installation

Check Ignition Exciter for Installation &

Condition

Check Ignition Cables for Chafing, Wear &

Installation

Check Spark Ignitor Plugs for Cleanliness & Erosion

Check & Clean P3 Filter

Inspect Pneumatic Tubes & Lines for Cracks & Damage

Clean & Inspect P3 Filter Housing Drain

Inspection Document 07

24-36-00-220 Stdby. Alternator Detailed Inspection 12 400

25-10-00-710 Inertia Reel Operational Check 12 400 2 Y

26-10-00-210

Engine Fire Detection System General Visual

Inspection 12 400

27-10-02-640 Aileron Trim System Lubrication 12 400

27-10-02-720 Aileron Trim Tab (Free Play) Functional Check 12 400

27-30-02-720 Elevator Trim Tab (Free Play) Functional Check 12 400

28-21-00-610 Firewall Mounted Fuel Filter Servicing 12 400 2 Y

28-21-00-711 Firewall Fuel Shutoff Valve Control Operational

Check 12 400 2 Y

28-23-00-640 Wing Shutoff Valve Linkage Lubrication 12 400

28-41-00-710

Fuel Reservoir Warning System Operational

Check 12 400 1 Y

30-11-00-720 TKS Anti-ice System Functional Check 12 400 2 Y

30-11-00-722 TKS System Pressure & Flow Functional Check 12 400

30-40-00-710 Windshield Anti-ice System Operational Check 12 400

61-11-00-720 McCauley Prop Functional Check 12 400 1 Y

71-20-00-220 Engine Mounts & Firewall Detailed Inspection 12 400 1 Y

71-60-00-220 Inertial Air Seperator Detailed Inspection 12 400 2 Y

76-10-00-720 Engine Controls Functional Check 12 400 1 Y

Powerplant

Magnetic Chip Detectors and System Continuity 400

Leak & Function Test of Fuel Manifold Adaptor &

Nozzle Assys. 400

HSI Borescope Inspection 400

Inspection Document 08

21-50-00-720 Compressor Drive Belt Functional Check 24 400 2 Y

32-20-00-220 NLG Detailed Inspection 24 400

Powerplant

Bridge Chip Detectors Magnetic Pins 12 600

Fuel Pump Inlet Screen Replacement 600

Fuel Pump Outlet Screen Replacement 600

75-30-00 Check Bleed Valve 600

Replace P3 Filter 1000

Inspection Document 09

21-24-00-710 Avionics Cooling Fan Operational Check 12 800

22-12-00-720 Garmin Autopilot (GFC 700) Functional Check 12 800

24-33-00-720 Concord Sealed Lead Acid Battery Functional

Check (Capacity Check) 12 800

27-50-00-220 Flap Actuator Mount Bracket Detailed Inspection 12 800

27-50-00-221 Flap Bell Crank Detailed Inspection 12 800

Inspection Document 10

22-12-00-640 Autopilot Servos Lubrication 24 800

24-50-00-220 Power Distribution Boxes Detailed Inspection 24 800

25-10-00-220 Crew Seats Detailed Inspection 24 800

25-21-00-220 Passenger Seats Detailed Inspection 24 800

27-10-00-720 Spoiler System Functional Check 24 800 1 Y

28-41-00-720

Fuel Quantity & Low Level Warning Systems

Functional Check 24 800 1 Y

32-40-00-710 Brakes Operational Check 24 800

33-20-00-710

Passenger/Cargo Compartment Lighting

Operational Check 24 800

52-00-00-220 Crew Doors Detailed Inspection 24 800 2 Y

52-00-00-221

Passenger/Cargo Doors & Door Frames Detailed

Inspection 24 800 2 Y

78-10-00-211

Primary & Secondary Exhaust Duct General

Visual Inspection 24 800 2 Y

Inspection Document 11

27-10-00-721 Aileron System Functional Check 24 1600

27-20-00-640

Rudder Bar Bearings & Rudder Pedals

Lubrication 24 1600

27-20-00-720 Rudder System Functional Check 24 1600

27-30-00-720 Elevator System Functional Check 24 1600

27-50-00-720 Flap System Functional Check 24 1600

27-70-01-221 Rudder Gust Lock Detailed Inspection 24 1600

Inspection Document 20

25-60-00-721 ARTEX ME406 ELT Functional Check 12

Inspection Document 21

34-11-00-720 Pitot/Static System Functional Check 24

Inspection Document 22

34-50-00-720 Transponder Functional Check 24

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