CLS_PWS.pdf
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- Afghan Trainer Program - Contractor Logistics Support (CLS) and Maintenance Training Federal contract opportunity
- Solicitation number
- FA8617-15-R-6199
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Updated Draft Performance Work Statement
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DISTRIBUTION D. Distribution authorized to Department of Defense and U.S. DoD contractors only. Refer other requests for this document to
AFLCMC/WLZI.
PERFORMANCE WORK STATEMENT (PWS)
FA8617-15-R-6199
ACQUISITION OF
CONTRACTOR LOGISTICS SUPPORT (CLS) and
MAINTENANCE TRAINING (MT)
FOR C-208B AIRCRAFT and AIRCREW TRAINING DEVICE (ATD)
PREPARING ORGANIZATION:
AFLCMC/WLZI
1970 Monahan Way
Building 11A, Ro om 20 1
WPAFB
OH 45433-7211
TABLE OF CONTENTS
1.0 GENERAL 4
1.1 Scope 4
1.2 Contract Objective 4
1.3 Background 7
1.4 Contract Description 8
1.5 Security and Licensing 8
2.0 APPLICABLE DOCUMENTS 10
2.1 Reference Applicability 10
2.2 Government Documents, Specifications, and Standards 10
3.0 REQUIREMENTS AND SERVICES 11
3.1 Contractor Provided Services 11
3.2 Contractor Logistics Support 14
3.3 Engineering Support 19
3.4 Technical Publications 21
3.5 Configuration Management 21
3.6 Supply Chain Management 22
3.7 Over & Above (O&A) 26
3.8 Safety and Security 28
3.9 Hazardous Material (HAZMAT) 30
3.10 Housekeeping, Facility, Support, Services 30
3.11 Training 32
3.12 Phase-In Plan 38
3.13 Transition Planning and Execution 39
3.14 Disposition at Contract Completion/Termination 40
ATTACHMENT 1 – ACRONYM LISTING 41
ATTACHMENT 2 – C-208B & AIRCREW TRAINING DEVICE MINIMUM SPECS 43
ATTACHMENT 3 – QASP SERVICES SUMMARY 51
ATTACHMENT 4 – C-208B MASTER TASK LIST/PROFICIENCY CODE KEY 54
ATTACHMENT 5 – USFOR-A/U.S. EMBASSY KABUL BSA FAQs 78
ATTACHMENT 6 – DEPT. OF STATE DEFENSE TRADE CONTROLS OVERVIEW 91
ATTACHMENT 7 – CHANGE OR RELOCATIONS OF MAIN OPERATING BASE,
FORWARD OPERATING BASE, AND/OR PERFORMANCE LOCATIONS 98
ATTACHMENT 8 – AIRCRAFT MAINTENANCE RESPONSIBILITY TRANSITION
TO THE AFGHAN AIR FORCE 99
ATTACHMENT 9 – FMC RATE ALLEVIATION 100
ATTACHMENT 10 – RIGHT OF FIRST REFUSAL TO PURCHASE GROUND SUPPORT
EQUIPMENT AND TOOLS 101
SECTION I – DESCRIPTION OF SERVICES
1.0 GENERAL
1.1 Scope:
This Performance-Based Contract includes on-site, Afghanistan, activities required to maintain safe, reliable aircraft for use by United States (US) Air Advisors and the Afghan Air Force (AAF).
Afghanistan is an austere location and contractors should not expect full Continental United States
(CONUS)-style accommodations. This contract also identifies services and establishes activities required for logistics, maintenance, technical order library/management, supply chain management, and maintenance training to support daily operations of C-208B Light Lift aircraft, one (1) C-208B
Aircrew Training Device (ATD), and one (1) Maintenance Training Device (MTD). These services and activities shall commence on the 91 st day after contract award through the end of the period of performance (PoP). This contract also includes the requirement for the contractor to train and qualify the AAF to perform the contractor’s assigned functions. The contractor shall train the AAF, via fully documented skill-level training and accompanying apprenticeship requirements, in:
transitioning/standing-up logistics, supply chain management, technical order library and management, and maintenance capabilities to maintain airworthy aircraft and out-year sustainment capabilities.
1.2 Contract Objective:
Train, Advise, Assist Command-Air (TAAC-Air), in support of the AAF, requires this contract to provide Contractor Logistics Support (CLS) and maintenance training activities capable of supporting 24 Cessna C-208B aircraft, and an option for CLS on one (1) C-208B ATD at Hamid
Karzai International Airport (HKIA). This contract’s end state is to train the AAF such that they are self-sufficient in the operations and maintenance tasks included in this contract such that the USG is capable of transitioning maintenance responsibility of the aircraft to the AAF. The contractor shall provide Dari interpreters to facilitate effective communications with the AAF in order to achieve this contract’s objective.
The following assumptions should be used to evaluate the size of this effort.
Table 1. Afghan Trainer Program Systems
Item Name Description Quantity
C-208B Aircraft Contractor-Responsible 18
C-208B Aircraft AAF-Responsible 6
C-208B ATD Aircrew Training Device (Contractor-Responsible) 1
C-208B MTD Maintenance Training Device (Contractor-
Responsible)
Ground/Aerospace Support
Equipment
Various Numerous
NOTE: Table reflects contract award fleet responsibility numbers. This will change during the execution of the contract as aircraft maintenance responsibility transitions to the AAF.
1.2.1 Responsibility of aircraft maintenance and related support activities will be gradually turned over to the AAF. This decision will be based on the attainment of the appropriate mixed skill level cadre (Level 3, 2, 1) of trained Afghan maintainers. The USG, with TAAC-Air coordination, will determine the point at which this cadre of Afghan maintainers has been established. Aircraft responsibility transition determinations will be based on the achieved AAF organic maintenance capabilities. It is intended that all assets specified above will be the responsibility of the AAF at the end of the CLS program.
1.2.2 Operational Flying Schedule: This Operational Flying Schedule only applies to the
Contractor-Responsible fleet. The contractor shall provide the following non-exhaustive list of services and items to meet the Utilization (UTE) Rate schedule depicted below: maintenance personnel, computer equipment, software, spares, GSE, special tools, and equipment. The contractor shall provide services during normal flying and maintenance operations, and on-call services.
Contractor-Responsible aircraft will be maintained to an 80% Fully Mission Capable (FMC) rate.
UTE Rate Calculation: Multiply the average number of monthly flight hours per aircraft for the fleet by the number of months in the PoP, and then multiply that number by the number of aircraft in the
Contractor-Responsible fleet to determine total annual flying hours.
UTE Rate Calculation Example: Base Period Monthly Avg. (40) X # of months in Base Period (9)
X a/c in the fleet (18) = 6,480 hours per year.
Base Period: The contractor shall provide the aforementioned services to meet a utilization rate of 6,480 hours per year. The average number of hours flown per month is 40 hours per aircraft for the fleet, but the utilization rate may not exceed 50 hours for any one (1) month.
Option Year 1: The contractor shall provide the aforementioned services to meet the UTE
Rate Calculation per year. The average number of hours flown per month is 45 hours per aircraft for the fleet, but the utilization rate may not exceed 55 hours for any one (1) month.
Option Year 2: The contractor shall provide the aforementioned services to meet the UTE
Rate Calculation per year. The average number of hours flown per month is 50 hours per aircraft for the fleet, but the utilization rate may not exceed 60 hours for any one (1) month.
Option Year 3: The contractor shall provide the aforementioned services to meet the UTE
Option Year 4: The contractor shall provide the aforementioned services to meet the UTE
1.2.2.1 The contractor shall support missions that may be conducted seven (7) days per week, 12 hours per day. The USG, via the Contracting Officer Representative (COR), reserves the right to adjust the flight schedule at any time.
1.2.2.2 Two (2) hours advanced notice of launch will be provided outside of normal operating hours. Normal operating hours are 0700-1900 Afghanistan Local Time, Saturday-Thursday.
1.2.2.3 The contractor shall provide a monthly maintenance schedule for all scheduled maintenance.
1.2.3 Performance Locations: The contractor, at each performance location, as directed by the
USG, shall staff the location sufficiently to receive, service, and launch aircraft and train AAF maintainers in support of the AAF operations and training missions. Security will be provided. The contractor shall operate at two (2) performance locations. The current performance locations are
Hamid Karzai International Airport (HKIA) and Kandahar Air Field. The following performance locations are the most likely locations in Afghanistan where this contract could be performed:
a. Hamid Karzai International Airport (HKIA), Kabul
b. Kandahar Air Field
c. Fenti, Jalalabad
d. Mazar-e-Sharif (MES)
e. Bagram Air Field
f. Herat Air Field
1.2.3.1 Remobilization: The contractor shall remobilize operations as required by the USG and directed by the procurement contracting officer (PCO). The contractor shall move all personnel, supplies, and equipment necessary to continue contract performance at the specified location in
Afghanistan. The contractor shall remobilize to the new location, to include full standup of supplies and personnel, within 90 days of notification by the PCO. For the affected C-208Bs, a period of 30 calendar days with no flying operations or maintenance training will be allowed for remobilization execution.
1.2.3.2 Military Airlift (MILAIR) Remobilization Option CLIN: From Performance Location to
Performance Location:
a. Transportation shall be provided via MILAIR
b. Aircraft are re-located to a MOB
The contractor shall move all personnel, supplies, and equipment necessary to continue contract performance to support eight (8) C-208B aircraft at the specified location in Afghanistan. The contractor can assume the same or similar level of government furnished services/supplies will be provided at any location.
1.2.3.3 Remobilization utilizing Attachment 7
Once directed to remobilize by the PCO, the contractor shall move all personnel, supplies, and equipment necessary to continue contract performance at the specified location in Afghanistan. The contractor can assume that the same or similar level of government furnished services/supplies will be provided at any location. The contractor can assume government assistance with on-load/off-load of materials. The contractor may be required to supply contractor-furnished transportation in the event MILAIR is not available.
1.2.4 Definitions:
1.2.4.1 AAF-Responsible Aircraft: AAF-titled aircraft maintained principally by AAF personnel.
Contractor support shall be provided IAW PWS 1.2.5.2. Contractor is responsible to certify task-specific repairs are accomplished IAW FAA standards for these C-208B aircraft.
1.2.4.2 Consumables: Supplies ordinarily used up or worn out as a result of ordinary usage, such as: rubber seals, fasteners, lubricants, adhesives/sealants, washers, nuts, bolts, etc.
1.2.4.3 Contractor-Responsible Aircraft: USG- and/or AAF-titled aircraft maintained principally by USG contractor. These C-208B aircraft shall be maintained by the contractor utilizing FAA procedures and in accordance with the Military Type Certificate (MTC).
1.2.4.4 Depot level (D-level) maintenance: Those material maintenance or repairs requiring the overhaul, upgrading, or rebuilding of parts, assemblies, or subassemblies, and the testing and reclamation of equipment, as necessary.
1.2.4.5 Maintenance Training Aircraft: Aircraft dedicated to the training programs for Level 3, Level 2, Level 1, and Phase training.
1.2.4.6 Military Airlift (MILAIR): All contractor personnel will be moved by military/government aircraft. Contractor materials will be transported via military/government means.
1.2.4.7 Operational Aircraft: Aircraft dedicated to operations will be those aircraft on the flying schedule.
1.2.4.8 Organizational level (O-level) maintenance: Those maintenance activities performed in the field and/or on the flightline by the CLS contractor and/or AAF maintainers (with FAA A&P oversight). These activities consist of inspecting, servicing, lubricating, adjusting, as well as remove and replace activities for assemblies/subassemblies on the C-208B aircraft.
1.2.4.9 Phase-In: Work accomplished in order for the contractor to be fully operational by the st day of the PoP, to perform the requirements of this PWS for CLS and Maintenance Training.
1.2.4.10 Transition: Actions and activities necessary for an orderly transition of C-208B mission operations and maintenance/sustainment tasks from contractor support to the AAF.
1.2.5 Compliance Instructions: Unless otherwise noted, all paragraphs within this PWS apply to both Contractor- and AAF-Responsible aircraft.
1.2.5.1 For Contractor-Responsible aircraft and associated equipment, the contractor shall: Ensure compliance with Military Type Certificate (MTC) and that Federal Aviation Administration (FAA)
Airframe and Powerplant (A&P) certified maintenance, scheduled and unscheduled, is performed in accordance with (IAW) all Original Equipment Manufacturer (OEM) and vendor/sub-contractor
FAA-approved instructions for continued airworthiness including manufacturers’ service bulletins
(SBs). (CDRL A012, DI-MISC-81241/T)
1.2.5.2 For AAF-Responsible aircraft and associated equipment, the contractor shall, when specifically requested by the AAF through the FSR and USG: Perform maintenance on a task specific basis to ensure compliance with FAA standards and certified by FAA A&P certified maintainers. Work shall be performed IAW all OEM and vendor/sub-contractor FAA-approved instructions for continued airworthiness including manufacturers’ SBs. The contractor can expect that AAF Mechanics will be available to assist with these maintenance tasks. The contractor will not need to provide parts and material as contractor-furnished equipment, but will utilize AAF parts for these tasks.
1.2.5.3 The contractor shall establish and maintain all necessary Associate Contractor Agreements
(ACAs) required to support the Afghan Trainer Program.
1.3 Background:
The TAAC-Air mission is to support campaign objectives by developing and sustaining effective
Afghan Air Force capacity. Through a continuous process of developing effective tactical units, combined with the enabling of long-term sustainment systems, the AAF will contribute to the safety and security of the Government of the Islamic Republic of Afghanistan (GIRoA) Ministry of
Defense (MoD). To do so, TAAC-Air will field a coalition air advisory team (to include contractors) to build a capable AAF partner to maintain the present and future security of
Afghanistan. To this end, TAAC-Air will measure the AAF success by providing and reinforcing the following: 1. A strong, professional AAF that successfully leads its missions and personnel;
2. Effective AAF resource management and stewardship; 3. A culture of safe and effective aviation maintenance, and support, and 4. Afghan planned, led, and coordinated operations that provide successful mission accomplishment. Central to #3 is the CLS sustainment and training effort supporting the AAF transition.
1.4 Contract Description:
This contract will be divided into Contract Line Item Numbers (CLINs).
1.4.1 Period of Performance (PoP): This contract includes a phase-in, base period, and option
CLINs for 4 option years for PoPs as defined in the CLIN descriptions of the contract.
1.5 Security and Licensing:
1.5.1 Supported Organizations
Air Force Materiel Command
AFLCMC/WLZI
1970 Monahan Way. Building 11-A, Room 201-I
Wright-Patterson Air Force Base, Ohio 45433-7211
Air Force Security Assistance Training (AFSAT)
AFSAT/DO2
JBSA Randolph, TX 78150
Train Advise Assist Command – Air (TAAC-Air)
438 Air Expeditionary Wing / TAAC-Air
Hamid Karzai International Airport
(HKIA), APO AE 09320
Afghan Air Force (AAF)
Hamid Karzai International Airport
(HKIA)
Kabul, Afghanistan
1.5.2 Clearances and Licensing: At a minimum, a Secret security clearance and US Citizenship is required for the on-site contractor employees. The contractor shall obtain requisite clearance eligibility on employees prior to their starting on the contract. This includes the completion of a successful National Agency Check with Inquiries for all positions. In order to reduce program vulnerabilities and to protect controlled unclassified information technologies from inadvertent disclosure, the contractor shall designate either the Site Lead/Manager or Scheduler to be the focal point for program security issues and operations security (OPSEC).
1.5.2.1 All in-country CLS contractors are required to meet all Afghanistan entry and exit requirements. The contractor shall obtain Visas and requisite Business License as detailed in PWS
Attachment 5. The Agency contact information is:
The Afghanistan Investment Support Agency (AISA)
Website: www.aisa.org.af
Telephone: +93 20-210-3404
Address: Opposite of Gulbahar Center, 35000 Kabul, Afghanistan
E-mail: info@aisa.org.af
1.5.2.2 Vendor Vetting: Contractors must adhere to the vendor vetting process. All companies/vendors operating within Afghanistan are to be registered in Joint Contingency and
Expeditionary Services (JCXS). Contractors and subcontractors are required to register their companies in JCXS prior to being granted installation access. The prime contractor shall be accountable for the actions of its subcontractors, as well as ensuring subcontractors are completely and fully registered in JCXS. The contractor shall contact the PCO regarding JCXS registration instructions.
1.5.2.3 Export Licenses: The contractor shall obtain any and all necessary import/export-related licenses required for supporting this effort and obtain all required Technical Assistance Agreements.
1.5.2.4 The performance of this contract is under a Pseudo-Foreign Military Sales (FMS) Building
Partner Capacity (BPC) program. Pursuant to the Pseudo-Letter of Offer and Acceptance (LOA) as defined in International Traffic in Arms Regulation (ITAR) Part 123.1, the contractor is responsible for registering with the Directorate of Defense Trade Controls (DDTC) and subsequently, obtaining all applicable export and temporary import licenses from the Department of State (See Attachment
6). The USG has waived the BPC requirement to use the Defense Transportation System for delivery of materials to the USG and the FMS customer, in order to provide the necessary material delivery expediency, for contingency operations support.
1.5.3 Privacy Act: Work on this project requires contractor personnel to have access to information covered under the Privacy Act. Personnel shall adhere to the Privacy Act, Title 5 of the
US Code Section 552a, and applicable agency rules and regulations.
1.5.4 Identification: The contractor shall be required to wear a contractor identification badge at all times, while on government property, as long as it is safe to do so.
2.0 APPLICABLE DOCUMENTS
2.1 Reference Applicability:
The following documents form a part of this PWS to the extent specified herein. If no limitations are established for documents that are explicitly referenced in this PWS, then they are applicable in their entirety. The most current version of each document shall be used. Any revisions to contractor documents require USG concurrence prior to implementation under this contract. Second tier references called out by the USG documents listed in this section shall be used for guidance.
2.1.1 The contractor shall comply with all regulations, manuals, and other directives as referenced in the contract. The contractor shall comply with all host base rules and regulations, and installation
Standard Operating Procedures. Supplements or amendments may be issued during the life of the contract. Within 60 calendar days of issuance, the contractor shall notify the PCO whether the change in the publication will impact the performance or price of this effort. If there is a price impact, the contractor and the PCO will agree to a proposal submittal schedule CDRL A0XX, DI-
ADMN-81401B/T in order to incorporate the impact into this contract prior to implementation of any change. If there is a conflict between these documents and any other requirements in this PWS, the contractor, in coordination with the COR, shall request clarification from the PCO prior to taking action.
2.2 Government Documents, Specifications, and Standards:
NAS 412 Rev 1 412 Foreign Object Damage, Foreign Object Debris (FOD) Prevention http://www.techstreet.com/products/1866105
JTR Joint Travel Regulations http://www.defensetravel.dod.mil/Docs/perdiem/JTR.pdf
AFI 91-202 The US Air Force Mishap Prevention Program http://static.e-publishing.af.mil/production/1/af_se/publication/afi91-
202/afi91-202.pdf
29 CFR 1910 Occupational Safety and Health Standards http://ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&tpl=/ecfrbrowse/Title29/29cfr1910_main_02.tpl
14 CFR 23 Airworthiness Standards: Normal, Utility, Acrobatic and Commuter
Category Airplanes http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.1.2
3&rgn=div5
14 CFR 33 Airworthiness Standards: Aircraft Engines http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.1.3
3&rgn=div5 http://static.e-publishing.af.mil/production/1/af_se/publication/afi91-202/afi91-202.pdf http://static.e-publishing.af.mil/production/1/af_se/publication/afi91-202/afi91-202.pdf http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.1.23&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.1.23&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.1.23&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.1.33&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.1.33&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.1.33&rgn=div5
14 CFR 43 Maintenance, Preventive Maintenance, Rebuilding and Alteration http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.1.4
3&rgn=div5
14 CFR 145 Repair Stations http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.3.1
45&rgn=div5
29 CFR 1910.1200 Hazard Communications http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=se29.6.1
910_11200&rgn=div8
49 CFR 173 Shippers—General Requirements for Shipments and Packagings http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt49.2.1
73&rgn=div5
FAR Part 45 Government Property http://farsite.hill.af.mil/vffara.htm
AFMAN 33-82
Computer Security (COMPUSEC) http://static.e-publishing.af.mil/production/1/saf_cio_a6/ publication/afman33-282/afman33-282.pdf
AFI 33-200 Information Assurance (IA) Management http://static.e-publishing.af.mil/production/1/saf_cio_a6/publication/afi33-
200/afi33-200.pdf
MIL-HDBK-61B Configuration Management Guidance
GEIA-STD-0007B Logistics Product Data
3.0 REQUIREMENTS AND SERVICES
3.1 Contractor Provided Services:
Contractor provided services include CLS program management, maintenance training management, contractor/subcontractor management, configuration management, TAAC-Air and AAF specific data collection and analysis. The contractor shall support the USG in reducing government cost and increasing readiness of the C-208B program.
3.1.1 Contractor Management: The contractor shall provide focal points for:
a. Program Management
b. Site Management/Safety
c. Scheduling/Fleet Management
d. Supply Chain Management
e. Aircraft/ATD Maintenance Management
f. Configuration Control
g. Hazardous Material (HAZMAT) Control http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.1.43&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.1.43&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.1.43&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.3.145&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.3.145&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt14.3.145&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=se29.6.1910_11200&rgn=div8 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=se29.6.1910_11200&rgn=div8 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=se29.6.1910_11200&rgn=div8 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt49.2.173&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt49.2.173&rgn=div5 http://www.ecfr.gov/cgi-bin/text-idx?SID=eb6f030eb58899a112578a9a8bcfccb2&mc=true&node=pt49.2.173&rgn=div5 http://farsite.hill.af.mil/vffara.htm http://static.e-publishing.af.mil/production/1/saf_cio_a6/ http://static.e-publishing.af.mil/production/1/saf_cio_a6/publication/afi33-200/afi33-200.pdf http://static.e-publishing.af.mil/production/1/saf_cio_a6/publication/afi33-200/afi33-200.pdf
h. Sub-contractor/Vendor Support
i. Maintenance Training/Technical Library
j. OPSEC/Security Program
k. Engineering Support Services/Technical Documentation
l. Field Service Representative (FSR) Deployment
m. Tools and Support Equipment
n. Airworthiness
3.1.2 Program Management: The contractor shall identify and provide a Program Manager (PM) to be the single responsive focal point for management and direction of contractor activities and interface with AFLCMC/WLZI and TAAC-Air. The PM shall maintain a system for tracking the progress of this contract, manage the contract to completion, and maintain workable interfaces/relationships with subcontractors.
3.1.2.1 Meetings and Reviews:
3.1.2.1.1 During the contract period, the contractor shall host or attend and participate in the following reviews/meetings/working groups, as required by the PMO, according to the following frequencies. Travel will be IAW JTR Vol. II.
a. Contract Post Award Conference – once
b. Daily Operating Command Maintenance meeting (in Afghanistan)
c. Weekly Program Review telecom meetings
d. Semiannual Program Management Review (PMR), including subcontractors
e. Annual Contractor Performance Conference
f. Miscellaneous Working Groups (WG), and Technical Interchange Meetings (TIM), no more than two (2) per year
g. Monthly Partnering Meetings (in Afghanistan) to discuss current issues and concerns with
TAAC-Air stakeholders
3.1.2.2 Personnel Management: The contractor shall:
3.1.2.2.1 Ensure continuation of service during personnel absences such that there is no negative impact to the USG/AAF mission or schedule. The contractor shall submit a Census Report (CDRL
A013, DI-MISC-80508B/T).
3.1.2.2.2 Provide written documentation to the COR no later than three (3) calendar days after employee initial notification of departure and shall immediately inform the COR in cases of no-notice departures.
3.1.2.2.3 Ensure all personnel are easily identifiable as contractor personnel (e.g. badges and/or other forms of visible identification). Ensure 100% accountability for all personnel identification badges. Personnel badges shall be returned promptly to the responsible issuing office when no longer required in the performance of the contract.
3.1.2.2.4 Ensure all personnel identify themselves as contractor personnel (e.g. electronic communications signature block, voice mail identification, and phone conversations) in all interactions with the USG or Afghanistan government entities.
3.1.2.2.5 Obtain, and hold on file for the duration of the contract / task order, proof of the employee’s current US Passport and Afghanistan Work Visa. US citizens working in Afghanistan must hold a current and valid US Personal Passport with a current, valid Afghanistan Work Visa. It will be the responsibility of the employee to obtain and keep his/her US passport current, and the responsibility of the contractor to obtain and maintain the currency of the employee’s Afghanistan
Work Visa.
3.1.2.3 Data Management: The contractor shall perform data management using the contractor’s existing data management system. The contractor shall develop and submit all data IAW contract requirements and shall maintain revision/version control over delivered data. The contractor shall maintain a data library at their facility with controlled access for all data formally submitted under this contract.
3.1.2.4 Data Accession List (DAL): The contractor shall maintain a DAL to provide a medium for identifying contractor internal data which has been generated in compliance only with the work effort described in this PWS. The DAL shall list all unclassified numbered documents/data, both technical and management, not delivered under a CDRL. The contractor shall provide the capability to search and sort the DAL listing. All data listed on the DAL shall be in contractor format and the content made available electronically to the USG upon request. (CDRL A015, DI-MGMT-
81453A/T)
Examples of DAL Items: FAA certification data and data sustaining FAA certification in support of, technical analyses, trade studies, test data management, supply chain, programmatic, and technical and supply support data.
3.1.2.5 Data Deliverables: The contractor shall provide the following Data Item Deliverables, not specifically identified elsewhere in this PWS.
3.1.2.5.1 Status Report: Monthly and daily aircraft status report. The contractor shall establish and maintain all records and reports necessary to evaluate fleet status. (CDRL A016, DI-MGMT-
80368A/T)
3.1.2.5.2 Consumption and Usage Report: Consumption and usage reports (CDRL A008, DI-
MISC-80704/T)
3.1.2.5.3 Inspection Reporting and Tracking: Record, track, and forecast time change items, inspection cycle intervals, and other inspections outlined in the OEM manuals.
3.1.2.5.4 The contractor shall provide, quarterly, one (1) copy of the pilot operating handbook, pilot’s normal checklist, and the pilot’s emergency checklists.
3.1.2.5.5 Phase-in Status Report: The contractor shall provide bi-weekly updates to the PMO on
Phase-in status.
3.1.2.5.6 Quality Plan: The contractor shall; provide a Quality Plan (CDRL A023, DI-QCIC-
81379/T)
3.1.2.5.7 Status of Government Furnished Equipment (GFE) Report (CDRL A024, DI-MGMT-
80269/T)
3.2 Contractor Logistics Support (CLS):
The contractor shall provide supplies and services in support of the Afghan Trainer Program to include ancillary supplies and services not explicitly stated, but generally included under the definition of CLS. Due to the scope and variations of best commercial practices maintenance programs, and to avoid duplication/omission of effort specific to quality and safe maintenance, this program’s CLS efforts shall be governed by and accomplished per OEM maintenance manuals and the Government Documents, Specifications, and Standards listed in PWS 2.2. Clarification or additional level of effort will be defined within this PWS. The contractor shall provide a sustainment plan IAW CDRL A006, DI-ALSS-80037B/T.
3.2.1 The contractor shall implement and maintain a comprehensive CLS program which provides all maintenance, technical engineering, technical documentation, and logistics services and supplies, to include reparables and consumables, necessary to support the C-208B fleet. This effort shall support the Operational Schedule in PWS 1.2.2 for Contractor-Responsible aircraft.
3.2.1.1 The contractor shall support all government inspections, reviews, meetings, and inventories required by this PWS.
3.2.2 The contractor shall identify and provide a Site Manager for each performance location to be the single focal point for management and direction of the contractors’ activities. The Site Manager will be responsible for managing the projected schedules, performance risks, warranties, sub-contractors, and data required for successful completion of this contract.
3.2.3 Technical Library: The contractor shall obtain/review/transfer data necessary to complete the requirements of this PWS. (CDRL A017, DI-MGMT-80368A/T). This includes, but is not limited to, the following:
a. Technical Drawing Packages
b. Flight Data (necessary for aircraft sustaining engineering analysis)
c. Service Bulletins
d. Commercial Maintenance Manuals
e. Class-I and Class-II Configuration Changes
f. Warranty Administration
g. Supply Support Activation
h. Maintenance Actions/Overhaul and Data
i. Software Subscriptions
3.2.4 Maintenance Scope: The contractor shall perform maintenance on Contractor-Responsible
C-208Bs and support transfer of aircraft to AAF responsibility as required by TAAC-Air. Once maintenance responsibility is transferred to AAF, the contractor shall continue to perform maintenance, as requested by the AAF, through TAAC-Air, with USG approval.
3.2.4.1 The contractor shall provide the following non-exhaustive list of items and services for all
Contractor-Responsible aircraft, associated equipment, and training devices as required: logistics, maintenance, maintenance manuals, supply chain management, and training services at the performance locations. In addition, for AAF-Responsible aircraft, the contractor shall perform the above services if requested by the AAF, approved by the USG, and the aircraft or Ground Support
Equipment (GSE) is brought to the requisite performance location for repair.
NOTE: The USG reserves the right to transition assets and/or change the number of aircraft at each location and add/or change locations at the discretion of the PCO (See Attachment 7). After coordination with TAAC-Air, the PCO also reserves the right to allocate aircraft for training.
3.2.5 Maintenance Requirements: All repair and inspection activities shall capitalize on
Commercial Off-The-Shelf (COTS) processes/best commercial practices for component remove and replace, normal inspection cycles, supply chain management, on-site material management, and standard data collection and reporting. The contractor shall establish commercial FAA certified sources of repair for all reparable assets used in support of the Afghan Trainer Program systems operations and maintenance. The contractor shall perform all Organizational Level repairs, other than those specifically mentioned in the O&A Section, for the Contractor-Responsible fleet and/or
AAF-Responsible fleet of aircraft that can be performed in-country. Depot-level repairs will be handled IAW O&A Section 3.7.
3.2.5.1 The contractor shall provide an on-site team of fully qualified (IAW Title 14 of the Code of
Federal Regulations to include experience requirements) FAA A&P licensed maintenance personnel to support all C-208B maintenance requirements; maintain and repair aircraft and engines to support the aircraft flight operations/utilization schedule to ensure accomplishment of the mission, including actions required for operations, maintenance of aircraft subsystems, on and off-equipment maintenance, maintenance and calibration of GSE/special tools/test equipment.
3.2.5.2 The contractor shall establish, for Contractor-Responsible aircraft, flight line operations including but not limited to: monitoring and/or performing all launch and recovery; towing and flight line servicing; pre-flight, thru-flight, post-flight inspections; cleaning; ground handling, and scheduled/unscheduled maintenance, in compliance with base and local policies and practices, such as flight line driving, safety, and security. Safety and Security will be discussed in further detail in
PWS 3.8.
3.2.5.2.1 Propeller props commonly encounter foreign object debris (FOD) damage when operating on austere runways in Afghanistan. The contractor shall be responsible for field level repairs, as defined in the McCauley Propeller Manual. Any repair actions requiring removal of the propeller will be handled IAW O&A Section 3.7.
3.2.5.2.2 Afghan pilots routinely over-torque the engine on the C-208B aircraft. The contractor shall be responsible for over-torque engine repair actions. This includes an evaluation utilizing the chip detector IAW the OEM’s maintenance manual procedures for over-torque evaluation. Levels
A and B shall be included as activities included in the CLS requirements. Level C, which requires pulling the engine, returning to a Pratt & Whitney repair location, and then sending back to an
Afghanistan operating location, will be accomplished via an O&A request/action.
3.2.5.3 The contractor shall provide fully qualified (IAW Title 14 of the Code of Federal
Regulations to include experience requirements) FAA A&P licensed mechanic oversight for maintenance activities performed by AAF maintainers at the performance locations. As applicable, for maintenance performed away from the main operating location, the contractor shall perform an inspection of the maintenance tasks performed by AAF maintainers once the aircraft is returned to a contractor supported, secured location.
3.2.5.4 Afghan Maintenance Recovery Teams (AMRT) Support: The contractor shall provide the necessary tools, supplies, and training to support the AAF mission to recover downed, Contractor-
Responsible, aircraft in non-coalition locations. As applicable, for maintenance performed away from the main operating location, the contractor shall perform an inspection of the maintenance tasks performed by AAF maintainers once the aircraft is returned to a contractor-supported, secured location and shall re-certify the AAF-performed maintenance to FAA standards.
3.2.5.5 Aircraft Logbooks and Maintenance Data Forms: All maintenance forms, records, and logs required shall be prepared IAW OEM requirements, original OEM forms, and/or approved
Government forms for Contractor-Responsible aircraft.
3.2.5.5.1 The contractor shall maintain aircraft logbooks and maintenance forms for each aircraft, by tail number. These documents shall be initiated, maintained, and completed IAW FAA maintenance procedures, pursuant to best commercial practices and as required by FAA regulations.
3.2.5.6 Major Time Change Items/Components: The contractor shall:
3.2.5.6.1 Provide/obtain maintenance capabilities for all C-208B Major Time Change Items
(TCIs)/components.
3.2.5.6.2 Make available TCIs no later than (NLT) the scheduled replacement date forecasted by the maintenance activity IAW OEM technical data. TCIs may be changed prior to the scheduled date, IAW OEM maintenance procedures.
3.2.5.7 Engine Monitoring Program: The contractor shall continue to support the “engine monitoring program” with the engine OEM (i.e. Pratt & Whitney); provide engine data to engine program recipient, in a timely manner; track history for all time- and cycle-tracked items; update engine logbooks with engine and engine component flight hours, overhaul history, technical direction history, and other significant maintenance/repair/inspection history. NOTE: This is applicable to Contractor-Responsible aircraft and if requested, AAF-Responsible aircraft.
3.2.6 Maintenance Performance Standard: The C-208B aircraft fleet will be maintained as follows:
3.2.6.1 Contractor-Responsible aircraft will be maintained to an 80% Fully Mission Capable
(FMC) rate.
3.2.6.1.1 FMC status is defined as: the system is capable of performing its assigned mission. FMC rate is calculated on a monthly, fleet-wide basis. The fleet will be in FMC status for at least 80% of total reporting time, excluding any AAF-Responsible aircraft, aircraft undergoing O&A repairs authorization process, or aircraft being designated for maintenance training. Total Reporting Time
(TRT) is 720 hours multiplied by fleet size. Fleet size shall not include aircraft while an O&A is Not
Mission Capable Supply (NMCS) or that have been designated for maintenance training. Changes to the fleet size shall be handled on a prorated basis. No more than two (2) aircraft at any operating location shall be designated for training without concurrence of the USG. See Attachment 9 regarding FMC Rate Alleviation.
3.2.6.1.2 FMC Rate Calculation Example: Assume a fleet of 4 total aircraft. All months have 30 days for calculation purposes. Reporting time is 30 days multiplied by 24 hours per day = 720 hours. TRT is 720 multiplied by fleet size of 4 aircraft = 2880 hours. In order to meet the 80%
FMC standard, the actual hours that the fleet is in FMC status for the month would need to be 80% of TRT. (80% of 2880 = 2304 hours).
3.2.6.2 With COR approval and TAAC-Air coordination, Contractor-Responsible maintenance training aircraft may be designated as Non-Reporting Time (NRT) status.
3.2.6.3 The contractor shall work closely with flight operations to ensure current C-208B aircraft status and flying schedule deviation reporting is accomplished and provided to the PMO. Conduct daily maintenance schedule training to coincide with the flight schedule planning process with the
USG Air Advisors and the AAF.
3.2.6.4 The contractor shall work with the training elements of the AAF and/or TAAC-Air, as applicable, to support a flying schedule breakout with tail numbers, in conjunction with training and operational requirements.
3.2.7 (Option CLIN) Aircrew Training Device (ATD): The contractor shall support ATD operations 6 days a week, 8 hours per day.
3.2.7.1 The contractor shall provide logistics support and perform maintenance on one (1)
C-208B ATD, currently located at HKIA.
3.2.7.1.1 The contractor shall ensure the ATD is available at the beginning of each duty day in an
FMC status.
3.2.7.1.2 The contractor shall perform all maintenance requirements on the ATD to ensure training operations are not adversely affected. The maximum amount of “down time” for repairs during the duty day shall be 2 hours, excluding the required test of simulation conditions.
3.2.7.1.3 The contractor shall ensure the ATD reflects the actual configuration and operational procedures, of the airframe being represented, within 90 calendar days after an Engineering Change
Proposal (ECP) or other major modification has been made to the aircraft.
3.2.8 AAF Support Equipment Maintenance and Management: C-208B GSE will be located throughout the maintenance complex to support AAF’s on-aircraft, organizational level C-208B maintenance. The AAF will provide all transportation for the movement of GSE to the CLS contractor for repair, maintenance, and/or calibration.
3.2.8.1 The contractor shall provide repair, maintenance, and calibration of AAF GSE (to include cranes, slings & hoists, and the weight proof/load checks of hoisting/lifting equipment IAW OEM requirements), special tools, and test equipment. These tasks shall be completed IAW the manufacturer’s requirements. Corrosion control/prevention procedures will be accomplished IAW the OEM maintenance manuals under “cleaning and painting procedures.” Contractor format is acceptable. Serviceability documentation must be attached to each item of GSE.
3.2.9 AAF Maintenance Tools Repair: The contractor shall repair maintenance tools utilizing approved vendors, suppliers, and licensed repair stations to meet the performance requirements of this PWS and to ensure use of selected repair and overhaul sources will not void OEM warranties.
3.3 Engineering Support:
3.3.1 Service Bulletins (SB) and Airworthiness Directives (AD):
3.3.1.1 The contractor shall notify the USG and deliver all Cessna and FAA C-208B SBs and ADs via the contractor system within 24 hours of development/receipt of the SB or receipt of the FAA
AD and implemented/incorporated per the directions in the SB or AD. Information provided in SBs, including aircraft effectivity, shall be incorporated into applicable technical manuals. If the contractor detects a situation that warrants the creation/issuance of an SB or AD, the contractor shall immediately coordinate with the FAA and OEM representatives, and notify the PMO.
3.3.1.2 The contractor shall immediately notify the local USG Air Advisors and make recommendations to the C-208B PMO on the airworthiness and safety of the fleet.
3.3.1.3 The contractor shall immediately notify the C-208B PMO and the PCO, or designees, upon receipt of SBs or ADs that ground the aircraft. SBs and ADs shall be delivered IAW CDRL A012, DI-MISC-81241.
3.3.2 The contractor shall facilitate OEM consultation support with the PMO in the form of telecom, e-mail, TIMs, and any other OEM required communications in the areas of C-208B technical specifications, FAA regulations and procedures, FAA certification support, including design packages for Supplemental Type Certificate (STC) and MTC support as requested by the
PMO.
3.3.3 The contractor shall provide Airworthiness support IAW appropriate Government regulations and OEM procedures. The contractor shall be responsible for the airworthiness of all Contractor-
Responsible aircraft by establishing and maintaining agreements (e.g. ACAs) with the C-208B OEM and any other major subsystem (e.g. engine, avionics) contractors.
3.3.4 The contractor shall maintain/purchase all software subscription services and updates for aircraft, engines, and training devices.
3.3.5 The contractor shall provide support for design changes to the C-208B aircraft. (CDRL
A004, DI-CMAN-80639C/T)
3.3.5.1 This effort shall include:
a. Support in the areas of communication/avionics architecture, cargo bay/structural modifications, and/or any other design modifications in support of providing aircraft design packages that result in STC and MTC updates.
b. Any required flight test support, MTC supporting documents in the form of test results, specifications, operations and maintenance manuals.
c. Afghan training plans and resulting tasks, production installs and supporting maintenance actions.
3.3.6. The Field Service Representative (FSR) shall serve as the single point of contact for all matters pertaining to the support of the AAF-Responsible C-208B fleet. The contractor shall provide FSR support on-site at Kabul. This support shall continue for the duration of this contract, although quantities and locations may change per PCO direction. FSRs shall have an extensive background in C-208B aircraft/component maintenance and management. The FSR shall be fully qualified (IAW Title 14 of the Code of Federal Regulations to include experience requirements)
FAA A&P licensed maintenance personnel. The FSR shall serve as the contractor’s liaison between the AAF and the USG for the exchange of information relative to maintenance on AAF-Responsible aircraft.
3.3.6.1 The Field Service Representative(s) (FSRs) shall support the Afghan maintenance staff and technicians on maintenance and technical issues, including:
a. Technical guidance to resolve difficult and unusual maintenance issues
b. Notifications or urgent maintenance difficulties and troubleshooting requirements
c. Solutions to a wide variety of technically complex problems through the OEM interface
d. Parts ordering for the AAF National Supply Depot (ASD)
e. Hands-on maintenance activities in support of Afghan On-the-Job Training (OJT)
3.3.6.2 The contractor’s approach to repairing all AAF-Responsible aircraft shall be as follows:
a. First provide verbal guidance/telephone support to assist the AAF maintenance personnel perform the repair.
b. If verbal direction is not sufficient, the contractor shall provide supplemental training to assist the AAF maintainers to perform the necessary repairs.
c. If neither of these approaches resolves the maintenance issue, the contractor shall have the
AAF bring the aircraft to a coalition base for the contractor to provide the necessary maintenance support to resolve the aircraft discrepancy as they would for any Contractor-
Responsible aircraft and use this opportunity to provide training for the AAF whenever possible.
3.3.6.3 The FSR shall produce a monthly status report that includes, but is not limited to, the AAF communications initiated, maintenance action in work and completed with the AAF IAW CDRL
A014, DI-MGMT-80368A/T.
3.4 Technical Publications:
3.4.1 The contractor shall provide a Technical Data Package (TDP) necessary to perform all maintenance and training activities for the C-208B program. This TDP is defined as the maintenance manuals and applicable vendor manuals for the aircraft, ATD, and GSE, SBs, Pilot
Operating Handbooks (POH), manual updates, and software subscriptions. The software subscriptions shall include, but are not limited to, aircraft navigational map data bases, engine monitoring, updates for aircraft and GSE. The TDP and updates shall be provided electronically and hard copy (CDRL A003, DI-SESS-81758A/T)
a. The manuals shall be maintained via subscription services with the OEM and/or appropriate vendor, as applicable.
b. At the direction of the PMO, publications supplied by the CLS contractor will remain on station.
3.4.1.1 The contractor shall obtain, maintain/update, and utilize the most current technical publications and information necessary for proper maintenance, repair, and safe operation of the aircraft/ATD at each AAF location.
3.4.1.2 The contractor shall ensure the manufacturer provided technical publications package, to include updates, for the aircraft, ATD, and GSE include operations and maintenance manuals, SBs, and POH, as applicable.
3.4.1.3 The contractor shall utilize these documents to ensure compliance with the manufacturer’s instructions and FAA requirements for continued airworthiness of the aircraft and safe operation of
GSE and hardware/software.
3.4.2 Technical Library (TL): The contractor shall establish/maintain a TL at existing/future AAF location, as directed by the PCO, to support the Afghan Trainer Program maintenance and training program. Utilization, maintenance, and updates to the TL shall be a training element of the AAF transition training phase. The contractor shall provide a Technical Library Data Report (CDRL
A017, DI-MGMT-80368A/T)
3.5 Configuration Management:
The contractor shall implement and maintain a Configuration Management (CM) system consistent with best commercial practices. All changes to the Product Baseline, as defined in the OEM Product
Specification, shall be approved by the USG prior to implementation by the contractor (CDRL
A004, DI-CMAN-80639C/T). The CM approach shall include and describe the obsolescence mitigation methodology.
3.5.1 The contractor shall maintain the aircraft configuration as described in the Type Certificate
Data Sheet (TCDS), any existing STC and MTC for the AAF C-208B aircraft.
3.5.2 The…
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