TechnicalOrder_Technical_Manual_Work_Package_5_20_24.pdf

BASIC AND ALL UPDATES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION.

TO 13B4-5-1

TECHNICAL MANUAL

WORK PACKAGE

OPERATION AND

MAINTENANCE INSTRUCTIONS

WITH ILLUSTRATED PARTS BREAKDOWN

INTERMEDIATE

AIR TRANSPORTABLE GALLEY/LAVATORY (ATGL)

8946600

7360-01-328-5127

LOCKHEED MARTIN

H92254-09-D-0001

DISCLOSURE NOTICE - This information is furnished upon the condition that it will not be released to another nation without the specific authority of the Department of the Air Force of the United States, that it will be used for military purposes only, that individual or corporate rights originating in the information, whether patented or not, will be respected, that the recipient will report promptly to the United States, any known or suspected compromise, and that the information will be provided substantially the same degree of security afforded it by the Department of Defense of the United States. Also, regardless of any other markings on the document, it will not be downgraded or declassified without written approval of the originating United States agency.

DISTRIBUTION STATEMENT C - Distribution authorized to U.S. Government Agencies and their contractors (Controlled Technical Information, Export Controlled) (19 February 2024). Other requests for this document must be referred to 406 SCMS/GUEE, Robins AFB, GA 31098. Questions concerning technical content shall be referred to AFLCMC/WNZ.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Section 2751 of Title 22, United States Code) or the Export Control Reform Act of 2018 (Chapter 58 Sections 4801-4852 of Title 50, United States Code). Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25 and DoD Instruction 2040.02.

HANDLING AND DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of the contents or reconstruction of the document.

Published Under Authority of the Secretary of the Air Force

31 JULY 2023 CHANGE 1- 19 FEBRUARY 2024

Controlled by: Department of the Air Force Controlled by:

AFLCMC/WNZD

CUI Category: Controlled Technical Information Distribution Statement: C POC: john.bowles@us.af.mil

CUI

Change 1 i

CUI

CUI

NUMERICAL INDEX OF EFFECTIVE WORK PACKAGES

Only those work packages and subordinate work packages assigned to this manual are listed in this index, therefore, WP/SWP numbers may not be sequential. Insert Change No. 1, work packages and subordinate work packages, dated 19 FEBRUARY 2024. Dispose of superseded work packages and subordinate work packages. If change pages are issued to a work package or subordinate work package, insert the changed pages in the applicable work package or subordinate work package. The portion of the text affected in a change or revised WP or SWP is indicated by change bars in the outer margin of each column of text.

Changes to illustrations and diagrams are indicated by pointing hands or shaded areas.

WP/SWP

No.

Change No.

Model Application Title

WP 001 00 0 ALL ALPHABETICAL INDEX

WP 002 00 1 ALL INTRODUCTION FOREWORD

WP 003 00 1 ALL MASTER LIST OF SPECIAL TOOLS, TEST EQUIPMENT,

AND CONSUMABLES

WP 004 00 0 ALL PREPARATION FOR USE

WP 005 00 0 ALL PREPARATION FOR SHIPMENT AND STORAGE

WP 006 00 1 ALL MODIFIED BY TO 13B4-503 REMOVAL AND INSTALLATION OF ATGL ON PALLET

WP 007 00 0 ALL OPERATION INSTRUCTIONS

WP 008 00 0 ALL ATGL PRE/POST FLIGHT DECONTAMINATION

PROCEDURES FOR SARS-COV

WP 009 00 0 ALL OPERATIONAL CHECKOUT OF ATGL

WP 010 00 0 ALL TROUBLESHOOTING PROCEDURES

WP 011 00 0 ALL TESTING

SWP 011 01 0 ALL ATGL CONTROL PANEL CONTINUITY TESTS

SWP 011 02 0 ALL TOILET TIMER ASSEMBLY ELECTRICAL TEST

SWP 011 03 0 ALL TOILET TIMER ASSEMBLY BENCH TEST

SWP 011 04 0 ALL MOTOR-PUMP-FILTER ASSEMBLY BENCH TEST

SWP 011 05 0 ALL TOILET ASSEMBLY BENCH TEST

SWP 011 06 0 ALL LIQUID LEVEL INDICATOR ELECTRICAL TEST

SWP 011 07 0 ALL WATER HEATER PRESSURE RELIEF VALVE AND

THERMOSTAT TEST/ADJUSTMENT

WP 012 00 1 ALL INSPECTION AND PREVENTIVE MAINTENANCE

WP 013 00 0 ALL STRUCTURAL REPAIR PROCEDURES

WP 014 00 0 ALL MAINTENANCE PROCEDURES

SWP 014 01 0 ALL ATGL CONTROL PANEL REPAIR AND REPLACEMENT

SWP 014 02 0 ALL AC-DC CONVERTER REPLACEMENT

SWP 014 03 0 ALL COFFEE MAKER REPAIR AND REPLACEMENT

SWP 014 04 0 ALL OVEN REPAIR AND REPLACEMENT

SWP 014 05 0 ALL REFRIGERATOR REPAIR AND REPLACEMENT

SWP 014 06 0 ALL CABINET DOOR REPAIR AND REPLACEMENT

SWP 014 07 0 ALL DRAWER REPAIR AND REPLACEMENT

WP/SWP

No.

Change No.

Model Application

Title

SWP 014 09 0 ALL TERMINAL BOARD REPLACEMENT

SWP 014 10 0 ALL DC POWER SUPPLY REPLACEMENT

SWP 014 11 0 ALL K-1 RELAY REPLACEMENT

SWP 014 12 0 ALL WATER HEATER REPAIR AND REPLACEMENT

SWP 014 13 0 ALL WATER PUMP REPLACEMENT

SWP 014 14 0 ALL WATER FILTER ASSEMBLY REPLACEMENT

SWP 014 15 0 ALL WATER FILTER CARTRIDGE REPLACEMENT

SWP 014 16 0 ALL TOILET TIMER REPLACEMENT

SWP 014 17 0 ALL TOILET SEAT AND SHROUD REPLACEMENT

SWP 014 18 0 ALL LAVATORY EXHAUST FAN COVER REPLACEMENT

SWP 014 19 0 ALL LAVATORY EXHAUST FAN REPLACEMENT

SWP 014 20 0 ALL LAVATORY SMOKE DETECTOR REPLACEMENT

SWP 014 21 0 ALL LAVATORY SINK COMPONENT REPLACEMENT

SWP 014 22 0 ALL MICROSWITCH REPLACEMENT

SWP 014 23 0 ALL LAVATORY DOOR COMPONENT REPLACEMENT

SWP 014 24 0 ALL TOILET PAPER DISPENSER REPLACEMENT

SWP 014 25 0 ALL CALL BUTTON REPLACEMENT

SWP 014 26 0 ALL LAVATORY OCCUPIED LIGHT REPLACEMENT

SWP 014 27 0 ALL TOILET TANK AND BASE ASSEMBLY REPLACEMENT

SWP 014 28 0 ALL TOILET TANK ASSEMBLY REPAIR AND MAINTENANCE

SWP 014 29 0 ALL REFRIGERATOR CAVITY EXHAUST FAN/GUARD

REPLACEMENT

SWP 014 30 0 ALL POTABLE WATER TANK REPLACEMENT

SWP 014 31 0 ALL WATER STRAINER REPLACEMENT

WP 015 00 0 ALL DIAGRAMS

WP 998 00 0 ALL ILLUSTRATED PARTS BREAKDOWN

CUI

TO 13B4-5-1

SAFETY SUMMARY

1 GENERAL SAFETY INSTRUCTIONS.

This manual describes physical and/or chemical processes which may cause injury or death to personnel, or damage to equipment, if not properly followed. This safety summary includes general safety precautions and instructions that must be understood and applied during operation and maintenance to ensure personnel safety and protection of equipment. Prior to performing any specific task, the WARNINGs, CAUTIONs, and NOTEs included in that task shall be reviewed and understood.

2 WARNINGS, CAUTIONS, AND NOTES.

Highlights an essential operating or maintenance procedure, practice, condition, statement, etc., which if not strictly observed, could result in injury to, or death of, personnel or long term health hazards.

Highlights an essential operating or maintenance procedure, practice, condition, statement, etc., which if not strictly observed, could result in damage to, or destruction of, equipment or loss of mission effectiveness.

NOTE

Highlights an essential operating or maintenance procedure, condition, or statement.

WARNINGs and CAUTIONs are used in this manual to highlight operating or maintenance procedures, practices, conditions, or statements which are considered essential to protection of personnel (WARNING) or equipment (CAUTION). WARNINGs and CAUTIONs immediately precede the step or procedure to which they apply. WARNINGs and CAUTIONs consist of four parts: heading (WARNING, CAUTION, or icon), a statement of the hazard, minimum precautions, and possible results if disregarded. NOTEs are used in this manual to highlight operating or maintenance procedures, practices, conditions, or statements which are not essential to protection of personnel or equipment.

NOTEs may precede or follow the step or procedure, depending upon the information to be highlighted. The headings used and their definitions are as follows:

3 SAFETY PRECAUTIONS.

The following safety precautions shall be observed while performing procedures in this manual.

• The water filter does not remove micro bacteria from the water. Ensure water serviced in the potable water tank is safe for drinking. Failure to do so could result in sickness or nausea. Failure to comply if not strictly observed, could result in injury to, or death of, personnel or long term health hazards.

• Oven doors, oven food trays, and coffee maker warmer surfaces become extremely hot during operation. Use caution when working in and around these areas, as severe burns could occur. Use protective gloves or other suitable means of protection. Failure to comply if not strictly observed, could result in injury to, or death of, personnel or long term health hazards.

• High voltages are present within the Air Transportable Gallery/Lavatory (ATGL) systems. Ensure electrical power is removed when working in and around electrical components. Failure to comply with warning may result in serious injury or loss of life.

CUI

TO 13B4-5-1

i

I WARNING I

I WARNING I

• For sanitation purposes, always wear rubber gloves, preferably of elbow length, when working within the tank area or when handling parts and equipment that come in contact with tank fluid. Failure to comply with warning may result in injury or long term health risks.

• Use of compressed air can create an environment of propellant foreign particles. Air pressure shall be reduced to less than 30 PSI and used with effective chip guarding and personal protective equipment. Failure to comply with warning may result in serious injury.

• In the event the ATGL will be exposed to freezing temperatures, the water system, coffee makers, and toilet tank must be drained to prevent serious damage to system components. Failure to comply if not strictly observed, could result in damage to, or destruction of, equipment or loss of mission effectiveness.

• The use of dry ice in the ATGL refrigerator is prohibited. Gases released by dry ice corrode and seize the modules that provide cooling air. Failure to comply if not strictly observed, could result in damage to, or destruction of, equipment or loss of mission effectiveness.

4 HARDNESS CRITICAL ITEMS (HCI).

If included, items with nuclear survivability requirements are marked with the HCI symbol ( HCI ). All changes to, or proposed substitutions of, HCIs must be approved by the acquiring activity.

5 ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) ITEMS.

All ESDS parts shall be handled in accordance with the ESDS device handling procedures in TO 00-25-234.

CUI

TO 13B4-5-1

ii

D

WORK PACKAGE

TECHNICAL PROCEDURES

AIR TRANSPORTABLE GALLEY/LAVATORY (ATGL)

ALPHABETICAL INDEX

EFFECTIVITY: ALL

ALPHABETICAL INDEX OF EFFECTIVE WORK PACKAGES

NOTE

Only those work packages and subordinate work packages assigned to this manual are listed in this index.

Subject WP/SWP AC-DC CONVERTER REPLACEMENT............................................................................................................................................ 014 02 ATGL CONTROL PANEL CONTINUITY TESTS............................................................................................................................. 011 01 ATGL CONTROL PANEL REPAIR AND REPLACEMENT............................................................................................................. 014 01 ATGL PRE/POST FLIGHT DECONTAMINATION PROCEDURES FOR SARS-COV.................................................................. 008 00 ALPHABETICAL INDEX................................................................................................................................................................... 001 00 CABINET DOOR REPAIR AND REPLACEMENT........................................................................................................................... 014 06 CALL BUTTON REPLACEMENT..................................................................................................................................................... 014 25 COFFEE MAKER REPAIR AND REPLACEMENT.......................................................................................................................... 014 03 DC POWER SUPPLY REPLACEMENT............................................................................................................................................. 014 10 DIAGRAMS.......................................................................................................................................................................................... 015 00 DRAWER REPAIR AND REPLACEMENT....................................................................................................................................... 014 07 GALLEY AND LAVATORY LIGHTS COMPONENTS REPLACEMENT....................................................................................... 014 08 ILLUSTRATED PARTS BREAKDOWN............................................................................................................................................ 998 00 INSPECTION AND PREVENTIVE MAINTENANCE...................................................................................................................... 012 00 INTRODUCTION................................................................................................................................................................................. 002 00 K-1 RELAY REPLACEMENT............................................................................................................................................................. 014 11 LAVATORY DOOR COMPONENT REPLACEMENT...................................................................................................................... 014 23 LAVATORY EXHAUST FAN COVER REPLACEMENT.................................................................................................................. 014 18 LAVATORY EXHAUST FAN REPLACEMENT................................................................................................................................ 014 19 LAVATORY OCCUPIED LIGHT REPLACEMENT........................................................................................................................... 014 26 LAVATORY SINK COMPONENT REPLACEMENT........................................................................................................................ 014 21 LAVATORY SMOKE DETECTOR REPLACEMENT........................................................................................................................ 014 20 LIQUID LEVEL INDICATOR ELECTRICAL TEST......................................................................................................................... 011 06 MAINTENANCE PROCEDURES....................................................................................................................................................... 014 00 MASTER LIST OF SPECIAL TOOLS, TEST EQUIPMENT AND CONSUMABLES.................................................................... 003 00 MICROSWITCH REPLACEMENT.................................................................................................................................................... 014 22 MOTOR-PUMP-FILTER ASSEMBLY BENCH TEST....................................................................................................................... 011 04 OPERATION INSTRUCTIONS........................................................................................................................................................... 007 00 OPERATIONAL CHECKOUT OF ATGL........................................................................................................................................... 009 00 OVEN REPAIR AND REPLACEMENT............................................................................................................................................. 014 04 POTABLE WATER TANK REPLACEMENT..................................................................................................................................... 014 30 PREPARATION FOR SHIPMENT AND STORAGE......................................................................................................................... 005 00 PREPARATION FOR USE................................................................................................................................................................... 004 00 REFRIGERATOR CAVITY EXHAUST FAN/GUARD REPLACEMENT........................................................................................ 014 29

CUI

TO 13B4-5-1

WP 001 00

Subject WP/SWP REFRIGERATOR REPAIR AND REPLACEMENT........................................................................................................................... 014 05 REMOVAL AND INSTALLATION OF ATGL ON PALLET............................................................................................................. 006 00 STRUCTURAL REPAIR PROCEDURES........................................................................................................................................... 013 00 TERMINAL BOARD REPLACEMENT............................................................................................................................................. 014 09 TESTING.............................................................................................................................................................................................. 011 00 TOILET ASSEMBLY BENCH TEST.................................................................................................................................................. 011 05 TOILET PAPER DISPENSER REPLACEMENT............................................................................................................................... 014 24 TOILET SEAT AND SHROUD REPLACEMENT............................................................................................................................. 014 17 TOILET TANK ASSEMBLY REPAIR AND MAINTENANCE........................................................................................................ 014 28 TOILET TANK AND BASE ASSEMBLY REPLACEMENT............................................................................................................ 014 27 TOILET TIMER ASSEMBLY BENCH TEST.................................................................................................................................... 011 03 TOILET TIMER ASSEMBLY ELECTRICAL TEST.......................................................................................................................... 011 02 TOILET TIMER REPLACEMENT..................................................................................................................................................... 014 16 TROUBLESHOOTING PROCEDURES............................................................................................................................................. 010 00 WATER FILTER ASSEMBLY REPLACEMENT............................................................................................................................... 014 14 WATER FILTER CARTRIDGE REPLACEMENT.............................................................................................................................. 014 15 WATER HEATER PRESSURE RELIEF VALVE AND THERMOSTAT TEST/ADJUSTMENT...................................................... 011 07 WATER HEATER REPAIR AND REPLACEMENT........................................................................................................................... 014 12 WATER PUMP REPLACEMENT........................................................................................................................................................ 014 13 WATER STRAINER REPLACEMENT............................................................................................................................................... 014 31

CUI

TO 13B4-5-1

WP 001 00

WP 002 00

Change 1 1

CUI

CUI

WORK PACKAGE

LIST OF EFFECTIVE SWP PAGES

Total Number of Pages in this WP is 4 consisting of the following:

*Zero in this column indicates an original page.

TABLE OF CONTENTS

Paragraph Page

1 EQUIPMENT LOCATIONS

1.1 T op Area

1.2 Galley Area

1.3 Right-Side Area

1.4 Lavatory Area

1.5 Left-Side Area

2 EQUIPMENT CAPABILITIES AND FEATURES

3 ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) EXPLANATION

4 ACRONYM EXPLANATION

5 TERM EXPLANATION

6 SYMBOL EXPLANATION

7 RELATED PUBLICATIONS

8 TIME COMPLIANCE TECHNICAL ORDERS

9 PURPOSE

10 SCOPE

11 MANUAL STRUCTURE

12 SCHEME OF INDEXING

13 LOCATION INFORMATION

14 LEADING PARTICULARS

15 MAINTENANCE CONCEPTS

15.1 Organizational Maintenance

15.2 Intermediate Maintenance

16 REPORT ERRORS AND IMPROVEMENTS

LIST OF ILLUSTRATION

Number Title Page 1 Air Transportable Galley/Lavatory (Sheet 1 of 2)

LIST OF TABLES

Number Title Page 1 Leading Particulars

TECHNICAL PROCEDURES

AIR TRANSPORTABLE GALLEY/LAVATORY (ATGL)

REMOVAL AND INSTALLATION OF ATGL ON PALLET

EFFECTIVITY: ALL MODIFIED BY TO 13B4-503

Page *Change No. No.

Page *Change No. No.

Page *Change No. No.

3-4 5-7

1 EQUIPMENT LOCATIONS.

(See Figure 1).

1.1 Top Area. The top of the ATGL contains the following items:

• Assist handle (1)

• Potable water tank access cover (19)

1.2 Galley Area. The galley contains the following items:

• Coffee makers (2)

• Stowage compartments (3)

• Control panel (4)

• Ovens (5)

• Countertop (6)

• Auxiliary work shelves (7)

• Refrigerators (8)

• Refuse door (9)

• Trash receptacle (10)

• Galley drawers (11)

1.3 Right-Side Area. The right side, as viewed when facing forward, contains the following:

• Extension line support assembly (12)

• Waste tank indicators (13)

• Human waste dump valve (14)

• Human waste drain hose (15)

• Human waste tank rinse (16)

• External power receptacle (17)

• External power cord and cover storage (18)

• Water tank overflow/vent hose (41)

• Water tank drain hose (42)

• Human waste tank vent hose (43)

1.4 Lavatory Area. The lavatory contains the following items:

• Lavatory occupied and lavatory emergency lights (20)

• Lavatory door (21)

• Emergency Passenger Oxygen System (EPOS) (22)

• Smoke detector (23)

• Assist handle (24)

CUI

TO 13B4-5-1

WP 002 00

• Attendant call button (25)

• Toilet base (26)

• Toilet flush button (27)

• Toilet paper dispenser (28)

• Refuse door (29)

• Light (30)

• Mirror (31)

• Lavatory cabinet door (32)

• Wash basin (33)

• Paper towel dispenser (34)

• Refuse door and access panel (35)

• Paper cup dispenser (36)

• Potable water tank (37)

1.5 Left-Side Area. The left side, as viewed when facing forward, contains the following:

• Refrigerator exhaust closeout panel (38)

• Toilet access panel (39)

• Foldout steps (40)

CUI

TO 13B4-5-1

WP 002 00

Figure 1. Air Transportable Galley/Lavatory. (Sheet 1 of 2)

TO 13B4-5-1

WP 002 00

CUI

43---+---+-tt-+,I

17-=t====tz~t=tmi

LEGEND:

1 . ASSIST HANDLE 17. EXTERNAL POWER RECEPTACLE 31. MIRROR

2. COFFEE MAKERS 18. EXTERNAL POWER CORD AND 32. LAVATORY CABINET DOOR

3. STOWAGE COMPARTMENTS COVER STORAGE 33. WASH BASIN

4. CONTROL PANEL 19. POTABLE WATER TANK ACCESS 34. PAPER TOWEL DISPENSER

5. OVENS COVER 35. REFUSE DOOR AND ACCESS

6. COUNTERTOP 20. LAVATORY OCCUPIED AND PANEL

7. AUXILIARY WORK SHELVES EMERGENCY LIGHTS 36. PAPER CUP DISPENSER

8. REFRIGERATORS 21. LAVATORY DOOR 37. POTABLE WATER TANK

9. REFUSE DOOR 22. EPOS 38. REFRIGERATOR EXHAUST

10. TRASH RECEPTACLE 23. SMOKE DETECTOR CLOSEOUT PANEL

11 . GALLEY DRAWERS 24. ASSIST HANDLE 39. TOILET ACCESS PANEL

12. EXTENSION LINE SUPPORT 25. ATTENDANT CALL BUTTON 40. FOLDOUT STEPS

ASSEMBLY 26. TOILET BASE 41. WATER TANK OVERFLOW/

13. WASTE TANK INDICATORS 27. TOILET FLUSH BUTTON VENT HOSE

14. HUMAN WASTE DUMP VALVE 28. TOILET PAPER DISPENSER 42. WATER TANK DRAIN HOSE

15. HUMAN WASTE DRAIN HOSE 29. REFUSE DOOR 43. HUMAN WASTE TANK VENT

16. HUMAN WASTE TANK RINSE 30. LIGHT HOSE

TO-13B4-4-1-001 a

Figure 1. Air Transportable Galley/Lavatory. (Sheet 2)

TO 13B4-5-1

WP 002 00

CUI

30 31

29 28 27

DETAIL A

TO-13B4-4-1-002a

EQ

U

IP

M

EN

T C

AP

AB

IL

IT

IE

S

AN

D

F

EA

TU

R

ES

Th e

AT

G

L, w he n in sta lle d in th e C-

5, C

-1 or C

-1 a irc ra ft, p ro vi de s t w o m ea ls, o ne sn ac k, a nd ho ur s o f l av at or y fa ci lit ie s f or p eo pl e.

EL

EC

TR

O

ST

AT

IC

D

IS

C H

AR

G

E

SE

N

SI

TI

VE

(E

SD

S) E

XP

LA

N

AT

IO

N

Th is m an ua l c on ta in s p ro ce du re s f or re m ov in g, re pl ac in g, a nd a dj us tin g co m po ne nt s t ha t a re

E le ct ro sta tic

D isc ha rg e Se ns iti ve (E

SD

S)

Pa ra gr ap hs th at a dd re ss h an dl in g or m ai nt en an ce w hi ch c ou ld d am ag e

ES

D

S co m po ne nt s a re id en tif ie d by th e

ES

D

S sy m bo l a nd a

CA

U

TI

O

N p rio r t o th e ac tu al p ro ce du re . E ac h pr oc ed ur e is m ar ke d w ith th e le tte rs (E

SD

) f ol lo w in g th e pa ra gr ap h nu m be r a nd p rio r t o th e pa ra gr ap h tit le

. C on su lt

TO

0-

-2 fo r i ns tru ct io ns

AC

R O

N

YM

E

XP

LA

N

AT

IO

N

A ll ab br ev ia tio ns u se d in th is m an ua l a re in a cc or da nc e w ith

A

SM

E Y

.3

8, A bb re vi at io ns a nd

A cr on ym s f or

U se o n

D ra w in gs a nd R el at ed D oc um en ts.

AT

G

L A ir Tr an sp or ta bl e

G al le ry

/L av at or y

CD

C

Ce nt er fo r D ise as e

Co nt ro l

CF

E

Co nt ra ct or F ur ni sh ed

E qu ip m en t

D A

PS

D oc um en t A ut om at io n an d Pr od uc tio n

Se rv ic e

EP

O

S Em er ge nc y

Pa ss en ge r O xy ge n

Sy ste m

G

FE

G ov er nm en t F ur ni sh ed

E qu ip m en t

H z

H er tz

IP

B

Ill us tra te d Pa rts B re ak do w n kW K ilo w at ts

LE

D

Li gh t-E m itt in g D io de

LR

U s Li ne R ep la ce ab le U ni ts

M

PL

M A

IN

TE

N A

N

CE

P A

RT

S

LI

ST

N H

A N ex t H ig he r A ss em bl y

N I

N U

M

ER

IC

A

L

IN

D

EX

PN

Pa rt N um be r

PS

I

Pe r S qu ar e In ch

PS

IG

Pe r S qu ar e In ch G au ge

PS

IG

Pe r S qu ar e In ch G au ge

RD

I

Re fe re nc e D es ig na to r I nd ex

SM

R

So ur ce , M ai nt en an ce , a nd R ec ov er ab ili ty

SW

Ps

Su bo rd in at e

W or k Pa ck ag es

VA

C

Vo lts

A lte rn at in g

Cu rre nt

V D

C Vo lts D ire ct

C ur re nt

W Ps

W or k Pa ck ag es

TE

R M

E

XP

LA

N

AT

IO

N

A d as h b ef or e an in de x nu m be r d en ot es a p ar t w hi ch is n ot il lu str at ed

A n as te ris k

) f lu sh ri gh t o f t he p ar t n um be r d en ot es a m ar ki ng th at is to b e re qu isi tio ne d in a cc or da nc e w ith D

O D

I 5

0.

_A

FI

3-

5.

A n um be r s ig n

) f lu sh ri gh t o f a p ar t n um be r i nd ic at es th at d et ai l p ar ts ar e lis te d in a se pa ra te m an ua l.

F Th e le tte r "

F" b ef or e th e fig ur e nu m be r m ea ns

"f ol lo w s" a nd is u se d w he n an a ss em bl y or p ar t h as n ot b ee n as sig ne d an in de x nu m be r, an d th e fig ur e an d in de x nu m be r o f t he p re ce di ng p ar t h as b ee n us ed

C U

I

TO

3B

4- 5-

W

P

00 6

C U

I

6 SYMBOL EXPLANATION.

HCI If included, items with nuclear survivability requirements are marked with the HCI symbol ( HCI ). All changes to, or proposed substitutions of, HCIs must be approved by the acquiring activity.

If included, items containing ESDS parts are marked with the ESDS symbol ( ).

7 RELATED PUBLICATIONS.

List of Related Publications

Number Title

ASME Y14.38 Abbreviations and Acronyms for Use on Drawings and Related Documents

DODI 5330.03_AFI 33-395 Document Automation and Production Service (DAPS)

TO 00-5-1 Air Force Technical Order System

TO 00-20-5 Instructions for Jet Engine Parts Tracking and Historical Records on T56 Series Engines

TO 00-25-195 Source, Maintenance, and Recoverability Coding of Air Force Weapons, Systems, and Equipment

TO 00-25-234 General Shop Practice Requirements for the Repair, Maintenance, and Test of Electrical Equipment

TO 13B1-19-1 Operation And Maintenance Instructions with Illustrated Parts Breakdown Intermediate Maintenance Oven 1435-B-1

TO 13B5-9-1 Operation And Maintenance Instructions with Illustrated Parts Breakdown Refrigerator PN CD90059

TO 13B6-4-2 Operation And Maintenance Instructions with Illustrated Parts Breakdown Organizational and Intermediate Coffee Maker PN 500-582

TO 13B6-5-1 Operation And Maintenance Instructions with Illustrated Parts Breakdown Organizational and Intermediate Coffee Maker PN 50405-200

TO 15X5-2-4-1 Operation and Maintenance Instructions Mask, Passenger Type and Emergency Passenger Oxygen System (EPOS) 289-601AF Kit

TO 35D33-2-2-2 Instructions with Parts Breakdown 463L Air Cargo Pallets HCU-6/E HCU-12/E

8 TIME COMPLIANCE TECHNICAL ORDERS.

List of Time Compliance Technical Orders (TCTO)

TCTO

Number

TCTO

Title

TCTO

Date

13B4-503 INSPECTION AND INSTALLATION OF PALLET J-BOLTS AND BRACKETS ON THE AIR

TRANSPORTABLE GALLEY AND LAVATORY (ATGL)

01 APRIL 2022

13B4-504 INSTALLATION OF LAVATORY FLAPPER VALVES ON THE AIR TRANSPORTABLE GALLEY

AND LAVATORY (ATGL)

31 OCTOBER 2022

9 PURPOSE.

The ATGL is mounted on a standard 88 by 108-inch pallet (Part Number (PN) HCU-6/E) that is compatible with existing and developmental aircraft rails, rollers, and material handling equipment. The ATGL is equipped with a cover to provide weatherproofing capability. Penetration points are provided to allow forklifting of the ATGL with cover installed. Electrical power is provided by the aircraft electrical system. The ATGL contains a galley and two lavatory compartments.

10 SCOPE.

This manual contains operation and maintenance procedures and an illustrated parts breakdown for the ATGL designed and manufactured by Serv-Air, Inc., CAGE no. 7S976, Lexington, KY. For general maintenance, refer to the following maintenance manuals:

TO 1-1A-1 General Maintenance - Structural Repair TO 1-1A-8 General Maintenance - Structural Hardware TO 1-1A-9 General Maintenance - Metal Repair

CUI

TO 13B4-5-1

WP 002 00

D D

WP 002 00

Change 1 8CUI

CUI

TO 1-1A-12 General Maintenance - Fabrication Repair TO 1-1A-14 General Maintenance - Electrical Repair TO 00-25-234 General Shop Practices for the Repair, Maintenance and Test of Electrical Equipment

11 MANUAL STRUCTURE.

This manual is divided into Work Packages (WPs) and contains general information, shipping, operation, troubleshooting, testing, preventive maintenance, structural repair, maintenance, wiring diagrams and parts list for the ATGL. Each work package is formatted as a 3-digit number (e.g., 001, 002) located on the upper right-hand corner of each page. Work packages are then further divided into Subordinate Work Packages (SWPs) to further define tasks (e.g., 001 01, 001 02). Each WP/SWP will contain a table of contents, list of figures, and a list of tables defining the structure of each WP.

12 SCHEME OF INDEXING.

Three indexing methods are used within this TO to help in locating information; the Numerical Index of Effective Work Packages, the Alphabetical Index, and the WP's Table of Contents.

12.1 Numerical Index of Effective Work Packages. The numerical index of effective work packages contains a list of all the work packages/subordinate work packages found within this TO, listed in order by WP/SWP number.

12.2 Alphabetical Index. The Alphabetical index contains a list of all work packages/subordinate work packages found within this TO, listed in alphabetical order.

12.3 Table Contents. Each work package contains its own table of contents that break down the contents covered within that particular work package.

13 LOCATION INFORMATION.

N/A

14 LEADING PARTICULARS.

The leading particulars of the ATGL are listed in Table 1.

Table 1. Leading Particulars.

Item Characteristics

Overall dimensions: 80 inches (in.)

Height 104.3 in.

Length 84.5 in

Depth 84.5 in

Basic weight 3200 pounds (lb.) (Dry)

Capacity:

Each refrigerator 106 meals, 53 snacks

Potable water tank 39 gallons (gal.)

Each coffee maker 48 ounces in 4 minutes or less

Each oven 36 frozen dinners in 40 minutes

Power requirement 115/208 Volts Alternating Current (VAC), 3-phase wye, Human waste tank 60 gallons

Human waste tank (KC-46) 39 gallons

Table 1. Leading Particulars - Continued.

Power consumption Power consumption 23 Kilowatts (kW) Individual power requirements:

Each refrigerator 115/208 VAC, 3-phase, 1350 Watts (W), 400 Hertz (Hz) Each coffee maker 115/208 VAC, 3-phase, 2760 W, 400 Hz Each oven 200 VAC, 3-phase, 2350 W per cavity, 400 Hz Toilet facilities 115/208 VAC, 3-phase, 400 Hz Water pump 24 Volts Direct Current (VDC), 4.0 amps, 96 W Water heater 120 VAC, 2400 W Electrical fan 24 VAC, 67 W, 280 mA

Temperature:

Coffee maker 145 °F minimum (min) Hot water server 185 °F Oven 180-350 °F Refrigerator 38 ±5 °F Water heater 85 ±10 °F

Weight Limitations: N/A

15 MAINTENANCE CONCEPTS.

The purpose of maintenance is to extend the service life of a system, machine, or structure. A maintenance action is designed to restore a system, component, or a part within a component to operate as designed before a failure occurs. This definition is in contrast to "repair" which is defined as work performed after a component or part failure occurs. The activities performed in an intermediate or depot maintenance activity include both maintenance and repair actions. This TO provides maintenance/repair procedures primarily at the Intermediate level, with some maintenance tasks performed at the Organizational level. All maintenance/repair performed at the Depot level will not be covered in this

TO.

15.1 Organizational Maintenance. Any maintenance action that can be performed at the LRU level without requiring the removal of higher level parts or the repair of parts can be performed by Organizational personnel (e.g., removal/installation of the ATGL control panel, ovens, refrigerators, coffee makers etc.).

15.2 Intermediate Maintenance. Any maintenance action that can be perform at the Organizational level can also be performed by Intermediate personnel. Additionally, repair, replace, inspect, clean, disassembly/assembly, and test of LRU components can be performed at the Intermediate level. All maintenance/repair actions that can be performed at the Intermediate level will be covered by this TO.

16 REPORT ERRORS AND IMPROVEMENTS.

Recommended changes to this manual shall be submitted in accordance with TO 00-5-1.

CUI

TO 13B4-5-1

WP 002 00

WP 003 00

Change 1 1

CUICUI

CUI

WORK PACKAGE

LIST OF EFFECTIVE WP PAGES

Total Number of Pages in this WP is 4 consisting of the following:

*Zero in this column indicates an original page.

LIST OF TABLES

Number Title Page 1 Master List of Special Tools 2 Master List of Test Equipment 3 Master List of Expendable Items and Consumable Materials

MASTER LIST OF SPECIAL TOOLS, TEST EQUIPMENT,

AND CONSUMABLES

AIR TRANSPORTABLE GALLEY/LAVATORY (ATGL)

MASTER LIST OF SPECIAL TOOLS, TEST EQUIPMENT, AND

CONSUMABLES

EFFECTIVITY: XX

Table 1. Master List of Special Tools

Part No./Specification No./NSN

CAGE

Code

Figure/ Index No. Nomenclature Use

2020106281 1P642 WP 006 00 Figure 2 Spacer Tool Provides proper compression for J-Bolt spacer

4FPB 03486 Tap 1/4-28 Installing inserts

68434-32C 15472 SWP 014 06 (Figure 1) Wrench, water filter Remove filter housing

8946674-10 99999 Sink drain tool Remove lavatory sink drain

AA170 75834 Manual placing tool Install inserts

AA271-420 75824 Conversion kit Convert manual placing tool

AAT-312-420 75834 Master thread repair kit For repairing damaged threads

B99-007 81978 Spanner nut Valve disassembly

Local Manufacture 99999 WP 013 00 (Figure 2) Tap Hammer Detect voids and delaminations in honeycomb panels

Local Purchase 99999 WP 013 00 (Figure 3) Vacuum bag Remove moisture from honeycomb panels

M81969/14-03 77820 Insert and removal tool Remove and install inserts

N/A 99999 SWP 014 28 (Figure 6) Dial indicator Check spring-loaded end play of the rotor shaft

N/A 99999 SWP 014 28 (Figure 3) Feeler gauge Check pump assembly impeller clearance

N/A 99999 Magnifying glass 10× Inspection

Page *Change No. No.

Page *Change No. No.

Page *Change No. No.

Table 1. Master List of Special Tools - Continued

Part No./Specification No./NSN

CAGE

Code

Figure/ Index No. Nomenclature Use

SRE-8-115-15X15 90411 WP 013 00

(Figure 3)

Heat Blanket Remove moisture from honeycomb panels

TE12A 99999 SWP 014 10

(Figure 1)

Wrench, torque, 0-150 in-lb. Lavatory faucet

Table 2. Master List of Test Equipment

Part No./Specification No./NSN

CAGE

Code

Figure/ Index No. Nomenclature Use

1222-24-W/M (or equivalent) 85274 SWP 011 04 (Figure 1)

Manometer Test motor-pump-filter assembly

3562-2207 05167 SWP 011 07

(Figure 1)

Regulator, 5-125 Pound-Force Per Square Inch (PSI)

Test pressure relief valve

4812-70 29780 SWP 011 04

(Figure 1)

Motor, alternating current Test timer assembly

513756 7F243 SWP 011 05

(Figure 1)

Water regulator Test toilet assembly, liquid level indicator

513759 7F243 SWP 011 04

(Figure 1)

Water pressure gauge, 0-50 Per Square Inch Gauge (PSIG)

Test toilet assembly

57721-6 7L946 SWP 011 04

(Figure 1)

Flowmeter Test motor-pump-filter assembly

BR5401-400 17023 SWP 011 05

(Figure 1), SWP 011 06 (Figure 1)

Electrical power supply, 28 Volts Direct Current (VDC)

Test toilet assembly, liquid level indicator

Fluke 51/52 89536 WP 009 00 (Figure 1), SWP 011 07 (Figure 1)

Thermometer Measure inside temperature of refrigerator and oven, measures water temperature

Fluke 77 (or equivalent) 89536 Multimeter Check voltage and continuity

MS24264R14B75S 96906 SWP 011 03

(Figure 1) Connector, receptacle, electrical (Output)

Test timer assembly

MS24264R14B7P 96906 SWP 011 03

(Figure 1)

Connector, receptacle, electrical (Input)

Test timer assembly

N/A 99999 SWP 011 03

(Figure 1), SWP 011 04 (Figure 1), SWP 011 05

(Figure 1)

Electrical power supply with ammeter, 115 Volts Alternating Current (VAC), 3-Phase, 400Hz

Test toilet assembly, motor-pump filter assembly

CUI

TO 13B4-5-1

WP 003 00

Table 3. Master List of Expendable Items and Consumable Materials

Nomenclature Specification/ Part No./NSN

CAGE

Code Use Reference

Adhesive RTV162/MIL-

A-46146 TYPE I

0D426 Sealing toilet shroud SWP 014 17

Adhesive EC1751 52152 Filling structural dents WP 013 00 Adhesive EC2216 04963 Bonding toilet tank parts SWP 014 28 Adhesive, epoxy resin MMM-A-134, Type

I 81348 Filling and bonding honeycomb repairs

WP 013 00

Citrisurf 3050 99999 Cleaning potable water tank SWP 014 30 Cleaning compound, aircraft surface

MIL-C-87936,

Type I

81346 Cleaning toilet tank SWP 014 28

Cleaning compound, solvent MIL-C-87937, Type II

81349 Cleaning and preparing toilet motor assembly parts

SWP 014 28

Cloth, abrasive, 80-grit P-C-451 81348 Toilet tank fiberglass repair SWP 014 28 Cloth, fiberglass F-141/Style 7781 or

22645 Toilet tank fiberglass repair SWP 014 28

Desiccant MIL-D-3464 99999 Moisture absorption during extended ATGL storage

WP 005 00

Diethylene-triamine Lavatory Grade 4S284 Curing agent for toilet tank fiberglass repair

SWP 014 28

Disinfectant SAF65324/

QDF64FG

Saffelle (www.saffelle.com) P.O. Box 1499 345

Elizabeth Brady Road

Hillsborough NC 27278

USA

Cleaning toilet tank SWP 014 28

Disinfectant (ALT) SAF65324/

QDF64FG

Nixalite (www.nixalite.com)

1025 16th Ave East Moline IL

61244

USA

Cleaning toilet tank SWP 014 28

Epoxy repair kit CAB-O-SIL/Type M-5

3F733 Repairing toilet tank SWP 014 28

Glass bubbles B28/750 99999 Repairing toilet tank SWP 014 28 Gloves JJ-G-001396 81348 Chemical protection WP 013 00 Gloves, toxicological agents protective

MIL-G-12223 81349 Chemical protection

Heat shrink tubing FIT-221-3 92194 Wire repair SWP 014 28 Isopropyl alcohol TT-I-735A 99999 General cleaning and surface preparation

WP 013 00

CUI

TO 13B4-5-1

WP 003 00

WP 003 00

Change 1 4

CUI

CUI

Table 3. Master List of Expendable Items and Consumable Materials - Continued

Nomenclature Specification/ Part No./NSN

CAGE

Code Use Reference

Petrolatum, technical VV-P-236, Type V 81348 Water filter o-ring lubrica-tion

SWP 014 28, SWP

014 15

Plumbers putty Plumbers putty Local purchase

99999 Plumbing repair SWP 014 21

Rag, wiping 197406/A-A-2522 4N020 General cleanup

Resin EPON 828 0YY82 Repairing toilet tank SWP 014 28

Safety wire MS20995NC32/QQ -N-281, Class A

96906 General fastener safety wire

SWP 014 28

Scotch Brite® Local purchase 99999 Structural repair surface preparation

WP 013 00

Sealant EC1239 04963 Bonding toilet tank parts SWP 014 28

Sealing compound MIL-S-81733, Class B1/2, Type

IV

99999 Filling and sealing structural repairs

WP 013 00

Sealing compound Loctite 242/ASTMD- 5363 Group 01, Class 1, Grade 1/8030-00-081-2340

81346 J-bolt threadlocker WP 006 00

Soap, liquid, anti-bacterial Local purchase 99999 General hygienic cleaning

Solder QQ-S-571 81348 Wire repair SWP 014 12, SWP

014 21, SWP 014

Tape, antiseize 417043-2/MILT- 27730

96214 Plumbing fixture thread sealer

Tape, masking UU-T-106 81348 General area masking for repairs

WP 013 00

Tape, pressure sensitive MIL-T-4053 81349 EPOS inspection label WP 012 00

Triethylene-triamine Lavatory Grade 4S284 Curing agent for toilet tank fiberglass repair

SWP 014 28

AIR TRANSPORTABLE GALLEY/LAVATORY (ATGL)

PREPARATION FOR USE

EFFECTIVITY: ALL

TABLE OF CONTENTS

Paragraph Page

1 INTRODUCTION

2 PREPARATION FOR USE

REFERENCE MATERIAL REQUIRED

NONE

APPLICABLE TCTOS

NONE

CONSUMABLE MATERIALS

NONE

APPLICABLE SUPPORT EQUIPMENT

NONE

ILLUSTRATED SUPPORT EQUIPMENT

NONE

1 INTRODUCTION.

The purpose of this work package is to provide the unpacking and setup requirements of the ATGL.

2 PREPARATION FOR USE.

a. Remove ATGL from shipping container and check for damage.

b. Remove ATGL fabric cover assembly.

c. Check AFTO Form 244/245 for open discrepancies.

d. Remove protective covers from electrical and water connectors and any shipping tags.

e. Check that all loose items identified in (WP 005 00, Table 1) are included.

CUI

TO 13B4-5-1

WP 004 00

The forklift tine length must be a minimum of five feet. Failure to comply with caution may result in damage to the ATGL.

f. Using a forklift or pallet trailer, transport ATGL to desired location.

NOTE

J-bolts should be torqued clockwise. After J-bolts are torqued, recheck each J-bolt torque until proper torque levels are reached.

g. Check lower J-bolt nuts for proper torque (45-47 inch-pounds (in-lbs)).

h. Service water tank (WP 007 00).

i. On control panel, open (pull-out) all circuit breakers.

j. Perform an operational checkout (WP 009 00).

CUI

TO 13B4-5-1

WP 004 00

AIR TRANSPORTABLE GALLEY/LAVATORY (ATGL)

PREPARATION FOR SHIPMENT AND STORAGE

EFFECTIVITY: ALL

TABLE OF CONTENTS

Paragraph Page

1 INTRODUCTION

2 ATGL DRAIN PROCEDURE

3 PREPARATION FOR SHIPMENT

4 ATGL STORAGE

4.1 Ready Storage

4.2 Extended Storage

4.3 Inspection Criteria

4.4 Removal From Storage

LIST OF ILLUSTRATIONS

Number Title Page

1 ATGL Draining (Sheet 1 of 2)

LIST OF TABLES

Number Title Page

1 Loose Item Inventory 2 Storage Requirements

REFERENCE MATERIAL REQUIRED

Publication Number Publication Title

MIL-STD-2073-1 DEPARTMENT OF DEFENSE STANDARD PRACTICE FOR MILITARY PACKAGING

13B6-4-2 OPERATION AND MAINTENANCE INSTRUCTIONS WITH ILLUSTRATED PARTS

BREAKDOWN ORGANIZATIONAL AND INTERMEDIATE COFFEE MAKER PN

500-582

13B6-5-1 OPERATION AND MAINTENANCE INSTRUCTIONS WITH ILLUSTRATED PARTS

BREAKDOWN ORGANIZATIONAL AND INTERMEDIATE COFFEE MAKER PN

50405-200

APPLICABLE TCTOS

NONE

CUI

TO 13B4-5-1

WP 005 00

CONSUMABLE MATERIALS

Nomenclature Specification/Part Number CAGE Code/Manufacturer Desiccant MIL-D-3464 99999

APPLICABLE SUPPORT EQUIPMENT

NONE

ILLUSTRATED SUPPORT EQUIPMENT

NONE

1 INTRODUCTION.

The purpose of this work package is to provide the draining, shipping and storage requirements of the ATGL.

2 ATGL DRAIN PROCEDURE.

The plumbing system cannot be purged with compressed air due to check valves installed in the system. Failure to comply with caution may result in the air pressure build-up causing damage to the check valves and system hoses.

Drain potable water system as follows (See Figure 1):

a. Check AFTO Form 244/245 for open discrepancies.

b. Apply electrical power to ATGL.

c. Remove trash module access panel (1), trash module refuse container (2), and lavatory vanity access panels (8).

d. Extend potable water system drain hose (6) outside aircraft.

e. Open potable water system drain hose valve (5).

f. On control panel, close WATER PUMP circuit breaker (WP 009 00, Figure 1, 34). When potable tank sight gauge (Figure 1, 7) shows empty, open WATER PUMP circuit breaker.

g. Remove, drain, and reinstall coffee maker. Refer to TO 13B6-4-2 or TO 13B6-5-1.

h. Close potable water tank valve (3).

i. Disconnect faucet quick disconnect (4). Allow remaining water to drain. Re-connect quick disconnect.

j. Open potable water tank valve (3).

k. Close potable water system drain hose valve (5). Stow drain hose (6).

CUI

TO 13B4-5-1

WP 005 00

The potable water overflow/vent hose must be kept clear of the sewer system during the draining or servicing of the potable water or waste tank systems. Keep this hose clean and sanitized. Failure to comply with this warning may result in the contamination of the potable water system.

l. Drain toilet waste tank (WP 007 00, Figure 1, 20) as follows:

(1) Connect lavatory service truck tank rinse hose to human waste tank rinse connector (WP 002 00, Figure 1, 16).

(2) Connect ATGL toilet servicing hose (WP 009 00, Figure 1, 20) to lavatory service truck.

(3) Open toilet tank shutoff valve (WP 009 00, Figure 1, 21) to drain toilet tank utilizing toilet servicing hose (WP 009 00, Figure 1, 20).

(4) Supply water from lavatory service truck as required until toilet waste tank is clean.

(5) Stop water supply and close toilet tank shut off valve (WP 009 00, Figure 1, 21).

(6) Disconnect lavatory service truck tank rinse hose from human waste tank rinse connector (WP 002 00, Figure 1, 16).

(7) Disconnect toilet servicing hose (WP 009 00, Figure 1, 20) from lavatory service truck and stow.

m. Remove electrical power from ATGL.

n. Install trash module refuse container (Figure 1, 2).

o. Install trash module access panel (1).

p. Install lavatory vanity access panel (8).

q. Make an entry in ATGL AFTO Form 244 or, if ATGL is installed in aircraft, an entry in AFTO Form 781 that ATGL has been drained and will require an operational and leak check.

CUI

TO 13B4-5-1

WP 005 00

Figure 1. ATGL Draining. (Sheet 1 of 2)

TO 13B4-5-1

WP 005 00

CUI

C 2

DETAIL A DETAIL B

TO-13B4-4-1-011 a

Figure 1. ATGL Draining. (Sheet 2)

TO 13B4-5-1

WP 005 00

CUI

LEFT LAVATORY

RIGHT OPPOSITE

LEGEND:

1. ACCESS PANEL

2. REFUSE CONTAINER

3. WATER TANK VALVE

4. QUICK DISCONNECT

5. DRAIN HOSE VALVE

6. DRAIN HOSE

7. SIGHT GAUGE

8. ACCESS PANEL

DETAIL C

TO-13B4-4-1-012a

3 PREPARATION FOR SHIPMENT.

a. Drain water system per Para 2.

b. Clean interior and exterior of ATGL with a damp cloth.

c. Dry the interior and exterior of ATGL with a clean, dry cloth.

d. Check that all loose items identified in Table 1 are included.

e. Install protective covers on electrical and water connections.

f. Remove screws from forklift tine tunnel covers.

g. Remove forklift tine tunnel covers and stow in galley drawer. Reinstall cover screws to prevent loss.

h. Install ATGL cover.

Do not strap over the top of the ATGL. Failure to comply with caution may cause crushing damage to the top of the ATGL.

i. Install tie-down straps through forklift tine tunnels. Secure ATGL to transport vehicle.

j. Install and secure transportation tarp.

k. Package ATGL for shipment in accordance with MIL-STD-2073-1.

Table 1. Loose Item Inventory.

Item Quantity Storage Location

Carrier 4 Oven

Tray 36 Oven

Carafe 2 Coffee maker

Filter tray 2 Coffee maker

Basket 15 Refrigerator

W1 power cable 1 Power cable storage

W2 power cable 1 Power cable storage

Galley trash can 1 Trash module

Lavatory trash can 1 Trash module

Cup dispenser 1 Lavatory cabinet

Fabric cover assembly 1 Tarp storage

Paper towel dispenser 2 Lavatory cabinet

4 ATGL STORAGE.

The purpose of ATGL storage is to identify requirements for ready and extended storage. Table 2 lists the actions to be performed for both types of storage.

CUI

TO 13B4-5-1

WP 005 00

4.1 Ready Storage. Ready Storage is defined as ATGLs placed in storage for a period of 3 months or less. The ATGL will be maintained in a completely ready status in anticipation of a relatively near-term use requirement. ATGLs shall be provided adequate protection from damage and the elements. Prior to placing the ATGL in Ready Storage perform the actions identified in Table 2 for Ready Storage.

4.2 Extended Storage. Extended Storage is defined as ATGLs placed in storage for a period of greater than 3 months. Those ATGLs maintained in a ready condition for which no requirement exists for frequent exercise or immediate short-term employment. ATGLs placed in extended storage shall be in a serviceable, ready to use condition. Prior to placing the ATGL in Extended Storage perform the actions identified in Table 2 for Extended Storage.

4.3 Inspection Criteria. An annual sampling inspection shall be performed of 10% of all ATGLs in extended storage. Items inspected shall be identified; marked to prevent redundant inspection of the same items during future annual inspections. Subsequent annual inspections shall be performed on those items which have acquired the longest calendar year time period since last inspection. In the event that deterioration of equipment is detected during any annual inspection, a determination shall be made whether an inspection of all assets having corresponding dates must be performed.

4.4 Removal From Storage. When ATGL is removed from ready or extended storage perform Preparation for Use (WP 004 00).

Table 2. Storage Requirements.

Action Ready Storage Extended Storage

Perform an operational checkout (WP 009 00). X X

Check ATGL maintenance forms 244/245 for open discrepancies.

X X

Perform inventory of ATGL items. X X

Perform ATGL drain procedure (Para 2). X X

Remove ATGL water filter (dry and store/replace)

(SWP 014 15).

X X

Clean all surfaces and check for corrosion. X X

Install desiccant packets. X

Barrier pack ATGL. X

CUI

TO 13B4-5-1

WP 005 00

WP 006 00

CUI

CUI

WORK PACKAGE

LIST OF EFFECTIVE SWP PAGES

Total Number of Pages in this WP is 4 consisting of the following:

*Zero in this column indicates an original page.

TABLE OF CONTENTS

Paragraph Page

1 INTRODUCTION

2 REMOVAL OF ATGL FROM PALLET

3 INSTALLATION OF ATGL ONTO PALLET

LIST OF ILLUSTRATIONS

Number Title Page 1 Removal and Installation of ATGL on Pallet 2 Spacer Tool

REFERENCE MATERIAL REQUIRED

APPLICABLE TCTOs

CONSUMABLE MATERIALS

APPLICABLE SUPPORT EQUIPMENT

TECHNICAL PROCEDURES

AIR TRANSPORTABLE GALLEY/LAVATORY (ATGL)

REMOVAL AND INSTALLATION OF ATGL ON PALLET

EFFECTIVITY: ALL MODIFIED BY TO 13B4-503

Publication Number Publication Title

35D33-2-2-2 INSTRUCTIONS WITH ILLUSTRATED PARTS BREAKDOWN, 463L AIR CARGO

PALLETS, HCU-6/E

TCTO Number TCTO Title TCTO Date

13B4-503 INSPECTION AND INSTALLATION OF PALLET JBOLTS

AND BRACKETS ON THE AIR

TRANSPORTABLE GALLEY AND LAVATORY (ATGL)

01 APRIL 2022

Nomenclature Specification/Part Number CAGE Code

Sealing compound Loctite 242/ASTM-D-5363 Group 01, Class 1, Grade 1 99999

Page *Change No. No.

Page *Change No. No.

Page *Change No. No.

1-2 3-4

Part Number Cage Code Nomenclature/Type Designation

2020106281 1P642 Spacer Tool

WP 006 00

Change 1 2

CUI

CUI

ILLUSTRATED SUPPORT EQUIPMENT

NONE

1 INTRODUCTION.

The purpose of this work package is to provide the removal and installation of the ATGL from/on the pallet.