SafetyHealthSpecs20080128.pdf

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Maintenance, Repair, and Rebuilding of Equipment
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TAB C - Safety Health Specification

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27 Apr 07

TAB C

SAFETY AND HEALTH SPECIFICATION

FOR

INDUSTRIAL REQUIREMENTS

Depot On-Site Contract Augmentee Team (DO-CAT)

PREPARED BY: 309MXW/OBWA

APPROVED BY: Gary D. Cole, OO-ALC/SEG

SECTION I - INDUSTRIAL SAFETY REQUIREMENTS

1 GENERAL REQUIREMENTS:

1.1 This Safety Specification (TAB "C"), excluding the *Flight Safety and *Fire Protection Requirements, is applicable only when work on DOD property is accomplished at a Government facility and the property remains in the custody of the Government.

1.2 The term “contractor” shall refer to the prime contractor or any tier subcontractor performing work pursuant to this contract.

1.3 The Contractor shall conform to all applicable State and Federal and Occupational

Safety and Health Act (OSHA) of 1970 as well as fire protection standards for the protection of DoD property and personnel entrusted by this contract. In addition, the contractor shall comply with the Government requirements, either stated or referenced within this Appendix, and/or all safety, fire prevention, traffic and environmental requirements of the installation where the work is being accomplished. Special safety requirements may be added to individual task orders by the requiring activity as the result of the specific work requirements not covered herein. Where Air Force or other standards are divergent, the Contractor shall comply with the most stringent unless waived in writing by the contracting ALC Safety Office.

2 MISHAP NOTIFICATION

2.1 The contractor shall notify OO-ALC/SEG (801-777-3333), or the Hill AFB Command Post (777-3007) after normal duty hours, and the designated Government Representative (GR), i.e, the ACOor PCO within one (1) hour of all mishaps or incidents at or exceeding $2,000 (material + labor) in damage to DOD property entrusted by this contract, even if the government is wholly or partially reimbursed. This notification requirement shall also include physiological mishaps/incidents. A written or email copy of the mishap/incident notification shall be sent within three calendar days to the GR, who will forward it to OO-ALC/SEG. For information not available at the time of initial notification, the contractor shall provide the remaining information no later than 20 calendar days after the mishap, unless extended by the ACO.

2.2 Mishap notifications shall contain, as a minimum, the following information:

2.2.1 Contract, Contract Number, Name and Title of Person(s) Reporting

2.2.2 Date, Time and exact location of accident/incident

2.2.3 Brief Narrative of accident/incident (Events leading to accident/incident)

2.2.4 Cause of accident/incident, if known

2.2.5 Estimated cost of accident/incident (material and labor to repair/replace)

2.2.6 Nomenclature of equipment and personnel involved in accident/incident

2.2.7 Corrective actions (taken or proposed)

2.2.8 Other pertinent information

2.3 If requested by government personnel or designated government representative (GR), i.e, the ACO or PCO, the contractor shall immediately secure the mishap scene/damaged property and impound pertinent maintenance and training records, until released by safety investigators.

3 SPECIFIC REQUIREMENTS:

3.1 The following listed peculiar hazardous operations/conditions and appropriate safety precautions will be brought to the attention of all DO-CAT personnel.

3.2 Safety provisions listed in the technical publications within the statement of work shall be followed.

3.3 DO-CAT supervisors will submit a letter to the ALC Safety Office certifying that all

DO-CAT personnel assigned to a task order have been notified of the possible hazards involved and the required safety precautions to be taken.

3.4 Required personal protective equipment (PPE) will be supplied by the contractor and will meet or exceed AFOSH Standard 91-501, Chapter 14 standards.

3.5 Required physical examinations will be provided by the contractor.

HAZARDOUS

OPERATIONS/CONDITIONS SAFETY PRECAUTIONS

Mishap Notificication/reporting AFI 91-204

Aircraft Grounding amd bonding Ground Aircraft as required in T.O. 00-25-172.

Aircraft Towing/Parking/Mooring Train and qualify towing personnel. AFOSH Std 91-100 and applicable Technical Orders (T.O).

Eye Hazards Wear safety glasses, goggles, and/or face shields as required AFOSH Std 91-501.

Hazardous Noise Exposure Wear proper ear protection in identified noise hazard areas

AFOSH Std 48-20.

Overhead Cranes and Lifting Operators trained and qualified. Equipment, devices inspected and maintained IAW American Standards Code

B-30 series, T.O. 35D6-1-106, AFOSH Std 91-46 and task specific training IAW AFOSH Std 91-501

Material Handling Equipment All equipment used, shall be inspected prior to use and have proper guards installed. Operators shall be trained and licensed. Maintain IAW American Standards Code B-

30 series, T.O 35D6-1-106, AFOSH Std 91-46 and AFOSH Std 91-501

Handling Solvents and Fuels Insure employees have physical examination. Wear protective clothing and equipment. AFOSH Std 48-8, AFOSH Std 91-501,and TO 1-1-3.

Toxic Materials When mixing, applying, or handling such materials, ensure adequate ventilation. Consult Bioenvironmental Engineering for specific requirements.

Solvents Solvents are flammable; keep away from heat and open flame. Consult Bioenvironmental Engineering for health hazards.

Sealants Evaluate sealants for carcinogens. Consult Bioenvironmental Engineering for specific requirements.

Fuel/Defuel/Purge Fuel/Defuel/Purge aircraft in accordance with National Fire

Protection Agency (NFPA) 407, T.O. 00-25-172, T.O. 1-1-3 and applicable aircraft T.O.'s.

Fuel Cell/Tank Repair Train and qualify personnel for fuel cell/tank repair IAW T.O. 1-1-3.

Park/Moor/Hangar Aircraft Aircraft shall be handled IAW AFOSH Std 91-100, AFI 11-218 and applicable aircraft T.O.

Aircraft Jacking Aircraft jacking operations shall be IAW AFOSH Std 91- 100 and applicable aircraft T.O.

Welding on Aircraft Approval by facility Fire Chief and IAW AFOSH Std 91-5

Aircraft Cleaning/Painting Painting, except for small areas (50 sq ft or Corrosion Control less) to be accomplished in authorized paint hangars. Physical examinations are required. Provide proper protective clothing and equipment, T.O. 1-1-8 and 1-1-691.

Batteries Personnel shall be trained in removal, storage and recharging of aircraft batteries. NFPA 410, AFOSH Std 91-66.

High Work Places Use fall protection equipment. Wear and inspect safety belts, harnesses and lanyards. AFOSH Std 91-501.

Breathing Oxygen Breathing Oxygen shall be handled IAW AFOSH Std 91- 67, and T.O. 42B6-1-1.

Compressed Gas Cylinders Handling, storing and transporting compressed and Flammable/Combustible gas cylinders and flammable/combustible liquids shall comply with AFMAN 23-210.

Workstands/Platforms IAW T.O. 35 series and AFOSH Std 91-501.

Removal and Installation Aircraft T.O. and T.O. 2J-1-18. of Aircraft Engines

FOD Control Remove metal filings, chips, loose hardware, and debris;

inventory employees' tool box at the end of work period.

Each tool box should contain an up-to-date tool inventory checklist. AFI 21-101.

Respiratory Protection Provide respiratory protection IAW AFOSH Std 48-137 and T.O. 42B-1-22

Confined Space Work performed in confined spaces will be IAW AFOSH

Std 91-25 and AFI 21-101.

Manual Lifting Manual lifting will be IAW AFOSH Std 91-46.

SECTION II - EXPLOSIVES SAFETY REQUIREMENTS

1 GENERAL REQUIREMENTS:

Explosives will be handled and stored as specified in AFMAN 91-201, Explosives Safety Standards.

2 SPECIFIC REQUIREMENTS:

2.1 Supervisors will insure that personnel are properly trained and qualified in the handling, storage, removal, disassembly, inspection, repair, adjustment and reinstallation of explosives or components thereof associated with the aircraft. (AFMAN 91-201, and T.O. 11A-1-33).

2.2 If the aircraft involved contains systems in which explosives are used, the following provisions will apply:

2.2.1 Explosives shall be removed from the aircraft and stored in accordance with AFMAN 91-201 and AFMAN 23-210 prior to performing work on the aircraft.

2.2.2 Explosive components that are an integral part of the aircrew escape system need not be removed from the aircraft unless required by the work specification. All safety procedures and devices applicable to the ejection system will be employed and all safety pins will be properly installed (Ref T.O. 11A-1-33).

SECTION III - FLIGHT SAFETY REQUIREMENTS:

USAF, AFMC and local regulations, manuals and directives on aircraft flight/ground operations will apply. These include, but are not limited to, airfield and flight facilities, aircrew proficiency, qualification and standardization/evaluation, flight clearance, functional check flight (FCF's), ground operation/movement, flight manual (DASH 1), mishap reporting and the foreign object damage (FOD) program.

SECTION IV - BIBLIOGRAPHY OF PUBLICATION/DIRECTIVES

A. UNITED STATES AIR FORCE INSTRUCTIONS/MANUELS

(1) AFI 11-218

(2) AFI 21-101

(3) AFMAN 23-210

(4) AFMAN 91-201

(5) AFI 91-202

(6) AFI 91-204

(7) AFI 91-301

B. AIR FORCE OCCUPATIONAL SAFETY AND HEALTH STANDARDS

(1) AFOSH 48-8

(2) AFOSH 48-20

(3) AFOSH 48-137

(4) AFOSH 91-5

(5) AFOSH 91-25

(6) AFOSH 91-46

(7) AFOSH 91-66

(8) AFOSH 91-67

(9) AFOSH 91-100

(10) AFOSH 91-501

C. TECHNICAL ORDERS

(1) T.O. 00-25-172

(2) T.O. 1-1-3

(3) T.O. 1-1-8

(4) T.O. 1-1-691

(5) T.O. 2J-1-18

(6) T.O. 11A-1-33

(7) T.O. 35D6-1-106

(8) T.O. 42B-1-22

(9) T.O. 42B6-1-1

(10) Applicable Aircraft T.O.

(11) 35 Series T.O.s

D. NATIONAL STANDARDS

(1) Occupational Safety and Health Act (OSHA) of 1970

(2) American National Standard B-30 Series

(3) National Fire Code

(4) NFPA 407

(5) NFPA 410

HAZARDOUS
SECTION II - EXPLOSIVES SAFETY REQUIREMENTS

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