Attach_07_VAFB_Electrical_Material_Specifications_Part5.pdf

TSgt Rus se ll W ell s

CATALOG SP2 Page 3 ID: 03/03

SEPARABLE CONNECTOR INTERFACES

Bushing Interface Voltage Interface Standard No Class Description Figure No.

200 AMP DEEPWELL 15kV, 25kV 200 AMP Bushing IEEE EQUIPMENT BUSHING and 35kV Well Interface 386-1995

8.3kV, 15.2kV, Fig. 3 21.1kV

200 AMP LOADBREAK INSERT 15kV 200 AMP Loadbreak IEEE 8.3kV and 386-1995

8.3kV/14.4kV Fig. 5

200 AMP LOADBREAK INSERT 25kV 200 AMP Loadbreak IEEE 15.2kV and 386-1995

15.2kV/26.3kV Fig. 7, Note 3

200 AMP LOADBREAK INSERT 35kV 200 AMP Loadbreak IEEE Interface No. 2 386-1995

21.1kV and Fig. 7, Note 3 21.1kV/36.6kV

200 AMP DEADBREAK INSERT 15kV and 25kV 200 AMP Deadbreak IEEE 8.3kV and 15.2kV 386-1995

Fig. 4

600 SERIES EQUIPMENT BUSHING 15kV and 25kV 600 AMP Deadbreak IEEE Interface No.1 386-1995

8.3kV and 15.2kV Fig.11, Note 1

600 SERIES EQUIPMENT BUSHING 35kV 600 AMP Deadbreak IEEE Interface No.1 386-1995

21.1kV Fig.13, Note 2

A

B

C

D

E

F

G

ANSI/IEEE Standard 386 defines the specific interface dimensions that 200 Amp and 600 Series elbows, inserts, junctions, equipment bushings and any mating compo-nents must conform to insure interchangeability. The table below provides information concerning the types of inter-faces supplied by Elastimold for various applications and is useful to assure proper matching of components.

NOTES:

1. Was Fig. 10 in previous IEEE 386-1985 publication.

2. Was Fig. 11 in previous IEEE 386-1985 publication.

3. Elastimold uses Fig. 7 interface for both 25 and 35kV applications.

STANDARD INTERFACES FOR SEPARABLE CONNECTORS,

COMPONENTS AND EQUIPMENT BUSHINGS

A

B

C

D

E

F

G

This product was compiled by:

TSgt Russell C. Wells Vandenberg AFB, California

FA461019RA029 - ATTACHMENT 07

se ll W ell s

CATALOG SP2 Page 4 ID: 03/03ELASTIMOLD

SEPARABLE CONNECTORS

200 AMP LOADBREAK

200 Amp loadbreak connectors and accessories provide a convenient method to connect/disconnect cable and equipment on power distribution systems. Loadbreak elbows include pro-visions for energized operation using standard hotstick tools, allowing load-make/break operation and a visible dis-connect. Components can be isolated with insulated caps, plugs and parking bushings.

Optional accessories allow system grounding, testing, bypass, lightning surge protection and current limiting fus-ing. Additional connecting points and taps can be provided by use of junctions or feed-thrus.

RATINGS OVERVIEW

See page 2 for complete information including switching and fault close ratings.

CURRENT RATINGS

200A Continuous 10kA sym. 10 Cycles

VOLTAGE RATINGS

15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction

25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction

35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction

BUSHING WELL

PLUG

FUSED ELBOW

LOADBREAK

FEED-THRU INSERT

FEED THRU

CABLE TO EQUIPMENT

CONNECTIONS

PARKING

STAND

SEE CABLE NOTES

INSULATED CAP

WITH GROUND

ELBOW

GROUNDING

OPERATING ACCESSORIES

REPLACEMENT

ELBOW

INSULATED PARKING

BUSHING

LOADBREAK ELBOW CONNECTOR

WITH OR WITHOUT TEST POINT

BUSHING

WELL

ASSEMBLY TOOL

SEE CABLE NOTES

INSULATED CAP

SEE PAGE 6

BOLTED

ELBOW

W/TAP

GROUNDING

PLUG

REPAIR

ELBOW

SEE CABLE NOTES

LOADBREAK

BUSHING INSERT

TEST ROD

SURGE ARRESTER

APPLICATIONS

SEE PAGE 26 FOR

EXTENDED

BUSHING INSERT

200 AMP LOADBREAK SEPARABLE CONNECTOR COMPONENTS

This product was compiled by:

TSgt Russell C. Wells se ll W ell s

CATALOG SP2 Page 5 ID: 03/03

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

N1. Copper lug for use on COPPER CONDUCTOR ONLY.

N2. Incudes 02500X long bi-metal compression lug as standard.

N3. Also available as housing only. Specify: 165BLR-W; 273BLR-W;

375BLR-W; 166BLR-W; 274BLR-W; 376BLR-W.

N4. Also available as elbow/insert combination. Specify: 165A4-WX;

273A4-WX; 166A4-WX; 274A4-WX; 274A4-WX.

N5. Also available with 200ECS jacket seal included. Add - “S” suffix to part number.

N6. Rated for single-phase applications only.

N7. Equipped with insulated cuff.

N8. Includes internal torquing feature using 200AT Assembly Tool.

N9. Also available without probe. Specify “A” suffix - Example: 273DRGA.

N10. Repair elbow has extended length contact and elbow housing resulting in a net gain of 3-1/4" in length.

N11. Replacement elbow has extended length contact and elbow housing resulting in a net gain of 9-7/8" in length.

N12. Rated for 25kV thru 35kV applications.

N13. Includes long bi-metal contact 00400X.

N14. 160CA Cable Size Adapter can only be used with elbow part numbers 165LR/166LR C size only.

N15. See page 6 for WX size tables and for fuse sizes.

N16. Fully rotatable for 360°positioning. Includes bail assembly to secure feed-thru insert to bushing well.

N17. Incudes 02800X long bi-metal contact.

N18. Incudes 02509X long bi-metal contact.

N19. Includes built-in jacket seal. Also available as housing only—specify:

165BLRJS-W or 166BLRJS-W. Also available as elbow/insert combination— specify: 165JSA4-WX or 166JSA4-WX.

Illustration Description Voltage ELASTIMOLD Notes (not to scale) Class Part Number

Elbow 15kV 165LR-WX N2,3,4,5 Connector Use Tables W1 and X1

25kV 273LR-WX N2,3,4,5 Use Tables W2 and X1

35kV 375LR-WX N2,3, 5 Use Tables W3 and X2

Elbow 15kV 166LR-WX N2,3,4,5 Connector Use Tables W1 and X1 w/ Test Point 25kV 274LR-WX N2,3,4,5 Use Tables W2 and X1

35kV 376LR-WX N2,3, 5 Use Tables W3 and X2

Jacket Seal 15kV 165LRJS-WX N2,19 Elbow Use Table W1 (B&C

Connector sizes only) and Table X1

Jacket Seal 15kV 166LRJS-WX N2,19 Elbow Use Tables W1 (B&C

Connector sizes only) and w/ Test Point Table X1

Repair Elbow 15kV 167ELR-WX N5,10,18 Connector Use Tables W5 and X1

25kV 273ELR-WX N5,10,18 Use Tables W5 and X1

Repair Elbow 15kV 168ELR-WX N5,10,18 Connector Use Tables W5 and X1 w/ Test Point 25kV 274ELR-WX N5,10,18 Use Tables W5 and X1

Replacement 15kV 167RLR-WX N5,11,13 Elbow Use Tables W4 and X1

25kV 273RLR-WX N5,11,13 Use Tables W2 and X1

Replacement 15kV 168RLR-WX N5,11,13 Elbow Use Tables W4 and X1 w/ Test Point 25kV 274RLR-WX N5,11,13 Use Tables W2 and X1

Fused Elbow 15kV 166FLR-WX N5,15 (General Purpose Use W and X Tables Current Limiting) on Page 6

Bolted Elbow 15kV 167LRT-WX N17 w/ Tap Use Tables W4 and X1

Bushing Insert 15kV 1601A4 N4,8 25kV 2701A4 N4,8 35kV 3701A4 N6 35kV 3701A3 N8

Extended 15kV 1601EA4 N8 Bushing 25kV 2701EA4 N8

Insert Feed-Thru 15kV 1602A3R N16

Insert 25kV 2702A1 N16 35kV 3702A1 N6,16

Insulated Cap 15kV 160DR N9

Insulated Cap 15kV 160DRG N9 w/ Ground 15kV 167DRG N7, 9

25kV 273DRG N7, 9 35kV 375DRG N7, 9

Insulated Cap 15kV 168DRG N7 w/ Ground and 25kV 274DRG N7

Test Point 35kV 376DRG N7 Grounding 15kV 161GP

Plug 25kV 272GP (1/0 AWG x 6' Ground Lead)

Grounding 15kV 160GLR Elbow 25/35kV 370GLR N12

(1/0 AWG x 6' Ground Lead)

200 AMP LOADBREAK

Feed-Thru 15kV 164FT 25kV 274FT 35kV 373FT

Feed-Thru 15kV 164FTV Vertical 25kV 274FTV

35kV 373FTV Feed-Thru 15/25kV K1601WFT

Well

Feed-Thru 15/25kV K1601WFTV Well Vertical

Insulated 15kV 161SOP Parking Bushing 25kV 272SOP

35kV 372SOP Test Rod ALL 370TR

Bushing Well 15/25kV 276BWP Plug 35kV M276BWP

Assembly Tool ALL 200AT N8

Contacts: Use Table X1 Long Bi-Metal ALL 02500X ELR Bi-Metal 15/25kV 02509X N10

Copper ALL 02702X N1 LRT Contact 15kV 02800X RLR Contact 15/25kV 00400X N11 Elbow Probe 15kV 166LRF

25kV 274LRF 35kV 376LRF

Elbow ALL 10EP-W Cable Entrance Use Table W6 Insulating Plug

Cable Size 15kV 160CA-W N14 Adapter Use Table W6

EB-FA Only

Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.

For cable shield adapters and jacket seals, see page 28.

Illustration Description Voltage ELASTIMOLD Notes (not to scale) Class Part Number

JUNCTIONS CONTINUED

ON PAGE 6.

Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.

This product was compiled by:

TSgt Russell C. Wells Vandenberg AFB, California

FA461019RA029 - ATTACHMENT 07

user Highlight user Highlight user Highlight user Highlight se ll W ell s

CATALOG SP2 Page 6 ID: 03/03ELASTIMOLD

SEPARABLE CONNECTORS

200 AMP LOADBREAK Cont’d from Pg. 5

RATINGS OVERVIEW

See page 2 for complete information including switching and fault close ratings.

CURRENT RATINGS

200A Continuous 10kA sym. 10 Cycles

VOLTAGE RATINGS

15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction

25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction

35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction

CABLE TO CABLE

CONNECTIONS 3-POINT

JUNCTION

4-POINT

JUNCTION

2-POINT

JUNCTION

LOADBREAK

BUSHING INSERT

LOADBREAK

BUSHING INSERT

LOADBREAK

BUSHING INSERT

4 POINT WELL

JUNCTION

3 POINT WELL

JUNCTION

2 POINT WELL

JUNCTION

SURGE ARRESTER

APPLICATIONS

SEE PAGE 26 FOR

200 AMP LOADBREAK SEPARABLE CONNECTOR COMPONENTS

FUSED ELBOW ORDERING INSTRUCTIONS

Step 1 (W) Determine the insulation diameter of the cable. Select the insulation letter code that best straddles the insulation diameter. Insert code into catalog number.

Step 2 (X) Choose the proper connector code according to the conductor size.

Insert code into the catalog number after the insulation code.

Step 1 (W) Step 2 (X)

166FLR –

The Fused Elbow kit contains the following:

1 - Upper elbow half 1 - Lower elbow half 1 - Upper connector 1 - Lower connector 1 - Probe 1 - Torque-limiting wrench 1 - Lubricant 1 - Instruction sheet

The Fuse Kit includes the following:

1 - Current limiting fuse 1 - Allen wrench 1 - Air vent rod 1 - Instruction sheet

To order replacement parts, specify the following:

• For an upper elbow half, specify 166BFLR-T

• For a lower elbow half, specify 166BFLR-W

• For an upper connector, specify 166-88

• For a lower connector, specify 02600X

• For a probe, specify 166LRF

ORDERING INSTRUCTIONS FOR FUSE KIT

(to be ordered separately) Determine the ampere rating required.

Insert rating into the catalog number below.

166PF8 -

Voltage (kV)

8.3

Ampere Rating

Conductor Size*

(AWG)

1/0

2/0

3/0

Symbol For X

Stranded/ Solid/ Compr. Compact

0220 0210

0230 0220

0240 0230

0250 0240

— 0250

*Cu or AI Conductor

Cable Insulation Diameter Range Symbol Inches For W

.610 -.735 FAB

.675 - .785 FB

.725 - .835 FG

.775 - .885 GA

.825 - .935 GAB

For solid link, specify

166 PF8-BUSS

This product was compiled by:

TSgt Russell C. Wells se ll W ell s

CATALOG SP2 Page 7 ID: 03/03

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

N1. Also available without straps. Specify suffix “-4” in place of “-5” in the part number.

N2. Supplied with replaceable stud. Replacement stud available separately.

Specify 1601RS.

N3. Hardware packages, consisting of brackets & straps only, may be ordered separately by specifying “-6” in the part number.

Illustration Description Voltage ELASTIMOLD Notes (not to scale) Class Part Number

2-Way Well 15/25kV K1601WJ2 N2 Junction w/ s.s. Bracket

2-Way Well 15/25kV K1601WJ2-5 N1, N2 Junction w/ “U” Straps

3-Way Well 15/25kV K1601WJ3 N2 Junction w/ s.s. Bracket

3-Way Well 15/25kV K1601WJ3-5 N1, N2 Junction w/ “U” Straps

4-Way Well 15/25kV K1601WJ4 N2 Junction w/ s.s. Bracket

4-Way Well 15/25kV K1601WJ4-5 N1, N2 Junction w/ “U” Straps

2-Point Junction 15kV 164J2 N3 with/stainless 25kV 274J2 N3 steel bracket 35kV 373J2 N3

2-Point Junction 15kV 164J2-5 N1 w/“U”-straps 25kV 274J2-5 N1

35kV 373J2-5 N1

3-Point Junction 15kV 164J3 N3 with/stainless 25kV 274J3 N3 steel bracket 35kV 373J3 N3

3-Point Junction 15kV 164J3-5 N1 w/“U”-straps 25kV 274J3-5 N1

35kV 373J3-5 N1

4-Point Junction 15kV 164J4 N3 with/stainless 25kV 274J4 N3 steel bracket 35kV 373J4 N3

4-Point Junction 15kV 164J4-5 N1 w/“U”-straps 25kV 274J4-5 N1

35kV 373J4-5 N1

200 AMP LOADBREAK

Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.

This product was compiled by:

TSgt Russell C. Wells Vandenberg AFB, California

FA461019RA029 - ATTACHMENT 07

user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight se ll W ell s

SEPARABLE CONNECTORS

600 SERIES DEADBREAK

ELASTIMOLD CATALOG SP2 Page 10 ID: 03/03

600 Series deadbreak elbows, straight recepta-cles, junctions, vault stretchers and accessories are used to connect equipment and cable on primary feeder and network circuits. Designs accommodate large conductors and feature bolted connections and deadfront modular construction for maximum reliability, perfor-mance and versatility.

DE-ENERGIZED connectors can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Optional accessories allow visible external separation, by-pass, isolation, dead-ending, grounding, and testing as well as adding taps, surge arresters and circuit protection.

Hot-stick operable and separable joint systems are shown on pages 14 thru 19.

RATINGS OVERVIEW

See page 2 for complete information.

CURRENT RATINGS

(Prefixes: 650, K650, K655, K656, 750, 755, 756 & 03700) 600 Amp Continuous 25kA sym.,10 cycles (Prefixes 675,K675,K676,775, 776 & 03702) 900 Amp Continuous 25kA sym.,10 cycles NOTE: 900 Amp ratings require copper cable and copper current-carrying components.

VOLTAGE RATINGS

15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction Note: Elastimold has increased the IEEE Standard Production and Design Test levels for 25kV Class products to include 27kV and 28kV systems.

INTEGRAL BUSHING

RETAINING

RING

CABLE TO EQUIPMENT

COMPRESSION

LUG

CABLE

ADAPTER

CABLE TO CABLE

STRAIGHT RECEPTACLE

HOUSING

LOADBREAK

ELBOW

TAP PLUG

200A LOADBREAK

SEE PAGES 4 & 5

200A DEADBREAK

SEE PAGES 8 & 9

LINK-OP

LINK CONNECTOR

SPANNER WRENCH

OPERATING

ACCESSORIES

4 PT JUNCTION

3 PT JUNCTION

2 PT JUNCTION

(UTILIZING JUNCTIONS)

HOTSTICK OPERABLE 600 SERIES

CONNECTORS - SEE PAGES 14 - 17

STICK-OP

LINK-OP

COMPRESSION

LUG

CABLE

ADAPTER

VAULT

STRETCHER

CONNECTOR

CABLE TO CABLE

L-1

UTILIZING L-KITS

L-2

ELBOW CONNECTOR

STICK-OP

LOADBREAK REDUCING

TAP PLUG

BOLT &

WASHERS

STRAIGHT

RECEPTACLE ADAPTER

L-3

L-4

THREADED

STUD

LINK-OP

RETAINER

SLEEVES

200A TAPS

INSULATING

PLUG

INSULATED

PARKING BUSHING

BUSHING

EXTENDER

THREADED

COMPRESSION

LUG

600 SERIES

ELBOW

CABLE

ADAPTER

COMPRESSION

LUG

CONNECTING

PLUG

STRAIGHT RECEPTACLE

REDUCING TAP

WELL

THREADED

STUD VOLTAGE

DETECTION

CAP

INSULATED CAP

WITH TEST POINT

GROUNDING

PLUG

DEADBREAK

REDUCING

TAP PLUG600 SERIES

TAPS

CAM-OP

RETAINER

SLEEVES

CONNECTING

PLUG

VAULT

STRETCHER

BUSHING

EXTENDER

THREADED

STUD

THREADED

STUD

WINDOW-OP

SEE PGS 16 &17

CAM-OP

CABLE

ADAPTER

COMPRESSION

LUG

SEE PGS 12 & 13

SEE PGS 12 & 13

CAM-OP

LINK CONNECTOR

SEE PGS 14 & 15

SEE PGS 14 & 15

SEE PGS 16 & 17

VS2

VS3

VS4

VAULT STRETCHERS

CABLE TO CABLE UTILIZING

SEPARABLE CONNECTORS 600 SERIES DEADBREAK

SEE PAGE 26 FOR

SURGE ARRESTER

APPLICATIONS

This product was compiled by:

TSgt Russell C. Wells Vandenberg AFB, California FA461019RA029 - ATTACHMENT 07 se ll W ell s

Illustration Description Voltage ELASTIMOLD Notes (not to scale) Class Part Number

600 Series Elbow 15/25kV K655LR-W0X N1,2 (w/ Insul. Plug, Use Tables W7 and X6

Cap, Stud, Lug & 35kV 755LR-W0X N1,2 Cable Adapter) Use Tables W9 and X6

600 Series Elbow 15/25kV K656LR-W0X N1,2 w/ Test Point Use Tables W7 and X6

(w/ Insul. Plug, 35kV 756LR-W0X N1,2 Cap, Stud, Lug & Use Tables W9 and X6

Cable Adapter) 600 Series Elbow 15/25kV K655BLR N1,3

Housing only 35kV 755BLR N1,3 (w/ Stud)

600 Series Elbow 15/25kV K656BLR N1,3 w/ Test Point 35kV 756BLR N1,3

(Housing only w/ Stud)

600 Series Straight 15/25kV K655SR-W0X N1,2,12 Receptacle Use Tables W7 and X6

(w/Cable Adapter, Lug &

Retaining Ring) 600 Series Straight 15/25kV K655BSR N1,12

Receptacle Housing (Lug

& Cable Adapter not included)

Straight Receptacle 15/25kV K650SRA N1,4 Adapter

600 Series 15/25kV K655BVS N1,9 Vault Stretcher (Housing only 35kV 755BVS N1,9 w/ Stud) Cable Size 15/25kV 655CA-W

Adapter Use Table W7 35kV 755CA-W

Use Table W9

Compression ALL 03700X N5 Lug Use Table X6

ALL 03702X N6

Use Table X6

600 Series Elbow 15/25kV 655CK-W0X N2 & Vault Stretcher Use Tables W7 and X6 Size Sensitive Kit (Cable Adapter 35kV 755CK-W0X N2

& Lug) Use Tables W9 and X6

Adapter ALL 650ARR-X Retaining Ring Use Table X6

600 Series Straight 15/25kV 655CK-W0X-ARR N2 Receptacle Size Use Tables W7 and X6

Sensitive Kit (Cable Adapter, Retaining

Ring & Lug) Bushing 15/25kV K655BE N1,3 Extender 35kV 755BE N1,3 (w/ Stud)

Insulated Cap 15/25kV K656DR N3,7 w/ Test Point

(w/ Stud) Insulating Plug 15/25kV K650BIP N1,7,8

(w/ Cap) 35kV 750BIP N1,7,8 Grounding Plug 15/25kV 650GP N1,7,8 (Ground Lead 35kV 750GP N1,7,8

2/0 AWG x 30") Insulated 15/25kV K650SOP N7,8

Parking Bushing 35kV 750SOP N7,8 Connecting Plug 15/25kV K650CP N1,7,8,9

35kV 750CP N1,7,8

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

CATALOG SP2 Page 11 ID: 03/03

600 SERIES DEADBREAK

N1. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable.

N2. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit.

N3. Available without the stud by adding “N” to the part number.

N4. Straight Receptacle Adapter is used to connect Straight Receptacles

K655YBSR and K655YSR-W0X (Pg.14) to equipment bushings.

N5. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug.

N6. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute threaded 03602X lug.

N7. Available with the stud factory-assembled by adding “SP” to the part number.

N8. Available with a loose stud by adding suffix “S” to the part number.

N9. 600SW spanner wrench is recommended for installation of connecting plugs, deadbreak reducing tap plugs and reducing tap wells..

N10. 600AT assembly tool is required for installation of loadbreak reducing tap plugs.

N11. Rubber junction with stainless steel mounting plate and back plate.

Add “-U” for rubber junction with stainless steel mounting plate, back plate and adjustable bracket.

Add “-4” for rubber junction only.

Add “-5” for rubber junction, stainless steel U-straps and back plate.

N12. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number.

N13. See page 17 for Window-Op Connector Kit.

Illustration Description Voltage ELASTIMOLD Notes (not to scale) Class Part Number

Deadbreak 15/25kV K650RTP N1,7,8,9 Reducing Tap Plug

Reducing Tap 15/25kV K650RTW N1,7,8,9 Well

Loadbreak 15kV 650ETP N1,7,8,10,13 Elbow 25kV K650ETP N1,7,8,10,13

Tap Plug 35kV 750ETP N1,7,8,10,13 Vault Stretcher 15/25kV 650VSA N1 Threaded Stud 35kV 750VSA N1

600 Series Elbow 15/25kV 650SA N1 Threaded Stud 35kV 750SA N1 Assembly Tool ALL 600AT N10

Spanner Wrench ALL 600SW N9

2-Point Junction 15/25kV K650J2 N1,11 35kV 750J2 N1,11

3-Point Junction 15/25kV K650J3 N1,11 35kV 750J3 N1,11

4-Point Junction 15/25kV K650J4 N1,11 35kV 750J4 N1,11

Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.

For cable shield adapters and jacket seals, see page 28.

Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.

This product was compiled by:

TSgt Russell C. Wells Vandenberg AFB, California

FA461019RA029 - ATTACHMENT 07

user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight se ll W ell s

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

CATALOG SP2 Page 21 ID: 03/03

STYLE 1 A B

PART NUMBER inches inches

15PCJ1FX 10 1/4" 1 3/4"

15PCJ1GX 10 1/4" 1 3/4"

25PCJ1GX 14 3/8" 2 7/16"

15/25/35PCJ1HX 14 3/8" 2 7/16"

15/25/35PCJ1JX 14 3/8" 2 7/16"

15/25/35PCJ1KX 14 3/8" 2 25/32"

15/25/35PCJ1LX 14 3/8" 2 25/32"

15/25/35PCJ1LMX 14 3/8" 2 25/32"

15/25/35PCJ1MX 14 3/8" 2 25/32"

15/25/35PCJ1NX 15 3/4" 3 3/16"

15/25/35PCJ1PX 15 3/4" 3 3/16"

15/25/35PCJ1QX 15 3/4" 3 3/16"

Description Voltage ELASTIMOLD Notes Class Part Number

Power Cable 15kV 15PCJ1W1X N1 Joint 15kV 15PCJ1W2X N2

25kV 25PCJ1W1X N1 Style 1 25kV 25PCJ1W2X N2

35kV 35PCJ1W1X N1 35kV 35PCJ1W2X N2

Power Cable 15kV 15PCJ2W1X N1 Joint 15kV 15PCJ2W2X N2

25kV 25PCJ2W1X N1 Style 2 25kV 25PCJ2W2X N2

35kV 35PCJ2W1X N1 35kV 35PCJ2W2X N2

N1. Kit includes aluminum compression connector suitable for splicing aluminum conductor to aluminum conductor or aluminum conductor to copper conductor.

N2. Kit includes copper compression connector suitable for splicing copper conductor to copper conductor only.STYLE 2 A B

PART NUMBER inches inches

15PCJ2EX 16 3/8" 2 25/32"

15PCJ2FX 16 3/8" 2 25/32"

15/25PCJ2GX 16 3/8" 2 25/32"

15/25/35PCJ2HX 16 3/8" 2 25/32"

15/25/35PCJ2JX 16 3/8" 2 25/32"

15/25/35PCJ2KX 21" 3 3/4"

15/25/35PCJ2LX 21" 3 3/4"

15/25/35PCJ2MX 21" 3 3/4"

15/25/35PCJ2NX 21" 3 3/4"

15/25/35PCJ2PX 21" 3 3/4"

15/25/35PCJ2QX 21" 3 3/4"

DIMENSIONAL DATA

ORDERING INFORMATIONPCJ Style 1 with single-piece housing

PCJ Style 2 with universal housing and separate cable adapters that can be varied with the cable application.

DIMENSION A

OVERALL LENGTH

DIMENSION B

OUTSIDE DIA.

Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.

For cable shield adapters and jacket seals, see page 28.

P ow er

C ab le

Jo in t

S ty le

In su la tio n D ia m et er

V ol ta ge

C la ss

C on du ct or

C on du ct or S iz e

C od e

1- Aluminum 2- Copper1- Style 1

2- Style 2

W SIZING INFORMATION AND SELECTION

Use Table W8 for 15PCJ Use Table W9 for 25PCJ Use Table W10 for 35PCJ

X SIZING INFORMATION AND SELECTION

Use Table X7 for 15PCJ, 25PCJ and 35PCJ

Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.

This product was compiled by:

TSgt Russell C. Wells se ll W ell s

CABLE TERMINATIONS

ELASTIMOLD CATALOG SP2 Page 22 ID: 03/03

ELECTRICAL RATINGS

SUMMARY

The following ratings summary is based on IEEE Std. 48 and applies to all the terminations on page 22 thru 25. Elastimold terminations are designed for use on three-phase systems, either 3-wire or 4-wire and the single-phase laterals of these systems.

VOLTAGE RATINGS

15kV Class 9.5kV Phase-to-Ground 110kV BIL 1.2 x 50 microsecond wave AC Withstand:

50kV 1 min. – dry 35kV 6 hr. – dry 45kV 10 sec. – wet

13kV Corona Extinction

25kV Class 16kV Phase-to-Ground 150kV BIL 1.2 x 50 microsecond wave AC Withstand:

65kV 1 min. – dry 55kV 6 hr. – dry 60kV 10 sec. – wet

21.5kV Corona Extinction

35kV Class 22kV Phase-to-Ground 200kV BIL 1.2 x 50 microsecond wave AC Withstand:

90kV 1 min. – dry 75kV 6 hr. – dry 80kV 10 sec. – wet

30kV Corona Extinction

MODULAR TERMINATORS

BRACKETS

35MSC

35MTBPB-1 16TB2 1535AFB

16THGS16THG 35MTGI 35MTG

STRESS CONE

35MSCIPCT-1 PCT-2

SINGLE PIECE TERMINATORS

TERMINATIONS

Elastimold cable terminations are available in single piece or modular designs. Terminators allow connection and transition from shielded, under-ground cable to bare overhead conductors and live-front equipment.

Units are designed and rated per IEEE Standard 48 for riser pole, padmount, indoor and outdoor applications.

PCT1, PCT2, 16THG and 35MTG terminators provide sufficient creep, strike and weather sealing for class 1 outdoor service. PCT1 and PCT2 also include an integral cable jacket seal.

The 35MTGI terminators and 35MSC stress cones are rated for class 2 and class 3 indoor service respectively.

Optional mounting brackets, aerial lugs and equipment connectors are avail-able as required.

This product was compiled by:

TSgt Russell C. Wells Vandenberg AFB, California FA461019RA029 - ATTACHMENT 07 user Highlight user Highlight user Highlight se ll W ell s

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

CATALOG SP2 Page 23 ID: 03/03

Illustration Description Voltage ELASTIMOLD Notes (not to scale) Class Part Number

Single-Piece 15kV PCT1-X-4 N12,14, Terminator Use Table X9 15, 22 (Class 1) 25kV PCT2-X-4 N12,14, Use Table X9 15, 23

Housing 15kV PCT1-4 N13, 22 only 25kV PCT2-4 N13, 23

Single-Piece 15/25kV 16THG-WX-4 N2,14 Terminator Use Tables W12 and X8 15 (Class 1)

Housing 15/25kV 16THGH-W only Use Table W12

Single-Piece 15/25kV 16THGS-WX N3 Terminator Use Tables W12 and X4 for solid conductor only (Class 1)

Stress Cone ALL 35MSC-W N17 (Class 3) Use Table W11 w/Grd. Strap ALL 35MSCI-W N17 Use Table W11

Modules ALL 35MG-W N11,16 only Use Table W13

Modular 15kV 35MTG-WX-4-CA N2,11 Terminator Use Tables W13 and X3 (Class 1) 25kV 35MTG-WX-8-CA N2,5,11

Use Tables W13 and X3 35kV 35MTG-WX-10-CA N2,6,11

Use Tables W13 and X3

Modular 15kV 35MTGI-W-4 N11 Terminator Use Table W13 (Class 2) 25kV 35MTGI-W-6 N11 w/o Rain Use Table W13

Cap 35kV 35MTGI-W-8 N7,11 Use Table W13

Rod Contact 15/25kV 0070X N1,14, for PCT Use Table X9 15

Rod Contact 15/25kV 16TCA-X N2, 8 for 16THG Use Table X8

Solid Conductor 15/25kV 16CAS-X N3, 9 Package Use Table X4 for 16THGS

3/4”-16 Threaded ALL 35MTGA-WX-1 N2,10,11 Rod for MTG Use Tables W13 and X3 18, 25

1”-14 Threaded ALL 35MTGA-WX-2 N2,10,11 Rod for MTG Use Tables W13 and X3A 19, 25

Two-Hole Spade ALL 35MTGA-WX-3 N4,10,11 for MTG Use Tables W13 and X3 20, 25

Two-Hole Spade ALL 0100X N1 for PCT Use Table X9

One-Hole Spade ALL 0110X N1 for PCT Use Table X9

Universal Rod ALL 35MTGA-WX-4 N2,10,11 for MTG Use Tables W13 and X3 21, 25

Aerial Lugs ALL 35AL-A N10, 24 for MTG

Threaded Rod (Two-hole spade or bare wire)

TERMINATIONS

N1. Use with PCT1 or PCT2 Terminators.

N2. Includes contact rod, ground strap and rain cap.

N3. Includes crimp ring, ground strap and rain cap.

N4. Includes spade contact, ground strap and rain cap.

N5. For KA thru PB sizes use 35MTG-WX-6-CA.

N6. For KA thru PB sizes use 35MTG-WX-8-CA.

N7. For KA thru PB sizes use 35MTGI-W-6.

N8. Use with 16THG Terminators.

N9. Use with 16THGS Terminators.

N10. Use with 35MTG Terminators.

N11. Refer to page 24 for detailed ordering instructions.

N12. Includes rod contact as standard. Specify suffix “-3” in place of “-4” for two-hole spade lug. Specify suffix “-5” in place of “-4” for one-hole spade lug.

N13. Specify suffix “-3” or “-5” in place of “-4” for two-hole spade lug housing or one- hole spade style housing.

N14. Use 1X for rod contact for aluminum conductors only.

N15. Use 0X for rod contact for aluminum or copper conductors.

N16. Available in sizes from GA thru PB & are supplied qty. 2 per package.

N17. Available in sizes EB thru PB.

N18. For conductors from 1/0 thru 350 kcmil.

N19. For conductors from 400 kcmil thru 1000 kcmil.

N20. For conductors from #2 to 1000 kcmil.

N21. For conductors from #6 thru 4/0.

N22. Use for insulation dia. range from .640" thru 1.070".

N23. Use for insulation dia. range from .830" thru 1.180".

N24. Select symbol for “A” from aerial lug ordering information on page 24.

N25. W13 Table provides sizing for rain cap

X10 Table provides sizing for connectors.

Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.

For cable shield adapters and jacket seals, see page 28.

Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.

This product was compiled by:

TSgt Russell C. Wells Vandenberg AFB, California

FA461019RA029 - ATTACHMENT 07

user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight se ll W ell s

ELASTIMOLD CATALOG SP2 Page 24 ID: 03/03

CABLE TERMINATIONS cont’d

ELASTIMOLD

35MTG - - -W X N C A

ORDERING INSTRUCTIONS FOR MODULAR TERMINATORS

GA-JB KA-PB

15kV 4 4 25kV 8 6 35kV 10 8

Recommended Number of Modules

I =Indoor Blank = Outdoor

Description Available for Symbol Notes Conductor

Sizes 3/4"-16 1/0 thru -1 A

Threaded 350 kcmil Rod 1"-14 400 thru -2 B

Threaded 1000 kcmil Rod

2-Hole #2 thru -3 C Spade 1000 kcmil

Universal #6 thru 4/0 -4 D Rod

Type Connector Symbol Bare Wire 3/4"-16 -11

Rod 2-Hole Spade 3/4"-16 -12

Rod Bare Wire 1"-14 -21

Rod 2-Hole Spade 1"-14 -22

Rod

Connector Style Selection Chart Aerial Lugs for Threaded Rod Connectors Only

Cable Insulation TableW13 Diameter in Inches Symbol

MIN. MAX. for W

.775 .885 GA

.825 .935 GAB

.875 .985 GB

.930 1.040 GH

.980 1.115 HA

1.040 1.175 HAB

1.095 1.240 HB

1.160 1.305 HJ

1.220 1.375 JA

1.285 1.395 JAB

1.355 1.520 JB

1.485 1.595 KA

1.530 1.640 KAB

1.575 1.685 KB

1.665 1.785 PA

1.755 1.875 PB

USE FOR

FOLLOWING

PRODUCTS

35MTG

35MTGI

Conductor Symbol for X TableX3 SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.

#6 5 – #5 4 5 #4 3 4 #3 2 3 #2 1 2 #1 0 1 1/0 10 0 2/0 20 10 3/0 30 20 4/0 40 30 250 250 40 300 300 250 350 350 300 400 400 350 450 450 – 500 500 400 550 550 450 600 600 500 650 650 550 700 750 600 750 750 650 800 800 750 900 900 800 1000 1000 900

USE FOR

FOLLOWING

PRODUCT

35MTG

FOR USE WITH

STYLE -1,-3, & -4

CONNECTORS

ONLY.

SEE NOTES A,

C, & D FOR

APPLICATION

INFORMATION

Conductor Symbol for X TableX3A SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.

400 400 – 450 450 400 500 500 450 550 550 500 600 600 500

650-700 650 550 750 750 600 800 750 650 1000 1000 –

USE FOR

FOLLOWING

PRODUCT

35MTG

FOR USE WITH

STYLE -2

CONNECTORS

ONLY.

SEE NOTE B FOR

APPLICATION

INFORMATION

Use Table W13, below

Use Table X3 or Table X3A NOTE: Applicable table and available sizes depend upon connector style. Reference Connector Style Selection Chart and notes A through D.

NOTES:

A. Available for 1/0 through 350 conductor sizes only. Use Table X3 for size selection.

B. Available for 400 through 1000 conductor sizes only. Use Table X3A for size selection.

C. Available for #2 through 1000 conductor sizes only. Use Table X3 for size selection.

D. Available for #6 through 4/0 conductor sizes only. Use Table X3 for size selection.

This product was compiled by:

se ll W ell s

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

CATALOG SP2 Page 25 ID: 03/03

N1. Use with PCT-1 or PCT-2 Terminators.

N2. Fits overall cable O.D. from 1.195" to 1.625".

N3. Fits overall cable O.D. from .925" to 1.335".

N4. Fits overall cable O.D. from .890" to 1.185".

N5. Fits overall cable O.D. from 1.500" to 2.000".

N6. Use with 16THG & 16THGS Terminators.

N7. Use with MTG, MTG1 & MSC Terminators.

N8. For conductors from 1/0 thru 350 kcmil.

N9. For conductors from 400 kcmil thru 1000 kcmil.

N10. For conductors from #2 to 1000 kcmil.

N11. For conductors from #6 thru 4/0.

N12. Fits overall cable O.D. from .750" to 1.625".

TERMINATIONS

Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size.

For cable shield adapters and jacket seals, see page 28.

Illustration Description Voltage ELASTIMOLD Notes (not to scale) Class Part Number

PCT ALL PB-1 N1,12

Positioning

Bracket

16THG Bracket ALL 16TB-2 N6

Bracket ALL 16TB-3 N6 for crossarm mounting

16THG

Bracket ALL 16TB-4 N6 for riser pole mounting

16THG

Bracket ALL 16TB-5 N6 for tri-mounting

16THG

KELLUMS ALL 35MTB1-A N1,2,6,7

GRIP ALL 35MTB1-B N1,3,6,7

Bracket ALL 35MTB1-C N1,4,6,7

ALL 35MTB1-D N1,5,6,7

KELLUMS ALL 35MTB3-A N1,2,6,7

Bracket ALL 35MTB3-B N1,3,6,7 for crossarm ALL 35MTB3-C N1,4,6,7 mounting ALL 35MTB3-D N1,5,6,7 Bracket ALL 35MTB4-A N1,2,6,7

(for riser pole ALL 35MTB4-B N1,3,6,7 mounting) ALL 35MTB4-C N1,4,6,7

ALL 35MTB4-D N1,5,6,7

KELLUMS ALL 35MTB5-A N1,2,6,7

Bracket ALL 35MTB5-B N1,3,6,7 for tri-mounting ALL 35MTB5-C N1,4,6,7

ALL 35MTB5-D N1,5,6,7

ALUMA FORM ALL 1535AFB-1 N1,6,7

Bracket

ALUMA FORM ALL 1535AFB-3 N1,6,7

Bracket for Crossarm mounting

ALUMA FORM ALL 1535AFB-4 N1,6,7

Bracket for riser-pole mounting

ALUMA FORM ALL 1535AFB-5 N1,6,7

Bracket for tri-mounting

Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.

This product was compiled by:

TSgt Russell C. Wells Vandenberg AFB, California

FA461019RA029 - ATTACHMENT 07

user Highlight user Highlight user Highlight user Highlight user Highlight se ll W ell s

SURGE ARRESTERS

ELASTIMOLD CATALOG SP2 Page 26 ID: 03/03

ELECTRICAL RATINGS & PROTECTIVE CHARACTERISTICS

Performance:

High Current Short Duration - All MOV Arresters withstand two discharges of 40kA crest.

Low Current Long Duration - All MOV Arresters withstand 20 surges of 75 amperes/2000 microsecond duration.

Duty Cycle Test - All MOV Arresters withstand 22 operations of 5kA crest at 8 x 20 microsecond duration while energized at rated voltage for the initial 20 operations and at maximum continuous operating voltage (MCOV) for the final two operations.

Following each of the preceding tests, MOV Arresters demonstrate thermal recovery at MCOV.

PROTECTIVE CHARACTERISTICS:

BUSHING

WELL

BSA™ BUSHING

SURGE ARRESTER

ESA™ ELBOW

SURGE

ARRESTER

PSA™ PARKING

STAND

ARRESTER

LOADBREAK

BUSHING INSERT

LOADBREAK

FEED-THRU INSERT

FEED THRU

PARKING

STAND

ELASTIMOLD Metal Oxide Varistor (MOV) surge arresters are fully-shielded, fully-submersible and are equipped with IEEE 386 interfaces for convenient energized connection with other 200 Amp loadbreak compo-nents. Units are compact, allowing installation in existing cabinetry. For application ease, arresters are available in 3 styles: Elbow (ESA), Parking Stand (PSA) and Bushing (BSA). The PSA and BSA arresters permit direct connection eliminating the need for additional accessories.

Elastimold arresters provide high voltage lightning and switching surge protection of transformers, cable, equipment and other components typi-cally located on underground power distribution systems. Proper place-ment, voltage selection and coordination with riser pole arresters minimizes damaging surge voltages by improving protective margins.

Typical applications include installing an arrester at the end of a radial system or at both ends of an open point on a loop system. Additional arresters can be added at strategic locations upstream from the end point for optimum protection. Request Form 2068 (Surge Protection Options For Underground Distribution) and Form 2069 (Arrester Applications – Underground Electrical Systems) for additional application and margin of protection information.

ESA Elbow Arresters are also available with a 200 Amp Deadbreak inter-face for mating with other Deadbreak accessories.

MCOV Maximum Discharge Voltage (kV crest) (kVrms) Duty Cycle 8x20 microsecond current wave Note 1 Rating (kVrms) 1.5kA 3kA 5kA 10kA 20kA

15kV 2.55 3 10.5 11.0 11.5 13.0 14.5

CLASS 5.1 6 20.5 21.5 23.0 25.5 30.0

8.4 10 30.5 32.5 34.5 38.5 43.5

10.2 12 40.0 42.5 45.0 50.0 56.5

12.7 15 48.0 51.0 54.0 60.0 68.0

15.3 18 56.5 60.0 64.0 71.0 80.5

25kV 8.4 10 30.5 32.5 34.5 38.5 43.5

CLASS 10.2 12 40.0 42.5 45.0 50.0 56.5

12.7 15 48.0 51.0 54.0 60.0 68.0

15.3 18 56.5 60.0 64.0 71.0 80.5

17.0 21 65.5 69.5 74.0 82.5 93.0

35kV 19.5 24 78.5 83.5 89.0 99.0 112.0

CLASS 22.0 27 87.5 93.0 99.0 110.0 124.5

24.4 30 95.5 101.5 108.0 120.0 136.0

NOTES:

1. MCOV = Maximum Continuous Operating Voltage.

167ESA

167PSA

167BSA

This product was compiled by:

TSgt Russell C. Wells Vandenberg AFB, California

FA461019RA029 - ATTACHMENT 07

user Highlight This MCOV rating is to be used on North Vandenberg ONLY!

user

This MCOV rating is to be used on South Vandenberg ONLY!

se ll W ell s

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

CATALOG SP2 Page 27 ID: 03/03

System Line-to-Line MCOV (Max. Continuous Voltage kV rms Operating Voltage) kV rms

Solidly 3-Wire Nominal Max. Grounded Ungrounded

Neutral Circuits Circuits

15kV 2.40 2.54 2.55 2.55 Class 4.16 4.40 2.55 5.10

4.80 5.08 5.10 5.10

6.90 7.26 5.10 8.40

8.32 8.80 5.10 8.40

12.47 13.20 8.40 15.30

13.20 13.97 8.40 15.30

13.80 14.50 8.40* 15.30

13.80 14.50 10.20 15.30

25kV 6.90 7.26 5.10 8.40 Class 8.32 8.80 5.10 8.40

12.47 13.20 8.40 15.30

13.20 13.97 8.40 15.30

13.80 14.50 8.40* 15.30

13.80 14.50 10.20 15.30

20.78 22.00 12.70 –

20.78 22.00 15.30* –

23.00 24.34 15.30 –

24.94 26.40 15.30 –

24.94 26.40 17.00* –

28.00 29.80 17.00 –

35kV 23.00 24.34 – 22.00 Class 34.50 36.51 22.00* –

34.50 36.51 24.40 –

Illustration Description Voltage Elastimold MCOV (not to scale) Class Part Number kVrms

BSA 15kV 167BSA-3 2.55 Bushing 15kV 167BSA-6 5.10

Surge Arrester 15kV 167BSA-10 8.40 (includes 15kV 167BSA-12 10.20 assembly 15kV 167BSA-15 12.70 tool) 15kV 167BSA-18 15.30 25kV 273BSA-10 8.40 25kV 273BSA-12 10.20

See Notes 25kV 273BSA-15 12.70 N1, 2, 3,4 25kV 273BSA-18 15.30

25kV 273BSA-21 17.00 35kV 375BSA-24 19.50 35kV 375BSA-27 22.00 35kV 375BSA-30 24.40

ESA 15kV 167ESA-3 2.55 Elbow 15kV 167ESA-6 5.10

Surge Arrester 15kV 167ESA-10 8.40 15kV 167ESA-12 10.20 15kV 167ESA-15 12.70

See Notes 15kV 167ESA-18 15.30 N2, 3, 5 25kV 273ESA-10 8.40

25kV 273ESA-12 10.20 25kV 273ESA-15 12.70 25kV 273ESA-18 15.30 25kV 273ESA-21 17.00 35kV 375ESA-24 19.50 35kV 375ESA-27 22.00 35kV 375ESA-30 24.40

PSA 15kV 167PSA-3 2.55 Parking Stand 15kV 167PSA-6 5.10

Arrester 15kV 167PSA-10 8.40 15kV 167PSA-12 10.20 15kV 167PSA-15 12.70

See Notes 15kV 167PSA-18 15.30 N1, 2, 3 25kV 273PSA-10 8.40

25kV 273PSA-12 10.20 25kV 273PSA-15 12.70 25kV 273PSA-18 15.30 25kV 273PSA-21 17.00 35kV 375PSA-24 19.50 35kV 375PSA-27 22.00 35kV 375PSA-30 24.40

ARRESTER APPLICATION TABLE

* Preferred arrester MCOV for this system voltage

SELECTION CHART

N1. Elastimold PSA and BSA Arresters are equipped with a fully rated 200A switching and fault close loadbreak bushing.

N2. Elastimold Arresters use high-strength silver epoxy bonded MOV blocks and shunted spring connections for the best circuit connection.

N3. A 36 inch #4 AWG ground lead provided with each unit.

N4. BSA installed by turning internal hex bolt (accessed thru the 200 Amp

Bushing Interface) with 5/16" hex wrench supplied with each unit.

N5. For 15kV and 25kV Class DEADBREAK system Elbow Arresters, use part number 156ESA with the appropriate Duty Cycle rating.

ORDERING INSTRUCTIONS:

(1.) Determine the appropriate Maximum Continuous Operating Voltage (MCOV) for your system voltage by using the ELASTIMOLD

ARRESTER APPLICATION TABLE.

(2.) Specify the appropriate ELASTIMOLD part number from the selection chart.

This product was compiled by:

TSgt Russell C. Wells Vandenberg AFB, California

FA461019RA029 - ATTACHMENT 07

user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight user Highlight se ll W ell s

SHIELD ADAPTERS, GROUNDING KITS

AND JACKET SEALS

ELASTIMOLD CATALOG SP2 Page 28 ID: 03/03

CONCENTRIC

NEUTRAL

CABLE

JACKETED

CONCENTRIC

NEUTRAL

CABLE

DRAIN

WIRE

SHIELDED

CABLE

COPPER

TAPE

SHIELDED

CABLE

LEAD

JACKETED

CABLE

UNISHIELD

CABLE

600/200

ECS

600/200

ECSG1-2

600/200

ECSG2-2

600/200

ECS3

NONE

REQUIRED

21MA 20MA 10TL 10TL

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONCENTRIC

NEUTRAL WIRES

OUTER JACKET

CONDUCTOR

INSULATION

EXTRUDED SHIELD

DRAIN WIRES

OUTER JACKET

CONDUCTOR

INSULATION

EXTRUDED SHIELD

COPPER SHIELD

OUTER JACKET

CONDUCTOR

INSULATION

EXTRUDED SHIELD

OUTER JACKET

CONDUCTOR

INSULATION

EXTRUDED

CONDUCTIVE

JACKET

DRAIN WIRES

CONDUCTOR

INSULATION

EXTRUDED SHIELD

CONCENTRIC

NEUTRAL WIRES

CABLE

SHIELD

TYPES

CABLE ENTRANCE DETAIL

INSULATION

EPDM RUBBER

MOLDED SHIELD

CONDUCTIVE EPDM RUBBER

10TL 20 MA 21MA ECS

CABLE SHIELD ADAPTERS

Cable 10TL 20MA 21MA

Insulation Dia. inches inches inches min. .495 .530 .530 max. 1.875 1.780 1.780

JACKET SEALS

Jacket 200ECS 600ECS

O.D. inches inches min. .80 1.28 max. 1.50 2.30

Elastimold elbows, cable joints and terminators have been designed for use on XLP, EPR or similar solid dielectric insulated power cables. These cables are available with a variety of optional shielding and jacket constructions. In order to properly mate and install the cable to an Elastimold product, the use of a shield adaptor, grounding kit or jacket seal may be required. The diagram below pro-vides information concerning the application and selection of various shield adaptors, grounding kits and jacket seals for the most popular cable types.

Consult the factory for recommendations concerning other cable constructions.

This product was compiled by:

TSgt Russell C. Wells Vandenberg AFB, California

FA461019RA029 - ATTACHMENT 07

user Highlight user Highlight user Highlight user Highlight user Highlight se ll W ell s

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

CATALOG SP2 Page 29 ID: 03/03

Illustration Description ELASTIMOLD Suffix Notes (not to scale) Part Number

Cold Shrinkable 200ECS -S N1,3 Jacket Seal

Cold Shrinkable 600ECS -S N1,4 Jacket Seal

Metallic Tape 20MA-W -0MA N1,2 Shield Adapter Use Table W14 for sizing

Wire Shield 21MA-W -1MA N1,2 Adapter Use Table W14 for sizing

Shield 10TL-W -TL N1,2 Adapter Use Table W15 for sizing

Cold Shrinkable Seal 200ECSG1-2 -SG1 N1,3 w/ Copper Rod & Crimp Connector

Cold Shrinkable Seal 600ECSG1-2 -SG1 N1,4 w/ Copper Rod & Crimp Connector

Cold Shrinkable Seal 200ECSG2-2 -SG2 N1,3 w/ Copper Rod & Constant Force

Spring

Cold Shrinkable Seal 600ECSG2-2 -SG2 N1,4 w/ Copper Rod & Constant Force

Spring

Cold Shrinkable Seal 200ECSG3 -SG3 N1,3 w/ Copper Braid &

Constant Force Spring

Cold Shrinkable Seal 600ECSG3 -SG3 N1,4 w/ Copper Braid &

Constant Force Spring

N1. To order the kits as separate items, use the part numbers shown in the table. Example: To order a cold shrinkable tube as a separate item, use the part number 200ECS.

To order the kits as components of other items, add the suffix to the end of the part number. Example: To order a cold shrinkable jacket seal as a component of an elbow kit, use the part number 166LR-A520-S.

N2. Only use this suffix with part numbers that designate a “W” housing size.

Sizing the main component will also size the suffix adapter.

N3. Size range .80" to 1.50" jacket diameters. Maximum installed diameter is approx. 2".

N4. Size range 1.28" to 2.30" jacket diameters. Maximum installed diameter is approx. 2.75".

Insulation TableW15 Inches Symbol

MIN. MAX. for W

.495 .585 EB

.525 .635 EF

.575 .585 FA

.625 .735 FAB

.675 .785 FB

.725 .835 FG

.775 .885 GA

.825 .935 GAB

.875 .985 GB

.930 1.040 GH

.980 1.115 HA

1.040 1.175 HAB

1.095 1.240 HB

1.160 1.305 HJ

1.220 1.375 JA

1.285 1.395 JAB

1.355 1.520 JB

1.485 1.595 KA

1.530 1.640 KAB

1.575 1.685 KB

1.755 1.875 PB

USE FOR

10TL

Insulation TableW14 Inches Symbol

MIN. MAX. for W .530 .680 E .640 .820 F .760 .950 G .850 1.050 H .980 1.180 J

1.090 1.310 K

1.180 1.465 L

1.370 1.630 M

1.515 1.780 N

USE FOR

20MA

21MA

Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.

This product was compiled by:

TSgt Russell C. Wells Vandenberg AFB, California

FA461019RA029 - ATTACHMENT 07

user Highlight user Highlight se ll W ell s

How to specify Size-Sensitive Products

ELASTIMOLD CATALOG SP2 Page 30 ID: 03/03

INSULATION DIAMETER SELECTION GUIDE

Elastimold Elbows, cable joints and terminations are designed for application on XLP, EPR and other solid dielectric insulated power cables. These components are constructed of molded elastomer and rely on an interference fit with the cable insulation diameter in order to maintain proper dielectric strength, creep path integrity and a water seal. Elastimold components are available in a wide range of sizes in order to accommodate a variety of cable insulation diameters.

Selection of size-sensitive components requires determining the cable insulation diameter. This can be done in several ways:

A. Refer to the cable manufacturer’s spec sheet for dimensions.

B. Measure the cable.

C. If the cable conforms to AEIC standards with a 175, 220, 260 or 345 mil wall thickness, use the table on page 34.

D. If the cable is constructed to the new ICEA standard, refer to the cable manu-facturer’s spec sheet for dimensions.

After the cable insulation diameter has been determined:

1. Locate the W table indicated in the part number selection chart.

2. Complete the ordering information by selecting and inserting the symbol

(given in the W table) into the part number.

‘W’

INSULATION

DIAMETER

Determines Size of Molded Rubber Part ‘W’

CABLE

INSULATION

DIAMETER

Ordering Example To complete the information required to order a K655LR-W0X elbow for use on standard AEIC 500 kcmil stranded aluminum cable with .220 inch thick insulation wall.

A. Determine that the insulation diameter

(from AEIC table on page 34) is 1.325 ±.030 inches.

B. For this elbow, the part number selection chart on page 11 indicates to use table W7 for elbow sizing and table X6 for connector sizing.

C. From table W7 the symbol for W is L.

D. From table X6 the symbol for X is 330.

E. The completed part number therefore is K655LR-L0330.

This product was compiled by:

TSgt Russell C. Wells se ll W ell s

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

DEADFRONT

LIVEFRONT

SEPARABLE CONNECTORS

FUSED ELBOWS

CABLE JOINTS

SURGE ARRESTERS

200 AMP DEADBREAK

200 AMP LOADBREAK

600 SERIES DEADBREAKTERMINATIONS

5-15kV

25kV

35kV

PART #

CATALOG SP2 Page 31 ID: 03/03

‘X’

CABLE

CONDUCTOR

Determines Crimp Connector Size CABLE SHIELD

AND JACKET‘X’

CABLE

CONDUCTOR

‘Suffix’

Determines Required Accessories (if any)

• Cable Shield Adaptors

• Cable Grounding Kits

• Cable Jacket Seal

Reference Pages 28 & 29 for application, selection and ordering information.

CONNECTOR SELECTION GUIDE

Elastimold elbows, cable joints and terminations are furnished with crimp style cable connectors. As standard, these connectors are constructed with a tin-plated aluminum barrel filled with an oxide inhibitor. Aluminum barrel connectors are designed for use on either aluminum or copper con-ductor cable.

When specified, all copper crimp style connectors can be furnished. These connectors are ONLY for use on copper conductor cable and are not for use with aluminum conductor cables.

Bi-metallic connectors are constructed with a copper top and an aluminum barrel. Bi-metal connectors can be used on either aluminum or copper conductor cable and are furnished as standard with 200 Amp Loadbreak Elbows, 200 Amp Deadbreak Elbows, and PCT, 16 THG or MTG termina-tors with rod connectors.

Selection and ordering the proper crimp connector requires determining information relative to the cable conductor as follows:

A. Conductor size in AWG or kcmil B. Conductor type (stranded, compressed, compact or solid) C. Conductor material (aluminum or copper) After the cable conductor information has been determined:

1. Locate the X table indicated in the part number selection chart.

2. Complete the ordering information by selecting and inserting the symbol (given in the X table) into the part number.

See the Ordering Example on page 30 for further information.

Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.

This product was compiled by:

TSgt Russell C. Wells se ll W ell s

CATALOG SP2 Page 32 ID: 03/03

WX SIZE TABLES

ELASTIMOLD

Cable Insulation TableW2 Diameter in Inches Symbol

MIN. MAX. for W .760 .950 G .850 1.050 H .980 1.180 J

1.090 1.310 K

Cable Insulation TableW7 Diameter in Inches Symbol

MIN. MAX. for W

.640 .820 F

.760 .950 G

.850 1.050 H

.980 1.180 J

1.090 1.310 K

1.180 1.465 L

1.280 1.430 LM

1.370 1.630 M

1.515 1.780 N

1.725 1.935 P

Cable Insulation TableW9 Diameter in Inches Symbol

MIN. MAX. for W

.760 .950 G

.850 1.050 H

.980 1.180 J

1.090 1.310 K

1.180 1.465 L

1.280 1.430 LM

1.370 1.630 M

1.515 1.780 N

1.725 1.935 P

1.900 2.120 Q

Cable Insulation TableW8 Diameter in Inches Symbol

MIN. MAX. for W .640 .820 F .760 .950 G .850 1.050 H .980 1.180 J

1.090 1.310 K

1.180 1.465 L

1.280 1.430 LM

1.370 1.630 M

1.515 1.780 N

1.725 1.935 P

1.900 2.120 Q

Cable Insulation TableW10 Diameter in Inches Symbol

MIN. MAX. for W .850 1.050 H .980 1.180 J

1.090 1.310 K

1.180 1.465 L

1.280 1.430 LM

1.370 1.630 M

1.515 1.780 N

1.725 1.935 P

1.900 2.120 Q

Cable Insulation TableW1 Diameter in Inches Symbol

MIN. MAX. for W

.575 .740 A

.665 .905 B

.830 1.060 C

.930 1.220 D

Cable Insulation TableW3 Diameter in Inches Symbol

MIN. MAX. for W .850 1.050 H .980 1.180 J

1.090 1.310 K

1.235 1.465 L

Cable Insulation…