31R4-2GRN29-6WC-1.pdf

TO 31R4-2GRN29-6WC-1

16 FEBRUARY 2011 CHANGE 1 28 MARCH 2011

DISTRIBUTION STATEMENT C - Distribution authorized to U S. Government agencies and their contractors for administrative or operational use, (28 March 2011). Refer other requests for this document to OC-ALC/GKAAB, Tinker AFB, Oklahoma 73145-9155.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. 2751 et seq.) or Executive Order 12470. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

HANDLING AND DESTRUCTION NOTICE - Handle in compliance with distribution statement and destroy by any method that will prevent disclosure of the contents or reconstruction of the document.

Published under the authority of the Secretary of the Air Force.

SCHEDULED PERIODIC INSPECTION WORKCARDS

CONTROL INDICATOR C-10307/G PART NO. 098299-0100

(NSN 5825-01-046-4132)

INTERLOCK CONTROL C-10306/G PART NO. 098342-0100

(NSN 5825-01-045-6177)

A Change 1

LIST OF EFFECTIVE CARDS

Insert latest change card and destroy superseded cards.

NOTE: The portions of the text affected by the changes are indicated by a vertical line in the outer margin of the card. Changes to illustrations are indi-cated by miniture pointing hands.

DATES OF ISSUE FOR ORIGINAL AND CHANGED CARDS ARE:

The total number of cards in this publication is 9, consisting of the following:

Title A

I-01 - I-03 1-001 - 1-003

5-001 - 5-002

Original . . . . . . . . . . . 0 . . . . . . . . 16 February 2011 Change . . . . . . . . . . . . .1. . . . . . . . . . . 28 March 2011

PAGE NO. CHANGE NO. PAGE NO. CHANGE NO. PAGE NO. CHANGE NO.

PUBLICATION NUMBER

INSPECTION REQUIREMENTS

TABLE OF CONTENTS

FIGURE CHANGE NO. CARD NO.

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-02

1 INSPECTION REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-001

A 84 DAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-002 B 336 DAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-003

2 SERVICE AND LUBE REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A

3 SPECIAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A

4 TIME REPLACEMENT ITEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A

5 REPAIR RESTRICTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-001

I-01

INSPECTION REQUIREMENTS

INTRODUCTION

FIGURE CHANGE NO. CARD NO.

I-02

GENERAL INFORMATION

1. THESE WORKCARDS CONTAIN ALL REQUIREMENTS FOR ACCOMPLISHING SCHEDULED MAINTENANCE ON GROUND ELEC- TRONIC (C-E) EQUIPMENT DURING ITS ENTIRE SERVICE LIFE. IT ESTABLISHES INSPECTION, ACCESSORY REPLACEMENT, DEPOT LEVEL, AND BASE LEVEL REPAIR REQUIREMENT/RESTRICTIONS. THESE REQUIREMENTS ARE PRIMARILY TECHNI- CAL IN NATURE AND THE CONDITIONS LISTED ARE INTENDED TO DIRECT ATTENTION TO KNOWN PROBLEM AREAS. THESE REQUIREMENTS ARE DEVELOPED FOR NEW C-E EQUIPMENT THROUGH MAINTENANCE ENGINEERING AND COMPARISON OF SIMILAR INSTALLATIONS, OR IN-SERVICE C-E EQUIPMENT. THE INTERVAL BETWEEN THE ACCOMPLISHMENT OF A REQUIREMENT IS INTENDED TO BE THE LONGEST PERIOD OF TIME THAT AN ITEM OR COMPONENT CAN SAFELY OPERATE WITHOUT AN INSPECTION OR OBSERVATION. THESE REQUIREMENTS AND INSPECTION INTERVALS ARE THE MAXIMUM AND SHOULD NEVER BE EXCEEDED. LOCAL CONDITIONS (TYPE OF MISSION, SPECIAL UTILIZATION, GEOGRAPHICAL LOCA- TION, ETC), MAY DICTATE MORE FREQUENT INSPECTIONS, REPLACEMENT OR MORE THOROUGH INSPECTIONS; THERE- FORE, COMMANDS, LOCAL COMMANDERS, AND THEIR MAINTENANCE OFFICERS HAVE THE PREROGATIVE TO INCREASE THE FREQUENCY OR SCOPE OF ANY REQUIREMENT, AND ARE EXPECTED TO EXERCISE THIS PREROGATIVE.

2. THE INSPECTIONS PRESCRIBED BY THESE WORKCARDS WILL BE ACCOMPLISHED AT SPECIFIED PERIODS BY AIR FORCE ORGANIZATIONAL ACTIVITIES WITH ASSISTANCE PROVIDED BY AFETS AND SMTS WHEN REQUIRED. COMPLIANCE WITH THE PROVISIONS OF THESE WORKCARDS IS REQUIRED TO ASSURE THAT LATENT DEFECTS ARE DISCOVERED AND COR-

RECTED BEFORE MALFUNCTIONING OR SERIOUS TROUBLE RESULTS.

INSPECTION REQUIREMENTS

INTRODUCTION

FIGURE CHANGE NO. CARD NO.

I-02

NOTE

SHOULD THE PARAMETER BEING MEASURED APPROACH THE ESTABLISHED LIMITS, ACTION SHOULD BE

TAKEN TO CORRECT THE MARGINAL CONDITION.

3. THE INSPECTION REQUIREMENTS ARE STATED IN SUCH A MANNER AS TO ESTABLISH WHAT EQUIPMENT IS TO BE INSPECTED, WHEN IT IS TO BE INSPECTED, AND WHAT CONDITIONS ARE TO BE SOUGHT. IN SCOPE, THE REQUIREMENTS ARE DESIGNED TO DIRECT THE ATTENTION OF MAINTENANCE PERSONNEL TO COMPONENTS AND AREAS WHERE DEFECTS MAY EXIST AS A RESULT OF USAGE UNDER NORMAL OPERATING CONDITIONS. THEY ARE NOT INTENDED TO PROVIDE COVERAGE FOR ROUTINE CLEANING, WASHING, ETC., NOR ARE THEY DESIGNED TO LEAD TO THE DETECTION OF ISOLATED DISCREPANCIES THAT MAY OCCUR ON A ONE-TIME BASIS, OR DISCREPANCIES THAT ARE THE RESULT OF CARE- LESSNESS, ABUSE OR POOR MAINTENANCE PRACTICES. DURING ACCOMPLISHMENT OF THE SPECIFIC REQUIREMENTS DIRECTED BY THESE WORKCARDS, MAINTENANCE PERSONNEL SHOULD OBSERVE BOTH THE EQUIPMENT BEING INSPECTED AND THE COMPONENTS IN THE SURROUNDING AREA FOR DEFECTS OR IRREGULARITIES NOT WITHIN THE SCOPE OF THE REQUIREMENTS. REQUIREMENTS REQUIRING THE USE OF ELECTRICAL POWER FOR ACCOMPLISHMENT ARE IDENTIFIED BY A COMMERCIAL “@” SYMBOL PRECEDING THE PARAGRAPH NUMBER FOR THE REQUIREMENTS.

4. THE REPLACEMENT SCHEDULE DIRECTS REPLACEMENT OF ITEMS AT A SPECIFIC TIME WHEN A FAILURE WOULD COMPRO- MISE SAFETY OR OPERATION BEYOND REASONABLE LIMITS OR DEFINITELY CAUSE A MISSION FAILURE. ALSO CONSID- ERED ARE ANY HIGH COST ITEMS WHO’S FAILURE WOULD RESULT IN CONDEMNATION AND ANY SHORT LIFE ITEMS WHICH WOULD REQUIRE FREQUENT UNSCHEDULED MAINTENANCE. ITEMS NOT LISTED WILL BE KNOWN AS “CONDITION ITEMS”

AND WILL BE REPLACED ONLY WHEN NECESSARY.

INSPECTION REQUIREMENTS

INTRODUCTION

FIGURE CHANGE NO. CARD NO.

I-03

5. BASE LEVEL REPAIR RESTRICTIONS DESCRIBES THE REPAIRS WHICH ARE NOT AUTHORIZED AT BASE LEVEL.

6. THE TIME IN MAN-MINUTES FOR ACCOMPLISHMENT OF REQUIREMENTS REFLECTS ONLY THE TIME REQUIRED FOR INSPECTION OR REPLACEMENT. THIS TIME DOES NOT INCLUDE TIME REQUIRED TO GAIN ACCESS TO THE EQUIPMENT TO FACILITATE ACCOMPLISHMENT. THOSE FACTORS (PERSONNEL AND EQUIPMENT SHORTAGES, LACK OF PARTS, ADVERSE WORKING CONDITIONS, AND QUALIFICATIONS OF PERSONNEL) WHICH WILL DIRECTLY AFFECT THE LENGTH OF TIME OF ANY SCHEDULED MAINTENANCE ACTION ARE NOT INCLUDED BECAUSE THEY CANNOT BE ACCURATELY PREDICTED.

7. THESE WORKCARDS DO NOT CONTAIN DETAILED INSTRUCTIONS FOR TROUBLESHOOTING TO FIND CAUSES FOR MAL- FUNCTIONS, NOR DO THEY CONTAIN INSTRUCTIONS FOR REPAIR, ADJUSTMENT, OR OTHER MEANS OF RECTIFYING DEFECTIVE CONDITIONS. PROPER INSTALLATION OF A PIECE OF EQUIPMENT OR ACCESSORY IS NOT NECESSARILY WITHIN THE SCOPE OF THESE WORKCARDS AS ADEQUACY AND COMPLETENESS OF INSTALLATION WILL HAVE BEEN DETERMINED AT THE TIME OF INSTALLATION. APPLICABLE PORTIONS OF THE APPROPRIATE MAINTENANCE MANUAL SHOULD BE CONSULTED TO OBTAIN “HOW TO” MAINTENANCE INSTRUCTIONS AS THEY ARE BEYOND THE SCOPE OF THESE

WORKCARDS.

8. FOR THE PURPOSE OF CLARIFICATION OF TERMS USED IN THESE WORKCARDS, THE FOLLOWING DEFINITIONS ARE GIVEN:

SPECIFIED- REFERS TO A DEFINITE AMOUNT, OPERATION, OR LIMITATION WHICH HAS BEEN ESTABLISHED AND IS CON- TAINED IN APPLICABLE DIRECTIVES. EVIDENCE- PROOF OF A SUSPECTED OR EXISTING UNSATISFACTORY CONDITION.

SECURE-MEANS THE COMPONENT IS PROPERLY MOUNTED OR ATTACHED TO RELATED EQUIPMENT, INCLUDING APPLICA- BLE SAFETYING. ACCESSIBLE- THE TERM APPLIED TO EQUIPMENT THAT MAY BE INSPECTED WITHOUT FURTHER DISAS- SEMBLY OR REMOVAL OF COVERS, CLOSURES, PANELS, ETC., OTHER THAN THOSE REQUIRED TO ACCOMPLISH THE MORE

SPECIFIC REQUIREMENTS APPLICABLE TO THE PARTICULAR INSPECTIONS.

INSPECTION REQUIREMENTS

INTRODUCTION

FIGURE CHANGE NO. CARD NO.

I-03

9. CHANGES AND REVISIONS TO THESE WORKCARDS WILL BE PUBLISHED WHEN NECESSARY TO ADD, DELETE, OR CHANGE FREQUENCY OR SCOPE OF REQUIREMENTS. SUCH CHANGES WILL BE BASED ON FACTUAL DATA ACCUMULATED AS A RESULT OF MAINTENANCE EXPERIENCE WITH THE EQUIPMENT. RECOMMENDATIONS PROPOSING CHANGES TO THESE WORKCARDS SHOULD BE SUBMITTED ON AFTO FORM 22 IN ACCORDANCE WITH TO 00-5-1 TO THE USING COMMAND HEAD-

QUARTERS.

NOTE

ALL CORROSION WILL BE TREATED IN ACCORDANCE WITH TO 1-1-700.

MAN

MIN

WORK

AREA

WORK UNIT CODE

INSPECTION

REQUIREMENTS

ELECTRICAL POWER SERVICE FIGURE CARD NO.

SYS SUB

CARD NO. WORK AREA(S) TYPE MECH RQR MECH NO CARD TIME PUBLICATION NUMBER

TO 31R4-2GRN29-6WC-1

CHANGE NO.

INSPECTION REQUIREMENTS

1. THESE INSPECTION WORKCARDS PROVIDE THE REQUIREMENTS FOR INSPECTION AND WILL BE USED AS A GUIDE IN PERFORMING THE INSPECTION TO ENSURE THAT NO ITEM IS OVERLOOKED.

THE CARD SIZE AFFORDS CONVENIENT HANDLING BY MAINTENANCE PERSONNEL WHILE PER-

FORMING AN INSPECTION.

2. DETAILED INSTRUCTIONS FOR THE USE OF THESE CARDS AND THE DESCRIPTION AND APPLICA-

TION OF OTHER FORMS AND CHARTS TO BE USED IN CONJUNCTION WITH THESE CARDS ARE

CONTAINED IN 00 -20 SERIES TECHNICAL ORDERS.

1-001

INTRODUCTION 1-001

WORK

AREA

WORK UNIT CODE

INSPECTION

REQUIREMENTS

ELECTRICAL POWER SERVICE FIGURE CARD NO.

SYS SUB

CARD NO. WORK AREA(S) TYPE MECH RQR MECH NO CARD TIME PUBLICATION NUMBER

TO 31R4-2GRN29-6WC-1

CHANGE NO.

@ CORROSION PREVENTION AND CONTROL

ENSURE ALL POWER TO THE UNIT UNDER INSPECTION IS OFF BEFORE PROCEEDING

WITH STEP 1.

NOTE

CORRECTIVE ACTION WILL BE INITIATED IMMEDIATELY WHEN CORROSION IS FOUND

TO PREVENT FURTHER DETERIORATION OF THE EQUIPMENT.

1. CORROSION IS THE DETERIORATION OF A MATERIAL BY CHEMICAL OR ELECTRO-CHEMICAL

REACTION WITH ITS ENVIRONMENT. INSPECT THE COMPLETE SYSTEM FOR EVIDENCE OF

CORROSION. PROCEDURES FOR IDENTIFICATION, ISOLATION, AND CONTROL OF CORROSION

ARE IDENTIFIED IN THE FOLLOWING TECHNICAL ORDERS.

A. TO 1-1-8 APPLICATION AND REMOVAL OF ORGANIC COATINGS, AEROSPACE AND NON-

AEROSPACE EQUIPMENT.

1-002

84 DAY INSPECTION OFF OUT 1-002

WORK

AREA

WORK UNIT CODE

INSPECTION

REQUIREMENTS

ELECTRICAL POWER SERVICE FIGURE CARD NO.

SYS SUB

B. TO 1-1-700 CORROSION PREVENTION AND CONTROL, GROUND COMMUNICATIONS-ELEC-

TRONIC EQUIPMENT (C-E).

C. TO 31Z-10-37 GENERAL ENGINEERING TECHNICAL MANUAL—CORROSION PREVENTION

AND DETECTION.

84 DAY INSPECTION OFF OUT 1-002

WORK

AREA

WORK UNIT CODE

INSPECTION

REQUIREMENTS

ELECTRICAL POWER SERVICE FIGURE CARD NO.

SYS SUB

CARD NO. WORK AREA(S) TYPE MECH RQR MECH NO CARD TIME PUBLICATION NUMBER

TO 31R4-2GRN29-6WC-1

CHANGE NO.

@ BATTERY BACKUP SYSTEM CHECKOUT.

1. SET RC/DU POWER SWITCH TO ON. VERIFY THE BATTERY DISCHARGE LAMP AND LOW BAT-

TERY LAMP ARE BOTH EXTINGUISHED.

2. PRESS BULB TEST SWITCH. VERIFY THE BATTERY DISCHARGE LAMP AND LOW BATTERY LAMP

ARE BOTH LIT.

3. PRESS BATTERY TEST SWITCH. VERIFY THE BATTERY DISCHARGE LAMP IS LIT AND THE LOW

BATTERY LAMP IS EXTINGUISHED.

4. REMOVE THE RC/DU 1 AMP FUSE. INSURE NO DEGRADATION OF RC/DU OPERATION OCCURS.

THE BATTERY DISCHARGE LAMP SHOULD BE LIT AND THE LOW BATTERY LAMP SHOULD BE

EXTINGUISHED.

5. REINSTALL THE RC/DU 1 AMP FUSE.

1-003

336 DAY INSPECTION ON IN 1-003

WORK

AREA

WORK UNIT CODE

INSPECTION

REQUIREMENTS

ELECTRICAL POWER SERVICE FIGURE CARD NO.

SYS SUB

CARD NO. WORK AREA(S) TYPE MECH RQR MECH NO CARD TIME PUBLICATION NUMBER

TO 31R4-2GRN29-6WC-1

CHANGE NO.

REPAIR RESTRICTIONS

1. BASE LEVEL REPAIR RESTRICTIONS.

A. REPAIRS REQUIRED TO RETURN THE ITEM TO A SERVICEABLE CONDITION WILL BE ACCOM-

PLISHED AT BASE LEVEL CONSISTENT WITH THE AUTHORIZATIONS (SMR CODES) FOR

REPAIR LEVEL CONTAINED IN THE APPROPRIATE ILLUSTRATED PARTS BREAKDOWN MAN-

UAL.

B. REPAIR RESTRICTIONS WILL BE REVIEWED PERIODICALLY BY UTILIZING MAINTENANCE

DATA AND SUPPLY INFORMATION TO DETERMINE WHETHER BASE LEVEL REPAIR AUTHORI-

ZATIONS CAN BE EXTENDED.

C. FOR MAINTENANCE DATA REPORTING PURPOSES NRTS CODE 1 (REPAIR NOT AUTHO-

RIZED) WILL BE USED ONLY WHEN REPAIRS REQUIRED TO MAKE THE ITEM SERVICEABLE

INCLUDE ONE OR MORE OF THE CONDITIONS LISTED IN THIS SECTION FOR THAT PARTICU-

LAR ITEM.

5-001

5-001

REPAIR RESTRICTIONS

WORK

AREA

WORK UNIT CODE

INSPECTION

REQUIREMENTS

ELECTRICAL POWER SERVICE FIGURE CARD NO.

SYS SUB

CARD NO. WORK AREA(S) TYPE MECH RQR MECH NO CARD TIME PUBLICATION NUMBER

TO 31R4-2GRN29-6WC-1

CHANGE NO.

ALL REPAIRS ON PRINTED CIRCUIT BOARDS WILL BE RESTRICTED TO THE TECHNICAL REPAIR

CENTER (TRC). CONSULT APPLICABLE TO FOR ADDITIONAL REPAIR RESTRICTIONS.

5-002

5-002

REPAIR RESTRICTIONS