TRD_D1.pdf
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- Eglin Operations & Maintenance Services (Formerly Eglin Test & Training Complex Technical Services (ETTC-TS) Program) Federal contract opportunity
- Solicitation number
- FA2486-16-R-0002
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TRD_D1 Guided Weapons Evaluation Facility
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Rev G
FA9200-05-C-0001, P00057
Attachment 3
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APPENDIX D1
GUIDED WEAPONS EVALUATION FACILITY (GWEF)
1.0 PURPOSE.
2.0
The GWEF evaluates guided weapons performance by means of Hardware-In- The-Loop (HITL) simulation.
2.1. The GWEF, building 374, located on Eglin main base, is used to test, checkout, and troubleshoot guided weapon seekers through the use of HITL simulation.
GENERAL.
2.2. The GWEF is a Government-owned, Government-operated facility. The 94,000-square foot building houses 11 separate test areas to accommodate the full range of smart weapons technologies. A twelfth simulation area, called the Open-Air HITL simulation, is located on top of a 300-foot tower at TS A-13/B on Santa Rosa Island. The Operational Ground Test Simulation system is transported to the Operational Ground Test site to support functional testing of all-up guided munitions. The GWEF also includes test support areas. The GWEF includes:
1. Laser Test Area.
2. CO2 Test Area.
3. IR Test Area.
4. CCM Test Area.
5. Visible Test Area.
6. IR/laser computer room.
7. Dynamic Test Area.
8. Static Test Area.
9. RF Test Area.
10. ERS/MMW Test Area.
11. GPS Test Area.
12. A transportable Open-Air HITL System. (reference D4)
13. A transportable Operational Ground Test Simulation System. (reference F6)
14. Equipment modification lab.
15. RF and MMW design and field support.
2.3. In general, all simulation areas are designed to evaluate guided weapons performance by simulating target engagements. The unit under test (UUT) is put in a realistic virtual target environment and allowed to acquire, lock-on to, and engage the target. The UUT’s performance is assessed by having it engage the target under specified scenarios and scoring the end-game.
The technology used by each type of smart weapon requires unique equipment and instrumentation to generate the virtual target environment. The GWEF’s simulation areas are specially designed to accommodate each of the guidance technologies used.
2.4. In general, the UUT is mounted on a flight motion simulator to view the virtual target environment. Target simulation systems provide high fidelity target and background scenes to the UUT in real-time. The UUT is initialized and allowed to respond to the virtual target environment. The UUT response is recorded and displayed in real-time. Stored data is reduced and formatted for subsequent analysis.
2.5. The GWEF is self-contained; however, there is a fiber optic link with the PRIMES facility.
Attachment 3
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3.0
3.1. The Contractor shall provide the following general facility support:
CAPABILITIES.
3.1.1. Provide secure operations IAW Government furnished tasking and the 46 TW/TSW OI 33-301.
3.1.2. Provide facility operational information services IAW Government tasking. Facility records include:
1. Visitor control logs.
2. Product Service Hour utilization and tracking reports.
3. Facility cost reports.
4. Graphics and presentations.
5. Shipping and receiving documentation.
3.1.3. Provide facility modification and maintenance to accommodate operational requirements IAW Government tasking.
3.1.4. Support Government requirements to specify, order, receive, deliver and account for and dispose of materials IAW Government tasking to support HITL simulations.
3.1.5. Provide information technology support for GWEF test area real-time computers, support computers, and network systems. (Note: The scope of this requirement does not extend to non-test area office automation systems, i.e. NIPRNet/SIPRNet connected systems.) Systems supported include a mix of HP/Compaq/DEC Alpha computers running the VMS operating system, Silicon Graphics multi-processor systems, PC-based systems running multiple operating systems including multiple versions of Windows, UNIX, Linux, and Real-Time Linux, Beowulf clusters, building wide and test area specific servers, and various network-attached devices (e.g. storage devices, printers, etc). Support activities include:
1. Install, maintain, upgrade, and troubleshoot software, including but not limited to operating systems, commercial application software, security software, compilers, and device drivers.
2. Perform routine maintenance, upgrades, troubleshooting, and minor repairs to computer and network hardware. Typical upgrades include adding memory modules, hard drives, and add-in cards. Troubleshooting includes evaluation of failed systems to determine if repairable, making minor repairs, and/or coordinating with warranty/contracted maintenance support.
3. Design and fabricate optimized, application-specific PCs using commercially available components.
4. Primary technical point-of-contact for interfacing with warranty and/or contracted vendor maintenance support for both hardware and software.
5. Maintain, troubleshoot, and upgrade the test area networks. Includes the building-wide unclassified and classified local area networks (LANs) and the individual test area LANs.
6. Maintain server computers supporting test activities.
7. Develop, implement, and maintain software configuration control procedures.
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8. Develop, implement, and maintain system/software backup procedures.
9. Provide technical expertise in recommending network components, computer systems and components, and administrative support software (e.g. license metering systems, security, etc).
10. Act as system administrator on all test area computer and network systems.
11. Develop, implement, and maintain a disaster recovery plan for critical HITL systems.
12. Support required accreditation activities.
3.2. The Contractor shall provide dedicated staffing to meet the GWEF’s unique technical requirements as follows:
3.2.1. One full time equivalent (FTE) of Senior Field Engineering support to provide the GWEF with technical building oversight. Support includes:
1. Overseeing and scheduling building modification work orders to ensure smooth operations within affected GWEF labs.
2. Providing technical guidance and participating in the specification, design or procurement, and installation of GWEF Hardware-in-the-Loop (HITL) simulation systems.
3. Performing technical evaluation of facility electrical and mechanical modifications and evaluating maintenance of building electrical, mechanical, security, and monitoring systems to ensure functional compatibility and electromagnetic interference (EMI) and TEMPEST integrity, and to minimize impact on GWEF test and development schedules.
4. Maintaining knowledge of GWEF internal alarm systems and functioning as liaison to base Fire Department, Security Forces, Communications, and Civil Engineering.
5. Supporting the GWEF security manager and overall security posture and serving as building key and lock custodian.
6. Exercising independent judgment in resolving O&M problems associated with GWEF environmental, safety, and security systems, subsystems, and components.
7. Providing technical oversight of GWEF teams specifying, designing, and accomplishing building modifications, or performing O&M activities within the facility.
8. Specifying and designing system components and making major design modifications to environmental, safety, and security systems.
9. Preparing technical reports, schedules, status reports, operation and maintenance expenditure reports, and facility upgrade cost, schedule, and performance proposal information.
10. Supporting facility tours and briefings for distinguished visitors.
3.2.2. One FTE of Senior Field Engineering specialist support for the Guided Munitions simulations within the GWEF. This support includes the analysis, design, installation, operation, maintenance, and evaluation of mechanical and electromechanical devices, systems, and fixtures for HITL simulations. The mechanical devices and fixtures are required to interface, adapt, and mount test items and simulation equipment comprising complex instrumentation systems in an HITL simulation configuration. Must have the ability to provide innovative designs where use of existing technology is not sufficient. The simulation equipment includes general laboratory equipment, Carco Electronics and Contraves flight motion simulators, rate tables, and
Attachment 3
Page D1-4 target generation equipment with precision optical components. This support includes the ability to:
1. Design major mechanical, hydraulic, and electromechanical systems and system components, and make major design modifications for simulation area installations.
2. Analyze data from proposals, specifications, and manuals to determine feasibility of a design or application.
3. Perform static and dynamic analysis.
4. Provide engineering analysis of mechanical systems, including analysis of torques, flexures, bending moments, stresses and strains, velocities, and acceleration.
5. Provide knowledge of domestic and foreign IR guidance units and lead the design and modification of mechanical interfaces and enclosures for miniature electronic and fiber optic devices embedded in the guidance units.
6. Design, fabricate, and install products or systems, including instruments, controls, machines, mechanical systems, hydraulic systems, heat transfer systems, and optical instrumentation such as lenses, image projection systems, and complex optical mounts for projection systems and lenses.
7. Provide design documentation in all applicable areas by use of PC-based CAD tools.
8. Support the preparation of technical reports and correspondence.
9. Provide technical guidance and oversight for technicians conducting similar activities.
3.2.3. One FTE of Technical Specialist support for fabrication of complex test fixtures to precise specifications. Must have the knowledge, skills, and abilities to analyze, design (using PC-based CAD tools), layout, cut, drill, tap, etc., a variety of materials, including aluminum. This support includes the ability to:
1. Research and analyze data to determine feasibility of a design or application, and fabricate innovative components to be installed, operated, and maintained in systems and fixtures for HITL simulations. HITL equipment includes general lab equipment, complex instrumentation, flight motion simulators, rate tables, and target generation equipment with precision optical components.
2. Design, fabricate, and install controls, machines, heat transfer systems, and optical instrumentation, including lenses, image projection systems, and complex optical mounts.
3. Perform sheet metal work and operate Bridgeport-type milling machines, engine lathes, and computer numerically controlled (CNC) milling machines.
4. Perform tungsten inert gas (TIG) welding.
5. Prepare technical reports and correspondence.
3.2.4. One FTE of Technical Specialist support for fabrication of complex HITL components.
This support includes the ability to:
1. Understand and analyze data from documents, including Government specifications to determine feasibility of a design or application.
2. Build innovative components to be installed, operated, and maintained in systems and fixtures for HITL simulations. HITL systems include general laboratory equipment, complex instrumentation, flight motion simulators, rate tables, and target generation equipment with precision optical components.
3. Perform technical shop computations such as dimensioning and tooling, and establishing optimum feed rates and machine speeds.
4. Assist facility engineers and analysts.
5. Set up and operate lathes, drill presses, milling machines, other precision tools, and hand tools.
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6. Cut, drill, tap, and accomplish sheet metal work in a variety of metals, including aluminum.
7. Perform metal inert gas (MIG) and TIG welding and silver soldering.
8. Work with sheet aluminum and other metals.
9. Perform preventive maintenance and corrosion control.
10. Maintain and reconfigure test areas and equipment. This includes cleaning, painting, routine servicing, light repair, construction, and general housekeeping of the GWEF work areas.
11. Work at heights above ground level on ladders and/or scaffolding.
12. Escort non-cleared visitors within secure areas of the facility.
3.2.5. Two FTEs of Senior Field Engineering Support for the RF and MMW HITL simulators in the GWEF. This support includes the ability to:
1. Work independently with minimal oversight.
2. Design, fabricate, install, operate, and maintain RF and MMW HITL simulation equipment.
3. Design system components and make major design modifications to the RF and
MMW HITL simulation equipment.
4. Implement configuration control measures and develop diagnostic software to ensure
RF and MMW systems are operating at peak performance.
5. Provide expertise in test equipment operation.
6. Troubleshoot systems down to the lowest component level.
7. Document all system configurations, modifications, and new designs.
8. Manage maintenance contracts and spare parts inventories.
9. Coordinate test equipment maintenance and calibration.
10. Provide technical guidance for technicians and engineers working in RF and MMW
HITL simulation facilities.
11. Fabricate and integrate hardware for special projects.
3.2.6. Two FTEs of Senior Hardware-in-the-Loop (HITL) Engineer/Analyst support to develop closed-loop HITL simulations of guided weapon systems. This support includes the ability to:
1. Develop and integrate HITL software for simulated air-to-air, surface-to-air, and air-to-surface weapons engagements. These simulations incorporate both hardware and software model elements into a single HITL simulation used for test and evaluation of weapon systems and include models of kinematics; dynamics;
hydraulic, pneumatic, and electromechanical control actuators, and components such as linear and angular accelerometers, gyroscopes, rate sensors, barometers, and E/O, IR, laser, and MMW seekers/sensors. These models are required to execute in real-time at integration rates exceeding 2000 Hz.
2. Model airframe dynamics based on wind tunnel or computer-generated aerodynamic data.
3. Develop and implement target models including environmental effects.
4. Interface the simulation software to the weapon system under test and the GWEF test equipment, including flight motion simulators; E/O, IR, laser, and MMW target simulators; Global Positioning System (GPS); and other components.
5. Integrate the simulation software and hardware components to form a working simulation, and troubleshoot new or existing simulations. These simulations operate on a variety of computer platforms, including Alpha workstations and PC compatibles.
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6. Execute a validation plan to establish the simulation’s validity and limitations, verify and validate HITL simulations against other simulations and against actual ground and flight tests, and validate simulation data collected for specific test programs.
7. Develop and modify simulations written in Fortran, MATLAB/Simulink, C, and C++.
8. Act as the GWEF closed-loop technical expert and HITL specialist, advising facility engineers and analysts on complex HITL issues.
9. Analyze independently-developed HIL simulations, identify any performance issues, and resolve them.
3.2.7. Two FTEs of Principal Hardware-in-the-Loop (HITL) Analysis support for the test and evaluation of advanced guided weapons via HITL simulation. Must have in-depth knowledge of the theories, principles, and practices of HITL simulator design and extensive, hands-on experience applying that knowledge. This support includes the ability to:
1. Provide authoritative simulation expertise for the development of innovative technical solutions that exceed the existing HITL simulation state-of-the art.
2. Establish facility-wide standard approaches and methodologies to successfully develop and integrate HITL software for simulated air-to-air, surface-to-air, and air-to-surface weapons engagements.
3. Provide standards and guidance for the proper modeling of airframe dynamics based on wind tunnel or computer-generated aerodynamic data.
4. Provide authoritative direction in the development of high fidelity target models including environmental effects.
5. Provide expert advice on the development of hardware interfaces. Expertise spans analog-to-digital and digital-to-analog interfaces, digital parallel or serial interfaces, shared memory systems, and combinations thereof. Areas of expertise also includes development of interfaces to the system under test, GWEF test equipment, flight motion simulators, E/O, IR, laser, and MMW target simulators, GPS and other components.
6. Establish overarching simulation architectures to facilitate the integration of simulation software and hardware components into working simulations. These simulations operate on a variety of computer platforms, including Alpha workstations and PC compatibles.
7. Develop methodologies and approaches for HITL simulation verification, validation, and accreditation.
8. Develop plans and procedures to verify and validate HITL simulations against other simulations or test data and to validate simulation data collected for specific test programs.
9. Serve as the primary GWEF closed-loop technical expert and HITL specialist, advising facility engineers and analysts on complex HITL issues.
10. Provide analysis methodologies for the evaluation of independently-developed HITL simulations, identification of any performance issues, and resolution of these issues.
11. Develop and modify software written in FORTRAN, MATLAB/Simulink, C, and C++.
3.2.8. One FTE of Principal Image Modeling Engineer/Analyst support to design and develop multi-spectral synthetic target environments for real-time scene rendering. This support includes the ability to:
1. Provide imaging and HITL subject matter expertise to facility engineers, and provide technical advice on complex modeling issues.
2. Identify and convert source data to multi-spectral synthetic target databases for subsequent rendering.
Attachment 3
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3. Develop software in C++, FORTRAN, and Matlab/Simulink for a variety of programming environments, including Windows-based PCs, Alpha workstations/VMS, UNIX, and embedded systems.
4. Design, modify, implement, operate, validate, and interface computer-generated image rendering systems and software. These images are produced by Silicon Graphics or PC-based image generation systems and transmitted through the resistor array system controllers to the resistor array scene projectors for real-time HITL simulations.
5. Design, develop, operate, and maintain laboratory interfaces to imaging seekers and munitions
6. Create, modify, and delete targets and backgrounds for specific imaging systems.
7. Model environmental phenomenology for realistic presentation of adverse weather conditions.
8. Incorporate realistic countermeasure models for presentation to guided weapons systems.
9. Develop and maintain databases and target models to be used in HITL simulations of imaging systems.
10. Integrate simulation software and hardware components to form a working simulation, as well as troubleshoot and repair existing simulations.
11. Develop, modify, validate, and operate simulations in C++, FORTRAN, and
Matlab/Simulink for a variety of programming environments, including Windows-based PCs, Alpha workstations/VMS, UNIX, and embedded systems.
12. Analyze and understand independently developed HIL simulations, understand the simulations in detail, identify any existing closed-loop simulation problems, and resolve those problems.
3.2.9. One FTE of Senior Field Engineering Specialist support for the Guided Munitions simulations. This support includes the ability to:
1. Design, develop, install, verify, operate, maintain, analyze, and evaluate simulation equipment comprising complex instrumentation systems. The simulation equipment includes general laboratory equipment; the Tustin, Preston, and VME multi-channel data acquisition systems; the Multi-Engine Simulator Apparatus (MESA) controllers;
SCRAMNET memory networks; computer interfaces to simulation equipment; rate tables; the Carco and Contraves flight motion simulators; high sensitivity radiometers; and EO/IR/laser calibration equipment.
2. Apply knowledge of stability and control principles, electronics, computer systems, controls, local area networks (LANs), and instrumentation.
3. Provide innovative designs where use of existing technology is not sufficient.
4. Set up and calibrate test equipment, configure test areas for simulations, perform equipment diagnostics and preparation, and replay data collected during test preparation.
5. Design system components and make major design modifications for test area installations.
6. Analyze system functions and design interface applications when little or no supporting documentation is available.
7. Prepare the test item for evaluation, operate HITL simulations, and verify proper test item operation in the HITL environment.
8. Evaluate operational systems and recommend modifications to eliminate the causes of malfunctions or to accommodate changes in system requirements.
9. Provide analysis and design support to establish system performance improvements and improve technical procedures.
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10. Operate, maintain, and calibrate GPS satellite constellation simulators and interface them to the HITL environment.
11. Provide expertise on domestic and foreign guidance units.
12. Design and modify optical and electronic interfaces and control systems.
13. Support the preparation of technical reports and correspondence.
14. Provide technical guidance and oversight for technicians conducting similar activities.
3.2.10. One FTE of Field Engineering support for development, operation, and maintenance of complex electronic equipment for the IR Guided Munitions simulations within the GWEF. This support includes the ability to:
1. Assist with the development, installation, operation, maintenance, and evaluation of simulation equipment. The simulation equipment includes general laboratory equipment, domestic and foreign IR guidance units, Preston multi-channel D/A and A/D and Graphtek data acquisition systems, fiber-optic telemetry systems, Alpha workstations, video systems, laser systems (CO, HeNe and TmYAG type), servo-controlled laser beam steering systems, PCs and interfaces to simulation equipment, rate tables, flight motion simulators, high-sensitivity radiometers, and IR calibration equipment.
2. Assists facility engineers and analysts in developing test capabilities, preparing test plans, and editing test reports.
3. Exercise independent judgment in resolving O&M problems in complex systems.
4. Set up test equipment, configure test areas for simulation, prepare equipment and perform equipment diagnostics, operate test items and collect data during testing, and replay data collected during test.
5. Design system components and make limited design modifications for simulation area installations.
6. Align laser, infrared, and visible optical systems.
7. Understand practices and principles of engineering and related sciences and disciplines.
8. Prepare test items for evaluation, and verify items are ready for evaluation.
9. Troubleshoot test items that fail verification tests.
10. Provide expertise on domestic and foreign IR guidance units for design and modification of optical and electronic interfaces.
11. Operate and maintain GPS satellite constellation simulators.
12. Support the preparation of technical reports and correspondence.
13. Provide technical guidance and oversight for technicians conducting similar activities associated with the EO/IR/laser lab facilities.
3.2.11. One FTE of Senior Field Engineering support for the Laser Guided Munitions simulations within the GWEF. This support includes the ability to:
1. Design, install, operate, maintain, and evaluate simulation equipment, including general laboratory equipment, the Fiber Optic Intra-GWEF Link, the Laser Target Simulator, the Carco Electronics five-axis flight motion simulator, high-sensitivity laser radiometers, and laser calibration equipment.
2. Set up test equipment, configure test areas for simulation, prepare equipment and perform equipment diagnostics, operate test items and collect data during testing, and replay data collected during test.
3. Design system components and make limited design modifications for simulation area installations.
4. Develop and maintain fiber optic networks and GPS-based time synchronization networks.
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5. Prepare test items for evaluation and verify the items are ready for evaluation.
6. Troubleshoot test items that fail verification tests.
7. Provide expertise on domestic and foreign IR guidance units for design and modification of optical and electronic interfaces.
3.2.12. One FTE of Senior Field Engineering support for Guided Munitions simulation within the GWEF. This support includes the ability to:
1. Design, develop, install, verify, operate, maintain, analyze, and evaluate simulation equipment comprising complex instrumentation systems. The simulation equipment includes general laboratory equipment, Preston and VME multi-channel data acquisition systems, optical and electronic control systems, universal memory networks, computer interfaces to simulation equipment, the Infrared Parametric Measurement (IRPM) system, IR target simulators, rate tables, flight motion simulators, high-sensitivity radiometers, and IR calibration equipment.
2. Apply knowledge of stability and control principles, electronics design and fabrication, computer systems, LANs, and instrumentation.
3. Provide innovative designs where existing methods are insufficient.
4. Specify, design, and fabricate instrumentation systems to support HITL T&E programs.
5. Develop control system software for HITL T&E instrumentation components.
6. Set up and calibrate test equipment, configure test areas for simulation, prepare equipment and perform equipment diagnostics, operate test items and collect data during testing, and replay data collected during test.
7. Design system components and make major design modifications for test area installations.
8. Analyze system functions and design interface applications when little or no supporting documentation is available.
9. Prepare test items for evaluation and verify items are ready for evaluation.
10. Troubleshoot test items that fail verification tests.
11. Evaluate operational systems and recommend modifications to eliminate the causes of malfunctions or to accommodate changes in system requirements.
12. Provide analysis and design support to establish system performance improvements and to improve procedures.
13. Lead the design, modification, alignment, and calibration of optical and electronic interfaces and control systems.
14. Prepare technical reports and correspondence.
15. Provide technical guidance and expertise for technicians.
16. Direct activities, including fabrication, installation, and operational testing, to ensure that new equipment conforms to functional specifications.
3.2.13. One FTE of Senior Field Engineering support for the development, operation, and maintenance of complex electronic equipment for the IR guided munitions simulations. This support includes the ability to:
1. Assist with the development, installation, operation, maintenance, and evaluation of simulation equipment. The simulation equipment includes general laboratory equipment, two resistor array-based infrared scene projector systems, multiple IR target simulators, the Carco Electronics five-axis flight motion simulator, CI Systems SR-5000 spectral radiometer, Perkin Model 983 and Model Lambda-9 spectrometers, multiple laser sources, National Institute of Standards and Testing (NIST)-traceable infrared sources (high temperature and differential types), high-
Attachment 3 Page D1-10 sensitivity radiometers, infrared and laser optics (reflective and refractive), and other IR calibration equipment.
2. Assists facility engineers and analysts in the developing of test capabilities, preparing test plans, and editing test reports.
3. Resolves O&M problems with complex systems.
4. Set up and calibrate test equipment and optical systems, configure test areas for simulations, perform equipment diagnostics and preparation, and replay data collected during test preparation.
5. Design system components and make limited design modifications for simulation area installations.
6. Provide expertise on optical alignment techniques for lasers, infrared, and electro-optical systems and infrared projection techniques, projection hardware, and radiometric calibrations of projectors.
7. Understand practices and principles of engineering and related sciences and disciplines.
8. Prepare the HITL simulation hardware for test item evaluation and verify that the simulation hardware is radiometrically calibrated for test item evaluation.
9. Troubleshoot test items that fail verification tests.
10. Support the preparation of technical reports and correspondence.
11. Provide technical guidance and oversight for technicians conducting similar activities associated with the EO/IR/laser lab facilities.
3.2.14. One FTE of Junior Engineering support to develop closed loop simulations of guided weapon systems. This support includes the ability to:
1. Develop new or modify existing simulations to meet customer-specific test objectives.
2. Implement simulations of air-to-air, surface-to-air, and air-to-surface weapon systems. These simulations incorporate both hardware and software model elements into a single HITL simulation used for test and evaluation of weapon systems. These simulations operate on a variety of computer platforms, including Alpha workstations and PC compatibles. The models include kinematics; dynamics;
component models such as linear and angular accelerometers, gyroscopes, rate sensors, barometers, and E/O, IR, laser, and MMW seekers/sensors; and hydraulic, pneumatic, and electromechanical control actuators. These models are required to execute in real-time at integration rates exceeding 2000 Hz.
3. Implement target models including environmental effects.
4. Interface the simulation software to the weapon system under test and to the GWEF test equipment, including flight motion simulators; E/O, IR, laser, and MMW target simulators; GPS and other inertial components. These interfaces are implemented using analog-to-digital and digital-to-analog systems, digital parallel or serial interfaces, shared memory systems, or combinations thereof.
5. Integrate the simulation software and hardware components together to form a working simulation and troubleshoot new or existing simulations.
6. Apply knowledge of GPS technology, system concepts, and operation.
7. Verify and validate simulations against other simulations and against actual ground and flight tests.
3.2.15. One FTE of Field Engineering support for the development, operation, and maintenance of complex electronic equipment for Guided Munitions simulations, including EO, IR, laser, RF and GPS technologies. This support includes the ability to:
Attachment 3 Page D1-11
1. Assist with the development, installation, operation, maintenance, and evaluation of simulation equipment. The simulation equipment includes general laboratory equipment, domestic and foreign IR guidance units, RF amplifiers, signal generators, spectrum analyzers, RF probes, frequency counters, RF attenuators and modulators, RF cabling, PCs and computer interfaces to simulation equipment, rate tables, flight motion simulators, high sensitivity radiometers, and IR calibration equipment.
2. Assists facility engineers and analysts in developing test capabilities, preparing test plans, and editing test reports.
3. Exercise independent judgment in resolving O&M problems in complex systems.
4. Set up test equipment, configure test areas for simulation, prepare equipment and perform equipment diagnostics, operate RF equipment, collect data during testing, and replay data collected during test.
5. Design system components and make limited design modifications for simulation area installations.
6. Align laser, infrared, and visible optical systems.
7. Understand practices and principles of engineering and related sciences and disciplines.
8. Prepare test items for evaluation, and verify items are ready for evaluation.
9. Troubleshoot test items that fail verification tests.
10. Provide expertise on domestic and foreign IR guidance units for design and modification of optical and electronic interfaces.
11. Operate and maintain GPS satellite constellation simulators.
12. Support the preparation of technical reports and correspondence.
13. Provide technical guidance and oversight for technicians conducting similar activities associated with the EO/IR/laser lab facilities.
3.2.16. One FTE of Senior Field Engineering support to develop, implement, operate, and maintain Fiber Optic Telemetry (FOTM) systems. This support includes the ability to:
1. Design and fabricate printed circuit boards using OrCad software.
2. Modify embedded program.
3. Modify, implement, operate, and troubleshoot FOTM hardware and software.
4. Operate data collection equipment in a laboratory test environment.
5. Provide expertise in micro-controllers and in the design and operation of electronic circuits, including digital design, analog design, programmable logic devices, and microprocessor interfaces.
3.2.17. One FTE of Principal Electro-Optical (EO) Engineering support for electro-optical systems design and implementation. This support includes the ability to:
1. Design, develop, integrate, maintain, and upgrade EO systems for the purpose of missile test and evaluation via HITL simulation. These systems include visible and IR scene projection systems, laser target simulators, LADAR projectors, radiometers, broadband spectrometers, imaging IR systems, and imaging radiometers.
2. Provide authoritative expertise in the design and implementation of highly constrained EO systems for harsh environments (e.g., aboard high dynamic flight motion simulators.)
3. Provide in-depth expertise in the area of IR and laser radiometry including analysis, alignment, and calibration of detector/sensor systems.
4. Design and develop unique optical target simulators for guidance system stimulation.
5. Analyze optical system limitations and develop alternative simulation approaches to overcome performance limitations.
6. Design, analyze, and document optical systems using optical design software.
Attachment 3 Page D1-12
7. Characterize EO seekers and sensors by direct measurement of parameters such as field-of-view, optical transfer function, sensitivity, and dynamic range.
3.2.18. One FTE of Senior Field Engineering support for Infrared (IR) seeker test, repair, and radiometric calibration of GWEF seeker inventory and rate-table maintenance. This support includes the ability to:
1. Measure health and performance characteristics of IR seekers using established procedures
2. Wire seekers to support interface to HITL and telemetry equipment
3. Input seeker data into tracking database
4. Calibrate laser radiometers using established procedures
5. Perform basic level maintenance and repair to IR seeker rate table.
6. Consolidate and prepare test data for review and transmittal
7. Update procedures as required.
3.2.19. One FTE of Field Engineering support for Infrared (IR) HITL test system operation, maintenance and support. This support includes the ability to:
1. Support the development, installation, operations, maintenance, and evaluation of simulation equipment. The equipment includes general laboratory test equipment, domestic and foreign infrared missile guidance units, analog and digital interfaces, computer systems, laser systems, servo-controlled laser beam steering systems, a five-axis Carco flight motion simulator, high sensitivity radiometers, and infrared calibration equipment.
2. Support facility engineers and analysts in developing test capabilities
3. Exercise independent judgment in resolving operation and maintenance problems in complex systems.
4. Set up test equipment, configure test areas for operations, perform equipment diagnostics, operate test items, and collect data during testing.
5. Align laser, infrared, and visible optical systems.
6. Prepare and verify test items for operation, and troubleshoot failed test items using established procedures.
7. Consolidate and prepare test data for review, reports, and transmittal.
8. Update and create new procedures as necessary.
3.3. The Contractor shall provide routine secure operations and facility information services support 5 days per week, 0600-1900 hours (not including pre-opening and closing activities), and non-routine support as required.
3.4. The Contractor shall provide routine test support 5 days per week during week 1 and 4 days per week during week 2, 0700-1700 hours (0700-1600 hours day 4 of week 2), and non-routine support as required.
| APPENDIX D1 |
| 1.0 UPURPOSE.U The GWEF evaluates guided weapons performance by means of Hardware-In-The-Loop (HITL) simulation. |
| 2.0 UGENERAL. |
| 2.1. The GWEF, building 374, located on Eglin main base, is used to test, checkout, and troubleshoot guided weapon seekers through the use of HITL simulation. |
| 2.2. The GWEF is a Government-owned, Government-operated facility. The 94,000-square foot building houses 11 separate test areas to accommodate the full range of smart weapons technologies. A twelfth simulation area, called the Open-Air HITL simulation, |
| 1. Laser Test Area. |
| 2. CO2 Test Area. |
| 3. IR Test Area. |
| 4. CCM Test Area. |
| 5. Visible Test Area. |
| 6. IR/laser computer room. |
| 7. Dynamic Test Area. |
| 8. Static Test Area. |
| 9. RF Test Area. |
| 10. ERS/MMW Test Area. |
| 11. GPS Test Area. |
| 12. A transportable Open-Air HITL System. (reference D4) |
| 13. A transportable Operational Ground Test Simulation System. (reference F6) |
| 14. Equipment modification lab. |
| 15. RF and MMW design and field support. |
| 2.3. In general, all simulation areas are designed to evaluate guided weapons performance by simulating target engagements. The unit under test (UUT) is put in a realistic virtual target environment and allowed to acquire, lock-on to, and engage the targe |
| 2.4. In general, the UUT is mounted on a flight motion simulator to view the virtual target environment. Target simulation systems provide high fidelity target and background scenes to the UUT in real-time. The UUT is initialized and allowed to respond t |
| 2.5. The GWEF is self-contained; however, there is a fiber optic link with the PRIMES facility. |
| 3.0 UCAPABILITIES. |
| 3.1. The Contractor shall provide the following general facility support: |
| 3.1.1. Provide secure operations IAW Government furnished tasking and the 46 TW/TSW OI 33-301. |
| 3.1.2. Provide facility operational information services IAW Government tasking. Facility records include: |
| 1. Visitor control logs. |
| 2. Product Service Hour utilization and tracking reports. |
| 3. Facility cost reports. |
| 4. Graphics and presentations. |
| 5. Shipping and receiving documentation. |
| 3.1.3. Provide facility modification and maintenance to accommodate operational requirements IAW Government tasking. |
| 3.1.4. Support Government requirements to specify, order, receive, deliver and account for and dispose of materials IAW Government tasking to support HITL simulations. |
| 3.1.5. Provide information technology support for GWEF test area real-time computers, support computers, and network systems. (Note: The scope of this requirement does not extend to non-test area office automation systems, i.e. NIPRNet/SIPRNet connected s� |
| 1. Install, maintain, upgrade, and troubleshoot software, including but not limited to operating systems, commercial application software, security software, compilers, and device drivers. |
| 2. Perform routine maintenance, upgrades, troubleshooting, and minor repairs to computer and network hardware. Typical upgrades include adding memory modules, hard drives, and add-in cards. Troubleshooting includes evaluation of failed systems to determi� |
| 3. Design and fabricate optimized, application-specific PCs using commercially available components. |
| 4. Primary technical point-of-contact for interfacing with warranty and/or contracted vendor maintenance support for both hardware and software. |
| 5. Maintain, troubleshoot, and upgrade the test area networks. Includes the building-wide unclassified and classified local area networks (LANs) and the individual test area LANs. |
| 6. Maintain server computers supporting test activities. |
| 7. Develop, implement, and maintain software configuration control procedures. |
| 8. Develop, implement, and maintain system/software backup procedures. |
| 9. Provide technical expertise in recommending network components, computer systems and components, and administrative support software (e.g. license metering systems, security, etc). |
| 10. Act as system administrator on all test area computer and network systems. |
| 11. Develop, implement, and maintain a disaster recovery plan for critical HITL systems. |
| 12. Support required accreditation activities. |
| 3.2. The Contractor shall provide dedicated staffing to meet the GWEF’s unique technical requirements as follows: |
| 3.2.1. One full time equivalent (FTE) of Senior Field Engineering support to provide the GWEF with technical building oversight. Support includes: |
| 1. Overseeing and scheduling building modification work orders to ensure smooth operations within affected GWEF labs. |
| 2. Providing technical guidance and participating in the specification, design or procurement, and installation of GWEF Hardware-in-the-Loop (HITL) simulation systems. |
| 3. Performing technical evaluation of facility electrical and mechanical modifications and evaluating maintenance of building electrical, mechanical, security, and monitoring systems to ensure functional compatibility and electromagnetic interference (EMI)� |
| 4. Maintaining knowledge of GWEF internal alarm systems and functioning as liaison to base Fire Department, Security Forces, Communications, and Civil Engineering. |
| 5. Supporting the GWEF security manager and overall security posture and serving as building key and lock custodian. |
| 6. Exercising independent judgment in resolving O&M problems associated with GWEF environmental, safety, and security systems, subsystems, and components. |
| 7. Providing technical oversight of GWEF teams specifying, designing, and accomplishing building modifications, or performing O&M activities within the facility. |
| 8. Specifying and designing system components and making major design modifications to environmental, safety, and security systems. |
| 9. Preparing technical reports, schedules, status reports, operation and maintenance expenditure reports, and facility upgrade cost, schedule, and performance proposal information. |
| 10. Supporting facility tours and briefings for distinguished visitors. |
| 3.2.2. One FTE of Senior Field Engineering specialist support for the Guided Munitions simulations within the GWEF. This support includes the analysis, design, installation, operation, maintenance, and evaluation of mechanical and electromechanical device� |
| 1. Design major mechanical, hydraulic, and electromechanical systems and system components, and make major design modifications for simulation area installations. |
| 2. Analyze data from proposals, specifications, and manuals to determine feasibility of a design or application. |
| 3. Perform static and dynamic analysis. |
| 4. Provide engineering analysis of mechanical systems, including analysis of torques, flexures, bending moments, stresses and strains, velocities, and acceleration. |
| 5. Provide knowledge of domestic and foreign IR guidance units and lead the design and modification of mechanical interfaces and enclosures for miniature electronic and fiber optic devices embedded in the guidance units. |
| 6. Design, fabricate, and install products or systems, including instruments, controls, machines, mechanical systems, hydraulic systems, heat transfer systems, and optical instrumentation such as lenses, image projection systems, and complex optical mounts� |
| 7. Provide design documentation in all applicable areas by use of PC-based CAD tools. |
| 8. Support the preparation of technical reports and correspondence. |
| 9. Provide technical guidance and oversight for technicians conducting similar activities. |
| 3.2.3. One FTE of Technical Specialist support for fabrication of complex test fixtures to precise specifications. Must have the knowledge, skills, and abilities to analyze, design (using PC-based CAD tools), layout, cut, drill, tap, etc., a variety of ma� |
| 1. Research and analyze data to determine feasibility of a design or application, and fabricate innovative components to be installed, operated, and maintained in systems and fixtures for HITL simulations. HITL equipment includes general lab equipment, co� |
| 2. Design, fabricate, and install controls, machines, heat transfer systems, and optical instrumentation, including lenses, image projection systems, and complex optical mounts. |
| 3. Perform sheet metal work and operate Bridgeport-type milling machines, engine lathes, and computer numerically controlled (CNC) milling machines. |
| 4. Perform tungsten inert gas (TIG) welding. |
| 5. Prepare technical reports and correspondence. |
| 3.2.4. One FTE of Technical Specialist support for fabrication of complex HITL components. This support includes the ability to: |
| 1. Understand and analyze data from documents, including Government specifications to determine feasibility of a design or application. |
| 2. Build innovative components to be installed, operated, and maintained in systems and fixtures for HITL simulations. HITL systems include general laboratory equipment, complex instrumentation, flight motion simulators, rate tables, and target generation� |
| 3. Perform technical shop computations such as dimensioning and tooling, and establishing optimum feed rates and machine speeds. |
| 4. Assist facility engineers and analysts. |
| 5. Set up and operate lathes, drill presses, milling machines, other precision tools, and hand tools. |
| 6. Cut, drill, tap, and accomplish sheet metal work in a variety of metals, including aluminum. |
| 7. Perform metal inert gas (MIG) and TIG welding and silver soldering. |
| 8. Work with sheet aluminum and other metals. |
| 9. Perform preventive maintenance and corrosion control. |
| 10. Maintain and reconfigure test areas and equipment. This includes cleaning, painting, routine servicing, light repair, construction, and general housekeeping of the GWEF work areas. |
| 11. Work at heights above ground level on ladders and/or scaffolding. |
| 12. Escort non-cleared visitors within secure areas of the facility. |
| 3.2.5. Two FTEs of Senior Field Engineering Support for the RF and MMW HITL simulators in the GWEF. This support includes the ability to: |
| 1. Work independently with minimal oversight. |
| 2. Design, fabricate, install, operate, and maintain RF and MMW HITL simulation equipment. |
| 3. Design system components and make major design modifications to the RF and MMW HITL simulation equipment. |
| 4. Implement configuration control measures and develop diagnostic software to ensure RF and MMW systems are operating at peak performance. |
| 5. Provide expertise in test equipment operation. |
| 6. Troubleshoot systems down to the lowest component level. |
| 7. Document all system configurations, modifications, and new designs. |
| 8. Manage maintenance contracts and spare parts inventories. |
| 9. Coordinate test equipment maintenance and calibration. |
| 10. Provide technical guidance for technicians and engineers working in RF and MMW HITL simulation facilities. |
| 11. Fabricate and integrate hardware for special projects. |
| 3.2.6. Two FTEs of Senior Hardware-in-the-Loop (HITL) Engineer/Analyst support to develop closed-loop HITL simulations of guided weapon systems. This support includes the ability to: |
| 1. Develop and integrate HITL software for simulated air-to-air, surface-to-air, and air-to-surface weapons engagements. These simulations incorporate both hardware and software model elements into a single HITL simulation used for test and evaluation of � |
| 2. Model airframe dynamics based on wind tunnel or computer-generated aerodynamic data. |
| 3. Develop and implement target models including environmental effects. |
| 4. Interface the simulation software to the weapon system under test and the GWEF test equipment, including flight motion simulators; E/O, IR, laser, and MMW target simulators; Global Positioning System (GPS); and other components. |
| 5. Integrate the simulation software and hardware components to form a working simulation, and troubleshoot new or existing simulations. These simulations operate on a variety of computer platforms, including Alpha workstations and PC compatibles. |
| 6. Execute a validation plan to establish the simulation’s validity and limitations, verify and validate HITL simulations against other simulations and against actual ground and flight tests, and validate simulation data collected for specific test program� |
| 7. Develop and modify simulations written in Fortran, MATLAB/Simulink, C, and C++. |
| 8. Act as the GWEF closed-loop technical expert and HITL specialist, advising facility engineers and analysts on complex HITL issues. |
| 9. Analyze independently-developed HIL simulations, identify any performance issues, and resolve them. |
| 3.2.7. Two FTEs of Principal Hardware-in-the-Loop (HITL) Analysis support for the test and evaluation of advanced guided weapons via HITL simulation. Must have in-depth knowledge of the theories, principles, and practices of HITL simulator design and exte� |
| 1. Provide authoritative simulation expertise for the development of innovative technical solutions that exceed the existing HITL simulation state-of-the art. |
| 2. Establish facility-wide standard approaches and methodologies to successfully develop and integrate HITL software for simulated air-to-air, surface-to-air, and air-to-surface weapons engagements. |
| 3. Provide standards and guidance for the proper modeling of airframe dynamics based on wind tunnel or computer-generated aerodynamic data. |
| 4. Provide authoritative direction in the development of high fidelity target models including environmental effects. |
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