Exhibit D SPECIAL PACKAGIING INSTRUCTIONS (SPI) AG00000601C.pdf
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This document is a Special Packaging Instruction (DA Form 2169C, Revision C) for Circuit Card and Printed Circuit Board Assemblies issued by Code Ident 80063. The instruction applies to multiple National Stock Numbers and establishes comprehensive packaging, preservation, and shipping requirements for military electronic components.
The document specifies two distinct preservation methods based on electrostatic discharge (ESD) sensitivity. For ESD-sensitive assemblies, items must be unit packed using specialized preservation code "GX," wrapped with antistatic materials, placed in MIL-DTL-117 Type I Class F bags with heat sealing, and housed in PPP-B-1672 Type II containers with MIL-STD-129 ESD warning labels affixed to both unit pack and exterior box. For non-ESD sensitive assemblies, Method 41 packaging applies, utilizing MIL-PRF-121 Type I barrier material, MIL-DTL-117 bags (Type I or IV, Class E), and similar containerization procedures. Palletization is required when shipment quantities exceed 250 pounds (excluding pallet weight) or 20 cubic feet volume, using standard 40x48-inch pallets conforming to ASME MH1 standards and bonded per MIL-STD-147 requirements. All wood packaging materials for both continental and overseas shipments must comply with International Standards for Phytosanitary Measures (ISPM 15) regulations. The instruction references multiple military and commercial standards for cleaning, drying, marking, and material specifications, with Table I providing detailed fast pack container selection guidance across four container types with specific dimensional and weight parameters.
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SPECIAL PACKAGING INSTRUCTION
Form Approved
OMB No. 0704-0188
1. PART OR DRAWING NO.
Circuit Card and Printed Circuit Board
Assemblies
2. CODE IDENT
80063
3. SPI NO.
AG00000601
4. NATIONAL STOCK NO
MULTIPLE NSNs
5. DATE OF DRAWING
15116
6. REVISION
C
7. QUP
8. ICQ
NONE
9.UNIT PACK WEIGHT 10.UNIT PACK CUBE 11.UNIT PACK SIZE
12. PRESERVATION 18.
STEPS
19.
REQD
20.
DESCRIPTION
MILITARY
NOTE 1
N/A N/A N/A
13. CLEANING
MIL-STD-2073-1
APPLICABLE DOCUMENTS
DDSFSDFDF
14. DRYING
MIL-STD-2073-1
MIL-STD-129
MIL-STD-147
MIL-STD-2073-1
MIL-PRF-121
MIL-DTL-117
MIL-DTL-81997
PPP-B-1672
ASTM D 5330
ASTM D 5486
ISPM 15
ASME MH1
15. PACKING
a. LEVEL A
MIL-STD-2073-1
b. LEVEL B
MIL-STD-2073-1
16. MARKING
MIL-STD-129 AND FIGURE 1
17. NOTES/DRAWINGS
1. PRESERVATION. In accordance with MIL-STD-2073-1, as specified herein, ensuring compliance with the applicable requirements of that standard.
1.1 Military.
1.1.1 Electrostatic sensitive assemblies. Unit pack each assembly using the specialized preservation code “GX” as follows: Wrap or cushion with antistatic materials (as required). Place item within a bag conforming to
MIL-DTL-117, Type I, Class F, Style 1. Heat seal bag. Reclosable cushioned pouches conforming to MIL-DTL-81997, Type I or II, may be used in lieu of initial wrap or cushioning. Place a MIL-STD-129 electrostatic discharge (ESD) sensitive devices attention label (Figure 1) on the unit pack. Place the unit pack into a container conforming to PPP-B-1672, Type II (see Table I).
Close the container by securing both ends with tape conforming to ASTM D5330 and seal all openings with tape conforming to ASTM D5486, Type V. Place a
MIL-STD-129 ESD sensitive devices attention label (Figure 1) on the box.
1.1.2 Non-ESD sensitive assemblies. Unit pack each assembly using Method 41, as follows: Wrap with barrier material conforming to MIL-PRF-121, Type I.
Place the item into a bag conforming to MIL-DTL-117, Type I or IV, Class E, Style 1. Heat seal bag. Place bagged item into a cushioned box conforming to PPP-B-1672, Type II. Close the container by securing both ends with tape conforming to ASTM D5330 and seal all openings with tape conforming to ASTM D
5486, Type V.
DA FORM 2169, JUN 86
DA FORM 2169C, JUN 86 Page 2 of 4
(Continuation Sheet )
3. SPI NO.
AG00000601
6. REVISION
C
1.2 Unitization. Palletization shall be required when quantities per destination exceed either a total of 250 pounds (excluding the pallet) or a volume of 20 cubic feet. A quantity of items, packed for shipment, shall be placed on pallets, standard size 40 x 48 inches, 4-way entry, conforming to
ASME MH1, Class 1 or 2, Type 3, any Style, or Part 9 of the document, Size 2
(40 x 48 inches). The load shall be “bonded” to the pallet by any means that will ensure safe delivery to destination. MIL-STD-147 covers the methods, materials, and techniques to be employed in the formation of bonded palletized unit loads of military supplies.
2. REQUIREMENTS FOR WOOD PACKAGING MATERIAL. All CONUS and OCONUS shipments utilizing wood packaging material, such as pallets, dunnage, crating, packing blocks, drums, cases, load boards, pallet collars, and skids, shall meet the
International Standards for Phytosanitary Measures, ISPM 15, entitled
“Regulation of Wood Packaging Material in International Trade”.
DA FORM 2169C, JUN 86 Page 3 of 4
3. SPI NO.
AG00000601
TABLE I. FAST PACK SELECTION
This table is intended only as an aid to container selection and does not eliminate any testing or approval requirements. Containers are in accordance with PPP-B-1672. A listing of fast pack containers with NSNs and Pack Codes is also provided in MIL-STD-2073-1, Table C-
IV.
MAXIMUM BARE
ITEM DIMENSIONS
MAXIMUM
BARE WEIGHT
CONTAINER INSIDE
DIMENSIONS
CNTR
CODE
CNTR
WEIGHT
CNTR OUTSIDE
DIMENSIONAL DATA
L W D CUBE
Type I
3 x 3 x 6 4.00 6 x 6 x 10 NR 1.4 6.3 6.3 10.5 0.242
4x 4 x 8 8.50 8 x 8 x 12 NR 2.4 8.3 8.3 12.5 0.499
5 x 5 x 6 9.00 10 x 10 x 12 NR 3.2 10.5 10.5 12.5 0.798
6 x 6 x 8 12.00 12 x 12 x 14 NR 4.8 12.5 12.5 14.5 1.312
6 x 6 x 10 20.00 12 x 12 x 18 NR 5.3 12.5 12.5 18.5 1.673
7 x 7 x 10 23.00 14 x 14 x 16 NR 7.5 14.5 14.5 16.5 2.008
Type II
5 x 4-1/2 x 1-1/4 0.50 6 x 5 x 2-1/2 NS 0.3 6.3 5.3 3.0 0.058
5 x 4-1/2 x 2-1/4 1.00 6 x 5x3-1/2 NS 0.4 6.3 5.3 4.0 0.078
8 x 5-1/2 x 1-1/4 0.90 9 x 6x2-1/2 NS 0.6 9.3 6.3 3.0 0.102
8 x 5-1/2 x 2-1/4 1.80 9 x 6x3-1/2 NS 0.7 9.3 6.3 4.0 0.136
9 x 9-1/2 x 2-1/4 1.80 10 x 10x3-1/2 NS 1.0 10.5 10.5 4.0 0.256
11 x 7-1/2 x 1-1/4 1.80 12 x 8 x 2-1/2 NS 0.8 12.5 8.3 3.0 0.181
11 x 7-1/2 x 2-1/4 3.60 12 x 8 x 3-1/2 NS 0.9 12.5 8.3 4.0 0.241
12 x 12-1/2 x 2-1/4 4.30 13 x 13 x 3-1/2 NS 1.5 13.5 13.5 4.0 0.422
15 x 15-1/2 x 2-1/4 8.60 16 x 16 x 3-1/2 NS 2.0 16.5 16.5 4.0 0.631
17 x 11-1/2 x 1-1/4 4.30 18 x 12 x 2-1/2 NS 2.8 18.5 12.5 3.0 0.402
17 x 11-1/2 x 2-1/4 8.60 18 x 12 x 3-1/2 NS 2.9 18.5 12.5 4.0 0.536
23 x 15 x 2-1/4 10.00 24 x 16 x 3-1/2 NS 3.5 24.5 16.5 4.0 0.936
Type III
24 x 11 x 9 54.00 30 x 16 x 14 NV 13.0 31.0 17.0 14.5 4.423
26 x 6 x 8 30.00 32 x 12 x 14 NV 11.0 33.0 13.0 14.5 3.600
20 x 5 x 5 20.00 26 x 9 x 9 NV 5.5 27.0 10.0 9.3 1.454
18 x 8 x 8 38.00 24 x 14 x 14 NV 9.5 25.0 15.0 14.5 3.147
16 x 10 x 5 8.00 20 x 14 x 9 NV 4.3 21.0 15.0 9.5 1.732
13 x 7 x 7 19.00 25 x 14 x 14 NV 8.0 26.0 15.0 14.5 3.273
24 x 13 x 11 80.00 32 x 18 x 16 NV 22.0 32.5 18.5 17.0 5.916
25 x 18 x 12 90.00 34 x 24 x 18 NV 27.0 36.5 26.5 19.0 10.636
18 x 13 x 11 50.00 24 x 18 x 16 NV 14.0 25.0 19.0 16.5 4.536
24 x 21 x 8 50.00 30 x 27 x 14 NV 18.0 31.0 28.0 15.0 7.535
Type IV 14 x 7 x 7 29.00 20 x 14 x 14 NW 8.4 20.5 14.5 14.5 2.495
16 x 7-1/4 x 7-1/4 31.00 22 x 16 x 16 NW 9.5 22.5 16.5 16.5 3.545
NR = Vertical Star (Type I) NS = Folding Convoluted (Type II)
NV = Encapsulated (Type III) NW = Horizontal Star (Type IV)
DA FORM 2169C, JUN 86 Page 4 of 4
3. SPI NO.
AG00000601
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