eaton-powerxpert9395-450-825kVA-installation-manual-164201725.pdf

p/n: 164201725 Revision 17

450–825 kVA Installation and Operation Manual

For use with Two UPM (450–550 kVA), Three UPM (650–825 kVA), and Plus 1 (650–825 kVA) UPS Models

Power Xpert™ 9395 UPS, Plus 1 UPS, and 825/550 UPS

Eaton reserves the right to change specifications without prior notice. Eaton, Powerware, Powerware Hot Sync, PowerXpert, and X-Slot are registered trademarks. IBM and AS/400 are registered trademarks of International Business Machines Corporation. Modbus is a registered trademark of Schneider Automation. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies. All other trademarks are property of their respective companies.

©Copyright 2023 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.

IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the UPS. Please read all instructions before operating the equipment and save this manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance de la UPS. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement.

This is a product for restricted sales distribution to informed partners. Installation restrictions or additional measures may be needed to prevent electromagnetic disturbances.

Dear Customer, On behalf of everyone at Eaton, we thank you for partnering with us, and trusting us to maintain your business continuity and preventing downtime at your facility.

Our suite of backup power, power distribution and power management products are designed to protect you from a host of threats including power outages, surges, lighting strikes, and enable you to monitor and control your power infrastructure.

We trust that your Eaton 9395 Uninterruptible Power Supply system, will deliver high quality, reliable backup power for your business, and we are committed to your success.

Please read this Installation and Operation Manual, which details the installation, and operation processes for your uninterruptible power supply system.

Thank you for choosing Eaton!

Eaton End-User License Agreement

IMPORTANT, READ CAREFULLY. THIS END USER LICENSE AGREEMENT (THE “AGREEMENT”) IS

A BINDING CONTRACT BETWEEN YOU, THE END-USER (THE “LICENSEE”) AND EATON

INTELLIGENT POWER LIMITED, IRELAND, OR ONE OF ITS AFFILIATES (“EATON” OR

“LICENSOR”). BY OPERATING THIS UNINTERRUPTIBLE POWER SUPPLY (UPS) PRODUCT

INCLUDING SOFTWARE EMBEDDED IN IT (FIRMWARE), YOU, THE LICENSEE, ARE AGREEING TO

BE BOUND BY THE TERMS, CONDITIONS, AND LIMITATIONS OF THIS AGREEMENT. READ THE

TERMS AND CONDITIONS OF THIS AGREEMENT CAREFULLY BEFORE, INSTALLING OR

OPERATING THE PRODUCT. IF YOU DO NOT AGREE TO THE TERMS OF THIS AGREEMENT,

PROMPTLY RETURN THE UNUSED PRODUCT TO EATON.

1.0 DEFINITIONS

1.1 Documentation. “Documentation” means the user guides and manuals for the installation and use of the UPS, whether made available over the internet, provided in CD-ROM, DVD, hard copy or other form.

1.2 Firmware. “Firmware” means software programs that are embedded in the product for which Licensee is granted a license hereunder, the Documentation therefore and, to the extent available, Updates thereto. The Firmware is licensed hereunder in object code (machine readable) form only except that certain software programs may include limited portions in source code (human-readable) form.

1.3 Update. “Update” means a subsequent release of the Firmware, if and when developed by Eaton. An Update does not include any release, new version, option, or future product, which Eaton licenses separately.

2.0 FIRMWARE LICENSE

2.1 Ownership. Eaton or its third party licensors retains all title, copyright and other proprietary rights in, and ownership of the Firmware regardless of the media upon which the original or any copy may be recorded or fixed.

2.2 License Grant. Eaton grants to Licensee a limited, revocable, non-exclusive, non-assignable license to use the Firmware in conjunction with the operation of the product to which the Firmware pertains or other products as described by Eaton in the Documentation. Licensee does not acquire any rights, express or implied, other than those expressly granted in this Agreement.

2.3 Restrictions and Requirements. Licensee will not, nor will it permit others to, modify, adapt, translate, reverse engineer, decompile, or disassemble the Firmware or any component thereof (including the Documentation), or create derivative works based on the Firmware (including the Documentation), except to the extent such foregoing restriction is prohibited by applicable law or applicable open source license to, and only to, any open source software component that is incorporated into the Firmware (if any). Copyright laws and international treaties protect the Firmware, including the Documentation. Unauthorized copying of the Firmware, the Documentation or any part thereof, is expressly prohibited. For avoidance of doubt, Eaton does not grant Licensee a license to any of Eaton’s brands, logos, designs, trade dress, service marks, trademarks, domain names or trade names, in whole or in part. Licensee agrees to install or allow installation of all corrections of substantial defects, security patches, minor bug fixes and updates, including any enhancements, for the Firmware in accordance with the instructions and as directed by Eaton.

2.4 Transfer and Assignment Restrictions. Licensee will not sell, resell, assign, lease, sublicense, encumber, or otherwise transfer its interest in this Agreement or in the Firmware, or the Documentation in whole or in part, or allow any other person or entity, including any parent or subsidiary of Licensee or other subsidiary of Licensee’s parent, to copy, distribute, or otherwise transfer the Firmware without the prior written consent of Eaton. Licensee may transfer the Firmware directly to a third party only in connection with the sale of the Eaton product in which it is installed.

3.0 TERMINATION

3.1 Termination. This Agreement and the license granted hereunder automatically terminates if Licensee breaches any provision of this Agreement. Eaton may terminate this license at any time with or without cause.

3.2 Effect of Termination. Immediately upon termination of this Agreement or the license granted hereunder, Licensee will cease using the product. The parties’ rights and obligations under the following sections of this Agreement will survive termination of this Agreement: Article 1.0, Section 2.1, Section 2.3, Section 2.4, Article 3.0, Article 4.0 and Article 5.0.

4.0 INFRINGEMENT ANDWARRANTIES

4.1 Infringement. If Licensee learns of a threat, demand, allegation, or indication that the UPS with its firmware infringes or misappropriates any third party intellectual property rights (including but not limited to any patent, copyright, trademark, trade dress, or trade secret) (“Intellectual Property Claim”), Licensee will notify Eaton promptly of such claim. Eaton may, in its sole discretion, elect to assume sole control of the defense and settlement of said Intellectual Property Claim and Licensee will provide reasonable information and assistance to Eaton for the defense of such claim.

4.2 Disclaimer of Warranties. THE FIRMWARE IS PROVIDED “AS IS” WITHOUT WARRANTY OF

ANY KIND, . EATON DOES NOT WARRANT THAT THE FIRMWARE WILL BE ERROR-FREE OR

SECURE FROM UNAUTHORIZED ACCESS. THE LICENSEE EXPRESSLY ACKNOWLEDGES THAT

TO THE EXTENT PERMITTED BY APPLICABLE LAW, THE USE OF THE PRODUCT IS AT LICENSEE’S

SOLE RISK.

5.0 GENERAL PROVISIONS

5.1 Update Policy. Eaton may from time to time, but has no obligation to, create Updates of the Firmware or components thereof.

5.2 Limitation on Liability. NOTWITHSTANDING ANY PROVISION OF THIS AGREEMENT TO THE

CONTRARY, LICENSEE EXPRESSLY UNDERSTANDS AND AGREES THAT EATON, ITS AFFILIATES,

AND ITS LICENSORS, WILL NOT BE LIABLE FOR: (A) ANY DIRECT, INDIRECT, INCIDENTAL,

SPECIAL, CONSEQUENTIAL OR EXEMPLARY DAMAGES WHICH MAY BE INCURRED BY

LICENSEE OR ANY THIRD PARTY, HOWEVER CAUSED AND UNDER ANY THEORY OF LIABILITY.

THIS WILL INCLUDE, BUT NOT BE LIMITED TO, ANY LOSS OF PROFIT (WHETHER INCURRED

DIRECTLY OR INDIRECTLY), ANY LOSS OF GOODWILL OR BUSINESS REPUTATION, ANY LOSS

OF DATA SUFFERED, COST OF PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES, OR

OTHER INTANGIBLE LOSS; (B) ANY LOSS OR DAMAGE WHICH MAY BE INCURRED BY LICENSEE

OR ANY THIRD PARTY. THESE LIMITATIONS ON EATON’S LIABILITY WILL APPLY WHETHER OR

NOT EATON HAS BEEN ADVISED OF OR SHOULD HAVE BEEN AWARE OF THE POSSIBILITY OF

ANY SUCH LOSSES ARISING. TO THE EXTENT PERMITTED BY LAW, THE TOTAL LIABILITY OF

EATON, ITS AFFILIATES, AND ITS LICENSORS, FOR ANY CLAIMS UNDER THESE TERMS,

INCLUDING FOR ANY IMPLIED WARRANTIES, IS LIMITED TO THE AMOUNT PAID FOR THE UPS.

THIS SECTION 5.2 STATES EATON’S ENTIRE LIABILITY AND LICENSEE’S SOLE AND EXCLUSIVE

REMEDY UNDER THIS AGREEMENT, AND IS SUBJECT TO ALL LIMITATIONS STATED IN SECTION

4.2.

5.3 Notices. All notices required to be sent hereunder will be in writing and will be deemed to have been given when mailed by first class mail to the address shown below:

LICENSE NOTICES:

Eaton Intelligent Power Limited Eaton House, 30 Pembroke Road, Dublin 4, D04 Y0C2, Ireland

5.4 Severability. If any provision of this Agreement is held to be invalid or unenforceable, the remaining provisions of this Agreement will remain in full force.

5.5 Waiver. The waiver by either party of any default or breach of this Agreement will not constitute a waiver of any other or subsequent default or breach. Failure to enforce or delay in enforcing any provision of this Agreement will not constitute a waiver of any rights under any provisions of this Agreement.

5.6 Entire Agreement. This Agreement constitutes the complete agreement between the parties and supersedes all prior or contemporaneous agreements or representations, written or oral, concerning the subject matter of this Agreement. This Agreement may not be modified or amended except in a writing specifically referencing this Agreement and signed by a duly authorized representative of each party. No other act, document, usage or custom will be deemed to amend or modify this Agreement.

The Firmware, or portions thereof, may also be subject to additional paper or electronic license agreements. In such cases, the terms of this Agreement will be supplemental to those in the additional agreements, to the extent not inconsistent with the additional agreements. If a copy of this Agreement in a language other than English is included with the Firmware or Documentation, it is included for convenience and the English language version of this Agreement will control.

5.7 Heirs, Successors, and Assigns. Each and all of the covenants, terms, provisions and agreements herein contained will be binding upon and inure to the benefit of the parties hereto and, to the extent expressly permitted by this Agreement, their respective heirs, legal representatives, successors and assigns.

5.8 Export Restrictions. Licensee agrees to comply fully with all relevant export laws and regulations of the United States and all other countries in the world (the “Export Laws”) to assure that neither the Firmware nor any direct product thereof are (I) exported, directly or indirectly, in violation of Export Laws; or (ii) are intended to be used for any purposes prohibited by the Export Laws. Without limiting the foregoing, Licensee will not export or re-export the Firmware: (i) to any country to which the U.S.

has embargoed or restricted the export of goods or services (see http://www.treasury.gov/resource-center/sanctions/ Programs/Pages/ Programs.aspx), or to any national of any such country, wherever located, who intends to transmit or transport the Firmware back to such country; (ii) to any end user who Licensee knows or has reason to know will utilize the Firmware in the design, development or production of nuclear, chemical or biological weapons; or (iii) to any end-user who has been prohibited from participating in U.S. export transactions by any federal agency of the U.S. government.

5.9 U.S. Government Restricted Rights. The Firmware is a “commercial item” as that term is defined at 48 C.F.R. § 2.101, consisting of “commercial computer software” and “commercial computer software documentation”, as such terms are used in 48 C.F.R. § 12.212, and is provided to the U.S. Government only as a commercial end item. Consistent with 48 C.F.R. § 12.212 and 48 C.F.

R. §§ 227.7202-1 through 227.7202-4, all U.S. Government End Users acquire the Firmware with only those rights set forth herein. Contractor/manufacturer is Eaton Corporation, 1000 Eaton Boulevard, Cleveland, Ohio 44122.

5.10 Third Party Intellectual Property Rights. The Firmware may contain components (including open source software components) that are owned by third parties (“Third Party Licensors”) and are provided with, incorporated into, or embedded in, the Firmware pursuant to license arrangements between Eaton and such third parties. Third Party Licensor components in the Firmware are not licensed or warranted under the terms of this document, but are instead subject to the Third Party Licensors’ license agreements. Licensee will not modify, delete, or obfuscate any copyright or other proprietary rights notices of Third Party Licensors contained in the Firmware.

5.11 Indemnity. Licensee shall defend, indemnify and hold Eaton and its officers, directors, employees, and agents harmless from and against all losses, damages, liabilities, claims, actions, and associated costs and expenses (including reasonable attorneys’ fees and expenses) by reason of injury or death to any person or damage to any tangible or intangible property arising or resulting from the negligence or willful misconduct of the Licensee, its employees, contractors, or agents, in connection with Licensee’s use of Firmware and Documentation. Licensee shall be responsible for any breach of this Agreement by its officers, directors, employees, contractors, or agents. Licensee shall defend, indemnify, and hold Eaton and its officers, directors, employees, and agents harmless from and against any and all losses, damages, liabilities, claims, actions, and associated costs and expenses (including reasonable attorneys’ fees and expenses) arising out of or in connection with any breach of this Agreement.

5.12 Open Source Software. The Firmware may contain certain components owned by Eaton that are provided with, incorporated into, linked to, or embedded in the Firmware that are subject to third party open source licenses (“Eaton Open Source Components”). Eaton OpenSource Components are subject to the open source licenses corresponding to the particular software component. To the extent there are any conflicts between the terms of this Agreement and any open source license corresponding to Eaton Open Source Components or additional obligations by such open sources license that are not set forth in this Agreement, the terms of the open source license will control.

5.13 Confidentiality. Licensee acknowledges that confidential aspects of the Firmware (including any proprietary source code) are a trade secret of Eaton, the disclosure of which would cause substantial harm to Eaton that could not be remedied by the payment of damages alone and such confidential aspects of the Firmware shall not be disclosed to third parties without the prior written consent of Eaton. Accordingly, Eaton will be entitled to preliminary and permanent injunctive and other equitable relief for any breach of this Section 5.13.

5.14 Note on JAVA Support. The Firmware may contain support for programs written in JAVA.

JAVA technology is not fault tolerant and is not designed, manufactured, or intended for use or resale as online control equipment in hazardous environments requiring fail-safe performance, such as in the operation of nuclear facilities, aircraft navigation or communications systems, air traffic control, direct life support machines, or weapons systems, in which the failure of JAVA technology could lead directly to death, personal injury, or severe physical or environmental damage. EATON DISCLAIMS

ALL DAMAGES INCLUDING DIRECT, INDIRECT AND CONSEQUENTIAL DAMAGES RELATING TO

THE FAILURE OF ANY SOFTWARE INCLUDING JAVA PROGRAMS AND/OR JAVA TECHNOLOGY.

5.15 Governing Law. This Agreement will be interpreted and enforced in accordance with the laws of Ireland, without regard to choice of law principles. Any claim or suit with respect to this Agreement shall be brought in the Courts of Ireland, unless mandatory law imposes otherwise.

Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17 ix

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11 IInnttrroodduuccttiioonn

1.1 UPS Standard Features

1.1.1 Installation Features

1.1.2 Control Panel

1.1.3 Customer Interface

1.1.4 Advanced Battery Management

1.1.5 Power Management Software

1.2 Options and Accessories

1.2.1 Integrated Battery Cabinets

1.2.2 Field Installed UPM

1.2.3 Sync Control

1.2.4 Single-Feed Kit

1.2.5 Separate Rectifier Input

1.2.6 Distributed Bypass System

1.2.7 Input Output Module Configuration

1.2.8 Continuous Static Switch

1.2.9 Inherent Redundancy

1.2.10 Energy Saver System and High Alert Modes

1.2.11 Harmonic Reduction System (HRS)

1.2.12 Variable Module Management System and High Alert Modes

1.2.13 Monitoring and Communication

1.3 Battery System

1.4 Using This Manual

1.5 Conventions Used in This Manual

1.6 Symbols, Controls, and Indicators

1.7 For More Information

1.8 Getting Help

1.9 Warranty

22 SSaaffeettyy WWaarrnniinnggss

33 UUPPSS IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg

3.1 Creating an Installation Plan

3.2 Preparing the Site

3.2.1 General Storage Requirements for UPS Equipment

3.2.2 Environmental and Installation Considerations

3.2.3 Installation Considerations

3.2.4 UPS System Power Wiring Preparation

3.2.5 UPS System Interface Wiring Preparation

3.2.6 Distributed Bypass Power Wiring Preparation

x Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17

3.3 Inspecting and Unpacking the UPS Cabinet

44 UUPPSS SSyysstteemm IInnssttaallllaattiioonn

4.1 Preliminary Installation Information

4.2 Unloading the UPS Cabinet from the Pallet

4.3 Mechanically Joining the Sections

4.4 Electrically Connecting the Sections

4.5 Field Installed UPM Installation

4.6 Battery System Installation

4.7 Distributed Bypass Tie Cabinet Installation

4.8 Installing UPS External and Battery Power Wiring

4.8.1 2–Hole Barrel Lug Terminations to Bus Bar Installation

4.8.2 External Power Wiring Installation

4.8.3 Battery Power Wiring

4.9 Installing Interface Connections

4.9.1 TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)

4.9.2 TB1 Battery Interface Connections

4.9.3 X-Slot Connections

4.10 Installing a REPO Switch

4.11 Installing Options, Accessories, and Distributed Bypass Control Wiring

4.12 Initial Startup

4.13 Completing the Installation Checklist

55 IInnssttaalllliinngg OOppttiioonnss aanndd AAcccceessssoorriieess

5.1 Installation Notes

5.2 Installing an Optional Powerware Hot Sync CAN Bridge Card

5.3 Installing Distributed Bypass Control Wiring

5.4 Installing an Optional Remote Monitor Panel II

5.5 Installing an Optional Relay Interface Module II

5.6 Installing an Optional Supervisory Contact Module II

5.7 Accessory Mounting Dimensions

66 UUnnddeerrssttaannddiinngg UUPPSS OOppeerraattiioonn

6.1 UPS System Overview

6.2 Single UPS

6.2.1 Modes

6.2.2 Online Mode

6.2.3 Energy Saver System Mode

6.2.4 Harmonic Reduction System (HRS)

6.2.5 Variable Module Management System

6.2.6 Bypass Mode

6.2.7 Battery Mode

6.3 Single UPS System Oneline Configurations

Table of Contents

Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17 xi

6.4 Multiple UPS Distributed Bypass System

6.4.1 Multiple UPS Parallel System Modes

6.4.2 Online Mode – Distributed Bypass

6.4.3 Bypass Mode – Distributed Bypass

6.4.4 Battery Mode Distributed Bypass

6.5 Multiple UPS Distributed Bypass System Oneline Configurations

77 UUPPSS OOppeerraattiinngg IInnssttrruuccttiioonnss

7.1 UPS Controls and Indicators

7.1.1 Control Panel

7.1.2 Circuit Breakers

7.2 Using the LCD Control Panel

7.2.1 Status Indicators

7.2.2 System Events

7.2.3 Using the LCD and Pushbuttons

7.2.4 Using the Menu

7.2.5 Mimic Screen

7.2.6 Display Menu Operation

7.2.7 Load Off Screen

7.2.8 System Status Screen and Controls

7.3 Single UPS Operation

7.3.1 Starting the UPS in Online Mode

7.3.2 Enable Energy Saver System Mode from the UPS Command Menu

7.3.3 Disable Energy Saver System Mode from the UPS Command Menu

7.3.4 Start Energy Saver System High Alert Mode from the UPS Command Menu

7.3.5 Enable Variable Module Management System Mode from the UPS Command Menu

7.3.6 Disable Variable Module Management System Mode from the UPS Command Menu

7.3.7 Start Variable Module Management System High Alert Mode from the UPS Command Menu

7.3.8 Starting the UPS in Bypass Mode

7.3.9 Enable Energy Saver System Mode from the Bypass Command Menu

7.3.10 Disable Energy Saver System Mode from the Bypass Command Menu

7.3.11 Start Energy Saver System High Alert Mode from the Bypass Command Menu

7.3.12 Enable Variable Module Management System Mode from the Bypass Command Menu

7.3.13 Disable Variable Module Management System Mode from the Bypass Command Menu

7.3.14 Start Variable Module Management System High Alert Mode from Bypass Command Menu

7.3.15 Starting the UPMs

7.3.16 Starting a Single UPM

7.3.17 Transfer from Online to Bypass Mode

7.3.18 Transfer from Bypass to Online Mode

7.3.19 Transfer from Online to Bypass Mode and Shut Down UPMs

7.3.20 Single UPM Shutdown

7.3.21 Single UPM Restart

xii Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17

7.3.22 UPS and Critical Load Shutdown

7.3.23 Charger Control

7.3.24 Using the UPS LOAD OFF Pushbutton or Command

7.3.25 Using the Remote Emergency Power-off Switch

7.4 Multiple UPS Distributed Bypass Operation

7.4.1 Starting the Distributed Bypass System in Online Mode

7.4.2 Enable Energy Saver System Mode from the UPS Command Menu

7.4.3 Disable Energy Saver System Mode from the UPS Command Menu

7.4.4 Start Energy Saver System High Alert Mode from the UPS Command Menu

7.4.5 Enable Variable Module Management System Mode from the UPS Command Menu

7.4.6 Disable Variable Module Management System Mode from the UPS Command Menu

7.4.7 Start Variable Module Management System High Alert Mode from the UPS Command Menu

7.4.8 Starting the Distributed Bypass System in Bypass Mode

7.4.9 Enable Energy Saver System Mode from the Bypass Command Menu

7.4.10 Disable Energy Saver System Mode from the Bypass Command Menu

7.4.11 Start Energy Saver System High Alert Mode from the Bypass Command Menu

7.4.12 Enable Variable Module Management System Mode from the Bypass Command Menu

7.4.13 Disable Variable Module Management System Mode from the Bypass Command Menu

7.4.14 Start Variable Module Management System High Alert Mode from the Bypass Command Menu

7.4.15 Starting the UPS UPMs

7.4.16 Starting a Single UPM

7.4.17 Transfer from Online to Bypass Mode

7.4.18 Transfer from Bypass to Online Mode

7.4.19 Transfer from Online to Bypass Mode and Shut Down UPMs

7.4.20 Single UPM Shutdown

7.4.21 Single UPM Restart

7.4.22 Single UPS Shutdown using Load Off

7.4.23 Single UPS Shutdown using UPM Shutdown

7.4.24 Single UPS Restart

7.4.25 UPS and Critical Load Shutdown

7.4.26 Charger Control

7.4.27 Using the UPS LOAD OFF Pushbutton or Command

7.4.28 Using the Remote Emergency Power-off Switch

7.5 Color Touchscreen Control Panel

7.6 Using the Color Touchscreen Control Panel

7.6.1 Status Indicators

7.6.2 Using the Touch Screen

7.6.3 Using the Main Menu Buttons

7.6.4 Power Maps Screen (Online Mode)

7.6.5 Power Maps Screen (Bypass Mode)

7.6.6 Command Confirmation Pop-Up

Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17 xiii

7.6.7 Meters Summary Screen

7.6.8 Input, Bypass and Output Meters Screens

7.6.9 Input Meters Detail Screen

7.6.10 Battery Meters Screens

7.6.11 System Events Main Screen

7.6.12 User Log

7.6.13 System Status Screen and Controls

7.6.14 Settings Screen

7.6.15 Configuration Options Screen

7.6.16 Energy Advantage Architecture (EAA) Screen

7.6.17 Statistics Basic Screen

7.6.18 ESS Comparison Screen

7.6.19 UPS Module Map Screen

7.6.20 System Overview Screen

7.7 UPS Operation using the Color Touchscreen Control Panel

7.7.1 Starting the UPS in Online Mode

88 CCoommmmuunniiccaattiioonn

8.1 X-Slot Cards

8.2 eNotify Service

8.2.1 eNotify Service Features

8.2.2 Installing eNotify Service

8.3 Power Management Software

8.4 Building Alarm Monitoring

8.5 General Purpose Relay Contact

8.6 Remote Monitor Panel II

8.7 Relay Interface Module II

8.8 Supervisory Contact Module II

99 UUPPSS MMaaiinntteennaannccee

9.1 Important Safety Instructions

9.2 Performing Preventive Maintenance

9.2.1 DAILY Maintenance

9.2.2 MONTHLY Maintenance

9.2.3 PERIODIC Maintenance

9.2.4 ANNUAL Maintenance

9.2.5 BATTERY Maintenance

9.3 Installing Batteries

9.4 Recycling the Used Battery or UPS

9.5 Maintenance Training

1100 PPrroodduucctt SSppeecciiffiiccaattiioonnss

10.1 Model Numbers

xiv Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17

10.2 Specifications

10.2.1 UPS Input

10.2.2 UPS Output

10.2.3 UPS Environmental

Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17 xv

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Figure 1. Power Xpert 9395 Three UPM UPS (650–825 kVA)

Figure 2. Power Xpert 9395 Plus 1 UPS (650–825 kVA) with the Field Installed UPM

Figure 3. Power Xpert 9395-825/550 Two UPM UPS (450–550 kVA)

Figure 4. Power Xpert 9395-825/550 Two UPM UPS with the Field Installed UPM (450–825 kVA)

Figure 5. UPS Cabinet Dimensions – Three UPM (Front View)

Figure 6. UPS Cabinet Dimensions – Two UPM (Front View)

Figure 7. UPS Cabinet Dimensions (Right Side View)

Figure 8. ISBM Section Dimensions (Front View)

Figure 9. UPM Section Dimensions – Three UPM (Front View)

Figure 10. UPM Section Dimensions – Two UPM (Front View)

Figure 11. ISBM Section Dimensions (Top View)

Figure 12. ISBM Section Dimensions (Bottom View)

Figure 13. UPM Section Dimensions – Three UPM (Top View)

Figure 14. UPM Section Dimensions – Two UPM (Top View)

Figure 15. ISBM Section Center of Gravity – Continuous Static Switch

Figure 16. UPM Section Center of Gravity – Three UPM

Figure 17. UPM Section Center of Gravity – Two UPM

Figure 18. Remote EPO Switch Dimensions

Figure 19. UPS Cabinet as Shipped on Pallet (ISBM Section)

Figure 20. UPS Cabinet as Shipped on Pallet (UPM Section – Three UPM)

Figure 21. UPS Cabinet as Shipped on Pallet (UPM Section – Two UPM)

Figure 22. Removing the Left Side Shipping Bracket

Figure 23. Removing the Right Side Shipping Bracket

Figure 24. Removing the Three UPM Section Left Side Shipping Bracket

Figure 25. Removing the Three UPM Section Right Side Shipping Bracket

Figure 26. Removing the Two UPM Section Left Side Shipping Bracket

Figure 27. Removing the Two UPM Section Right Side Shipping Bracket

Figure 28. Section Joining (Three UPM Section Shown)

Figure 29. ISBM and UPM Sections Joined (Three UPM Section Shown)

Figure 30. ISBM Section to UPM Section Joining Brackets

Figure 31. ISBM Section Intercabinet Power Terminal Locations – Common Rectifier Feed, Continuous Static Switch

Figure 32. ISBM Section Input Power Terminal Detail – Continuous Static Switch

Figure 33. ISBM Section Battery Input Power Terminal Detail

Figure 34. ISBM Section Output Power Terminal Detail

Figure 35. ISBM Section Battery Input Power Terminal Detail

Figure 36. Pl1 Interface Board Location

Figure 37. J39 Location on Pl1 Interface Board

Figure 38. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence xvi Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17

Figure 39. Conduit and Wire Entry Locations

Figure 40. ISBM Section Conduit and Wire Entry Locations

Figure 41. Distributed Bypass Wire Length

Figure 42. ISBM Section Power Terminal Locations – Common Rectifier Feed, Continuous Static Switch

Figure 43. ISBM Section Power Terminal Detail AA – Common Rectifier Feed, Continuous Static Switch

Figure 44. UPS Power Terminal Detail BB – Common Battery

Figure 45. UPS Power Terminal Detail BB – Separate Battery

Figure 46. ISBM Section Interface Terminal Locations

Figure 47. Interface Terminal Detail

Figure 48. Typical Alarm Relay Connection

Figure 49. Terminal Blocks TB1, TB2, and TB3 Connector Assignments

Figure 50. Typical Battery Interface Connection – Common Battery System

Figure 51. Typical Battery Interface Connection – Separate Battery System

Figure 52. X-Slot Communication Bays

Figure 53. REPO Switch

Figure 54. Normally-Open REPO Switch Wiring

Figure 55. Normally Closed REPO Switch Wiring

Figure 56. Normally Closed and Normally Open REPO Switch Wiring

Figure 57. Powerware Hot Sync CAN Bridge Card

Figure 58. Powerware Hot Sync CAN Bridge Card Connections

Figure 59. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring

Figure 60. Distributed Bypass System UPS CAN Wiring without MOBs

Figure 61. Distributed Bypass Pull-Chain Wiring without MOBs

Figure 62. Distributed Bypass Pull-Chain Wiring with MOBs

Figure 63. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations

Figure 64. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring

Figure 65. J1, J2, J3, and J4 15-Pin D-Sub Connectors

Figure 66. Supervisory Contact Module II Terminal Location

Figure 67. Supervisory Contact Module II TB2

Figure 68. Remote Monitor Panel II Dimensions

Figure 69. Relay Interface Module II Dimensions

Figure 70. Supervisory Contact Module II Dimensions

Figure 71. Main Elements of the UPS System

Figure 72. Path of Current Through the UPS in Online Mode

Figure 73. Path of Current Through the UPS in Bypass Mode

Figure 74. Path of Current Through the UPS in Battery Mode

Figure 75. UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch

Figure 76. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch

Figure 77. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch

List of Figures

Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17 xvii

Figure 78. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch

Figure 79. UPS System – Two UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch

Figure 80. UPS System – Two UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch

Figure 81. Plus 1 UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch

Figure 82. Plus 1 UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch

Figure 83. UPS System – Three UPM, Common Rectifier Feed, Common Battery, IOM Configuration

Figure 84. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, IOM Configuration

Figure 85. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Common Battery, IOM Configuration

Figure 86. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Separate Battery, IOM Configuration

Figure 87. UPS System – Three UPM, Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch

Figure 88. Plus 1 UPS System – Four UPM, Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch

Figure 89. 825/550 UPS System – Two UPM, Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch

Figure 90. 825/550 UPS System – Three UPM, Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch

Figure 91. UPS System – Three UPM, Separate Rectifier Feed, Separate Battery, IOM Configuration

Figure 92. Plus 1 UPS System – Four UPM, Separate Rectifier Feed, Separate Battery, IOM Configuration

Figure 93. Simplified Dual-Feed UPS with Maintenance Bypass Panel

Figure 94. Path of Current through the UPSs in Online Mode – Distributed Bypass

Figure 95. Path of Current through the UPSs in Bypass Mode – Distributed Bypass

Figure 96. Path of Current through the UPSs in Battery Mode – Distributed Bypass

Figure 97. Typical Distributed Bypass System (1+1 and 2+0 Configurations)

Figure 98. Typical Distributed Bypass System (2+1 and 3+0 Configurations)

Figure 99. Typical Distributed Bypass System (3+1 and 4+0 Configurations)

Figure 100. UPS Controls and Indicators

Figure 101. UPS Control Panel

Figure 102. Parts of the LCD

Figure 103. Main Menu and Mimic Screen (Online Mode)

Figure 104. Load Off Screen

Figure 105. Typical System Status Screen

Figure 106. REPO Operation

Figure 107. UPS Color Touchscreen Control Panel Location (Typical)

Figure 108. UPS Color Touchscreen Control Panel (Typical)

Figure 109. Parts of the Touch Screen

Figure 110. Sign In or Password Request Screen

Figure 111. Home Screen xviii Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17

Figure 112. Main Menu and Power Maps Screen (Online Mode)

Figure 113. Output kVA Screen from Home Screen

Figure 114. Average Efficiency Screen from Home Screen

Figure 115. Consumption Screen from Home Screen

Figure 116. Bypass Screen

Figure 117. Typical Command Confirmation Screen (Charger Off)

Figure 118. Meters Summary Screen

Figure 119. Input Meters Screen

Figure 120. Bypass Meters Screen

Figure 121. Output Meters Screen

Figure 122. Input Meters Detail Screen

Figure 123. Select Source Screen

Figure 124. Battery Meters Screen

Figure 125. Battery Log Screen

Figure 126. Battery Log Detail

Figure 127. Battery Log Summary Screen

Figure 128. System Events Screen

Figure 129. User Log Screen

Figure 130. User Log Detail Screen

Figure 131. System Status Screen

Figure 132. Module Controls Screen

Figure 133. Module Control Detail Screen

Figure 134. Online Mode Metering Method Option Screen

Figure 135. Bypass Mode Metering Method Option Screen

Figure 136. Settings Screen

Figure 137. Configuration Options Screen

Figure 138. Energy Advantage Architecture (EAA) Screen

Figure 139. Disable ESS Screen

Figure 140. HRS Metering Screen

Figure 141. High Alert Timer Screen

Figure 142. Statistics Basic Screen

Figure 143. Statistics Data Detail Screen

Figure 144. ESS Comparison Screen

Figure 145. UPS Module Map Screen

Figure 146. System Overview Screen

Figure 147. Optional X-Slot Cards

Figure 148. Remote Monitor Panel II

Figure 149. Relay Interface Module II

Figure 150. Supervisory Contact Module II

Figure 151. ISBM Section Air Filter Locations

Figure 152. Two UPM Section Air Filter Locations

Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17 xix

Figure 153. Three UPM Section Air Filter Locations

Figure 154. FI-UPM Air Filter Location xx Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17

Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17 xxi

LLiisstt ooff TTaabblleess

Table 1. Storage Area Contaminants 725

Table 2. UPS Cabinet Maximum Weights

Table 3. UPS Cabinet Clearances

Table 4. Air Conditioning or Ventilation Requirements During Full Load Operation

Table 5. Input/Output Ratings and External Wiring Requirements for the Three UPM Power Xpert 9395-825/650, 9395-825/750, and 9395-825/ 825– Common Battery

Table 6. Input/Output Ratings and External Wiring Requirements for the Three UPM Power Xpert 9395-825/650, 9395-825/750, and 9395-825/ 825 – Separate Battery

Table 7. Input/Output Ratings and External Wiring Requirements for the Two UPM Power Xpert 9395-825/450, 9395-825/500, and 9395-825/ 550– Common Battery

Table 8. Input/Output Ratings and External Wiring Requirements for the Three UPM Power Xpert 9395-825/650, 9395-825/750, and 9395-825/ 825 – Separate Battery

Table 9. Separate Rectifier Input UPM Ratings and External Wiring Requirements for the Three UPM Power Xpert 9395-825/650, 9395-825/750, and 9395-825/825 and the Two UPM Power Xpert 9395-825/450, 9395-825/500, 9395-825/550 – Separate Battery

Table 10. Neutral Bonding Jumper Wire Size (Four Wire Only - All Ratings)

Table 11. UPS Intercabinet Power Cable Terminations for the Three UPM Power Xpert 9395-825/650, 9395-825/750, and 9395-825/825 and the Two UPM Power Xpert 9395-825/450, 9395-825/500, 9395-825/550

Table 12. Supplied Wiring Terminal Hardware

Table 13. UPS External Power Cable Terminations for the Three UPM Power Xpert 9395-825/650, 9395-825/750, and 9395-825/825 and the Two UPM Power Xpert 9395-825/450, 9395-825/500, 9395-825/550

Table 14. Supplied External Wiring Terminal Hardware Kit

Table 15. Recommended Installation Parts and Tools (Not Supplied by Eaton)

Table 16. Separate Rectifier Input UPM Power Cable Terminations for the Power Xpert 9395-275/225, 9395-275/275, and 9395-250/228

Table 17. Power Cable Conduit Requirements

Table 18. Recommended Input Circuit Breaker Ratings

Table 19. Separate Rectifier Input Recommended Input Circuit Breaker Ratings

Table 20. Recommended Bypass, Output, and MOB Circuit Breaker Ratings

Table 21. Recommended DC Input Circuit Breaker Ratings – Common Battery

Table 22. Recommended DC Input Circuit Breaker Ratings – Separate Battery

Table 23. TB1, TB2, and TB3 Interface Connections

Table 24. REPO Wire Terminations

Table 25. Powerware Hot Sync CAN Bridge Card Interface Connections

Table 26. CAN Bridge Card Wiring Terminations

Table 27. Pull-Chain Wiring Terminations

Table 28. Pull-Chain Wiring Terminations with MOBs

Table 29. RMP II, RIM II, or SCM II Wiring Terminations

Table 30. J1 through J4 Interface Connectors

Table 31. Status Indicators

Table 32. Display Function Menu Map

Table 33. Display Menu Operation xxii Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17

Table 34. Typical System Status Messages

Table 35. Command Menu Operation

Table 36. Status Indicators

Table 37. Security Levels and Functions

Table 38. Display Function Menu Map

Table 39. RMP II Status Indicators

Table 40. Customer Interface Connectors

Table 41. SCM II Status Indicators and Connections

Table 42. UPS Filter Sizes

List of Tables

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E9921013 Typewritten Text

Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17 1

CChhaapptteerr 11 IInnttrroodduuccttiioonn

The Power XpertTM 9395 uninterruptible power supply (UPS) is a true online, continuous-duty, transformerless, double-conversion, solid-state, three-phase system, providing conditioned and uninterruptible AC power to protect the customer's load from power failures.

The Power Xpert 9395 Three UPM UPS (650-825 kVA) contains two sections: a section configured either as an integrated system bypass module (ISBM) or an Input Output Module (IOM) rated for a maximum of 825 kVA and an Uninterruptible Power Module (UPM) section containing three UPMs. Each UPM is rated for a maximum of 275 kVA for a total maximum of 825 kVA.

The UPS Plus 1 model (650-825 kVA) using the Field Installed UPM (FI-UPM) provides N+1 redundancy for the system (see paragraph 1.2.2 Field Installed UPM).

The Power Xpert 9395-825/550 Two UPM UPS (450-550 kVA) contains two sections: an ISBM or an IOM rated for a maximum of 825 kVA (to provide future upgradability) and an UPM section containing two UPMs. Each UPM is rated for a maximum of 275 kVA for a total maximum of 550 kVA. The FI-UPM is not supplied as standard, but is available as an option to provide upgradability to a maximum of 825 kVA. Adding the FI-UPM can also provide N+1 redundancy if the power requirements are less than the two UPM rating.

The UPS is available as a single unit or as an optional multiple unit distributed bypass system (see paragraph

1.2.5 Separate Rectifier Input).

The Power Xpert 9395 online power protection system is used to prevent loss of valuable electronic information, minimize equipment downtime, and minimize the adverse effect on production equipment due to unexpected power problems.

The Power Xpert 9395 UPS continually monitors incoming electrical power and removes the surges, spikes, sags, and other irregularities that are inherent in commercial utility power. Working with a building's electrical system, the UPS system supplies clean, consistent power that sensitive electronic equipment requires for reliable operation. During brownouts, blackouts, and other power interruptions, batteries provide emergency power to safeguard operation.

The UPS is housed in a free-standing cabinet, divided into two sections to facilitate shipping. The sections match in style and color and have safety shields behind the door and front panels for hazardous voltage protection. The FI-UPM matches the UPS in style and color. Figure 1 shows the Power Xpert 9395 Three UPM UPS (650-825 kVA). Figure 2 shows the Power Xpert 9395 Plus 1 UPS (650-825 kVA) UPS with the FI-UPM.

Figure 3 shows the Power Xpert 9395-825/550 Two UPM UPS (450-550 kVA). Figure 4shows the Power Xpert 9395-825/550 Two UPM UPS with the Field Installed UPM (450-825 kVA).

NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on 1.9 Warranty become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

file:/C:/Users/e9921013/backup/COLORIZE%20Project/9395/725%20COLOR/725/Topics/Introduction%20%20725z.dita#Warranty-299FC673

2 Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17

Figure 1. Power Xpert 9395 Three UPM UPS (650–825 kVA)

UPM SECTIONISBM or IOM SECTION

Older LCD Pushbutton Control Panel

Figure 2. Power Xpert 9395 Plus 1 UPS (650–825 kVA) with the Field Installed UPM

UPM SECTIONFI-UPM ISBM or IOM SECTION

Older LCD Pushbutton Control Panel

Introduction

Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17 3

Figure 3. Power Xpert 9395-825/550 Two UPM UPS (450–550 kVA)

UPM SECTIONISBM or IOM SECTION

Color Touchscreen Control Panel

Figure 4. Power Xpert 9395-825/550 Two UPM UPS with the Field Installed UPM (450–825 kVA)

UPM SECTIONISBM or IOM SECTION

Color Touchscreen Control Panel

4 Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17

11..11 UUPPSS SSttaannddaarrdd FFeeaattuurreess The UPS has many standard features that provide cost–effective and consistently reliable power protection.

The descriptions in this section provide a brief overview of the UPS standard features.

11..11..11 IInnssttaallllaattiioonn FFeeaattuurreess

Cabinets can be permanently bolted to the floor.

Power and control wiring can be routed through the top or bottom of the cabinet with connections made to easily accessible terminals. External sensing and monitoring control wire must be installed in accordance with Class 1 wiring methods.

11..11..22 CCoonnttrrooll PPaanneell

The control panel, located on the front of the UPS, contains a liquid crystal display (LCD) and pushbutton switches to control the operation of the UPS and to display the status of the UPS system. See Chapter 7 UPS Operating Instructions operating instructions for additional information.

11..11..33 CCuussttoommeerr IInntteerrffaaccee

• Building Alarm Monitoring – Up to five inputs in the UPS are available to connect the facility's alarm system contacts. Some system configurations may limit the number of inputs available. The UPS uses these inputs to monitor the building alarms in addition to the UPS status. See Chapter 8 Communication for additional information.

• Alarm Contact – One alarm contact is provided for connection to equipment at the facility, such as a light, an audible alarm, or a computer terminal. The equipment connected to this contact alerts you to a UPS alarm. See Chapter 8 Communication for additional information.

• X-Slot Communication Bays – Four communication bays are standard equipment. One to four optional X- Slot® connectivity cards can be installed in the UPS module at any time. X-Slot cards are quickly installed at the front of the UPS and are hot-pluggable. See Chapter 8 Communication for additional information.

11..11..44 AAddvvaanncceedd BBaatttteerryy MMaannaaggeemmeenntt

A three-stage charging system increases battery service life by optimizing recharge time, and protects batteries from damage due to high current charging and inverter ripple currents. Charging at high currents can overheat and damage batteries.

11..11..55 PPoowweerr MMaannaaggeemmeenntt SSooffttwwaarree

Eaton LanSafe® Power Management Software is bundled as part of the Software Suite CD shipped with the UPS. See Chapter 8 Communication for additional information.

11..22 OOppttiioonnss aanndd AAcccceessssoorriieess Contact an Eaton sales representative for information about the following options.

11..22..11 IInntteeggrraatteedd BBaatttteerryy CCaabbiinneettss

Battery backup protection can be provided by equipping the UPS system with up to four Eaton 9395 battery cabinets containing sealed lead–acid, maintenance–free batteries. The battery cabinets are available with a 240-cell configuration. The cabinets are designed for standalone installation and may be installed adjacent to the UPS or in a separate location. The recommended installation location for adjacent battery cabinets is on the right side of the UPS cabinet to allow for future expansion using an external module.

Consult the Power Expert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual for specifics on battery cabinet usage with the PowerXpert 9395.

Eaton® Power Xpert® 9395 UPS, Plus 1 UPS, and 825/550 UPS (450–825 kVA) Installation and Operation Manual 164201725—Rev 17 5

11..22..22 FFiieelldd IInnssttaalllleedd UUPPMM

A Field Installed UPM (FI-UPM) provides N+1 redundancy for the UPS system. The FI-UPM may be installed at any time in the future when power needs change. The module cabinet is installed on the left side of the UPS cabinet and is wired directly to the UPS. No input or output wiring changes are needed for redundancy.

Operation remains the same as the original UPS.

11..22..33 SSyynncc CCoonnttrrooll

An optional Eaton 9395 Sync Control maintains the critical load outputs of two separate single module Eaton 9395 UPS systems in synchronization. This option facilitates the uninterrupted transfer of the load from one load bus to another by means of transfer switches. The Sync Control is housed in a wall–mounted panel that can be located between the UPS units for easy wiring.

11..22..44 SSiinnggllee--FFeeeedd KKiitt

An optional kit is available for converting the dual-feed rectifier and bypass inputs to a single-feed configuration.

The kit consists of jumpers and bus bar extensions for each phase, and the hardware required for installation.

11..22..55 SSeeppaarraattee RReeccttiiffiieerr IInnppuutt

The Power Xpert 9395 450–550 kVA UPS can be supplied with separate rectifier inputs for each UPM. Separate inputs provide increased flexibility and reliability by allowing multiple input sources to supply the UPS. Input circuit breaker CB1 is not installed with this configuration. AC input control to the UPS and each UPM rectifier is to be provided by the customer.

All sources that feed the separate rectifier inputs must be from a common ground point.

11..22..66 DDiissttrriibbuutteedd BByyppaassss SSyysstteemm

There are two types of redundancy: UPS based (based on the number of UPSs) and UPM based (based on the number of UPMs). Each UPS contains two to three UPMs.

A distributed bypass UPS system with two to five UPSs can be installed to provide a capacity and/or redundant system. This load sharing system provides more capacity than a single UPS, and can provide backup, depending on the load and configuration. In addition, when one UPM is taken out of service for maintenance or is not operating properly, a redundant UPM continues to supply uninterrupted power to the critical load. A Powerware Hot Sync® Controller Area Network (CAN) Bridge Card provides connectivity and operational mode control. The distributed bypass system consists of two to five UPSs each with a parallel CAN card, and a customer-supplied tie cabinet or load distribution panel to act as a tie point.

All UPSs in the distributed bypass system must contain the same number of UPMs. Mixed UPS kVA ratings are not permitted.

The tie cabinet must contain Module Output Breakers (MOBs) with dual auxiliary contacts for control of the system. Without dual auxiliary MOBs, UPMs are not allowed to go to bypass individually during servicing.