(105)StoreHandlingCrane.pdf

FRV40-226-105-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Stores Handling System

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

PUBLISHED BY DIRECTION OF NOAA

FRV40-226-105-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

PUBLISHED BY DIRECTION OF NOAA

05 JULY 2007

RECORD OF CHANGES

Change No.

Date Title and/or Brief Description Signature of Validating Officer

APPROVAL AND PROCUREMENT RECORD PAGE

APPROVAL DATA FOR: FRV40-226-105-010

TITLE OF MANUAL: Stores Handling System

APPROVAL AUTHORITY: NOAA

Contract Ship Qty Of Building Number Applicability Manuals Yard

50-SPNA-1-00031 FRV40-226 2 EA Halter Marine Inc.

REMARKS:

CERTIFICATION: It is hereby certified that FRV40-226-105-010 to be provided under contract 50-SPNA-1- 00031 has been approved by the approval data shown above.

Date:________________

CHAND, LLC

Mathews, LA 70375

CAGE CODE: 0D5X4

VALIDATION PERFORMANCE

Title of Publication

Contractor Sub-Contractor(If Performing Validation)

Halter Marine Inc.

Contract No. (s) and Purchase Orders, If Applicable

Chapter Section Paragraph Date Check here if Validation Not validated Completed

Contents of this manual have been validated and certified to be applicable to the equipment furnished under the above procurement as specified for Validation.

Name & Authority of Validating Officer: Signature of Validating Officer:

FOREWORD

This manual is intended to clearly and accurately reflect the actual configuration of the installed equipment described for the FRV40-226 Store Handling System. Users are urged to report instances noted wherein the manual does not achieve this objective.

This technical manual provides the instructions necessary to operate, to perform maintenance on and troubleshooting of the Store Handling System. The text is broken down as follows:

Section 1- Installation, Operation and Maintenance or Electro-Hydraulic Crane

Section 2- Drawings and Parts Lists

Section 3- Installation Manual 680

Section 4- Bearing Storage Installation and Lubrication

Section 5- Series E100 Planetary Geardrive Service & Repair Manual

Section 6- 90B Series Brake Service & Repair Manual

Section 7- Parker Motors 110A Series Hydraulic Motor Service Bulletin

Section 8- Sun Hydraulics Service Bulletin

Section 9- PL2 Planetary, Hydraulic Winch Instruction and Parts Manual

Section 10- Gunnebo Johnson Inspection & Maintenance Instructions

Section 11- Top Swivel Overhaul Balls/Type 4

Section 12- SG Series sealed Guiderol Bearings

Section 13- Proportional directional spool valve type PSL and PSV

Section 14- R Series Slip Ring Technical Manual

Section 15 Anti Two Block Device Drawing and Parts List

Section 16 Solenoid Directional Valves (2/2) normally open series technical data

Section 17 Motor Controller Bill of Material

Section 18 Baldor Motors and Drives

Section 19 Mannesmann Rexroth Spare Parts Lists

Section 20 Lovejoy Continuous Sleeve Flexible Gear Couplings Installation and Maintenance Instructions

Section 21 Parts list and Drawing for 2T Filter

Section 22 Tests and Examination forms

Section 23 Spare parts lists

3.1 PRECAUTIONS AND WARNINGS

1. KEEP ALL SHIELDS AND COVERS IN PLACE. DO NOT OPERATE EQUIPMENT

WITH GUARDS REMOVED.

2. CONSULT INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

BEFORE OPERATING OR SERVICING EQUIPMENT.

3. INSPECT RIGGING DAILY.

4. DISCONNECT POWER SUPPLY BEFORE PERFORMING LUBRICATION OR

MAINTENANCE PROCEDURES.

5. THIS EQUIPMENT IS NOT INTENDED FOR USE IN L1FT1NG OR MOVING

PERSONNEL.

6. MAINTAIN AT LEAST FIVE DEAD WRAPS OF WIRE ROPE ON THE WINCH

DRUM AT ALL TIMES.

7. REMOVE ALL LOADS FROM THE HOOK BEFORE PERFORMING ANY

MAINTENANCE ON THE UNIT.

1. INSPECT UNIT BEFORE AND AFTER EVERY USE, SERVICING OR REPLACING

ANY WORN OR DAMAGED COMPONENTS.

2. MAKE SURE UNIT IS PROPERLY LUBRICATED BEFORE OPERATION.

HALTER MARINE, INC. 1 S.O. "1966, PAGE 12

- PRE-START CHECKS Before starting or operating the unit, check the foilowing:

3.2.1 Make sure that the unit has been properly lubricated and serviced. See

"MAINTENANCE AND SERVICE".

3.2.2 Make sure ail control valve sections are in their center, neutral position.

3.2.3 Make sure all guards and covers are in place.

3.2.4 Make sure the boom is not lashed down.

3.2.5 Clear the crane work area of personnel and equipment.

3.3 HYDRAULIC POWER UNIT OPERATION -

3.3.1 To energize the hydraulic power unit, move the disconnect lever (located on the front cover of the motor controller cabinet) to the "ON" position. The white "POWER ON" indicator light on the front of the motor controller cabinet should be illuminated. If the light is not illuminated, see the "TROUBLESHOOTING" section of the manual.

Electric power must be supplied to the motor controller to operate the anti-condensation heaters when the power unit is not in use. Leave the disconnect lever in the "ON" position unless servicing the equipment.

3.3.2 To start the hydrauiic power unit, press the green illuminated "START" pushbutton. Allow the power unit to run for a few minutes before operation. A hydraulic pressure gauge for the pump is located on the control console. To stop the power unit, push the red "STOP" pushbutton.

3.4 SWING OPERATION -

3.4.1 The swing control lever is located on the control valve mounted on the crane turret. To swing the crane to the left, push the control lever forward. To swing the crane to the right, pull the control lever back. The control lever should be moved smoothly and deliberately, not with a jerking motion.

3.4.2 The swing control is a spring-centered, proportional control. When the lever is released, the control will automatically return to the neutral position. In the neutral

HALTER MARINE, INC. / S.O. 12966, PAGE 13

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!$a ,I awa 3 n, all motion stops, and the swing brake is automatically set. Moving the control lever progressively farther from the neutral position in either direction will increase the rate at which the crane swings.

3.5 WINCH OPERATION -

3.5.1 The winch control lever is located on the control valve mounted on the operator's platform. To lower the overhaul ball and hook, push the winch control lever forward, To raise the hook, pull the control lever back. The control lever should be moved smoothly and deliberately, not with a jerking motion.

3.5.2 The winch control is a spring-centered, proportional control. When the lever is released, the control will automaticaily return to the neutral position. In the neutral position, all motion stops, and the spring set parking brake is automatically set. Moving the control lever progressively farther from the neutral position in either direction will increase the rate at which the winch raises or lowers the crane hook.

3.5.3 The wmch is equipped with an automatic anti two-block system. The system autamatically prevents the overhaul ball and hook from being raised into the boom tip sheave. When the overhaul ball trips the anti two-block limit switch, the winch raise function will automatically stop. At this point, the crane block can only be lowered, Do not hold or leave the overhaul ball and hook in a two-blocked condition. The anti two-block solenoid valve may burn out and render the crane inoperable.

3.6 BOOM LUFF OPERATION -

3.6.1 The boom luff control lever is located on the control valve mounted on the crane turret. To luff the crane boom down, push the control lever forward. To luff the crane boom up, pull the control lever back. The control lever should be moved smoothly and deliberately, not with a jerking motion.

3.6.2 The boom luff control is a spring-centered, proportional control. When the lever is released, the control will automatically return to the neutral position. In the neutral position, all motion stops, and the luff cylinder load hold valve is automatically set.

Moving the control lever progressively farther from the neutral position in either direction will increase the rate at which the boom luffs.

HALTER MARINE, INC. / S.0. 12966, PAGE 14

'DOWN AND STORAGE

3.7.1 When the crane is not in use, the boom should be lowered completely and the overhaul ball and hook secured.

3.7.2 The rnotor controller disconnect should be le-ft in the "ON" position and 11 5 VAC power should be supplied to the unit in order to power the anti-condensation heater.

HALTER MARINE, INC. / S.O. 12966, PAGE 15

The Metric System and Equivalents

Linear Measure Liquid Measure

1 centiliter = 10 milliters = .34 fl. ounce 1 centimeter = 10 millimeters = .39 inch 1 deciliter = 10 centiliters = 3.38 fl. ounces 1 decimeter = 10 centimeters = 3.94 inches 1 liter = 10 deciliters = 33.81 fl. ounces 1 meter = 10 decimeters = 39.37 inches 1 dekaliter = 10 liters = 2.64 gallons 1 dekameter = 10 meters = 32.8 feet 1 hectoliter = 10 dekaliters = 26.42 gallons 1 hectometer = 10 dekameters = 328.08 feet 1 kiloliter = 10 hectoliters = 264.18 gallons 1 kilometer = 10 hectometers = 3,280.8 feet

Square Measure Weights

1 sq. centimeter = 100 sq. millimeters = .155 sq. inch 1 centigram = 10 milligrams = .15 grain 1 sq. decimeter = 100 sq. centimeters = 15.5 sq. inches 1 decigram = 10 centigrams = 1.54 grains 1 sq. meter (centare) = 100 sq. decimeters = 10.76 sq. feet 1 gram = 10 decigram = .035 ounce 1 sq. dekameter (are) = 100 sq. meters = 1,076.4 sq. feet 1 dekagram = 10 grams = .35 ounce 1 sq. hectometer (hectare) = 100 sq. dekameters = 2.47 acres 1 hectogram = 10 dekagrams = 3.52 ounces 1 sq. kilometer = 100 sq. hectometers = .386 sq. mile 1 kilogram = 10 hectograms = 2.2 pounds 1 quintal = 100 kilograms = 220.46 pounds Cubic Measure 1 metric ton = 10 quintals = 1.1 short tons

1 cu. centimeter = 1000 cu. millimeters = .06 cu. inch 1 cu. decimeter = 1000 cu. centimeters = 61.02 cu. inches 1 cu. meter = 1000 cu. decimeters = 35.31 cu. feet

Approximate Conversion Factors

To change To Multiply by To change To Multiply by inches centimeters 2.540 ounce-inches newton-meters .007062 feet meters .305 centimeters inches .394 yards meters .914 meters feet 3.280 miles kilometers 1.609 meters yards 1.094 square inches square centimeters 6.451 kilometers miles .621 square feet square meters .093 square centimeters square inches .155 square yards square meters .836 square meters square feet 10.764 square miles square kilometers 2.590 square meters square yards 1.196 acres square hectometers .405 square kilometers square miles .386 cubic feet cubic meters .028 square hectometers acres 2.471 cubic yards cubic meters .765 cubic meters cubic feet 35.315 fluid ounces milliliters 29,573 cubic meters cubic yards 1.308 pints liters .473 milliliters fluid ounces .034 quarts liters .946 liters pints 2.113 gallons liters 3.785 liters quarts 1.057 ounces grams 28.349 liters gallons .264 pounds kilograms .454 grams ounces .035 short tons metric tons .907 kilograms pounds 2.205 pound-feet newton-meters 1.356 metric tons short tons 1.102 pound-inches newton-meters .11296

Temperature (Exact)

°F Fahrenheit 5/9 (after Celsius °C temperature subtracting 32) temperature