(008)Bow_Thruster.pdf

FRV40-226-008-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Bow Thruster Model: 40 T3S

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

PUBLISHED BY DIRECTION OF NOAA

FRV40-226-008-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Model: 40 T3S

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

PUBLISHED BY DIRECTION OF NOAA

19 SEPTEMBER 2007

RECORD OF CHANGES

Change No.

Date Title and/or Brief Description Signature of Validating Officer

APPROVAL AND PROCUREMENT RECORD PAGE

APPROVAL DATA FOR: FRV40-226-008-010

TITLE OF MANUAL: Bow Thruster

APPROVAL AUTHORITY: NOAA

Contract Ship Qty Of Building Number Applicability Manuals Yard

50-SPNA-1-00031 FRV40-226 2 EA Halter Marine Inc.

REMARKS:

CERTIFICATION: It is hereby certified that FRV40-226-008-010 to be provided under contract 50-SPNA- 1-00031 has been approved by the approval data shown above.

Date:________________

CHAND, LLC

Mathews, LA 70375

CAGE CODE: 0D5X4

VALIDATION PERFORMANCE

Title of Publication

Contractor Sub-Contractor(If Performing Validation)

Halter Marine Inc.

Contract No. (s) and Purchase Orders, If Applicable

Chapter Section Paragraph Date Check here if Validation Not validated Completed

Contents of this manual have been validated and certified to be applicable to the equipment furnished under the above procurement as specified for Validation.

Name & Authority of Validating Officer: Signature of Validating Officer:

FOREWORD

This manual is intended to clearly and accurately reflect the actual configuration of the installed equipment described for the FRV40-226 Bow Thruster. Users are urged to report instances noted wherein the manual does not achieve this objective.

This technical manual provides the instructions necessary to operate, to perform maintenance on and troubleshooting of the Bow Thruster. The text is broken down as follows:

Section 1- Bow Thruster Unit – Mechanical Construction, Installation, Operation, and Maintenance

Section 2- Bow Thruster Unit Electric Steering Gear Including Gear/Motor, Thruster Electrical Ancillaries

Section 3- Bow Thruster Unit Electric Steering Gear Starter and Control Cubicle, Bridge Manual Control

Panels

Section 4- Zurn-Amerigear Double Engagement Flexible Gear Coupling Between Bow Thruster Unit &

Drive Motor

TEES WHITE GILL 360° BOW & STERN THRUSTERS

SUPERIOR MANOEUVRABILITY- MAXIMUM FLEXIBILITY

OPERATING AND INSTRUCTION MANUAL

GILL JET BOW THRUSTER TYPE 40T3S-QR

SERIAL No. G679T

TEES COMPONENTS

LIMITED

DanLe

INTRODUCTION PAGE 3

TEES WHITE GILL THRUSTERS

FK\G679&80T\MAN-INTRO

-- GENERAL WARNING --

TEES COMPONENTS LIMITED CANNOT ASSUME ANY

RESPONSIBILITY FOR DAMAGE OR PERSONAL INJURY

RESULTING FROM FAILURE TO TAKE SUCH ISOLATION

PRECAUCTIONS OR FROM OPERATION OF THIS EQUIPMENT

WITH THE SAFETY AND / OR SHUTDOWN DEVICES BEING

ISOLATED, DISABLED OR BYPASSED.

CAUTION

THE TEES WHITE GILL THRUSTER IS

FITTED WITHIN AN UNMANNED SPACE

AND IS CONTROLLED FROM REMOTE

LOCATIONS. IT MAY START AND RUN

WITHOUT WARNING. BEFORE ANY FAULT

INVESTIGATION OR MAINTENANCE IS

CARRIED OUT, THE THRUSTER MUST BE

ISOLATED FROM OPERATION BY ANY

REMOTE CONTROL LOCATIONS AND

FROM IT’S RELEVENT POWER SUPPLIES.

40-226

INTRODUCTION PAGE 5

FK\G679&80T\MAN-INTRO

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,c om pl et a K l e m m n a q k o r o b k a

Ku la

-A us gl ei ch sc he ib e Ku la -S hi m

Ku la

-R on de lle de co m pe ns at io n

Ku la

-A ra nd el a de co m pe ns ac io n Ku la -K o m p e n si r u` a q a j b a

W uc ht ge w ic ht

Ba la nc in g w ei gh t M as se d' eÂq ui lib ra ge

C on tra pe so P r o ti w o w e s

Fl uÈg el ra d Fa n Ve nt ila te ur

A sp a ve nt ila do r

W e n ti l q to r

.2

1*

0/

LuÈ fte rh au be Fa n co w l

C ou ve rd e du ve nt ila te ur C as qu et e

K o l p a k w e n ti l q to r a

.1

0/

LuÈ fte rh au be Fa n co w l

C ou ve rd e du ve nt ila te ur C as qu et e

K o l p a k w e n ti l q to r a

Pr eû gu ûl aÈu fe r

Pr es su re di ec as tr ot or

To le s ro to r

Ro to r Z a p r e so w a n n y j r o to r

St at or pa ke t St at or pa ck et To le s st at or Pa qu et e de le st at or

S ta to r n y j p a k e t

Fe de rr in g Sp rin g w as he r

Ro nd el le re ss or t

A ni llo de m ue lle P r u v i n n o e k o l x c o

Se ch sk an ts ch ra ub e H ex ag on bo lt Vi s aÁ teà te he xa go na le To rn ill o he xa go na l e st i gr a n n y j b o l t

Ve rs ch lu ûs ch ra ub e

C ov er sc re w

Vi s de fe rm et ur e

Ta po

Ân ro sc ad o R e zx b o w a q p r o b k a

G ew in de fo rm

-S ch ra ub e Th re ad fo rm in g sc re w Vi s au to -ta ra ud eu se

To rn ill o m ol de ad or de ro sc a F a so n n y j b o l t

W el le nd ic ht rin g

Sh af ts ea l Ba gu e d' eÂt an ch eÂi te d' ar br e Re te n

M a n v e ta

W el le nd ic ht rin g

Sh af ts ea l Ba gu e d' eÂt an ch eÂi te d' ar br e Re te n

M a n v e ta

Si ch er un gs rin g Re ta in er rin g C irc lip s A ni llo de se gu rid ad S to p o r n o e k o l x c o

Si ch er un gs rin g Re ta in er rin g C irc lip s A ni llo de se gu rid ad S to p o r n o e k o l x c o

Si ch er un gs rin g Re ta in er rin g C irc lip s A ni llo de se gu rid ad S to p o r n o e k o l x c o

1* 0/

Pa ûf ed er Ke y C la ve tte C ha ve ta P r i zm a ti e sk a q p o n k a

7.

9*

0/

Pa ûf ed er

Ke y

C la ve tte

C ha ve ta

P r i zm a ti e sk a q p o n k a

7.

0/

Zy lin de rs tif t

Pa ra lle lp in G ou pi lle Pa sa do r ci lõÂn dr ic o

C i l i n d r i e sk i j ti f t

Ri lle nk ug el la ge r

Ba ll be ar in g

Ro ul em en t Ro da m ie nt o P o d i p n i k

Ri lle nk ug el la ge r

Ba ll be ar in g

Ro ul em en t Ro da m ie nt o P o d i p n i k

LaÈ uf er w el le Ro to r sh af t A rb re du ro to r

Ej e de lr ot or

W a l r o to r a

B- La ge rs ch ild

En d sh ie ld Fl as qu e Es cu do de lm ot or i t p o d i p n i k a

St aÈn de rg eh aÈu se

St at or ho us in g C ar ca ss e du st at or

C ar ca sa de le st at or K o r p us st a to r a

Sy st em de ck el Sy st em co ve r C ou ve rc le in te rm eÂd ia ire

Ta pa in te gr al

P e r e d n i j i t

S D ie se

Te ile en tfa lle n be i

A nb au an

G et rie be

BS

A

C H

TU

N

G Be iB es te llu ng un be di ng t

M ot or -N r.

an ge be n.

S Th es e pa rts ar e no tr eq ui re d w he n at ta ch ed to ge ar bo x

BS

AT

TE

N

TI

O

N Pl ea se cl ea rly st at e se ria l nu m be rw he n or de rin g th es e sp ar e pa rts

S C es pi eÁc es n' ap pa ra is se nt pa s po ur m on ta ge du

BS

AT

TE

N

TI

O

N En ca s de co m m an de ve ui lle z in di qu er le nu m eÂr o du m ot eu r.

S C on el re du ct or

BS

se ca re ce de es ta s pi ez as

AT

EN

C

IO

N

En ca so de pe di do in di ca re ln uÂm er o de m ot or

S ti a st i n e i sp o l x zu to q p r i sb o r k e s r e d uk to r o m

BS

W n i m a n i e

P r i za k a ze o b q za te l x n o uk a zy w a tx n o m e r d w i ga te l q el te ilv er ze ic hn is un d

Sc hn itt ze ic hn un g

Pa rts lis t an d se ct io na ld ra w in g Li st e de s pi eÁc es et de ss in en co up e D es pi ec e y se cc io n S p e c i F i k a c i q d e ta l e j i sh e m a w r a zr e ze

ET

-B

Z

Zw ei sc he ib en

-B re m se n D ou bl e-di sc br ak es

Fr ei ns bi di sq ue s

Fr en os de do bl e di sc o

D w uh d i sk o w y e to r m o za

Ba ue rA nt rie bs te ch ni k

G m bH Po st fa ch

D -7

Es sli ng en

Eb er ha rd

-B au er -S tra ûe

-6

D

-7

Es sli ng en Te le fo n (0

1)

Te le fa x (0

1) ht tp

/w w w

.b au er -g ea r-m ot or s.

de

A -2

-1 /9

8-

ET

-B Z

Pr in te d in

G er m an

Zweischeiben-Bremsen ET-BZ 1 Double-disc brakes Freins bidisques Frenos de doble disco Dwuhdiskowye tormoza

KonstruktionsaÈnderungen vorbehalten.

Right to change the design reserved.

Construction sous reÂserve de modifications.

Nos reservamos el derecho a intro-ducir modificaciones constructivas.

Ostawlqem za soboj prawo na izmenenie konstrukcii.

Bremsen-Typ / Brake type / Type de frein / Tipo de freno / Tip tormoza

Z 005 / Z 008 Z 010 / Z 015 Z 025 Benennung Designation DeÂsignation DesignacioÂn Naimenowanie

Teil-Nr.

Part-No.

PieÁce No.

Pieza No± Detalx ð

Bestell-Nr.

Order No.

Comm. No.

CoÂdigo No± Zakaz ð

StuÈck Quantity PieÁces Cantidad [t.

Teil-Nr.

Part-No.

PieÁce No.

Pieza No± Detalx ð

Bestell-Nr.

Order No.

Comm. No.

CoÂdigo No± Zakaz ð

StuÈck Quantity PieÁces Cantidad [t.

Teil-Nr.

Part-No.

PieÁce No.

Pieza No± Detalx ð

Bestell-Nr.

Order No.

Comm. No.

CoÂdigo No± Zakaz ð

StuÈck Quantity PieÁces Cantidad [t.

26.4 2507706 0/1 Wellendichtung Shaft seal Garniture eÂtanche d'arbre ReteÂn Uplotnenie wala

26.3 1354396 0/1 Wellendichtung Shaft seal Garniture eÂtanche d'arbre ReteÂn Uplotnenie wala

26.2 1491423 0/1 Wellendichtung Shaft seal Garniture eÂtanche d'arbre ReteÂn Uplotnenie wala

26.1 1491415 0/1 26 2507706 0/1 26 2507706 0/1 Wellendichtung Shaft seal Garniture eÂtanche d'arbre ReteÂn Uplotnenie wala

25 ** 1 25 ** 1 25 ** 1 Anschluûkabel Connecting cable CaÃble d'alimentation Cable de conexioÂn Podkl`~aemyj kabelx

24 ** 0/1 24 ** 0/1 24 ** 0/1 HandluÈfthebel kompl. Manual release, complete Levier de deÂblocage Maneta de desbloqueo, completa

Otvimnoj homut w komplekte

23 1458132* 0/2 23 1458132* 0/2 23 1458132* 0/2 Druckschraube Thrust screw Vis de pression Tornillo prisionero Navimnoj winit

22 1492748* 0/2 22 1492748* 0/2 22 1227751* 0/2 EntluÈftungsexzenter Disengaging cam Excentrique de deÂblocage ExceÂntrica de desbloqueo Ottormaviwa`}ij zkscentrik

21 1015605* 0/2 21 1015605* 0/2 21 1015605* 0/2 Sicherungsring Retainer ring Circlips Anillo de seguridad Stopornoe kolxco

20 1001507* 0/2 20 1001507* 0/2 20 1001507* 0/2 O-Ring O-Ring Joint torique Junta toÂrica Uplotnitelxnoe kolxco kruglogo se~eniq

19 1185489 0/2 19 1185489 0/2 19 1185489 0/2 Halbrundkerbnagel Semicircular rivet Rivet aÁ teÃte ronde Remache redondo Polukruglyj prose~noj {tift s golowkoj

18 1287656 2 18 1287656 2 18 1060031 2 Zylinderschraube Allen screw Vis aÁ teÃte cylindrique Tornillo cilõÂndrico Wint s cilindri~eskoj golowkoj

17 1483617 2 17 1483617 3 17 1493540 3 Spiral-Spannstift Spiral pin Goupille heÂlicoidale Pasador espiral Trubsatyj razreznoj {tift spirali

16 ** 1 16 ** 1 16 ** 1 Leistungsschild Rating plate Plaque signaleÂtique Placa de caracterõÂsticas [ilxdik

15 1490877 1 15 1492608 1 15 1493469 1 Dichtung Gasket Joint Junta Proklodko

14 14587934 1/0 14 1457934 1/0 14 1493477 1/0 Dichtring Seal Bague d'eÂtancheÂite ReteÂn Uplotnitelxnoe kolxco

V-Ring V-seal Joint d'eÂtrancheÂite Anillo en V Zub~atoe kolxco

13 ± 0/1 13 ± 0/1 13 ± 0/1 Sikaflex Chemical sealing compound Joint plastique Junta quõÂmica Himi~eskoe uplotnenie

12 1457926 1 12 1457926 1 12 1457926 1 KabeltuÈlle Cable grommet Passe-fils Manguito Nakone~nik kabelq

11 1212176 1 11 1212176 1 11 1212184 1 Labyrinthteller Labyrinth seal Joint aÁ labyrinthe Plato laberõÂntico Labirintaq tarelka

10 ** 1 10 ** 1 10 ** 1 Magnetspule Solenoid Bobine de l'eÂlectro-aimant Bobina del electroimaÂn Magnitnaq katu{ka

9 1212290 1 9 1492616 1 9 1212303 1 SpulenkoÈrper Coil former Carcasse Cuerpo de la bobina Karkas katu{ki

8 ** 1 8 1286382 1 8 ** 1 Mitnehmer Carrier EntraõÃneur Cubo de arrastre Zahwat

7 1212265 2 7 1212273 2 7 1212281 2 Bremsscheibe Brake disc Disque de freinage Disco de freno Tormoznoj {kiw

6 1457951 ** 6 1492527 ** 6 1492845 2 ± 6 Feder Spring Ressort Resorte Pruvinnoe

5 1457870 1 5 1492535 1 5 1493485 1 Antiklebedruckplatte Antimagnetic pressure plate Rondelle anti-reÂmanente Placa de presioÂn antirremanente

Oporkaq planka dlq predotwra}eniq zalipaniq diskow

4 ** 1 4 ** 1 4 ** 1 Reibplatte Friction plate Plateau de friction Placa de friccioÂn frikcionnaq plastina

3 ** 1 3 ** 1 3 ** 1 Druckplatte Pressure plate Plateau de pression Placa de presioÂn Privimnaq plita

2 ** 1 2 ** 1 2 ** 1 Zentrierflansch Centering flange Bride de centrage Brida de centraje Centriru`}ij Flanec

1 ** 1 1 ** 1 1 ** 1 MagnetgehaÈuse Magnet case BoõÃtier du solenoõÈde Carcasa magneÂtica Korpus magnita

* Nur bei HandluÈftung.

** ACHTUNG

Bei Bestellung unbedingt Motor-Nr. angeben.

* Only required for manuel release.

** ATTENTION

Please clearly state serial number when ordering these spare parts.

* Seulement necessaire avec desserage manuel.

** ATTENTION

En cas de commande veuillez indiquer le numeÂro du moteur.

* SoÂlo necesario con desbloqueo manual.

** ATENCION

En caso de pedido indicar el nuÂmero de motor.

* Tolxko pri ru~nom rastormaviwanii

** Wnimanie Pri zakazs obqzatelxno ukazywatx nomor dwigatslq.

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SCREEN 1 -

STATION

SECTION THREE PAGE 33

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SCREEN 21 -

OPERATOR MENU

SECTION THREE PAGE 34

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SCREEN 2 -

CONTROL STATUS

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SCREEN 3 -

SPEED/AZIMUTH

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SCREEN 5 -

SIGNAL INPUTS

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SCREEN 6 -

ALARMS

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SCREEN 10 -

EMERCENCY STOP LOCATION

SECTION THREE PAGE 39

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SCREEN 22 -

ENGINEERING MENU

SECTION THREE PAGE 40

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SCREEN 4 -

MOTOR/PUMP

SECTION THREE PAGE 41

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SCREEN 7 -

STEERING DRIVE

SECTION THREE PAGE 42

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SCREEN 8 -

LOCAL PLC SYSTEM

SECTION THREE PAGE 43

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SCREEN 9 -

REM PLC SYSTEM

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SCREEN 12 -

ALIGNMENT SETUP

SECTION THREE PAGE 45

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SCREEN 11 -

ALARM HISTORY

SECTION THREE PAGE 46

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SCREEN 23 -

SET-UP MENU

SECTION THREE PAGE 47

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SCREEN 13 -

PUMP SET-UP

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SCREEN 14 -

MASTER SET-UP

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SCREEN 15 -

PORT SET-UP

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SCREEN 16 -

STBD SET-UP

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SCREEN 17 -

AFT SETUP

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SCREEN 18 -

DP SETUP

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SCREEN 19 -

MONITOR

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SCREEN 20 -

SCREEN SETUP

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SCREEN -

SCREEN ALARM BANNER

HIM Quick Reference HIM-Guide d’utilisation rapide des consoles de programmation (HIM) Bedieneinheit (HIM) - Kurzreferenz Guida di consultazione rapida al modulo interfaccia operatore (HIM) Referência Rápida da Interface de Operação e Programação (HIM) Referencia rápida del terminal de operador (HIM) HIM Naslaggids

PWR

STS

PORT

MOD

NET A

NET B

HOT surfaces can cause severe burns

CAUTION

Esc Sel

Jog

Alt

Esc Sel

Jog

Alt

LCD

LED/LCD

Esc Sel

Display / Keys

LCD Display

➊ Status Line: Direction | Operating Status | Drive Status | Auto/Manual Mode

➋ Output Frequency or Commanded Frequency

➌ Programming Screen, Menu, or User Display

LED Display

➍ Status Indicators: Forward Indicator, Manual Mode Indicator, and Reverse Indicator

➎ Output Frequency, Commanded Frequency, or Programming Screen

Keys Exit a menu, cancel a change to a parameter value, or acknowledge a fault/alarm.

Select a digit, select a bit, or enter edit mode in a parameter screen.

Scroll through options, increase a value, or toggle a bit.

Scroll through options, decrease a value, or toggle a bit.

Enter a menu, enter edit mode in a parameter screen, or save a change to a parameter value.

Access the function associated with a programming or numeric key. Provides access to the Large Format Display. Refer to the drive user manual for more information.

Start the drive.

Stop the drive or clear a fault.

Increase speed.

Decrease speed.

Change direction.

Jog the drive.

Type parameter numbers and values.

Esc Sel

Log Device Auto/Man Remove

ALT

JOG

F

RM

In Out

➍ ➎

Esc Sel

S.M.A.R.T. View

Exp Param #

Lang Auto/Man Remove

ALT

1 2 3

4 5 6

7 8 9

. 0 +/–

JOG

➊ ➋ ➌ F->

FGP:

| Stopped | Auto|

Accel Time 1

0.1 <> 3600.0 Secs10.0

Hz0.0 Par 140

Esc

Sel

ALT

OR

OR

Jog

0 9...

Adjustable Frequency AC Drive

Standard and Enhanced Control

Firmware Versions Standard Control: 2.xxx Enhanced Control: 2.xxx

User Manual www.abpowerflex.com

Chapter 3

Programming and Parameters

Chapter 3 provides a complete listing and description of the PowerFlex 70 parameters. The parameters can be programmed (viewed/ edited) using an LED or LCD HIM (Human Interface Module).

As an alternative, programming can also be performed using DriveExplorer™ or DriveExecutive™ software and a personal computer.

Refer to Appendix B for brief descriptions of the LED and LCD Human Interface Modules.

To configure a drive to operate in a specific way, drive parameters may have to be set. Three types of parameters exist:

• ENUM Parameters ENUM parameters allow a selection from 2 or more items. The LCD HIM will display a text message for each item. The LED HIM will display a number for each item.

• Bit Parameters Bit parameters have individual bits associated with features or conditions. If the bit is 0, the feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true.

• Numeric Parameters These parameters have a single numerical value (i.e. 0.1 Volts).

The example on the following page shows how each parameter type is presented in this manual.

For information on… See page… About Parameters 3-1 How Parameters are Organized 3-3 Monitor File (File A) 3-11 Motor Control File (File B) 3-13 Speed Command File (File C) 3-19 Dynamic Control File (File D) 3-28 Utility File (File E) 3-35 Communication File (File H) 3-45 Inputs & Outputs File (File J) 3-50 Parameter Cross Reference – by Name 3-57

About Parameters

3-2 Programming and Parameters Fi le

G ro up

No

Parameter Name & Description Values Re la te d

UT

IL

IT

Y

(F ile

E

D riv e

198 [Load Frm Usr Set] Loads a previously saved set of parameter values from a selected user set location in drive nonvolatile memory to active drive memory.

Default:

Options:

“Ready”

“Ready” “User Set 1” “User Set 2” “User Set 3”

D ia gn os tic s

216 [Dig In Status] Status of the digital inputs.

M O

TO

R

To rq

059 [SV Boost Filter] Sets the amount of filtering used to boost voltage during Sensorless Vector operation.

Default:

Min/Max:

Units:

0/32767

000 000xx000000xx 10 01234567891112131415

1=Input Present 0=Input Not Present x =Reserved

Bit #

Digi tal

In

Digi tal

In

Digi tal

In

Digi tal

In

Digi tal

In

Digi tal

In

In1 D

Lo gR slt (1

In2 D

Lo gR slt (1

In3 D

Lo gR slt (1

In4 D

Lo gR slt (1

In5 D

Lo gR slt (1

In6 D

Lo gR slt (1

Nibble 1Nibble 2Nibble 3Nibble 4

(1) Enhanced firmware 2.001 & later.

E C

➊ ➌➋ ➏➎➍

No. Description

➊ File – Lists the major parameter file category.

➋ Group – Lists the parameter group within a file.

➌ No. – Parameter number. = Parameter value can not be changed until drive is stopped.

= 32 bit parameter.

= 32 bit parameter in Enhanced Control drives only.

= Parameter only displayed when [Motor Cntl Sel] is set to “4.”

➍ Parameter Name & Description – Parameter name as it appears on an LCD HIM, with a brief description of the parameters function.

= This parameter is specific to Standard Control drives.

= This parameter will only be available with Enhanced Control drives.

➎ Values – Defines the various operating characteristics of the parameter. Three types exist.

ENUM Default:

Options:

Lists the value assigned at the factory. “Read Only” = no default.

Displays the programming selections available.

Bit Bit #: Lists the bit place holder and definition for each bit.

Numeric Default:

Min/Max:

Units:

Lists the value assigned at the factory. “Read Only” = no default.

The range (lowest and highest setting) possible for the parameter.

Unit of measure and resolution as shown on the LCD HIM.

Important: Some parameters will have two unit values:

• Analog inputs can be set for current or voltage with 320 [Anlg In Config].

• Values that pertain to Enhanced Control drives only will be indicated by “ .”

Important: When sending values through DPI ports, simply remove the decimal point to arrive at the correct value (i.e. to send “5.00 Hz,” use “500”).

➏ Related – Lists parameters (if any) that interact with the selected parameter. The symbol “ ” indicates that additional parameter information is available in Appendix C.

E C

FV

Standard

E C

Programming and Parameters 3-3

LED HIM (Human Interface Module)

The LED HIM displays parameters in Numbered List order. Parameters are accessed by first selecting the file letter then a parameter number.

Important: The PowerFlex 70 Enhanced Control drive does not support the LED HIM.

File Letter Designations

The LED HIM identifies each parameter by File Letter and Parameter Number.

LCD HIM (Human Interface Module)

The LCD HIM displays parameters in a File-Group-Parameter or Numbered List view order. To switch display mode, access the Main Menu, press ALT then Sel while cursor is on the parameter selection. In addition, using 196 [Param Access Lvl], the user has the option to display all parameters, commonly used parameters or diagnostic parameters.

Control Options

Two different control options are available for the PowerFlex 70;

Standard and Enhanced. Standard Control drives provide Volts per Hertz and Sensorless Vector operation. Enhanced Control drives support the PowerFlex Safe Off option and other additional features.

How Parameters are Organized

Esc

ALT

JOG

Sel

Log Device

Auto/Man Remove

Out In

F

RM

Utility

File E

Parameter 197:

Reset to Defaults

3-4 Programming and Parameters

File-Group-Parameter View

This simplifies programming by grouping parameters that are used for similar functions. The parameters are organized into 6 files in Basic Parameter view or 7 files in Advanced Parameter view. Each file is divided into groups, and each parameter is an element in a group. By default, the LCD HIM displays parameters by File-Group-Parameter view.

Numbered List View

All parameters are in numerical order.

Programming and Parameters 3-5

Basic Parameter View – Standard Control Parameter 196 [Param Access Lvl] set to option 0 “Basic.”

File Group Parameters

Monitor Metering Output Freq 001 Commanded Freq 002 Output Current 003 DC Bus Voltage 012

Motor Control Motor Data Motor NP Volts 041 Motor NP FLA 042 Motor NP Hertz 043

Motor NP RPM 044 Motor NP Power 045 Mtr NP Pwr Units 046

Motor OL Hertz 047

Torq Attributes Torque Perf Mode 053 Maximum Voltage 054

Maximum Freq 055 Autotune 061

Speed Command

Spd Mode & Limits

Minimum Speed 081 Maximum Speed 082

Speed References

Speed Ref A Sel 090 Speed Ref A Hi 091 Speed Ref A Lo 092

Speed Ref B Sel 093 Speed Ref B Hi 094 Speed Ref B Lo 095

TB Man Ref Sel 096 TB Man Ref Hi 097 TB Man Ref Lo 098

Discrete Speeds

Jog Speed 100 Preset Speed 1-7 101-107

Dynamic Control

Ramp Rates Accel Time 1 140 Accel Time 2 141

Decel Time 1 142 Decel Time 2 143

S Curve % 146

Load Limits Current Lmt Sel 147 Current Lmt Val 148

Stop/Brake Modes

Stop Mode A 155 Stop Mode B 156

DC Brk Lvl Sel 157 DC Brake Level 158 DC Brake Time 159

Bus Reg Mode A 161 Bus Reg Mode B 162 DB Resistor Type 163

Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175

Power Loss Power Loss Mode 184 Power Loss Time 185

Utility Direction Config Direction Mode 190

Drive Memory Param Access Lvl 196 Reset To Defalts 197

Load Frm Usr Set 198 Save To User Set 199

Language 201

Diagnostics Start Inhibits 214 Dig In Status 216 Dig Out Status 217

Faults Fault Config 1 238

Inputs & Outputs

Analog Inputs Anlg In Config 320 Analog In1 Hi 322 Analog In1 Lo 323

Analog In2 Hi 325 Analog In2 Lo 326

Analog Outputs Analog Out1 Sel 342 Analog Out1 Hi 343 Analog Out1 Lo 344

Digital Inputs Digital In1-6 Sel 361-366

Digital Outputs Digital Out1 Sel 380 Dig Out1 Level 381

Digital Out2 Sel 384 Dig Out2 Level 385

Monitor

File A

Motor Control

File B

Speed Command

File C

Dynamic Control

File D

Utility

File E

Inputs & Outputs

File J

3-6 Programming and Parameters

Basic Parameter View – Enhanced Control Parameter 196 [Param Access Lvl] set to option 0 “Basic.”

File Group Parameters

Monitor Metering Output Freq 001 Commanded Freq 002 Output Current 003 Torque Current 004 DC Bus Voltage 012 Commanded Torque**024

Motor Control Motor Data Motor NP Volts 041 Motor NP FLA 042 Motor NP Hertz 043

Motor NP RPM 044 Motor NP Power 045 Mtr NP Pwr Units 046

Motor OL Hertz 047 Motor Poles 049

Torq Attributes Motor Cntl Sel 053 Maximum Voltage 054 Maximum Freq 055

Autotune 061 Autotune Torque** 066 Inertia Autotune** 067

Torque Ref A Sel** 427 Torque Ref A Hi** 428 Torque Ref A Lo** 429 Pos Torque Limit** 436 Neg Torque Limit** 437

Speed Feedback

Motor Fdbk Type** 412 Encoder PPR** 413

Speed Command

Spd Mode & Limits

Feedback Select 080 Minimum Speed 081 Maximum Speed 082

Speed References

Speed Ref A Sel 090 Speed Ref A Hi 091 Speed Ref A Lo 092

Speed Ref B Sel 093 Speed Ref B Hi 094 Speed Ref B Lo 095

TB Man Ref Sel 096 TB Man Ref Hi 097 TB Man Ref Lo 098

Discrete Speeds

Jog Speed 1 100 Preset Speed 1-7 101-107 Jog Speed 2 108

Dynamic Control

Ramp Rates Accel Time 1 140 Accel Time 2 141

Decel Time 1 142 Decel Time 2 143

S Curve % 146

Load Limits Current Lmt Sel 147 Current Lmt Val 148

Stop/Brake Modes

Stop/Brk Mode A 155 Stop/Brk Mode B 156

DC Brake Lvl Sel 157 DC Brake Level 158 DC Brake Time 159

Bus Reg Mode A 161 Bus Reg Mode B 162 DB Resistor Type 163

Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175

Power Loss Power Loss Mode 184 Power Loss Time 185

Utility Direction Config Direction Mode 190

Drive Memory Param Access Lvl 196 Reset To Defalts 197

Load Frm Usr Set 198 Save To User Set 199

Language 201

Diagnostics Start Inhibits 214 Dig In Status 216 Dig Out Status 217

Faults Fault Config 1 238

Inputs & Outputs

Analog Inputs Anlg In Config 320 Analog In 1 Hi 322 Analog In 2 Hi 325

Analog In 1 Lo 323 Analog In 2 Lo 326

Analog Outputs Analog Out1 Sel 342 Analog Out1 Hi 343 Analog Out1 Lo 344

Digital Inputs Digital In1-6 Sel 361-366

Digital Outputs Digital Out1 Sel 380 Digital Out2 Sel 384

Dig Out1 Level 381 Dig Out2 Level 385

Monitor

File A

Motor Control

File B

Speed Command

File C

Dynamic Control

File D

Utility

File E

Programming and Parameters 3-7

Advanced Parameter View – Standard Control Parameter 196 [Param Access Lvl] set to option 1 “Advanced.”

File Group Parameters

Monitor Metering Output Freq 001 Commanded Freq 002 Output Current 003 Torque Current 004 Flux Current 005

Output Voltage 006 Output Power 007 Output Powr Fctr 008 Elapsed MWh 009 Elapsed Run Time 010

MOP Frequency 011 DC Bus Voltage 012 DC Bus Memory 013 Analog In1 Value 016 Analog In2 Value 017

Drive Data Rated kW 026 Rated Volts 027

Rated Amps 028 Control SW Ver 029

Motor Control Motor Data Motor Type 040 Motor NP Volts 041 Motor NP FLA 042 Motor NP Hertz 043

Motor NP RPM 044 Motor NP Power 045 Mtr NP Pwr Units 046 Motor OL Hertz 047

Motor OL Factor 048

Torq Attributes Torque Perf Mode 053 Maximum Voltage 054 Maximum Freq 055

Compensation 056 Flux Up Mode 057 Flux Up Time 058

Autotune 061 IR Voltage Drop 062 Flux Current Ref 063

Volts per Hertz StAcc Boost 069 Run Boost 070

Break Voltage 071 Break Frequency 072

Speed Command

Spd Mode & Limits

Speed Mode 080 Minimum Speed 081 Maximum Speed 082

Overspeed Limit 083 Skip Frequency 1 084 Skip Frequency 2 085

Skip Frequency 3 086 Skip Freq Band 087

Speed References

Speed Ref A Sel 090 Speed Ref A Hi 091 Speed Ref A Lo 092

Speed Ref B Sel 093 Speed Ref B Hi 094 Speed Ref B Lo 095

TB Man Ref Sel 096 TB Man Ref Hi 097 TB Man Ref Lo 098

Discrete Speeds

Jog Speed 100 Preset Speed 1-7 101-107

Speed Trim Trim In Select 117 Trim Out Select 118

Trim Hi 119 Trim Lo 120

Slip Comp Slip RPM @ FLA 121 Slip Comp Gain 122

Slip RPM Meter 123

Process PI PI Configuration 124 PI Control 125 PI Reference Sel 126 PI Setpoint 127 PI Feedback Sel 128

PI Integral Time 129 PI Prop Gain 130 PI Lower Limit 131 PI Upper Limit 132 PI Preload 133

PI Status 134 PI Ref Meter 135 PI Fdback Meter 136 PI Error Meter 137 PI Output Meter 138

Dynamic Control

Ramp Rates Accel Time 1 140 Accel Time 2 141

Decel Time 1 142 Decel Time 2 143

S Curve % 146

Load Limits Current Lmt Sel 147 Current Lmt Val 148 Current Lmt Gain 149

Drive OL Mode 150 PWM Frequency 151

Stop/Brake Modes

Stop Mode A 155 Stop Mode B 156 DC Brake Lvl Sel 157

DC Brake Level 158 DC Brake Time 159 Bus Reg Gain 160

Bus Reg Mode A 161 Bus Reg Mode B 162 DB Resistor Type 163

Restart Modes Start At PowerUp 168 Flying Start En 169

Flying StartGain 170 Auto Rstrt Tries 174

Auto Rstrt Delay 175

Power Loss Power Loss Mode 184 Power Loss Time 185

Monitor

File A

Motor Control

File B

Speed Command

File C

Dynamic Control

File D

3-8 Programming and Parameters

Utility Direction Config Direction Mode 190

HIM Ref Config Save HIM Ref 192 Man Ref Preload 193

MOP Config Save MOP Ref 194 MOP Rate 195

Drive Memory Param Access Lvl 196 Reset To Defalts 197 Load Frm Usr Set 198

Save To User Set 199 Reset Meters 200 Language 201

Voltage Class 202 Drive Checksum 203

Diagnostics Drive Status 1 209 Drive Status 2 210 Drive Alarm 1 211 Drive Alarm 2 212 Speed Ref Source 213 Start Inhibits 214 Last Stop Source 215 Dig In Status 216

Dig Out Status 217 Drive Temp 218 Drive OL Count 219 Motor OL Count 220 Fault Frequency 224 Fault Amps 225 Fault Bus Volts 226 Status 1 @ Fault 227

Status 2 @ Fault 228 Alarm 1 @ Fault 229 Alarm 2 @ Fault 230 Testpoint 1 Sel 234 Testpoint 1 Data 235 Testpoint 2 Sel 236 Testpoint 2 Data 237

Faults Fault Config 1 238 Fault Clear 240

Fault Clear Mode 241 Power Up Marker 242

Fault 1-4 Code 243-249 Fault 1-4 Time 244-250

Alarms Alarm Config 1 259

Communication Comm Control DPI Data Rate 270 Drive Logic Rslt 271

Drive Ref Rslt 272 Drive Ramp Rslt 273

Masks & Owners

Logic Mask 276 Start Mask 277 Jog Mask 278 Direction Mask 279 Reference Mask 280 Accel Mask 281 Decel Mask 282

Fault Clr Mask 283 MOP Mask 284 Local Mask 285 Stop Owner 288 Start Owner 289 Jog Owner 290 Direction Owner 291

Reference Owner 292 Accel Owner 293 Decel Owner 294 Fault Clr Owner 295 MOP Owner 296 Local Owner 297

Datalinks Data In A1-D2 300-307 Data Out A1-D2 310-317

Inputs & Outputs

Analog Inputs Anlg In Config 320 Anlg In Sqr Root 321

Analog In 1 Hi 322 Analog In 1 Lo 323 Anlg In 1 Loss 324

Analog In 2 Hi 325 Analog In 2 Lo 326 Anlg In 2 Loss 327

Analog Outputs Anlg Out Absolut 341 Analog Out1 Sel 342

Analog Out1 Hi 343 Analog Out1 Lo 344

Digital Inputs Digital In1-6 Sel 361-366

Digital Outputs Digital Out1 Sel 380 Dig Out1 Level 381 Dig Out1 OnTime 382 Dig Out1 OffTime 383

Digital Out2 Sel 384 Dig Out2 Level 385 Dig Out2 OnTime 386 Dig Out2 OffTime 387

File Group Parameters

Utility

File E

Communication

File H

Programming and Parameters 3-9

Advanced Parameter View – Enhanced Control Parameter 196 [Param Access Lvl] set to option 1 “Advanced.”

File Group Parameters

Monitor Metering Output Freq 001 Commanded Freq 002 Output Current 003 Torque Current 004 Flux Current 005 Output Voltage 006 Output Power 007

Output Powr Fctr 008 Elapsed MWh 009 Elapsed Run Time 010 MOP Frequency 011 DC Bus Voltage 012 DC Bus Memory 013 Elapsed kWh 014

Analog In1 Value 016 Analog In2 Value 017 Ramped Speed 022 Speed Reference 023 Commanded Torque**024 Speed Feedback 025

Drive Data Rated kW 026 Rated Volts 027

Rated Amps 028 Control SW Ver 029

Motor Control Motor Data Motor Type 040 Motor NP Volts 041 Motor NP FLA 042 Motor NP Hertz 043

Motor NP RPM 044 Motor NP Power 045 Mtr NP Pwr Units 046 Motor OL Hertz 047

Motor OL Factor 048 Motor Poles 049

Torq Attributes Motor Cntl Sel 053 Maximum Voltage 054 Maximum Freq 055 Compensation 056 Flux Up Mode 057 Flux Up Time 058 SV Boost Filter 059

Autotune 061 IR Voltage Drop 062 Flux Current Ref 063 Ixo Voltage Drop 064 Autotune Torque** 066 Inertia Autotune** 067 Torque Ref A Sel** 427

Torque Ref A Hi** 428 Torque Ref A Lo** 429 Torque Setpoint1** 435 Pos Torque Limit** 436 Neg Torque Limit** 437 Control Status** 440 Torq Current Ref** 441

Volts per Hertz StAcc Boost* 069 Run Boost* 070

Break Voltage* 071 Break Frequency* 072

Speed Feedback

Motor Fdbk Type 412 Encoder PPR 413

Enc Pos Feedback 414 Encoder Speed 415

Fdbk Filter Sel** 416 Notch FilterFreq** 419 Notch Filter K** 420

Speed Command

Spd Mode & Limits

Feedback Select 080 Minimum Speed 081 Maximum Speed 082

Overspeed Limit 083 Skip Frequency 1 084 Skip Frequency 2 085 Skip Frequency 3 086

Skip Freq Band 087 Speed/Torque Mod**088 Rev Speed Limit 454

Speed References

Speed Ref A Sel 090 Speed Ref A Hi 091 Speed Ref A Lo 092

Speed Ref B Sel 093 Speed Ref B Hi 094 Speed Ref B Lo 095

TB Man Ref Sel 096 TB Man Ref Hi 097 TB Man Ref Lo 098

Discrete Speeds

Jog Speed 1 100 Preset Speed 1-7 101-107 Jog Speed 2 108

Speed Trim Trim % Setpoint 116 Trim In Select 117 Trim Out Select 118

Trim Hi 119 Trim Lo 120

Slip Comp Slip RPM @ FLA 121 Slip Comp Gain* 122 Slip RPM Meter 123

Process PI PI Configuration 124 PI Control 125 PI Reference Sel 126 PI Setpoint 127 PI Feedback Sel 128 PI Integral Time 129 PI Prop Gain 130

PI Lower Limit 131 PI Upper Limit 132 PI Preload 133 PI Status 134 PI Ref Meter 135 PI Fdback Meter 136 PI Error Meter 137

PI Output Meter 138 PI BW Filter 139 PI Deriv Time 459 PI Reference Hi 460 PI Reference Lo 461 PI Feedback Hi 462 PI Feedback Lo 463

Speed Regulator

Ki Speed Loop** 445 Kp Speed Loop** 446

Kf Speed Loop** 447 Speed Desired BW**449

Total Inertia** 450 Speed Loop Meter**451

Monitor

File A

Motor Control

File B

Speed Command

File C

3-10 Programming and Parameters

* These parameters will only be displayed when parameter 053 [Motor Cntl Sel] is set to option “2 or 3.”

** These parameters will only be displayed when parameter 053 [Motor Cntl Sel] is set to option “4.”

Dynamic Control

Ramp Rates Accel Time 1 140 Accel Time 2 141

Decel Time 1 142 Decel Time 2 143

S Curve % 146

Load Limits Current Lmt Sel 147 Current Lmt Val 148 Current Lmt Gain 149

Drive OL Mode 150 PWM Frequency 151 Droop RPM@FLA 152

Regen Power Lim**153 Current Rate Lim** 154 Shear Pin Time* 189

Stop/Brake Modes

DB While Stopped 145 Stop/Brk Mode A 155 Stop/Brk Mode B 156 DC Brake Lvl Sel 157

DC Brake Level 158 DC Brake Time 159 Bus Reg Ki* 160 Bus Reg Mode A 161 Bus Reg Mode B 162

DB Resistor Type 163 Bus Reg Kp* 164 Bus Reg Kd* 165 Flux Braking 166

Restart Modes Powerup Delay 167 Start At PowerUp 168 Flying Start En 169 Flying StartGain 170

Auto Rstrt Tries 174 Auto Rstrt Delay 175 Sleep Wake Mode 178 Sleep Wake Ref 179

Wake Level 180 Wake Time 181 Sleep Level 182 Sleep Time 183

Power Loss Gnd Warn Level 177 Power Loss Mode 184 Power Loss Time 185

Load Loss Level 187 Load loss Time 188

Utility Direction Config Direction Mode 190

HIM Ref Config AutoMan Cnfg 192

MOP Config Save MOP Ref 194 MOP Rate 195

Drive Memory Param Access Lvl 196 Reset To Defalts 197 Load Frm Usr Set 198 Save To User Set 199

Reset Meters 200 Language 201 Voltage Class 202 Drive Checksum 203

Dyn UsrSet Cnfg 204 Dyn UserSet Sel 205 Dyn UserSet Actv 206

Diagnostics Drive Status 1 209 Drive Status 2 210 Drive Alarm 1 211 Drive Alarm 2 212 Speed Ref Source 213 Start Inhibits 214 Last Stop Source 215 Dig In Status 216

Dig Out Status 217 Drive Temp 218 Drive OL Count 219 Motor OL Count 220 Fault Frequency 224 Fault Amps 225 Fault Bus Volts 226 Status 1 @ Fault 227

Status 2 @ Fault 228 Alarm 1 @ Fault 229 Alarm 2 @ Fault 230 Testpoint 1 Sel 234 Testpoint 1 Data 235 Testpoint 2 Sel 236 Testpoint 2 Data 237

Faults Fault Config 1 238 Fault Clear 240

Fault Clear Mode 241 Power Up Marker 242

Fault 1-4 Code 243-249 Fault 1-4 Time 244-250

Alarms Alarm Config 1 259

Communication Comm Control DPI Data Rate 270 Drive Logic Rslt 271

Drive Ref Rslt 272 Drive Ramp Rslt 273

DPI Port Select 274 DPI Port Value 275 DPI Ref Select 298

Masks & Owners

Logic Mask 276 Start Mask 277 Jog Mask 278 Direction Mask 279 Reference Mask 280 Accel Mask 281 Decel Mask 282

Fault Clr Mask 283 MOP Mask 284 Local Mask 285 Stop Owner 288 Start Owner 289 Jog Owner 290 Direction Owner 291

Reference Owner 292 Accel Owner 293 Decel Owner 294 Fault Clr Owner 295 MOP Owner 296 Local Owner 297

Datalinks Data In A1-D2 300-307 HighRes Ref 308 Data Out A1-D2 310-317

Security PortMask Act 595 Write Mask Cfg 596 Write Mask Act 597

Logic Mask 276 Logic Mask Act 598

Inputs & Outputs

Analog Inputs Anlg In Config 320 Anlg In Sqr Root 321

Analog In 1 Hi 322 Analog In 1 Lo 323 Analog In 1 Loss 324

Analog In 2 Hi 325 Analog In 2 Lo 326 Analog In 2 Loss 327

Analog Outputs Anlg Out Config 340 Anlg Out Absolut 341

Analog Out1 Sel 342 Analog Out1 Hi 343 Analog Out1 Lo 344

Anlg Out Scale 354 Anlg Out1 Setpt 377

Digital Inputs Digital In1-6 Sel 361-366 DigIn DataLogic 411

Digital Outputs Dig Out Setpt 379 Digital Out1 Sel 380 Dig Out1 Level 381 Dig Out1 OnTime 382 Dig Out1 OffTime 383

Digital Out2 Sel 384 Dig Out2 Level 385 Dig Out2 OnTime 386 Dig Out2 OffTime 387

File Group Parameters

Dynamic Control

File D

Utility

File E

Communication

File H

Programming and Parameters 3-11

Monitor File (File A) Fi le A

G ro up

No . Parameter Name and Description

See page 3-2 for symbol descriptions Values Re la te d

M O

NI

TO

R (F ile A

M et er in g

001 [Output…