(047)_Trawling_and_Scientific_Winch_System_Part_1.pdf

FRV40-226-047-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Trawling and Scientific Winch System, Operating Manual

Halter Marine, Inc.

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

50-SPNA-1-00031

PUBLISHED BY DIRECTION OF NOAA

FRV40-226-047-010

DESCRIPTION, OPERATION, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

Trawling and Scientific Winch System, Operating Manual

13085 Seaway Rd.

P.O. Box 3029 Gulfport, MS 39505

PUBLISHED BY DIRECTION OF NOAA

09 MAR 2007

RECORD OF CHANGES

Change No.

Date Title and/or Brief Description Signature of Validating Officer

APPROVAL AND PROCUREMENT RECORD PAGE

APPROVAL DATA FOR: FRV40-226-047-010

TITLE OF MANUAL: Trawling and Scientific Winch System

APPROVAL AUTHORITY: NOAA

Contract Number

Ship Applicability

Qty Of Manuals

Building Yard

50-SPNA-1-00031 FRV40-226 2 EA Halter Marine Inc.

REMARKS:

CERTIFICATION: It is hereby certified that FRV40-226-047-010 to be provided under contract 50-SPNA- 1-00031 has been approved by the approval data shown above.

Date:________________ Chand, LLC Mathews, LA 70375

CAGE CODE: 0D5X4

VALIDATION PERFORMANCE

Title of Publication

Trawling and Scientific Winch System

Contractor Sub-Contractor (If

Performing Validation)

Chand, LLC.

Contract No.(s) and Purchase Orders, If Applicable

Chapter

Section Paragraph Date Validation Completed

Check here if Not Validated

Contents of this manual have been validated and certified to be applicable to the equipment furnished under the above procurement as specified for Validation.

Name & Authority of Validating Officer: Signature of Validating Officer:

FOREWORD

This manual is intended to clearly and accurately reflect the actual configuration of the installed equipment described for the FRV40-226 Trawling and Scientific Winch System. Users are urged to report instances noted wherein the manual does not achieve this objective.

This technical manual provides the instructions necessary to operate, to perform maintenance on and troubleshooting of the Hydraulic System. The text is broken down as follows:

Section 1- List of Sections Order Confirmation #FSV40-2 Section 2- General Information Operation Instructions Trouble Shooting Section 9- Test Certificates

FSV HENRY B. BIGELOW

RAPP HYDEMA

COMMITTED TO INNOVATING THE INDUSTRY

SERVICE &

INSTRUCTION

MANUAL

FOR

RAPP HYDEMA A/S

HYDRAULIC SYSTEM FOR

FISHERY/RESEARCH EQUIPM.

PROJECT NAME:

NOAAFSV40-2/M282

PROJECT NO.:

80600-00/80622-00/86455

SALES ORDER:

FSV40-2

CUSTOMER:

RAPP HYDEMA US Inc.

SHIPYARD:

VT HALTER MARINE,

MOSS POINT

YARD NO.:

HULL #1953/JOB #M282

VESSEL'S NAME:

1 LIST OF SECTIONS

ORDER CONFIRMATION

#FSV40-2

GENERAL INFORMATION

OPERATION INSTRUCTIONS

TROUBLE SHOOTING

9 TEST CERTIFICATES

INSTRUKSMNS05008-I, HENRYB. BIGELOW SIDE 7/13

SECTION 1

LIST OF SECTIONS

ORDER CONFIRMATION #FSV40-2

SECTION 2

INSTRUCTIONS AND PROCEDURES

GENERAL INFORMATION

GUARANTEE

TECHNICAL BULLETIN 94004

GUIDANCE FOR WIRE SPOOLING

ADJUSTMENT OF AMPLIFIERS ins93080.amm

START-UP AND SEA-TRIAL PROCEDURES

OPERATION INSTRUCTION

STANDARD PENTAGON, FISHERY

PENTAGON RESEARCH (HYDROGRAPHIC)

PENTAGON TRACTION (OCEANOGRAPHIC)

MANUAL OPERATION TRAWL WINCHES

MANUAL OPERATION SOUNDER WINCH

MANUAL OPERATION NET DRUM

MANUAL OPERATION GILSON/OUTHAUL WINCH

MAP FOR START OF PUMPS

TROUBLE SHOOTING

INSTRUKSUNS05008-I, HENRYB. BIGELOW SIDE 2/13

SECTION 3

HYDRAULIC SYSTEM DRAWINGS AND

SPECIFICATIONS

HYDRAULIC MAIN DIAGRAM, DWG.: RH106179

HYDRAULIC SPECIFICATION, HPU SPEC: RHHA1030H-1

HYDRAULIC SPECIFICATION, LOOSE COMP. SPEC: RHHA1030H-2

HYDRAULIC DIAGRAM, TRAWL WINCH

HYDRAULIC SPECIFICATION

HYDRAULIC DIAGRAM, GILSON WINCH

HYDRAULIC SPECIFICATION

HYDRAULIC DIAGRAM, SPLIT NET DRUM

HYDRAULIC SPECIFICATION

HYDRAULIC DIAGRAM, NET SOUNDER WINCH

HYDRAULIC SPECIFICATION

HYDRAULIC DIAGRAM, TRACTION WINCH

HYDRAULIC SPECIFICATION

HYDRAULIC DIAGRAM, STORAGE DRUM

HYDRAULIC SPECIFICATION

HYDRAULIC DIAGRAM, SELF-CONT. UNIT

HYDRAULIC SPECIFICATION

HYDRAULIC DIAGRAM, HYDROGR. WINCH

HYDRAULIC SPECIFICATION

DWG.: RH207011A

SPEC: RHHMTWS080TH-34A

DWG.: RH309175

SPEC.RHHGW045E-23A1Z

DWG.: RH207375

SPEC: RH HSW045P-23A1Z

DWG.:

SPEC:

SPEC:

RH306975

RH601866Z

RH601868S

DWG.: RH105959-2

SPEC.RHHTRW045B-25A1

DWG.: RH207398

SPEC.:RHHTRS012B-23G1

DWG.: RH309558

DWG.: RHHA1030H-3

DWG.: RH207823

SPEC: RHHHW012G-21J1

CONTROLS AFT GANTRY

HYDRAULIC SPECIFICATION

CONTROLS OUTRIGGERS

HYDRAULIC SPECIFICATION

CONTROLS SIDE A-FRAME

HYDRAULIC SPECIFICATION

CONTROLS STERN GATE

HYDRAULIC SPECIFICATION

CONTROLS OUTHAUL WINCH

HYDRAULIC SPECIFICATION

DOUBLE SELECTOR VALVE

HYDRAULIC REMOTE CONTROL VALVES

DWG.: RH408900

SPEC.:RHHWCDRZE001

DWG.: RH409404

SPEC: RH606258S

DWG.: RH408901

SPEC:RHHWCDRZE002F

DWG.: RH408902

SPEC:RHHWCDRZE003F

DWG.: RH408903

SPECRHHWCDRZERD001

DWG.:

DWG.;

4R 56/16 4R 56/31

INSTRUKSMNS05008-I, HENRYB. BIGELOW SIDE 5/13

SECTION 4

ELECTRIC CABLE DIAGRAMS

ELECTRIC CABLE DIAGRAM, FISHERY SYSTEM

ELECTRIC COMPONENTS, SPECIFICATION

ELECTRIC CABLE DIAGRAM, HYDROGR. SYST.

ELECTRIC COMPONENTS, SPECIFICATION

ELECTRIC CABLE DIAGRAM, OCEANOGR. SYST.

ELECTRIC COMPONENTS, SPECIFICATION

CABLE DIAGRAM, ELECTRIC MOTORS

CABLE DIAGRAM, SOUNDER WINCH

CABLE DIAGRAM, SPLIT NET DRUM

CABLE DIAGRAM, GILSON/OUTH. WINCHES

CABLE DIAGRAM, AFT GANTRY/STERN GATE

CABLE DIAGRAM, OUTRIGGERS

CABLE DIAGRAM, SIDE A-FRAME

CABLE LAY-OUT. Slmrad ES 60

CABLE LAY-OUT, Simrad FS 20/25

CABLE LAY-OUT, Simrad ITI

NMEA SIGNALS, Simrad and Rapp

DWG.:

SPEC:

DWG.:

SPEC:

DWG.:

SPEC:

DWG.:

DWG.:

DWG.:

DWG.:

DWG.:

DWG.:

DWG.:

DWG.:

DWG.:

DWG.:

DWG.:

RH106180

RHHA1030E-1

RH106181

RHHA1030E-2

RH106182

RHHA1030E-3

RH106178

4R 76/56

RH309455

RH309454

RH408953

RH409405

RH408510

RH409411

RH409412

RH409413

RH310140

INSTRUKSUNS05008-I, HENRYB. BIGELOW SIDE 4/13

SECTION 5

ELECTRIC SYSTEM, DETAIL DIAGRAMS

FISHERY SYSTEM

PTS-PENTAGON,

PTS-PENTAGON,

PTS-PENTAGON,

PTS-PENTAGON,

PTS-PENTAGON,

PTS-PENTAGON,

PTS-PENTAGON,

PTS-PENTAGON,

INITIATOR WIRING 1

INITIATOR WIRING 2

DIGITAL INPUT SIGNALS

L7 CONTROL PANEL

LOCATION OF CONNS.

L2B CONTROL PANEL

L2SF CONTROL PANEL

GROUNDING DETAILS

RELAY BOX SOUNDER WINCH, R1

FILTER SENSORS CONNECTION BOX

JUNCTION BOX ON HYDR. UNIT, JB-A

JUNCTION BOX ON HYDR. UNIT, JB-B

JUNCTION BOX ON WINCH, JB-TWS etc.

DIRECT STARTER, SERVO PUMP

STAR/DELTA STARTER, MAIN PUMPS

STAR/DELTA STARTER, SOW PUMP (NO.7)

START/STOP PANEL PUMPS, L4A

REMOTE CONTROL PANEL, SPLIT NET DRUM, L5A

REMOTE CONTROL PANEL, SPLIT NET DRUM, L5B

REMOTE CONTROL PANEL, GILSON/OUTHAUL, L10A

REMOTE CONTROL PANEL, GILSON/OUTHAUL, L10B

REMOTE CONTROL PANEL, AFT GANTRY/GATE, L10C

REMOTE CONTROL PANEL, AFT GANTRY/GATE, L10D

RESEARCH SYSTEM

PTS-PENTAGON-R, SYSTEM LAY-OUT

PTS-PENTAGON-R, REMOTE CONTROL PANEL, L2B

PTS-PENTAGON-R, REMOTE CONTROL PANEL, L2SF

PTS-PENTAGON-R, AMPLIFIER TERMINAL, ABC

REMOTE CONTROL PANEL, SIDE A-FRAME, L9

START/STOP PANEL PUMPS, L4A

START/STOP PANEL PUMPS, L4B

STAR/DELTA STARTER, SELF-CONTAINED UNIT

REMOTE CONTROL PANEL, GEN.PURP. WINCH 2, L10D DWG.

OCEANOGRAPHIC SYSTEM

PTS-PENTAGON-TR, REMOTE CONTROL PANEL, L2

INCLINOMETERS

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

JENRYL

: 3R 73/78 : 3R 73/79 : 3R 73/80 : 3R 73/86 : 3R 73/89 : 3R 73/90 : 3R 73/92 : 3R 73/00 : 4R 65/29 : 4R 76/19

: RH309122

: RH408580

: RH309122

: RH408910

: RH309520

: RH309521

: RH105927

: RH207353

: RH207354

: RH309456

: RH309457

: RH309583

: RH309584

: RH309091

: RH309240

: RH309241

: RH308451

: RH408509

: RH309562

: RH309563

: RH207425

: RH309201

: RH309519

: RH409228

IBIGELOW SIDE 5/13

SECTION 6

HYDRAULIC COMPONENTS

SPARE PARTS LISTS

LIST F102 :

LIST F104 :

LIST F106 :

LIST F112 :

LIST F120 :

LIST M156 :

LIST P110 :

LIST P110 :

LIST P111 :

LIST P114 :

LIST P122 :

LIST P123 :

LIST V101 :

LIST V103 :

LIST V104 :

LIST V107 :

LIST V109 :

LIST V112 :

LIST V114 :

LIST V125

LIST V127

LIST V133

LIST V146

LIST V154

LIST V159

LIST V161

LIST V162

LIST V169

LIST V173

LIST V178

LIST V180

RETURN FILTER

PRESSURE FILTER

PRESSURE FILTER

SERVO FILTER

OIL COOLER

ELECTRIC MOTORS

HIGH PRESSURE PUMP

HIGH PRESSURE PUMP

HIGH PRESSURE PUMP

HIGH PRESSURE PUMP

HIGH PRESSURE PUMP

HIGH PRESSURE PUMP

SOLENOID VALVE

SELECTOR VALVE

RELIEF VALVE

BUTTERFLY VALVE

BRAKE VALVE

BRAKE VALVE

CONTROL VALVE

CONTROL VALVE

: COUNTER BALANCE VALVE

: COUNTER BALANCE VALVE

: TWO-SPEED VALVE

: VALVE BLOCK/CONTR.VALVE

: CONTROL VALVE

: CONTROL VALVE

: CONTROL VALVE

: TWO-SPEED VALVE

: VALVE BLOCK

: CONTROL VALVE BLOCK

: CONTROL VALVE BLOCK

ITEM FR001/002/003

ITEM FP001/002

ITEM FP003

ITEM FL001

ITEM OP001

ITEM PP005

ITEM PP005

ITEM PP004

ITEM PP001

ITEM PP002

ITEM PP003

ITEM SV001-003

ITEM SV001-003

ITEM RE001/RV002-003

ITEM KS001

ITEM GW002/HW001-002

ITEM TW001

ITEM DL004

ITEM SO002

ITEM SO001

ITEM TWO01

ITEM GW002

ITEM GW002

ITEM DL001-002

ITEM DL003

ITEM GW002/SW001/TW004

ITEM TWO01

ITEM SW001/TW004

ITEM TW001

ITEM HW001-002/TW003

INSTRUKSUNS05008-I, HENRY B. BIGELOW SIDE 6/13

SECTION 7

ELECTRIC COMPONENTS

DIMENSION DRAWINGS

FISHERY SYSTEM

PTS-PENTAGON, CABINET/PLC UNIT ITEM PE001

PTS-PENTAGON, OPERATION PANEL ITEM PE004

PTS-PENTAGON, SCREEN/MONITOR (VGA) ITEM PE003

PTS-PENTAGON, PC UNIT ITEM PE002

CONTROL PANEL TRAWL WINCH, L2 B

CONTROL PANEL SOUNDER WINCH, L7

CONTROL PANEL PUMPS, L4

ITEM

ITEM

PB001

PB003

ITEM PB004

CONTROL PANEL SPLIT NET DRUM, L5A ITEM

CONTROL PANEL GILSON WINCHES, L10A ITEM

CONTROL PANEL AFT GANTRY/GATE,L10CITEM

AFT WORKING DECK CONTROL CONSOLE

ELECTRIC STARTER CABINETS (2ea. KD20124)

PB005

PB006

PB015

FILTER SENSORS' CONNECTION BOX

JUNCTION BOX SOUNDER WINCH, R1

TRANSFORMER MASCOT 9260

ITEM BX001

ITEM BO001

ITEM TR002

HYDROGRAPHIC SYSTEM

PTS-PENTAGON-R, CABINET.PLC UNIT

PTS-PENTAGON-R, OPERATION PANEL

CONTROL PANEL SIDE A-FRAME. L9

CONTROL PANELS, L2B/L4A+L2SF/L4B

ITEM PR001

ITEM PR001/002

ITEM PB014

ITEM PB010/012

OCEANOGRAPHIC SYSTEM

PTS-PENTAGON-TR, CABINET.PLC UNIT ITEM PR001

PTS-PENTAGON-TR, OPERATION PANEL ITEM PR001/002

CONTROL PANEL, L2 ITEM PB007

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

DWG.

4R 75/78

RH309864

RH309859

RH309735

3R 76/47 4R 75/92

3R 78/55

RH308395

3R 76/88 3R 76/88

RH308126

3R 63/59

3R 74/50 3R 74/50 3R 68/21

DWG.: 4R 75/78

DWG.: RH308445

DWG.: 3R 76/89

DWG.: 3R 76/46

DWG.

DWG.

DWG.

4R 75/78

RH308445

3R 76/46

INSTRUKS\INS05008-I, HENRYB. BIGELOW SIDE 7/13

SECTION 8

PERIODIC MAINTENANCE AND LUBING

TYPES OF FILTER ELEMENTS

GENERAL LUBRICATION CHART

INSTRUCTION REGARDING HYDRAULIC OIL

LUBRICATION DATA INFORMATION

TRAWL WINCHES / WDU-10002

GILSON WINCH / WDU-4002

SPLIT NET DRUM / WDU-4002

NET SOUNDER WINCH

OUTHAUL WINCH

OCEANOGRAPHIC TRACTION WINCH / WDU-4002

OCEANOGRAPHIC STORAGE DRUM / WDU-2300

LEVEL WIND, HL-1000

HYDROGRAPHIC SELF-CONTAINED WINCHES

3R 15/69 ins. 93O46.gt

INS98004

RH408397

RH408148

RH408653

RH407913

4R 69/80

RH409211

RH409209

RH409210

RH409212

PERIODIC MAINTENANCE

INSTRUKSMNS05008-I, HENRYB. BIGELOW SIDE 8/\3

FILTER ELEMENTS

FOR

RAPP HYDEMA HYDRAULIC SYSTEM

Item no. Quantity

FP001/002 10

FP003 1

FL001 1

FR001/002/003 5

Element part no.

HFEFF004

HFEFF003

HFEFF003

HFEFF009

Where fitted / function

PRESSURE FILTER

PRESSURE FILTER

SERVOFILTER

RETURN/DRAIN FILTER

NAME OF VESSEL:

FRV HENRY B. BIGELOW

HYDRAULIC DIAGRAM:

RH106179/RH309558

INSTRUKS\INS05008-I, HENRYB. BIGELOW SIDE 9/13

SECTION 10

MECHANICAL DOCUMENTATION

FOR THE WINCHES

TRAWL WINCH, TWS-10040/36.36

MECH. DIM. DRAWING AND FOUNDATION PLAN

MECH. DIM. DRAWING AND FOUNDATION PLAN

ASSEMBLY DRAWING

ASSEMBLY SPECIFICATION

BEARING BRACKET UNIT DRAWING

BEARING BRACKET UNIT SPECIFICATION

DRIVE UNIT SIDE DRAWING

DRIVE UNIT SIDE SPECIFICATION

LEVELWIND ARRANGEMENT DRAWING

LEVELWIND ARRANGEMENT SPECIFICATION

LEVELWIND CARRIAGE ASSEMBLY DRAWING

LEVELWIND CARRIAGE ASSEMBLY SPECIFICATION

BRAKE ARRANGEMENT DRAWING

BRAKE ARRANGEMENT SPECIFICATION

BRAKE CYLINDER ASSEMBLY DRAWING

BRAKE CYLINDER ASSEMBLY SPECIFICATION

TIMING OF MOTORS

PICK-UP ARRANGEMENT DRAWING

PICK-UP ARRANGEMENT SPECIFICATION

HYDRAULIC MOTOR SPARE PARTS LIST

RIGHT DWG.: RH207240

LEFT DWG.: RH207241

DWG.: RH105725

SPEC.:RHMTWS10040/URP

DWG.: RH206735R

SPEC. RH605422/R

DWG.. RH207009R

SPEC.:RH605721/R

DWG.: RH105564

SPEC.:RH605418

DWG.: RH105554

SPEC.:RH105554

DWG.: RH105560U

SPEC.:RH105560/U

DWG.: RH202598

SPEC.:RH601856

DWG.: 1R40/39

DWG.: 4R57/40

SPEC.:RH507772

LIST: M138

GILSON WINCH, GW-4000B/14.98

MECH. DIM. DRAWING AND FOUNDATION PLAN

ASSEMBLY DRAWING

ASSEMBLY SPECIFICATION

BRAKE ARRANGEMENT DRAWING

BRAKE ARRANGEMENT SPECIFICATION

BRAKE CYLINDER ASSEMBLY DRAWING

BRAKE CYLINDER SPECIFICATION

DRIVE UNIT ASSEMBLY DRAWING

DRIVE UNIT SPECIFICATION

TIMING OF MOTORS

HYDRAULIC MOTOR SPARE PARTS LIST

DWG.: RH309421

DWG.: RH207251

SPEC.:RHMGSW0400BSLU05

DWG.: RH 105882

SPEC.:RHMBRARR0850S01

DWG.: RH202569

SPEC.:RH504844

DWG.: RN205841

SPEC.:RHMWDU4002B

DWG.: RH309251A

LIST: M136

INSTRUKSWS05008-I, HENRYB. BIGELOW SIDE 10/13

NET REEL, NDD-4000B/16.94

MECH. DIM. DRAWING AND FOUNDATION PLAN

ASSEMBLY DRAWING

ASSEMBLY SPECIFICATION

BRAKE ARRANGEMENT DRAWING

BRAKE ARRANGEMENT SPECIFICATION

BRAKE CYLINDER ASSEMBLY DRAWING

BRAKE CYLINDER SPECIFICATION

DRIVE UNIT ASSEMBLY DRAWING

DRIVE UNIT SPECIFICATION

TIMING OF MOTORS

HYDRAULIC MOTOR SPARE PARTS LIST

DWG.: RH207242

DWG.: RH105951

SPEC.:RHMNDD0400BSNU03

DWG.: RH105882

SPEC.:RHMBRARR0850S01

DWG.: RH202569

SPEC.:RH504844

DWG.: RH

SPEC.:RHMWDU4002B

DWG.: RH309251A

LIST: M136

NET SOUNDER WINCH, SOW-500/2.47

MECH. DIM. DRAWING AND FOUNDATION PLAN DWG.:

ASSEMBLY DRAWING DWG.:

ASSEMBLY SPECIFICATION SPEC.

LEVELWIND ARRANGEMENT DRAWING DWG.:

LEVELWIND ARRANGEMENT SPECIFICATION SPEC.

LEVELWIND CARRIAGE ASSEMBLY DRAWING DWG.:

LEVELWIND CARRIAGE ASSEMBLY SPECIFICATION SPEC.

BRAKE ARRANGEMENT DRAWING DWG.:

BRAKE ARRANGEMENT SPECIFICATION SPEC.

BRAKE CYLINDER ASSEMBLY DRAWING DWG.:

BRAKE CYLINDER SPECIFICATION SPEC.

HYDRAULIC MOTOR SPARE PARTS LIST LIST:

RH207243

RH105949

:RHMSOW0500S/LU01

RH102418

:RH506011

RH102420

:RH506025

RH101504

.RH503386

RH202026

:RH503234

M127

TRACTION WINCH, TRW-4001B/34.44

MECH. DIM. DRAWING AND FOUNDATION PLAN

ASSEMBLY DRAWING

ASSEMBLY SPECIFICATION

BRAKE ARRANGEMENT DRAWING

BRAKE ARRANGEMENT SPECIFICATION

BRAKE CYLINDER ASSEMBLY DRAWING

BRAKE CYLINDER SPECIFICATION

HYDRAULIC MOTOR SPARE PARTS LIST

DWG.: RH207737

DWG.: RH106194

SPEC.:RHMTRW0401 B/RU01

DWG.: RH105391U

SPEC..RH605146S/U

DWG.: RH202569

SPEC.:RH504844/NVA

LIST: M136

INSTRUKSMNS05008-I, HENRYB. BIGELOW SIDE J1A3

OCEANOGRAPHIC STORAGE DRUM, RW-2326BS/8.30

MECH. DIM. DRAWING AND FOUNDATION PLAN

ASSEMBLY DRAWING

ASSEMBLY SPECIFICATION

BEARING BRACKET UNIT DRAWING

BEARING BRACKET UNIT SPECIFICATION

DRIVE UNIT SIDE DRAWING

DRIVE UNIT SIDE SPECIFICATION

LEVELWIND ARRANGEMENT DRAWING

LEVELWIND ARRANGEMENT SPECIFICATION

LEVELWIND CARRIAGE ASSEMBLY DRAWING

LEVELWIND CARRIAGE ASSEMBLY SPECIFICATION

BRAKE ARRANGEMENT DRAWING

BRAKE ARRANGEMENT SPECIFICATION

BRAKE CYLINDER ASSEMBLY DRAWING

BRAKE CYLINDER SPECIFICATION

HYDRAULIC MOTOR SPARE PARTS LIST

HYDRAULIC LEVEL WIND, HL-1000

MECH. DIM. DRAWING AND FOUNDATION PLAN

ASSEMBLY DRAWING

ASSEMBLY SPECIFICATION

GUIDING ROLLER UNIT DRAWING

GUIDING ROLLER UNIT SPECIFICATION

SPOOLING INDICATOR DRAWING

SPOOLING INDICATOR SPECIFICATION

DWG.: RH207736

DWG.: RH106175

SPEC.:RHMRW2326BS/LO01

DWG.: RH207758

SPEC. RH207758/L

DWG.. RH207763

SPEC.:RH207763/L

DWG.: RH 105947

SPEC.:RH605970

DWG.: RH201993

SPEC.:RH605972/R

DWG.: RH105985

SPEC..RHMBRARR0850/04

DWG.: RH201659

SPEC.:RH502495

LIST: M134

DWG.: RH207738

DWG.: RH106196

SPEC.:RHMHYDLEV010S/L1

DWG.: RH309953

SPEC.:RH606213

DWG.: RH207834

SPEC.:RH606216

SLACK WIRE COMPENSATOR, SWC-017

MECH. DIM. DRAWING AND FOUNDATION PLAN

ASSEMBLY DRAWING

ASSEMBLY SPECIFICATION

DWG.: RH309935

DWG.: RH309867

SPEC.:RHMSLCWRCMP017

SELF-CONTAINED HYDROGRAPHIC WINCH, HW-500/4.70

MECH. DIM. DRAWING AND FOUNDATION PLAN,

ASSEMBLY SPECIFICATION, UNIT

MECH. DIM. DRAWING AND FOUNDATION PLAN,

ASSEMBLY DRAWING, WINCH

ASSEMBLY SPECIFICATION, WINCH

LEVELWIND ARRANGEMENT DRAWING

LEVELWIND ARRANGEMENT SPECIFICATION

LEVELWIND CARRIAGE ASSEMBLY DRAWING

UNIT DWG.:

SPEC.

WINCHDWG.:

DWG.:

SPEC.

DWG.:

SPEC.

DWG.:

LEVELWIND CARRIAGE ASSEMBLY SPECIFICATION SPEC

RH106176DS

:RHMSCHW0050S02/A

RH207246

RH105969

:RHMHW0050S04/LU

RH102014

:RH605992

RH105975

:RH605995

INSTRUKSUNS05008-I, HENRYB. BIGELOW SIDE 12/13

BRAKE ARRANGEMENT DRAWING

BRAKE ARRANGEMENT SPECIFICATION

BRAKE CYLINDER ASSEMBLY DRAWING

BRAKE CYLINDER SPECIFICATION

HYDRAULIC MOTOR SPARE PARTS LIST

DWG.:RH101504

SPEC..RHMBRARR0600S01

DWG.: RH202026

SPEC.:RH503234

LIST: M137

INSTRUKSMNS05008-I, HENRYB. BIGELOW SIDE 13/13

Page 1/19 (10.01.2004) TECHNICAL SPECIFICATION #FSV40-2

COMMITTED TO INNOVATING THE INDUSTRY

FISHERIES SURVEYOR VESSEL

M282 (FRV40)

TRAWLING AND SCIENTIFIC WINCH DOCUMENTATION

SiHAL' A R I N E, I N C.

CONTRACT M282

TRAWL WINCHES

AUXILIARY WINCHES

HYDROGRAPHIC AND CTD WINCHES

OCEANOGRAPHIC TRACTION WINCH SYSTEM

HYDRAULIC POWER UNIT

CONTROLS AND MONITORING SYSTEMS

RAPP HYDEMA AS HALTER MARINE, INC. M282

Page 2/19 (1001.2004) TECHNICAL SPECIFICATION #FSV40-2

Itemi.

2 ea. Combined bottom and Pelagic trawl winches, model TWS-10040 :

1 ea, RHMTWS10040/URP 1 ea. RHMTWS10040/ULP

• Dimensional sketch

• Version

• Drum dimensions

• Wire capacity

• Level wind synchronised for

• Position of level wind

• Brake type

• Brake control system

• Brake holding capacity

• Standard encoders

• Mesurement accuracy

• Weight approximately

1 ea. RHMWDU10002B Drive unit.

• total displacement

4 ea. RHHMOSA158 Hydraulic motors

1 ea. 001110 Control system

• Type Hydraulic system

• Main Control

Monitoring Spool type of main valve Main Control Location Free Wheeling Tension Control

• Speed steps

• Speed control operation

RH207240 (RH) RH207241 (LH)

One right (RH) and one left (LH) hand winch.

Dia. 521 mm./dia.1780mm.x 1820mm.

4300 m. 28,6 mm. dia. wire at OD=1665 mm.

28,6 mm dia. wire, under wound Hydraulic actuated, spring operated band brake with manual adjustment. Brake function is positive, increased grip at increased load.

(BS) (APER) Automatic parking brake with electric release during automatic towing.

230 kNm with servo pressure applied.

131 kNm without servo pressure.

Encoders for PTS-Pentagon installed.

+/- 0,25 m (Standard feature) 8050 kg per unit, ex. wire.

19950 kg per unit, incl. Wire.

4 motor heavy duty drive unit.

36,36 I/rev.

1,6 I/rev.

(HT) (TWS) Hydraulics for trawl winches.

(MC) (ERL) Control of haul in/pay out is electric remote controlled from ACS on bridge, AWDCS on deck and local controlled from winch.

In ship control console on bridge.

(ST) (07) Valve for open system with fixed oil flow.

(MCL) (I) Internally installed on winch.

(FW) N/A.

(TC) (ER) Tension control to be manually electric remote controlled from panels in ACS on bridge, AWDCS on deck and automatic controlled from PTS Pentagon.

(SP) 3 steps -100%, 75% and 50 % displacement.

(SCO) (ER/S) The speed is electric remote controlled from the PTS Pentagon.

RAPP HYDEMA AS HALTER MARINE, INC M282

Page 3/19 (10 01 2004) TECHNICAL SPECIFICATION #FSV40-2

Winch performance as described in table below is related to:

Oil flow 793 I/mm Cross port pressure 180 bar Power requirement 320 kW

Wire layer

First layer Half length Top layer

Dia.(mm)

549,6

Step

XI

t/ t/

36,36 m/min m/mm m/min

11,7 8,9

Step

XI

XI

XI

50,4 113,34 150,06

27,27 m/min m/mm m/min

,6 ,8 ,9

Step 3

XI

XI

XI

18,18

M/min M/min M/mm

Shooting speed m/min m/min m/mm

Notes:

• Length measuring counters and load cells to be installed in turning blocks positioned underneath trawl deck below trawl gantry Blocks to be delivered by RH

• Wire spelter socket on trawl wire ends have a width of 115mm This will be pulled under no load, through spooling carriage and turning blocks

• Winches to be installed with drives inboard

• Winches to be delivered with 2 x 4000 m/ 28 6mm dia steel trawl wire 6 x 36 GEIPS+FC, all wound up on winch drums

Item 2, 1 ea. RHMGSW0400BSLU05

• Dimensional sketch

• Version

• Drum dimensions

• Storage capacity

• Level wind synchronised for

• Position of wire entrance

• Brake type

• Brake control system

• Weight approximately

1 ea. RHMWDU4002B

• Total displacement

(BS)

Gilson winch, model GW-4000B:

RH309421

Left hand winch Dia 419mm /dia 990mm x400mm 250 m 24 mm dia Spectra rope at OD=796mm N/A level wind not mounted under wound Hydraulic actuated, spring operated band brake with manual adjustment Brake function is positive, increased grip at increased load (AP) Automatic parking brake 2325 kg per unit, ex rope 2425 kg per unit, incl rope

Drive unit, model WDU-4002B.

14,98 I/rev

3 motor heavy-duty drive unit

3ea. RHHMOSA245 Hydraulic motors 0,90 I/rev

RAPPHYDEMAAS HALTER MARINE, INC M282

Page 4/19 (10 01 2004) TECHNICAL SPECIFICATION #FSV40-2

1 ea. 001110 Control system

• Type Hydraulic system (HT)

• Main Control (MC)

Spool type of main valve (ST) Main Control Location (MCL) Free Wheeling (FW) Tension Control (TC) Speed steps (SP) Speed control operation (SCO)

(AUX) Hydraulics for auxiliary winches (ERL) Control of haul in/pay out is electric remote controlled from ACS on bridge, AWDCS on deck and local controlled from winch

(07) Valve for open system with fixed oil flow

(I) Internally installed on winch N/A N/A 2 steps -100% and 67% displacement (ER/S) Speed steps electrically remote controlled from ACS on bridge and AWDCS on deck

Winch performance as described in table below is related to:

Oil flow 312 1/min Cross port pressure 195 bar Power requirement 135 kW

Wire layer

First layer Half length Top layer

Dia (mm)

Stepi

XI

XI

XI

14,99 m/min m/min m/min

8,4 6,6

Step 2

XI

XI

XI

9,99 m/min m/min m/min

Shooting speed m/min m/min m/min

Notes:

• Winch to be delivered with std parking brake

• Winch to be delivered with 250 m/ 24mm dia Spectra rope wound up on winch drum

• Bolts, nuts, washers and fittings exposed to weather or seawater spray to be stainless

Item 3.

1 ea. RHMNDD0400BSNU03

• Dimensional sketch

• Classification

• Version

• Foundation spacers

• Drum dimensions

• Storage capacity

• Level wind synchronized for

• Position of wire entrance

• Brake type

• Brake control system

• Brake holding capacity

• Weight approximately

(BS)

Double net drum, model NDD-4000B.

RH207242

ABS Crane certification Double net drum with two drive units Included 2 x Dia 419mm / dia 2750mm x 1760 mm 2x10 2 m3

N/A level wind not mounted under wound Hydraulic actuated, spring operated band brake with manual adjustment Brake function is positive, increased grip at increased load (AP) Automatic parking brake 2x 76 kNm/2x 36 4 tonns with servo pressure applied 2x 38 kNm/2x 17 5 tonns without servo pressure 10750 kg per unit, ex wire

Page 5/19 (10 01 2004) TECHNICAL SPECIFICATION #FSV40-2

2 ea. RHMWDU4002B Drive unit, model WDU-4002B

• total displacement each drive 16,94 I/rev

3 motor heavy duty drive unit

6 ea. RHHMOSA246 Hydraulic motors 1,022 I/rev

2 ea. 001110 Control system

• Type Hydraulic system (HT)

• Main Control (MC)

• Spool type of main valve (ST)

• Main Control Location (MCL)

• Freewheeling (FW)

• Tension Control (TC)

• Speed steps

• Speed control operation

(SP)

(SCO)

(AUX) Hydraulics for auxiliary winches (ERL) Control of haul in/pay out is electric remote controlled from ACS and deck control console

(07) Valves for open system with fixed oil flow

(I) Internally installed on winch N/A (ER) Electrically remote controlled from ACS on deck and AWDCS on deck 2 step -100% and 66 % displacement (ER/S) hauling and pay out speed is electrically remote controlled from ACS on bridge and AWDCS on deck

Winch performance as described in table below is related to:

Oil flow Cross port pressure Power requirement

3191/min 175bar 125kW

Wire layer

First layer Half drum Top layer

Dia(mm)

Step 1 16,94

,9t/ ,7t/ ,4t/

25m/min 106m/min 147m/min

Step 2 11,30

,2t/ ,1t/ ,3V

38m/min 159m/min 220m/min

Shooting speed

125m/min 532m/min 736m/min

SWL for ABS certification 3.6 tonnes

Notes:

• Inner flanges to be removable from their inner position Outer flanges to be prepared for an easy attachment of inner flanges when reel is used for pelagic nets

• Mode switch for single net operation - reel halves to be connected mechanically when operated for pelagic operations

• Bolts, nuts, washers and fittings exposed to weather or seawater spray to be stainless

Item 4.

1 ea. RHMSOW0500S/LU01 Net sounder winch, model SOW-500.

Dimensional sketch Version Drum dimensions Lebus sleeve Storage capacity Level wind synchronized for

RH207243

left hand winch Dia 406 mm / dia 880 mm x 1400 mm Included 4700 m 11 mm dia wire at OD=824 mm 11 4 mm dia steel armored cable

Page 6/19 (10.01.2004) TECHNICAL SPECIFICATION #FSV40-2

Position of wire entrance Brake type

Brake control system Weight approximately

Slip ring under wound.

Hydraulic actuated, spring operated band brake with manual adjustment. Brake function is positive • increased grip at increasing wire force.

(BS) (AP) Automatic parking brake 1700 kg per unit, ex. wire.

3714 kg per unit, incl. wire.

Included, as per SOR, type Meridian MXO-4.

1 ea. RHHMOSA223 Hydraulic motor 2,50 I/rev.

1 ea. 001110 Control system

• Type Hydraulic system

• Main Control

• Spool type of main valve

• Main Control Location

• Free Wheeling

• Tension Control

• Speed steps

• Speed control operation

(HT) (AUX) Hydraulics for auxiliary winches.

(MC) N/A

(ST) (07) Valves for open system with fixed oil flow.

(MCL) (E) Delivered loose for installation on main deck.

(FW) N/A.

(TC) (ER) Step-less control from pot. meter in control panel in ACS on bridge.

(SP) 2 steps - Hauling and towing.

(SCO) Automatic hydraulic control.

Winch performance as described in table below is related to:

• Oil flow, hauling mode 180 l/min

• Cross port pressure, hauling mode (max.) 65 bar

• Oil flow, towing mode 45 l/min

• Cross port pressure, towing mode (max.) 205 bar

• Power requirement 37 kW

Wire layer

First

Half wire length

Top layer

Dia.

417 mm

659 mm

813 mm

Step I (hauling)

1,1 t/0- 95m/min

0,75t/0-150m/min

0,57t/0-185m/min

Step II (towing)

3,6 t /0- 23 m/min

2,3 110- 36 m/min

1,8 t/0-45 m/min

Shooting speed

0-118 m/min

0-186 m/min

0-230 m/min

Notes:

• Length encoders and load cells for tension reading to be put in pulley installed behind winch.

Pulley included in RHUS/RH contract.

• Counting and tension reading from PTS Pentagon.

• Standard local control on deck .

• Winch to be delivered with 4000 m/11.4mm dia. steel armored conducting cable all wound up on winch drum.

• Bolts, nuts, washers and fittings exposed to weather or seawater spray to be stainless.

• Wire supplied from RHUS.

Page7/19 (1001.2004) TECHNICAL SPECIFICATION #FSV40-2

Item 5.

1 ea. Out Haul Winch Pull Master, Model M12-3-97-1

Dimensional sketch Version Drum dimensions Storage capacity Level wind synchronised for Position of wire entrance Brake type Brake control system (BS) Weight approximately

Manufacturer's data sheet.

right hand winch.

Dia. 194mm./dia.371 mm.x 254mm.

max. 110 m of 13 mm dia. wire.

N/A. level wind not mounted.

under wound.

Multi-disc brake.

Automatic, fail-safe.

150 kg. per unit, ex. wire.

1 ea. Planetary gear with medium speed hydraulic motor..

1 ea. 001110 Control system

• Type hydraulic system

• Main Control

Spool type of main valve Main Control Location Free Wheeling Tension Control Speed steps Speed control operation

(HT) (AUX) Hydraulics for auxiliary winches.

(MC) (L) Control of haul in/pay out is locally controlled at location decided by owner and electric remote controlled from ACS on bridge and AWDCS on deck.

(ST) (07) Valves for open system with fixed oil flow.

(MCL) (E) External; valve supplied loose.

(FW) N/A.

(TC) N/A.

(SP) N/A.

(SCO) N/A.

Winch performance as described in table below is related to:

• Oil flow

• Cross port pressure

• Power requirement

205 l/min.

175 bar.

Approximately 80 kW. per winch.

Layer

First layer

Top layer

Dia.

207 mm.

337 mm.

Stepl

5,8 t/0-37 m/min.

3,5 t / 0 - 60 m/min.

Notes:

• Manual control supplied loose to be installed on trawl gantry's starboard side. Valves included in RH's package.

• Dual cross-port relief valve supplied loose.

• Winch to be purchased and delivered direct from RHUS .

• Bolts, nuts, washers and fittings exposed to weather or seawater spray to be stainless.

Page 8/19 (10 01 2004) TECHNICAL SPECIFICATION #FSV40-2

Item 6a.

1 ea. RHMTRW0401B/RU01

• Dimensional sketch

• Classification

• Version

• Drum dimensions

• Position of level wind

• Brake type

• Brake control system

• Brake holding capacity

• Encoders

• Weight approximately

• Weight approximately

RESEARCH WINCH PACKAGE

Oceanographic Traction winch- TRW-4001B, RH207737

ABS Crane certification One right hand winch Dia 1220mm root diameter for traction winch under wound Hydraulic actuated, spring operated band brake with manual adjustment

(BS) (AP) Automatic parking brake 185 8 kNm/30 6 tonns with servo pressure applied 85 3 kNm/14 0 tonns without servo pressure

Counting encoders installed on winch fair lead, and load cells for "PTS-Pentagon Research" installed on separate wire lead 7050 kg per unit, ex slack wire unit slack wire unit, 460 kg

2 ea. RHMWDU4002 Drive unit, model WDU-4002. 3 motor heavy duty drive unit 2 ea. RHHMOSA248 Hydraulic motors 1,2 I/rev 3 ea. RHHMOSA248 Hydraulic motors 1,2 I/rev

• total displacement

1 ea. 001110 Control system

• Type Hydraulic system (HT)

• Main Control (MC)

• Spool type of main valve (ST)

• Main Control Location (MCL)

• Freewheeling (FW)

• Tension Control (TC)

• Speed steps (SP)

• Speed control operation (SCO)

34,44 |/rev

(TWS) Hydraulics for traction winches (ERL) Control of haul in/pay out is electric remote controlled from ACS on bridge and locally controlled from winch

(07) Valve for open system with fixed oil flow

(I) Internally installed on winch N/A (ER) Tension control to be electric remote controlled from ACS on bridge and automatically controlled from PTS-PentagonTR.

2 steps -100%, and 40% displacement (ER/3D) The speed is electric remote controlled from the PTS PentagonTRaction system

Winch performance as described in table below is related to:

Oil flow 304 I/mm

Cross port pressure 165 bar Power requirement 112 kW

Page 9/19 (10 01 2004) TECHNICAL SPECIFICATION #FSV40-2

Wire layer

Pull diam

Dia (mm)

Step 1 34,44

13,6 t/ 32 m/min

Step 2 13,77

5,4 XI 80 M/min

Shooting speed

349 m/min SWL for ABS certification 3.4 tonnes

Notes:

• See arrangement drawings RH206420 and \ \Drawings\Hull Structural\Lav out\FAl4-002-PA dwg

• Winch to be furnished with lead device for centering the wire to in - and outgoing grooves on either of the two winch heads

• Drives to be turned 90° on foundation to bring the gear sump pointing downwards when winch is installed in vertical position as shown on arrangement dwg FA14-002-PA

• All controls to be piped up and installed on winch drives

• The Traction Winch System must be capable of handling 17 mm (0 680 inch) diameter electromechanical cable, 17 mm (0 681 inch) fiber-optic cable, and 16 mm (5/8 inch) diameter 3x19 torque balanced GEIPS rope

• Individual winch heads to be angled vs each other to prevent wire to twist during operation

• Displacements for both drives to be calculated accurately using same ratio as used for traction winches delivered to "Oscar Sund"

• Counters for length measurement of wire to be installed on winch

• Load cell on pivoting block located on deck above and in center of wire outlet of traction winch

• Two-speed arrangement valves to be piped up on winch

• Device for absorbing slack wire between winch and storage reel to be installed on winch or supplied loose

Item 6b.

1 ea. RHMSLCWRCMP017 Slack Wire Compensator SWC-017.

• Dimensional sketch

• Wire dia

• Weight

RH309935

Max 17mm 500 kg

Item 7a.

1 ea. RHMRW2326BS/LO01

• Dimensional sketch

• Classification

• Version

• Storage drum dimensions

• Wire capacity

• Level wind synchronised for

• Position of level wind

• Lebus groove

• Slip ring

• Brake type

Oceanoqraphic storage winch RW-2326BS.

RH207736

ABS Crane certification One left hand winch Dia 1220mm/dia 1750 x 1370 mm 5100 m 16 mm dia wire at OD=1690mm 16 mm dia wire over wound 16 mm wire Four conductor unit Hydraulic actuated, spring operated band brake with manual adjustment

Page 10/19 do 01 2004) TECHNICAL SPECIFICATION #FSV40-2

• Brake control system

• Brake holding capacity

• Encoders

• Weight approximately

(BS) (AP) Automatic parking brake 27 8 kNm/3 4 tonns with servo pressure applied 9 3 kNm/1.2 tonns without servo pressure.

N/A 4750 kg per unit, ex wire 9450 kg per unit, incl Wire

1 ea. RHMWDU2300 Drive unit, model WDU-2300. 3 motor heavy duty drive unit 3 ea. RHHMOSA340 Hydraulic motors 0,493 I/rev

• total displacement

1 ea. 001110 Control system

• Type Hydraulic system (HT)

Main Control (MC)

• Spool type of main valve (ST)

• Main Control Location (MCL)

• Free Wheeling (FW)

• Tension Control (TC)

• Speed steps

• Speed control operation

(SP)

(SCO)

8,30 I/rev

(TWS) Hydraulics for storage reel in conjunction with a traction winch system (ERL) Control of haul in/pay out is electric automatic remote controlled from ACS on bridge and locally controlled from winch

(08) Valve for closed system with variable oil flow

(I) Internally installed on winch N/A (ER) Tension control synchronized with the traction winch automatically controlled from PJS-PentagonTR.

2 steps-100% and 3 3 % (ER/2D) The speed is electrically remote controlled from the PTS- PentagonTR system based on actual given hauling/shooting speed for the traction winch

Winch performance as described in table below is related to:

Oil flow 87 I/mm Cross port pressure 175 Bar Power requirement 34 KW

Wire layer

First layer Half drum Top layer

Dia (mm)

Step

,4t/ ,9t/ ,6t/

8,29 m/min m/min m/min

Step 2

,1t/ 102 ,0t/ 120 ,9t/ 136 m/min m/min m/min

2,76 Shooting speed

349m/min 413m/min 467m/min

• The oceanographic storage winch must be provided with 5,100 meters of 16 mm (5/8 inch) diameter 3x19 wire rope and matching Lebus grooved shell

• The storage winch is to be fitted with a four-conductor slip-ring unit, Meridian Laboratory Model MXO-4, with Burton marine connector Cable pass through, armour clamping, and conductor access into the hollow main shaft is to be provided The winch shall accommodate a future fiber optic slip ring assembly

• A 1219 mm auxiliary pivoting sheave must be provided above and forward of the net reel, in direct line with the traction winder output A tension-sensing output load cell and speed sensors must be incorporated into the auxiliary pivoting sheave

Page 11/19 (10.01.2004) TECHNICAL SPECIFICATION #FSV40-2

The wire entry point to this sheave may not change position as the sheave pivots to serve alternative overboard locations. In addition, a 2000 mm circumference counterbalanced overboard sheave must be provided on the stern gantry.

• Diamond screw furnished with adjustment clutch to position wire carriage for level wind.

• Reinforced level wind to accept reduced distance between centre of reel and outlet of wire lead on traction winch.

Item 7b.

1 ea. RHMHYDLEV010S/L1 Hydraulic Level Wind for Storage Drum, HL-1000

• Dimensional sketch RH207738

• Level wind synchronised for 16 mm dia, wire

• Weight 1980 kg

Page 12/19 (10.01.2004) TECHNICAL SPECIFICATION #FSV40-2

Item 8.

2ea. RHMSCHW0050S02/A Hydrographic winches, model HW-500.

Dimensional sketch Classification Version Drum dimensions Lebus groove Storage capacity Level wind synchronised for Position of wire entrance Slip ring Brake type

Brake control system (BS) Weight approximately

RH106176DS

ABS Crane certification Two left hand winches.

Dia. 460mm./dia.1000mm.x905mm.

9,5 mm wire 3600 m of 0 9,5 mm wire at OD=822 mm for 9,5 mm wire.

overwound.

Four conductor unit Hydraulic actuated, spring operated band brake with manual adjustment.

(AP) Automatic parking brake.

3600 kg per unit, ex. wire.

4900 kg per unit, incl. Wire.

1 ea. RHHMOSA321 Hydraulic motors 4,7/ - I/rev.

1 ea. 001110 Control system

• Type Hydraulic system (HT)

Main Control (MC)

• Spool type of main valve (ST)

• Main Control Location (MCL)

• Freewheeling (FW)

• Tension Control (TC)

• Speed steps

• Speed control operation

(SP)

(SCO)

(AUX)Hydraulics for hydrographic winches.

(ERL) Control of haul in/pay out is electric remote controlled from the SBCC on bridge, SSSCB on deck and local controlled from winch.

(08) Valves for open system with variable oil flow.

(I) Internally installed on winch.

N/A.

(ER) Tension to be electric remote controlled from SBCC on bridge and SSSCB on deck.

2 steps-100%-46%.

Electrically remote controlled from SBCC on bridge and SSSCB on deck.

Winch performance as described in table below is related to:

Oil flow Cross port pressure Power requirement

115 l/min 170 bar 44 kW

Wire layer

First layer Half length Top layer

Dia.(mm)

469,5 659,5

Stepi ,ot/ ,6t/ ,9t/

4,71 m/min.

m/min.

m/min.

Step 2

,3t/ ,7t/ ,4t/ m/min.

m/min.

m/min.

2,18 Shooting speed

133 m/min.

186 m/min.

229 m/min.

Page 13/19 (10.01.2004) TECHNICAL SPECIFICATION #FSV40-2

• SWL for ABS certification: 1.3 tonnes

• Each hydrographic winch is to be equipped with 3,500 meters of 9.5 mm (0.375 inch) torque balanced, double armored, single conductor, electromechanical cable. A Lebus shell and chain driven diamond drive level-winding system is to be provided for each winch.

• A four-conductor slip ring unit, Meridian Laboratory, Model MXO-4, is to be installed on each winch. The hydrographic winches shall be provided with three-sheave fairlead heads with sensors to provide signals for line speed, tension, and line out.

• Bolts, nuts, washers and fittings exposed to weather or seawater spray to be stainless.

• Integrated to each winch assembly, a hydraulic power pack is installed on flexible cushions along with the following:

• Elec. hydraulic pump unit of 45 kW/3x600V/60Hz/1160rpm/IP54 S6-40% load rating, including variable displacement constant pressure piston pumps.

• Star/delta starter cabinet for 45 kW. electric motors.

• Mounting sets for hydraulic pumps comprising of hydraulic flanges, o-rings, bolts, hydraulic hoses and relief valves.

• Mounting set for oil tank such as all required gate valves, breathing filter, oil level glasses and oil level switch.

• Pressure line filters.

• Return line filters.

• Drain line filter.

• Air cooler with cooling capacity 10 kW at max. 40 °C air temp.

• Thermal switch.

• Oil reservoir of 350 litres.

• Furthermore included are required relief valves and check valves for the hydraulic pump units.

• electric motor furnished with 220 V heater element.

Item 9.

1 ea. 001110 Complete hydraulic drive system, remote control and automatic trawl system.

• Main hydraulic diagram RH106179.

Complete system for all winches, Fishery winches and Research winches, mainly comprising of:

Item 9 a. 1ea. Hydraulic main drive system, DELIVERED AS ONE COMPLETE UNIT: Dim, sketch RH106174.

• 06 ea. Elec. hydraulic pump units 128 kW/3x600V/60Hz/1180 rpm/IP 54 S6-40% load rating, including double Denison vane pumps.

• 01 ea. Elec. Hydraulic pump unit 128kW/3x600V/60Hz/1180 rpm/IP 54 S6-40% load rating, including variable displacement piston pump.

• 01 ea. Elec. hydraulic pump unit 37 kW/3x600V/60Hz/1170 rpm /IP-54 S1-100% load rating, included double Denison vane pump.

This pump unit is for net sounding winch.

• 08 ea. Mounting sets for hydraulic pumps comprising of hydraulic flanges, o-rings, hoses, bolts and relief valves.

• 01

• 11

• 04

• 01

• 01

• 02

• 01

• 01

• 01 ea ea ea ea ea ea ea ea ea

Page 14/19 (10.01.2004) TECHNICAL SPECIFICATION #FSV40-2

• 01 ea. Elec. hydraulic pump unit 8,6 kW/3x600V/60Hz/1160rpm /IP-54 S1-100% load rating, included single Denison vane pump.

This pump unit is for remote control operation.

• 01 ea. Mounting set for hydraulic pump comprising of hydraulic flanges, o-rings, hoses, bolts and relief valves.

• 01 ea. Mounting set for oil tank such as all required gate valves, breathing filter, oil level glasses and oil level switches.

Oil reservoir of 5000 litres.

Pressure line filters.

Return line filters.

Drain line filter.

Oil cooler, each with cooling capacity 130 kW at max.38 °C fresh water temp.

Temperature transmitter set of required hydraulic valves such as pressure equalizing units and pressure return line units.

Set of required sensors for the hydraulic system.

Set of resilient mounts for main HPU, installed on unit.

• Weight approximately: 9500 kg excl. oil.

Separately delivered:

• 01 ea. Oil cooler, with cooling capacity 130 kW at max. 32°C seawater.

Separately delivered in two cabinets:

• 06 ea. Y-D Starter for 128 kW electric motors.

• 01 ea. Y-D Starter for 37 kW electric motor.

• 01 ea. Direct starter for 8,6 kW electric motor.

Notes:

• The cabinets made for one main power supply, prepared for back to back mounting or side by side.

• All starters with separate circuit/load breaker.

• All starters with isolation measurement system with non potential output alarm and internal alarm lamp in cabinet door.

• Output and control of heating to each motor above 30 kW are equipped with

220 V stand still heater element.

• All starters equipped with local and remote start feature. Local start in cabinet door.

• All starters made with 120V-60Hz control voltage.

Furthermore included are required relief valves, check valves and hoses for the hydraulic pump units.

Item 9 b. 1 ea. Electric/hydraulic remote control system comprising:

Fishery system- aft bridge control panels (ACS):

• 01 ea. Control panel for 2 trawl winches according to dwg. no. 3R76/47.

Page 15/19 (10.01.2004) TECHNICAL SPECIFICATION #FSV40-2

• 01 ea. Control panel for net sounding winch-according to dwg. no. 4R75/92.

• 01 ea. Control panel for double net drum - according to dwg. no. RH308395

• 01 ea. Control panel for gilson/outhaul winches - according to dwg

no. 3R76/88

• 01 ea. Start/stop panels for electrical motors - dwg. no. 3R78/55 to suit specified number of power packs above.

Oceanographic system - aft bridge control (ACS) panels:

• 01 ea. Control panel for oceanographic winch / tractionwinch - dwg.

3R76/46.

• 01 ea. Control panel for Aft A-frame/Stern Gate - dwg. 3R 76/88.

Hydrographic system - stbd bridge control panels (SBCC):

• 01 ea. control panel for Hydrographic winch - dwg 3R76/46

Hydrographic system - side sampling station (SSCB):

• 01 ea. control panel for Hydrographic winch - dwg 3R76/46

• 01 ea. Side A-frame control panel - dwg. 3R76/89

Item 9 c. 1 ea. Rapp Hydema Trawl Computer model PTS-Pentaaon - for Fishery system.

Delivered according to product info PTS Pentagon with control of trawl winches.

The PTS Pentagon system is well tailored both for bottom trawling as well as for pelagic trawling and is based on our experience with the PTS-3000 system.

Required hardware comprises of:

- for ship control console:

• 01 ea. 19" monitor for graphic presentation of winch data.

Dwg.no. RH309859.

• 01 ea. PC communication/integration unit.

Dwg.no. RH309735.

• 01 ea. set of cable and opto isolator for integration to trawl mensuration system.

• 01 ea. set of cable and opto isolator for integration to the echo sounder system.

• 01 ea. set of cable and opto isolator for integration to the sentral computer system, SCS.

- for ship center console:

• 01 ea. PLC winch interface unit.

Dwg.no.4R75/78.

- for aft bridge console:

• 01 ea. Control/display panel with touch screen solution.

Dwg.no. RH309864.

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Item 9 d. 1 ea. Rapp Hvdema Computer model PTS-PentagonTR For Oceanoqraphic system.

The PTS-Pentagon TR system will control the functions for the tractionwinch and the storagewinch. The system will monitor speed, line pull, pressure , wire length.

Logging of each sequence according to users specification can be integrated in the system .

Required hardware comprises of:

• for aft bridge console:

• 01 ea. Control/display panel with touch screen solution.

Dwg.no. RH308445.

-forwinch room:

• 01 ea. Control/display panel with touch screen solution

Dwg.no. RH308445.

- for bridge center console:

• 01 ea. PLC winch interface unit.

Dwg.no.4R75/78

• 01 ea. set of cable and opto isolator for integration to the sentral computer system, SCS.

- for aft A-frame, wire incline sensor:

• 01 ea. Wire angle sensor, ace. to drawing: RH207691

Item 9 e. 1 ea. Rapp Hvdema Computer model PTS-Pentagon R For Hydrographic system.

The PTS-Pentagon R system will monitor speed, line pull, pressure , wire length.

Logging of each sequence according to users specification can be integrated in the system .

Required hardware comprises of:

- for stbd bridge wing console:

• 01 ea. Control/display panel with touch screen solution.

Dwg.no.RH308445.

- for side sampling station :

• 01 ea. Control/display panel with touch screen solution.

Dwg.no.RH308445.

- for bridge center console:

• 01 ea. PC communication/integration unit.

Dwg.no.4R75/78

• 01 ea. set of cable and opto isolator for integration to the sentral computer system, SCS.

Page 17/19 (10 01 2004) TECHNICAL SPECIFICATION #FSV40-2

- for side A-frame, wire incline sensor:

• 01 ea Wire angle sensor, ace to drawing RH207691

Item 9 f. 1 ea. Deck Control Panel for aft working deck (AWDCS).

• 01 ea Deck control console, with remote control functions for the Stern

Gate, the Aft Gantry, the Gilson Winch, the Outhaul Winch , the Trawl winches and the Net Reel, Dwg no RH308126

Item 10.

1 ea. Spare Parts included.

Mainly comprising of:

Pilot taps, one of each type Seal kit and springs for brake cylinders, one set for each type Two sets of filter elements Hydraulic pressure hoses, one of each type Seal kits for hydraulic pumps Amplifier cards and bulbs Set of special tools

Item 11.

1 ea. Service and assistance included:

A) 6 ea. Engineering manuals in English language including:

• Hydraulic system schematics

• Electric wiring diagrams

• General installation instruction

• Dimension sketches of winches

• Dimension sketches of control panels and cabinets

• Flushing and cleaning procedures for hydraulic pipes

B) 6 ea. Operational manuals and spare part catalogues including:

• All relevant drawings with part lists and specifications

• Operational instruction for hydraulic system, PTS-Pentagon and winches

• Manufacturer's test certificates of winches

• Lubrication charts

C) Start up assistance/training covered by Rapp Hydema A/S as follows:

• Technical supervision and inspection of installation, start up assistance and dock trials will be carried out by one of our service engineers Included are travel expenses, lodging and labour hours for inspection and guidance

Page 18/19 (10.01.2004) TECHNICAL SPECIFICATION #FSV40-2

A total stay of 21 days at the yard is included. Each working day shall not exceed 10 hours and shall be executed mainly during normal working hours and normal working week.

We require a notice from the yard 10 days before such assistance is to be performed.

• Assistance during full scale fishing trials out in the Atlantic Ocean including training of crew in operation and maintenance from one of our engineers is included with a stay of maximum 10-14 days out at sea. This activity is to take place during a 3 months testing period of the vessel. Owners will decide when in this period the training shall take place.

• If the allocated number of work hours for supervision and trials are exceeded due to reasons and delays at the yard which are beyond Rapp Hydema's control and/or responsibility.

• The hydraulic- and electric installation, winch foundations and alignments have to be completed before the trials can start.

Rapp Hydema's representative's involvement during start-up and final testing/sea trials is limited to ensuring that pipes are properly sealed and do not show any leakage under working conditions i.e. full system pressure and that all equipment supplied by Rapp Hydema is operating as specified.

Rapp Hydema is not responsible for starting prime movers or supervision of same during start-up or trials.

The yard and-/or the owner are responsible for allocating their own personnel to carry out any supervision or remedial work required at their own expense.

Rapp Hydema is not responsible for installation that has been carried out different from submitted specifications.

Licence Production/Country of origin.

Rapp Hydema AS has an international production and service organization where it could occur components, complete products and services listed in the technical specification that have a different country of origin than Norway.

Shipyard and the owners accept accordingly this information as a general and final notification that some of the specified products may have a different country of origin than Norway.

Hydraulic connections:

All internal fittings on pipes/tubes up to outer diameter of 38 mm. are of triple lock JIC 37 ° (flare type) according to SAE J514 and SAE J1453.

These are steel fittings with yellow zinc cobalt plating in accordance with ASTM B117, except where use of stainless steel fittings has been agreed upon.

SAE normal steel welding flanges are used on pipes with outer diameter bigger than 38 mm.

Page 19/19 (1001.2004) TECHNICAL SPECIFICATION #FSV40-2

All internal pipes and tubes up to outer diameter of 25 mm. are of seamless stainless steel AISI 316.

Pipes with outer diameter from 30 mm. upwards are made of normal steel, according to DIN 2391 -C St. 52,4, except where use of AISI 316 pipes has been agreed upon.

Alignment and foundation of winches on board the vessel:

All winches mounted on board the vessel shall be aligned in accordance with normal practice for this kind of machinery and as per instructions from Rapp Hydema A/S found in engineering manuals.

The shipyard is responsible for manufacturing and supplying foundations for all winches supplied from Rapp Hydema A/S with sufficient stiffness to resist a deflection at full load, no more than 0.1 mm/m if other requirements are not given.

Surface treatment:

Products manufactured by Rapp Hydema A/S, in this case all items are surface treated according to our standard specification:

sand blasting to sink metallizing Tie coat (primer) Hi-build Top coat Colour code

Grade SA 2,5-3,0/ISO standard 8501-1.

Thickness 80 \x Thickness 20 \i Hempadur 4520-50% diluted.

Thickness 80 \x Hempadur 4520 Thickness 50 \i Hempathane 5521-1217.

RAL-7044. Compatible with paint brand

"International".

Bod0, 10, January 2004

RAPP HYDEMA AS

GENERAL INFORMATION

OPERATION INSTRUCTIONS

INSTRUCTIONS AND PROCEDURES

GENERAL INFORMATION

GUARANTEE

TECHNICAL BULLETIN 94004

GUIDANCE FOR WIRE SPOOLING

ADJUSTMENT OF AMPLIFIERS ins93080.amm

START-UP AND SEA-TRIAL PROCEDURES

OPERATION INSTRUCTION

STANDARD PENTAGON, FISHERY

PENTAGON RESEARCH (HYDROGRAPHIC)

PENTAGON TRACTION (OCEANOGRAPHIC)

MANUAL OPERATION TRAWL WINCHES

MANUAL OPERATION SOUNDER WINCH

MANUAL OPERATION NET DRUM

MANUAL OPERATION GILSON/OUTHAUL WINCH

MAP FOR START OF PUMPS

INSTRUKS\INS05008-I, HENRYB. BIGELOW SIDE 2/13

RAPP HYDEAAA

COMMiTTFD TO INNOVATING THF INDUSTRY

GUARANTEE TERMS

General reference

RH equipment and spare parts are delivered according to standard delivery terms described in the NL 01 or UN doc 188.

The guarantee period is for the winches and system supplies described in the order confirmation for each delivery.

Normal conditions are unless something else is mentioned, 18 moths from delivery from Rapp Hydema AS (RH) or 1 year from commissioning have been completed.

Guarantee claims on hydraulic components are taken in consideration only if an oil sample is taken at the time the component was installed and at the time the component failed. The sample report has to be presented RH and has to contain full analysis. RH has to be contacted for further requirements.

A sample has to be taken…