B.08 Appendix A - DO VTP Refurbishment.pdf

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Dissolved Oxygen Vertical Turbine Pumps (VTP) Refurbishment Services
Solicitation number
W912HN24Q5008
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This document is an Appendix A that provides detailed design criteria for Dissolved Oxygen Vertical Turbine Pumps (VTPs) that are part of a federal contract opportunity.

The Appendix covers the design specifications for various types of intake, high pressure, mixing water, and low pressure pumps including quantity, flow, total dynamic head, bowl efficiency, pipe and motor details, and the materials and components for the discharge head assembly, column assembly, and bowl assembly. The contract opportunity is solicitation W912HN24Q5008 issued by the U.S. Army Corps of Engineers Engineering District Savannah for Dissolved Oxygen Vertical Turbine Pumps Refurbishment Services. The contractor shall provide all necessary personnel, equipment, and services to perform the pump refurbishment work as defined in the Performance Work Statement.

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Appendix D GAD315416 for DPs 6 and 9 - mixing water pumps.pdf PDF
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Appendix D GAD315412 for UPs 5 and 8 - mixing water pumps.pdf PDF
Appendix D GAD315411 for UPs 4 and 7 - high pressure pumps.pdf PDF
Appendix D GAD315410 for UPs 1-3 - main pumps.pdf PDF
Appendix D GAD315413 for UPs 6 and 9 - low pressure pumps.pdf PDF
B.08 Solicitation W912HN24Q5008.pdf PDF
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Appendix A

DOWN RIVER DO SITE VTPs

Intake Pumps: DP-1, DP-2, DP-3 & DP-4

Design Criteria Quantity: Four (4) Units Design Flow: 11,077 GPM Design TDH: 130 Feet Bowl Efficiency: >78.6% Column Pipe Diameter: Twenty–four (24) Inches Discharge Flange: Twenty-four (24) Inch 150# Raised Face Pattern Motor Horsepower Rating: Five hundred (500) Design Speed: 1200 RPM (6P) Motor Voltage: 460/3/60 (Low Voltage) Sump Depth: 362.40 Inches (30.20 Feet) Total Pump Length (TPL): 353.25 Inches (29.4375 Feet)

Discharge Head Assembly Discharge Head Material: ASTM A790 UNS S31803/A181 Gr F51/A240 UNS S31803 Duplex Stainless Steel Discharge Head Design: Above Grade Sealing Method: Packing Packing Material: Acrylic Yarn and Graphite Tension Plate Material: ASTM A479 UNS S31803 Duplex Stainless Steel Head Shaft Material: ASTM A582 Type 416 Stainless Steel Head Shaft Diameter: 2.1875 Inches Head Shaft Coupling Material: ASTM A564 TP630 Cond H1150 Type A 17-4 PH Stainless Steel Head Shaft Coupling Design: Type A Adjustable Sole Plate Material: ASTM A240 Type 316L Stainless Steel Discharge Head Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel Coupling Guard Material: ASTM A240 Type 316L Stainless Steel Column Assembly Column Piping Material: Duplex Stainless Steel Column Design: Enclosed line shaft Column Piping Configuration: Flanged Line Shaft Material: Type 416 Stainless Steel Line Shaft Diameter: 2.1875 Inches Line Shaft Coupling Material: Type 410 Stainless Steel Line Shaft Coupling Design: Keyed Line Shaft Bearing Material: Modified Federal Alloy III Bronze Enclosing Tube Material: ASTM A790 UNS S31803 Duplex Stainless Steel Column Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel Bowl Assembly Bowl Material: ASTM A890 Grade 1B ACI Type CD4MCuN Bowl Bearing Material: Modified Federal Alloy III Bronze Bowl Wear Ring Material: Type 420 HT CA-40 Stainless Steel (285-350 BHN)

Sand Collar Material: Duplex Stainless Steel Bowl Shaft Material: Type 416 Stainless Steel Bowl Shaft Diameter: 3.1875 Inches Impeller Material: ASTM A890 Grade 1B ACI Type CD4MCuN Impeller Design: Enclosed-Dynamically Balanced Impeller Wear Ring Material: Type 410 CA-15 Stainless Steel Suction Bell Material: ASTM A890 Grade 1B ACI Type CD4MCuN Suction Bearing Plug Material: ASTM A240 Type 316L Stainless Steel Bowl Fastener Material: ASTM A276 Type 316L Stainless steel

High Pressure Pumps: DP-5 & DP-8

Design Criteria Quantity: Two (2) Units Design Flow: 935 GPM Design TDH: 235 Feet Bowl Efficiency: >75.0% Column Pipe Diameter: Eight (8) Inches Discharge Flange: Eight (8) Inch 150# Raised Face Pattern Motor Horsepower Rating: One hundred (100) Design Speed: 1800 RPM (4P) Motor Voltage: 460/3/60 (Low Voltage) Sump Depth: 362.40 Inches (30.20 Feet) Total Pump Length (TPL): 360.37 Inches (30.03 Feet)

Discharge Head Assembly Discharge Head Material: ASTM A790 UNS S31803/A181 Gr F51/A240 UNS S31803 Duplex Stainless Steel Discharge Head Design: Above Grade Sealing Method: Packing Packing Material: Acrylic Yarn and Graphite Tension Plate Material: ASTM A479 UNS S31803 Duplex Stainless Steel Head Shaft Material: ASTM A582 Type 416 Stainless Steel Head Shaft Diameter: 1.1875 Inches Head Shaft Coupling Material: ASTM A276 Type 316 Stainless Steel Head Shaft Coupling Design: Type A Adjustable Sole Plate Material: ASTM A240 Type 316L Stainless Steel Discharge Head Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel Coupling Guard Material: ASTM A240 Type 316L Stainless Steel Column Assembly Column Piping Material: Duplex Stainless Steel Column Design: Enclosed line shaft Column Piping Configuration: Flanged Line Shaft Material: Type 416 Stainless Steel Line Shaft Diameter: 1.1875 Inches Line Shaft Coupling Material: Type 416 Stainless Steel Line Shaft Coupling Design: Threaded Line Shaft Bearing Material: Modified Federal Alloy III Bronze Enclosing Tube Material: ASTM A790 UNS S31803 Duplex Stainless Steel Column Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel

Bowl Assembly Bowl Material: ASTM A890 Grade 1B ACI Type CD4MCuN Bowl Bearing Material: Modified Federal Alloy III Bronze Bowl Wear Ring Material: Type 420 HT CA-40 Stainless Steel (285-350 BHN) Sand Collar Material: Duplex Stainless Steel

Bowl Shaft Diameter: 1.9375 Inches

Impeller Material: ASTM A890 Grade 1B ACI Type CD4MCuN Impeller Design: Enclosed-Dynamically Balanced Impeller Wear Ring Material: Type 410 CA-15 Stainless Steel Suction Bell Material: ASTM A890 Grade 1B ACI Type CD4MCuN

Mixing Water Pumps: DP-6 & DP-9

Quantity: Two (2) Units Design Flow: 1,200 GPM Design TDH: 40 Feet Bowl Efficiency: >73.0% Column Pipe Diameter: Eight (8) Inches Discharge Flange: Eight (8) Inch 150# Raised Face Pattern Motor Horsepower Rating: Twenty (20) Design Speed: 1800 RPM (4P) Motor Voltage: 460/3/60 (Low Voltage) Sump Depth: 362.40 Inches (30.20 Feet) Total Pump Length (TPL): 356.75 Inches (29.73 Feet) Discharge Head Assembly Discharge Head Material: ASTM A790 UNS S31803/A181 Gr F51/A240 UNS S31803 Duplex Stainless Steel Discharge Head Design: Above Grade Sealing Method: Packing Packing Material: Acrylic Yarn and Graphite Tension Plate Material: ASTM A479 UNS S31803 Duplex Stainless Steel Head Shaft Material: ASTM A582 Type 416 Stainless Steel Head Shaft Diameter: 1.000 Inches Head Shaft Coupling Material: ASTM A276 Type 316 Stainless Steel Head Shaft Coupling Design: Type A Adjustable Sole Plate Material: ASTM A240 Type 316L Stainless Steel Discharge Head Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel Coupling Guard Material: ASTM A240 Type 316L Stainless Steel Column Assembly Column Piping Material: Duplex Stainless Steel Column Design: Enclosed line shaft Column Piping Configuration: Flanged Line Shaft Material: Type 416 Stainless Steel Line Shaft Diameter: 1.000 Inches Line Shaft Coupling Material: Type 410 Stainless Steel Line Shaft Coupling Design: Threaded Line Shaft Bearing Material: Modified Federal Alloy III Bronze Enclosing Tube Material: ASTM A790 UNS S31803 Duplex Stainless Steel Column Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel

Bowl Assembly Bowl Material: ASTM A890 Grade 1B ACI Type CD4MCuN Bowl Bearing Material: Modified Federal Alloy III Bronze Bowl Wear Ring Material: Type 420 HT CA-40 Stainless Steel (285-350 BHN) Sand Collar Material: Duplex Stainless Steel

Bowl Shaft Diameter: 2.1875 Inches

Impeller Wear Ring Material: Type 410 CA-15 Stainless Steel Suction Bell Material: ASTM A890 Grade 1B ACI Type CD4MCuN

Low Pressure Pumps: DP-7 & DP-10

Quantity: Two (2) Units Design Flow: 1,980 GPM Design TDH: 105 Feet Bowl Efficiency: >75.0% Column Pipe Diameter: Ten (10) Inches Discharge Flange: Ten (10) Inch 150# Raised Face Pattern Motor Horsepower Rating: Seventy-five (75) Design Speed: 1800 RPM (4P) Motor Voltage: 460/3/60 (Low Voltage) Sump Depth: 362.40 Inches (30.20 Feet) Total Pump Length (TPL): 358.75 Inches (29.90 Feet) Discharge Head Assembly Discharge Head Material: ASTM A790 UNS S31803/A181 Gr F51/A240 UNS S31803 Duplex Stainless Steel Discharge Head Design: Above Grade Sealing Method: Packing Packing Material: Acrylic Yarn and Graphite Tension Plate Material: ASTM A479 UNS S31803 Duplex Stainless Steel Head Shaft Material: ASTM A582 Type 416 Stainless Steel Head Shaft Diameter: 1.1875 Inches Head Shaft Coupling Material: ASTM A276 Type 316 Stainless Steel Head Shaft Coupling Design: Type A Adjustable Sole Plate Material: ASTM A240 Type 316L Stainless Steel Discharge Head Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel Coupling Guard Material: ASTM A240 Type 316L Stainless Steel Column Assembly Column Piping Material: Duplex Stainless Steel Column Design: Enclosed line shaft Column Piping Configuration: Flanged Line Shaft Material: Type 416 Stainless Steel Line Shaft Diameter: 1.1875 Inches Line Shaft Coupling Material: Type 410 Stainless Steel Line Shaft Coupling Design: Threaded Line Shaft Bearing Material: Modified Federal Alloy III Bronze Enclosing Tube Material: ASTM A790 UNS S31803 Duplex Stainless Steel Column Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel

Bowl Assembly

Bowl Material: ASTM A890 Grade 1B ACI Type CD4MCuN Bowl Bearing Material: Modified Federal Alloy III Bronze Bowl Wear Ring Material: Type 420 HT CA-40 Stainless Steel (285-350 BHN) Sand Collar Material: Duplex Stainless Steel

Impeller Wear Ring Material: Type 410 CA-15 Stainless Steel Suction Bell Material: ASTM A890 Grade 1B ACI Type CD4MCuN

UP RIVER DO SITE VTPs

Intake Pumps: UP-1, UP-2 & UP-3

Design Criteria Quantity: Three (3) Units Design Flow: 38,770 GPM Design TDH: 120 Feet Bowl Efficiency: >81.5% Column Pipe Diameter: Thirty–six (36) Inches Discharge Flange: Thirty-six (36) Inch 150# Raised Face Pattern Motor Horsepower Rating: One Thousand-Five hundred (1,500) Design Speed: 720 RPM (10P) Motor Voltage: 4160/3/60 (Medium Voltage) Sump Depth: 464.14 Inches (38.68 Feet) Total Pump Length (TPL): 444 Inches (37 Feet) Discharge Head Assembly Discharge Head Material: ASTM A790 UNS S31803/A181 Gr F51/A240 UNS S31803 Duplex Stainless Steel Discharge Head Design: Above Grade Sealing Method: Packing Packing Material: Acrylic Yarn and Graphite Tension Plate Material: ASTM A479 UNS S31803 Duplex Stainless Steel Head Shaft Material: ASTM A582 Type 416 Stainless Steel Head Shaft Diameter: 3.6875 Inches Head Shaft Coupling Material: ASTM A564 TP630 Cond H1150 Type A 17-4 PH Stainless Steel Head Shaft Coupling Design: Type A Adjustable Sole Plate Material: ASTM A240 Type 316L Stainless Steel Discharge Head Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel Coupling Guard Material: ASTM A240 Type 316L Stainless Steel Column Assembly Column Piping Material: Duplex Stainless Steel Column Design: Enclosed line shaft Column Piping Configuration: Flanged Line Shaft Material: Type 416 Stainless Steel Line Shaft Diameter: 3.6875 Inches Line Shaft Coupling Material: Type 410 Stainless Steel Line Shaft Coupling Design: Keyed Line Shaft Bearing Material: Modified Federal Alloy III Bronze Enclosing Tube Material: ASTM A790 UNS S31803 Duplex Stainless Steel Column Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel

Bowl Assembly Bowl Material: ASTM A890 Grade 1B ACI Type CD4MCuN Bowl Bearing Material: Modified Federal Alloy III Bronze Bowl Wear Ring Material: Type 420 HT CA-40 Stainless Steel (285-350 BHN)

Sand Collar Material: Duplex Stainless Steel

Bowl Shaft Diameter: 4.000 Inches Impeller Material: ASTM A890 Grade 1B ACI Type CD4MCuN Impeller Design: Enclosed-Dynamically Balanced Impeller Wear Ring Material: Type 410 CA-15 Stainless Steel Suction Bell Material: ASTM A890 Grade 1B ACI Type CD4MCuN

High Pressure Pumps: UP-4 & UP-7

Quantity: Two (2) Units Design Flow: 1140 GPM Design TDH: 205 Feet Bowl Efficiency: >75.0% Column Pipe Diameter: Ten (10) Inches Discharge Flange: Ten (10) Inch 150# Raised Face Pattern Motor Horsepower Rating: One hundred (100) Design Speed: 1800 RPM (4P) Motor Voltage: 460/3/60 (Low Voltage) Sump Depth: 464.16 Inches (38.68 Feet) Total Pump Length (TPL): 461.75 Inches (38.48 Feet) Discharge Head Assembly Discharge Head Material: ASTM A790 UNS S31803/A181 Gr F51/A240 UNS S31803 Duplex Stainless Steel Discharge Head Design: Above Grade Sealing Method: Packing Packing Material: Acrylic Yarn and Graphite Tension Plate Material: ASTM A479 UNS S31803 Duplex Stainless Steel Head Shaft Material: ASTM A582 Type 416 Stainless Steel Head Shaft Diameter: 1.1875 Inches Head Shaft Coupling Material: ASTM A276 Type 316 Stainless Steel Head Shaft Coupling Design: Type A Adjustable Sole Plate Material: ASTM A240 Type 316L Stainless Steel Discharge Head Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel Coupling Guard Material: ASTM A240 Type 316L Stainless Steel Column Assembly Column Piping Material: Duplex Stainless Steel Column Design: Enclosed line shaft Column Piping Configuration: Flanged Line Shaft Material: Type 416 Stainless Steel Line Shaft Diameter: 1.1875 Inches Line Shaft Coupling Material: Type 410 Stainless Steel Line Shaft Coupling Design: Threaded Line Shaft Bearing Material: Modified Federal Alloy III Bronze Enclosing Tube Material: ASTM A790 UNS S31803 Duplex Stainless Steel Column Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel

Bowl Assembly Bowl Material: ASTM A890 Grade 1B ACI Type CD4MCuN Bowl Bearing Material: Modified Federal Alloy III Bronze Bowl Wear Ring Material: Type 420 HT CA-40 Stainless Steel (285-350 BHN) Sand Collar Material: Duplex Stainless Steel

Bowl Shaft Diameter: 1.6875 Inches

Impeller Wear Ring Material: Type 410 CA-15 Stainless Steel Suction Bell Material: ASTM A890 Grade 1B ACI Type CD4MCuN

Mixing Water Pumps: UP-5 & UP-8

Quantity: Two (2) Units Design Flow: 1,200 GPM Design TDH: 40 Feet Bowl Efficiency: >73.0% Column Pipe Diameter: Eight (8) Inches Discharge Flange: Eight (8) Inch 150# Raised Face Pattern Motor Horsepower Rating: Twenty (20) Design Speed: 1800 RPM (4P) Motor Voltage: 460/3/60 (Low Voltage) Sump Depth: 464.16 Inches (38.68 Feet) Total Pump Length (TPL): 458.75 Inches (38.23 Feet) Discharge Head Assembly Discharge Head Material: ASTM A790 UNS S31803/A181 Gr F51/A240 UNS S31803 Duplex Stainless Steel Discharge Head Design: Above Grade Sealing Method: Packing Packing Material: Acrylic Yarn and Graphite Tension Plate Material: ASTM A479 UNS S31803 Duplex Stainless Steel Head Shaft Material: ASTM A582 Type 416 Stainless Steel Head Shaft Diameter: 1.00 Inches Head Shaft Coupling Material: ASTM A276 Type 316 Stainless Steel Head Shaft Coupling Design: Type A Adjustable Sole Plate Material: ASTM A240 Type 316L Stainless Steel Discharge Head Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel Coupling Guard Material: ASTM A240 Type 316L Stainless Steel Column Assembly Column Piping Material: Duplex Stainless Steel Column Design: Enclosed line shaft Column Piping Configuration: Flanged Line Shaft Material: Type 416 Stainless Steel Line Shaft Diameter: 1.00 Inches Line Shaft Coupling Material: Type 410 Stainless Steel Line Shaft Coupling Design: Threaded Line Shaft Bearing Material: Modified Federal Alloy III Bronze Enclosing Tube Material: ASTM A790 UNS S31803 Duplex Stainless Steel Column Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel

Bowl Assembly Bowl Material: ASTM A890 Grade 1B ACI Type CD4MCuN Bowl Bearing Material: Modified Federal Alloy III Bronze Bowl Wear Ring Material: Type 420 HT CA-40 Stainless Steel (285-350 BHN) Sand Collar Material: Duplex Stainless Steel

Impeller Wear Ring Material: Type 410 CA-15 Stainless Steel Suction Bell Material: ASTM A890 Grade 1B ACI Type CD4MCuN

Low Pressure Pumps: UP-6 & UP-9

Quantity: Two (2) Units Design Flow: 1,755 GPM Design TDH: 80 Feet Bowl Efficiency: >73.0% Column Pipe Diameter: Ten (10) Inches Discharge Flange: Ten (10) Inch 150# Raised Face Pattern Motor Horsepower Rating: Sixty (60) Design Speed: 1800 RPM (4P) Motor Voltage: 460/3/60 (Low Voltage) Sump Depth: 464.16 Inches (38.68 Feet) Total Pump Length (TPL): 459.88 Inches (38.32 Feet) Discharge Head Assembly Discharge Head Material: ASTM A790 UNS S31803/A181 Gr F51/A240 UNS S31803 Duplex Stainless Steel Discharge Head Design: Above Grade Sealing Method: Packing Packing Material: Acrylic Yarn and Graphite Tension Plate Material: ASTM A479 UNS S31803 Duplex Stainless Steel Head Shaft Material: ASTM A582 Type 416 Stainless Steel Head Shaft Diameter: 1.1875 Inches Head Shaft Coupling Material: ASTM A276 Type 316 Stainless Steel Head Shaft Coupling Design: Type A Adjustable Sole Plate Material: ASTM A240 Type 316L Stainless Steel Discharge Head Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel Coupling Guard Material: ASTM A240 Type 316L Stainless Steel Column Assembly Column Piping Material: Duplex Stainless Steel Column Design: Enclosed line shaft Column Piping Configuration: Flanged Line Shaft Material: Type 416 Stainless Steel Line Shaft Diameter: 1.1875 Inches Line Shaft Coupling Material: Type 410 Stainless Steel Line Shaft Coupling Design: Threaded Line Shaft Bearing Material: Modified Federal Alloy III Bronze Enclosing Tube Material: ASTM A790 UNS S31803 Duplex Stainless Steel Column Fastener Material: ASTM A479 UNS S31803 Duplex Stainless Steel

Bowl Assembly Bowl Material: ASTM A890 Grade 1B ACI Type CD4MCuN Bowl Bearing Material: Modified Federal Alloy III Bronze Bowl Wear Ring Material: Type 420 HT CA-40 Stainless Steel (285-350 BHN) Sand Collar Material: Duplex Stainless Steel

Bowl Shaft Diameter: 1.9375 Inches

Impeller Wear Ring Material: Type 410 CA-15 Stainless Steel Suction Bell Material: ASTM A890 Grade 1B ACI Type CD4MCuN

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