230553-Identification for HVAC Piping and Equipment.pdf
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- RECOVERY-- Replace Steam and Condensate Lines at the Plant Genetic Resources Unit (PGRU), Geneva, NY
- Solicitation number
- AG-3615-S-10-0003
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J.1-2 SPECIFICATIONS (FILE 14 OF 22)
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Steam Supply and Condensate Identification of HVAC Piping and Equipment Return Piping Replacement 230553-1 PGRU, Geneva, NY
SECTION 230553
IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT
PART 1 - GENERAL
1.1 SUMMARY
A. Section Includes:
1. Warning signs and labels.
2. Pipe labels.
3. Valve tags.
1.2 SUBMITTALS
A. Product Data: For each type of product indicated.
B. Valve numbering scheme.
C. Valve Schedules: For each piping system to include in maintenance manuals.
1.3 COORDINATION
A. Coordinate installation of identifying devices with completion of covering and painting of surfaces where devices are to be applied.
B. Install identifying devices before concealment.
PART 2 - PRODUCTS
2.1 WARNING SIGNS AND LABELS
A. Material and Thickness: Multilayer, multicolor, plastic labels for mechanical engraving, thick, and having predrilled holes for attachment hardware.
B. Letter Color: Red.
C. Background Color: White.
D. Maximum Temperature: Able to withstand temperatures up to 160 deg F.
E. Minimum Label Size: Length and width vary for required label content, but not less than 2-1/2 by 3/4 inch.
Return Piping Replacement 230553-2 PGRU, Geneva, NY
F. Minimum Letter Size: 1/4 inch for name of units if viewing distance is less than 24 inches, 1/2 inch for viewing distances up to 72 inches, and proportionately larger lettering for greater viewing distances. Include secondary lettering two-thirds to three-fourths the size of principal lettering.
G. Fasteners: Stainless-steel rivets or self-tapping screws.
H. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate.
I. Label Content: Include caution and warning information, plus emergency notification instructions.
2.2 PIPE LABELS
A. General Requirements for Manufactured Pipe Labels: Preprinted, color-coded, with lettering indicating service, and showing flow direction.
B. Pretensioned Pipe Labels: Precoiled, semirigid plastic formed to cover full circumference of pipe and to attach to pipe without fasteners or adhesive.
C. Pipe Label Contents: Include identification of piping service using same designations or abbreviations as used on Drawings, pipe size, and an arrow indicating flow direction.
1. Flow-Direction Arrows: Integral with piping system service lettering to accommodate both directions, or as separate unit on each pipe label to indicate flow direction.
2. Lettering Size: At least 1-1/2 inches high.
2.3 VALVE TAGS
A. Valve Tags: Stamped or engraved with 1/4-inch letters for piping system abbreviation and 1/2-inch numbers.
1. Tag Material: Brass, 0.032-inch minimum thickness, and having predrilled or stamped holes for attachment hardware.
2. Fasteners: Brass S-hook.
B. Valve Schedules: For each piping system, on 8-1/2-by-11-inch bond paper. Tabulate valve number, piping system, system abbreviation (as shown on valve tag), location of valve (room or space), normal-operating position (open, closed, or modulating), and variations for identification. Mark valves for emergency shutoff and similar special uses.
1. Valve-tag schedule shall be included in operation and maintenance data.
Return Piping Replacement 230553-3 PGRU, Geneva, NY
PART 3 - EXECUTION
3.1 PREPARATION
A. Clean piping and equipment surfaces of substances that could impair bond of identification devices, including dirt, oil, grease, release agents, and incompatible primers, paints, and encapsulants.
3.2 PIPE LABEL INSTALLATION
A. Locate pipe labels where piping is exposed in machine rooms; accessible maintenance spaces such as shafts, tunnels, and exterior exposed locations as follows:
1. Near each valve.
2. Near each branch connection. Where flow pattern is not obvious, mark each pipe at branch.
3. Near penetrations through walls, floors, ceilings, and inaccessible enclosures.
4. At access doors, manholes, and similar access points that permit view of concealed piping.
5. Near points of origination and termination.
6. Spaced at maximum intervals of 50 feet along each run. Reduce intervals to 25 feet in areas of congested piping and equipment.
B. Pipe Label Color Schedule:
1. High-Pressure Steam Piping:
a. Background Color: Yellow.
b. Letter Color: Black.
2. Steam Condensate Piping:
a. Background Color: Yellow.
b. Letter Color: Black.
3.3 VALVE-TAG INSTALLATION
A. Install tags on valves in piping systems. List tagged valves in a valve schedule.
B. Valve-Tag Application Schedule: Tag valves according to size, shape, and color scheme and with captions similar to those indicated in the following subparagraphs:
1. Valve-Tag Size and Shape:
a. High-Pressure Steam: 1-1/2 inches round.
b. Steam Condensate: 1-1/2 inches round.
2. Valve-Tag Color:
Return Piping Replacement 230553-4 PGRU, Geneva, NY
a. High-Pressure Steam: Yellow.
b. Steam Condensate: Yellow.
3. Letter Color:
a. High-Pressure Steam: Black.
b. Steam Condensate: Black.
END OF SECTION 230553
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