1602100 SOV Electrical CTG CE 08-12-2024 D.xlsx
XLSX spreadsheet 19 KB Posted
- Attached to
- UEM B3163, CTG Solar Turbine (deleted HRSG Boiler, and Gas Booster) Reoccurring Maintenance
- Solicitation number
- ACQR6050761
About this file
This document appears to be a Schedule of Values (SOV) related to a federal contract opportunity for the recurring maintenance of a Combustion Turbine Generator (CTG) and associated systems at the Naval Support Facility Indian Head, MD.
The key details are:
- The contract is an Indefinite Delivery Indefinite Quantity (IDIQ) with a 1-year base period and four 1-year option periods.
- The contract scope includes recurring maintenance for a CTG, HRSG Boiler, and Gas Booster systems in accordance with the specified maintenance requirements.
- The contract will be a firm-fixed-price award set aside for 8(a) small businesses.
- Proposals are due by 2:00 PM EST on June 24, 2024.
- The Schedule of Values details the maintenance tasks, frequencies, and estimated costs for the CTG air, electrical, fuel, lube oil, and start systems over the contract periods.
- The Full Service Agreement portion outlines additional services such as overhauls, maintenance visits, and equipment inspections.
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Text version
Sheet1
| Schedule of Values | |||||||||||||
| Combustion Turbine Generator (CTG-1) Set Package and Systems | |||||||||||||
| CTG-1 Air Systems | Level A | Level B | Year 1 | Option Year 2 | Option Year 3 | Option Year 4 | Option Year 5 | ||||||
| 4,000 hours | 8,000 hours | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | ||
| ☑ | Inspect air inlet housing (obstructions, leaks or contamination). Record differential pressure. | X | X | ||||||||||
| ☑ | If self-cleaning air filters used, Inspect supply pressure. Manually cycle through cleaning operation as required. | X | X | ||||||||||
| ☑ | Inspect inlet guide vanes and position. Inspect linkage and actuation systems. Inspect electric/hydraulic actuators for cleanliness or damage. | X | X | ||||||||||
| ☑ | Inspect engine compressor variable vane mechanism for wear. Inspect for bent arms, loose linkage or loose bushings. | X | X | ||||||||||
| ☑ | Inspect bleed valve actuator mechanism for proper operation. Inspect electric/hydraulic actuators, inspect shafts for cleanliness or scoring. | X | X | ||||||||||
| ☑ | Inspect intake and exhaust systems (debris, leaks, damage). | X | X | ||||||||||
| ☑ | Inspect evaporative cooler for proper operation, if equipped. | X | X | ||||||||||
| ☑ | Inspect enclosure vent fans and filters. | X | X | ||||||||||
| CTG-1 Electrical and Control Systems | Level A | Level B | Year 1 | Option Year 2 | Option Year 3 | Option Year 4 | Option Year 5 | ||||||
| 4,000 hours | 8,000 hours | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | ||
| ☑ | Visually inspect gages and indicators for proper operation. | X | X | ||||||||||
| ☑ | Inspect control console electrical connections for cleanliness and security. | X | X | ||||||||||
| ☑ | Verify and record speed magnetic pickup sensor output. | X | X | ||||||||||
| ☑ | Inspect condition of thermocouple harnesses and supports. | X | X | ||||||||||
| ☑ | Inspect fire detectors for cleanliness and sensitivity. | X | X | ||||||||||
| ☑ | Test fire eyes and thermal devices. Verify system solenoids for proper operation. | X | X | ||||||||||
| ☑ | For enclosed units, test hazardous package sensors /detector(s). Calibrate as required. | X | X | ||||||||||
| ☑ | Inspect critical gages. Calibrate, fill, or replace as required. | X | X | ||||||||||
| ☑ | Inspect speed and temperature control boxes, if equipped. Calibrate as required. | X | X | ||||||||||
| ☑ | Inspect and verify back-up over-speed protection monitor. Calibrate as required. | X | X | ||||||||||
| ☑ | Check gas detection devices. | X | X | ||||||||||
| ☑ | Visually inspect control console. | X | X | ||||||||||
| ☑ | Inspect and verify safety warning and shutdown devices. Calibrate or adjust as required. | X | X | ||||||||||
| ☑ | Inspect and verify package vibration monitoring and associated vibration devices (transducers). | X | X | ||||||||||
| ☑ | Inspection of charger (batteries) for condition and proper operation. | X | X | ||||||||||
| ☑ | Perform a battery run down test. | _ | X | ||||||||||
| ☑ | Replace PLC battery. | _ | X | ||||||||||
| CTG-1 Fuel Systems | Level A | Level B | Year 1 | Option Year 2 | Option Year 3 | Option Year 4 | Option Year 5 | ||||||
| 4,000 hours | 8,000 hours | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | ||
| ☑ | Record fuel pressure as required. Customer adjust regulator. | X | X | ||||||||||
| ☑ | Inspect fuel control system (Integrity, leaks, proper operation). May include fuel system (valves, actuators, linkage & connections). | X | X | ||||||||||
| ☑ | Inspect fuel control poppet valve. Replace as required (Condition based). | X | X | ||||||||||
| ☑ | Inspect pilot gas filter element. Replace as required (Condition based). | X | X | ||||||||||
| ☑ | Disassemble, clean, and/or rebuild gas shutoff pilot control valves as required (Condition based). | X | X | ||||||||||
| ☑ | Inspect and lubricate liquid fuel shutoff valves. Reassemble with new o-rings. | X | X | ||||||||||
| ☑ | Inspect and clean fuel strainers. | X | X | ||||||||||
| ☑ | Inspect fuel injectors for cracks, excessive oxidation or damage. Remove or replace as required. | X | X | ||||||||||
| ☑ | Inspect, clean, and/or rebuild primary and secondary fuel shutoff valves (Condition based). | X | X | ||||||||||
| ☑ | Inspect igniter torch housing for cracks and excessive erosion. Inspect discharge tube for chaffing wear. Replace as required. | X | X | ||||||||||
| ☑ | Inspect air purge manifolds (discoloration, cracks, overheating). | X | X | ||||||||||
| ☑ | Inspect purge system for proper operation as Required. Liquid/Dual Fuel units. | X | X | ||||||||||
| ☑ | Preventative Maintenance activities to support Fuel Gas Compressor (excludes lubricating liquids). | X | X | ||||||||||
| CTG-1 General | Level A | Level B | Year 1 | Option Year 2 | Option Year 3 | Option Year 4 | Option Year 5 | ||||||
| 4,000 hours | 8,000 hours | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | ||
| ☑ | Review unit operating data. | X | X | ||||||||||
| ☑ | Inspect package lines and hoses (leaks, wear, chaffing). Correct as required. | X | X | ||||||||||
| ☑ | Inspect mechanical linkages (wear, looseness). Correct as required. | X | X | ||||||||||
| ☑ | Visually inspect entire package for fuel, oil, and air leaks. | X | X | ||||||||||
| ☑ | Check condition and operation of solenoids and shutoff valves. Correct as required (kits as necessary). | X | X | ||||||||||
| ☑ | Inspect package for unusual noise, discoloration, cracks, and chaffing lines. Correct as required. | X | X | ||||||||||
| ☑ | Visually inspect exhaust bellows for cracks or distortion. | X | X | ||||||||||
| ☑ | Perform cleaning of engine per performance condition or as required (Off-line detergent wash). | X | X | ||||||||||
| ☑ | Perform borescope inspection of the compressor, combustion section, and the power turbine. | X | X | ||||||||||
| ☑ | Conduct vibration survey. | X | X | ||||||||||
| ☑ | Lubricate all electric motors that are equipped with grease fittings per recommended schedule or as required. | _ | X | ||||||||||
| ☑ | Check all safety valves as required. | X | X | ||||||||||
| ☑ | Inspect, clean/replace all package filters. (Condition based, excludes air inlet filters) | _ | X | ||||||||||
| ☑ | Witness turbine restart, record acceleration time. Monitor control system for proper sequencing. | X | X | ||||||||||
| ☑ | Conduct engine performance analysis as required. (Condition based) | _ | X | ||||||||||
| CTG-1 Generator (Driven Equipment) | Level A | Level B | Year 1 | Option Year 2 | Option Year 3 | Option Year 4 | Option Year 5 | ||||||
| 4,000 hours | 8,000 hours | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | ||
| ☑ | Inspect generator for cleanliness. Inspect fan blades, generator rotor, and stator for contamination and damage. | _ | X | ||||||||||
| ☑ | Inspect coupling shear bolts for wear or damage. | X | X | ||||||||||
| ☑ | If Required – Disassemble, clean, and inspect gear engagement for wear. Repack (coupling grease), re-assemble (new gaskets). | _ | X | ||||||||||
| ☑ | As required, based on vibration data, check and realign driver/driven equipment. | _ | X | ||||||||||
| ☑ | Resistance check (PI). | _ | X | ||||||||||
| ☑ | Rectifier assembly, inspection and repair, and diode replacement. | As required per manufacturer | |||||||||||
| ☑ | Bearings and oil seal replacement. | As required per manufacturer | |||||||||||
| ☑ | Oversee contractor in cleaning the generator utilizing OEM recommendations or Industry Standard Practices. | As required per manufacturer | |||||||||||
| CTG-1 Lube Oil and Servo Oil Systems | Level A | Level B | Year 1 | Option Year 2 | Option Year 3 | Option Year 4 | Option Year 5 | ||||||
| 4,000 hours | 8,000 hours | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | ||
| ☑ | Inspect Lube oil tank level Record oil consumption. | X | X | ||||||||||
| ☑ | Verify proper operation of oil makeup system, if installed. | X | X | ||||||||||
| ☑ | Check oil cooler louver operation, where applicable. | X | X | ||||||||||
| ☑ | Check lube oil tank vent fan and/or mist eliminator for proper operation. | X | X | ||||||||||
| ☑ | Collect oil sample for condition analysis. | X | X | ||||||||||
| ☑ | Inspect and record lube oil filter (Delta P). Rotate to standby filter assembly if equipped (Condition based). Inspect/replace filter elements if required. | X | X | ||||||||||
| ☑ | Inspect Servo oil filter "pop-out" condition indicator. Replace filter (Condition based) if required. | X | X | ||||||||||
| ☑ | Inspect lube oil cooler assembly (cleanliness/proper operation). | _ | X | ||||||||||
| CTG-1 Start Systems and Auxiliary Motors | Level A | Level B | Year 1 | Option Year 2 | Option Year 3 | Option Year 4 | Option Year 5 | ||||||
| 4,000 hours | 8,000 hours | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | ||
| ☑ | Inspect starter reservoir or lubricator oil level. As required fill reservoir. | X | X | ||||||||||
| ☑ | Replace starter hydraulic filter (if equipped). | X | X | ||||||||||
| ☑ | Inspect and verify pre/post lube oil pump and backup lube oil pump. | X | X | ||||||||||
| ☑ | Inspect starter clutch (if applicable) to ensure proper engagement and operation. | X | X | ||||||||||
| ☑ | Check pneumatic starter assembly (if applicable) for unusual wear and oil consumption. Verify proper operation of starter when unit is in startup cycle. | X | X | ||||||||||
| ☑ | Verify starter gas vent over pressure protection is functional (if applicable). | X | X | ||||||||||
| ☑ | Inspect VFD's for proper operation and setpoints. | X | X | ||||||||||
| ☑ | Clean and inspect pneumatic starters. Rebuild shutoff valve (Versa valve, etc.) if required. | _ | X | ||||||||||
| Full Service Agreement | |||||||||||||
| Full Service Agreement | Level A | Level B | Year 1 | Option Year 2 | Option Year 3 | Option Year 4 | Option Year 5 | ||||||
| 4,000 hours | 8,000 hours | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | Cost Level A | Cost Level B | ||
| ☑ | Engine overhaul (Exchange Program) as needed. Unlimited for warranted failures. | As required per manufacturer | |||||||||||
| ☑ | Planned maintenance visits. | As required per manufacturer | |||||||||||
| ☑ | Unscheduled maintenance and field service call outs. | As required per manufacturer | |||||||||||
| ☑ | Designated Service Manager. | As required per manufacturer | |||||||||||
| ☑ | HMI Platform services. | As required per manufacturer | |||||||||||
| ☑ | Package parts, repair, or replacement. | As required per manufacturer | |||||||||||
| ☑ | Equipment inspections, repairs, and maintenance. | As required per manufacturer | |||||||||||
| ☑ | Semi-annual and maintenance reports. | As required per manufacturer | |||||||||||
| ☑ | Condition assessment visits and equipment condition reports. | As required per manufacturer |
File details come from the government source that posted it. Updated .