01 Schedule of Values 03-07-2024.xlsx
XLSX spreadsheet 15 KB Posted
- Attached to
- UEM B3163, CTG Solar Turbine (deleted HRSG Boiler, and Gas Booster) Reoccurring Maintenance
- Solicitation number
- ACQR6050761
About this file
This document appears to be a Schedule of Values for a federal contract opportunity. It outlines a set of maintenance tasks and associated costs for inspecting and servicing various systems and components of a Solar Turbine, HRSG Boiler, and Gas Booster at the Naval Support Facility in Indian Head, MD. The maintenance activities are categorized by air systems, electrical and control systems, fuel systems, general inspections, generator/driven equipment, lube oil and servo oil systems, and start systems and auxiliary motors. The document specifies the frequency of the maintenance activities, either at 4,000 hours (Level A) or 8,000 hours (Level B), along with the associated costs.
The related federal contract opportunity is an Indefinite Delivery Indefinite Quantity (IDIQ) contract for the "UEM, B3163, CTG Solar Turbine, HRSG Boiler, and Gas Booster Reoccurring Maintenance" at the Naval Support Facility in Indian Head, MD. The contract has a 1-year base period and four 1-year option periods. This is a firm fixed-price contract that will be set aside for eligible SBA-certified 8(a) small businesses. Proposals are due by 2:00 PM EST on June 24, 2024.
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Text version
Sheet1
| Schedule of Values | |||||
| Air Systems | Level A 4,000 hours | Level B 8,000 hours | Cost Level A | Cost Level B | |
| ☑ | Inspect air inlet housing (obstructions, leaks or contamination). Record differential pressure. | X | X | ||
| ☑ | If self-cleaning air filters used, Inspect supply pressure. Manually cycle through cleaning operation as required. | X | X | ||
| ☑ | Inspect inlet guide vanes and position. Inspect linkage and actuation systems. Inspect electric/hydraulic actuators for cleanliness or damage. | X | X | ||
| ☑ | Inspect engine compressor variable vane mechanism for wear. Inspect for bent arms, loose linkage or loose bushings. | X | X | ||
| ☑ | Inspect bleed valve actuator mechanism for proper operation. Inspect electric/hydraulic actuators, inspect shafts for cleanliness or scoring. | X | X | ||
| ☑ | Inspect intake and exhaust systems (debris, leaks, damage). | X | X | ||
| ☑ | Inspect evaporative cooler for proper operation, if equipped. | X | X | ||
| ☑ | Inspect enclosure vent fans and filters. | X | X | ||
| Electrical and Control Systems | Level A 4,000 hours | Level B 8,000 hours | Cost Level A | Cost Level B | |
| ☑ | Visually inspect gages and indicators for proper operation. | X | X | ||
| ☑ | Inspect control console electrical connections for cleanliness and security. | X | X | ||
| ☑ | Verify and record speed magnetic pickup sensor output. | X | X | ||
| ☑ | Inspect condition of thermocouple harnesses and supports. | X | X | ||
| ☑ | Inspect fire detectors for cleanliness and sensitivity. | X | X | ||
| ☑ | Test fire eyes and thermal devices. Verify system solenoids for proper operation. | X | X | ||
| ☑ | For enclosed units, test hazardous package sensors /detector(s). Calibrate as required. | X | X | ||
| ☑ | Inspect critical gages. Calibrate, fill, or replace as required. | X | X | ||
| ☑ | Inspect speed and temperature control boxes, if equipped. Calibrate as required. | X | X | ||
| ☑ | Inspect and verify back-up over-speed protection monitor. Calibrate as required. | X | X | ||
| ☑ | Check gas detection devices. | X | X | ||
| ☑ | Visually inspect control console. | X | X | ||
| ☑ | Inspect and verify safety warning and shutdown devices. Calibrate or adjust as required. | X | X | ||
| ☑ | Inspect and verify package vibration monitoring and associated vibration devices (transducers). | X | X | ||
| ☑ | Inspection of charger (batteries) for condition and proper operation. | X | X | ||
| ☑ | Perform a battery run down test. | _ | X | _ | |
| ☑ | Replace PLC battery. | _ | X | _ | |
| Fuel Systems | Level A 4,000 hours | Level B 8,000 hours | Cost Level A | Cost Level B | |
| ☑ | Record fuel pressure as required. Customer adjust regulator. | X | X | ||
| ☑ | Inspect fuel control system (Integrity, leaks, proper operation). May include fuel system (valves, actuators, linkage & connections). | X | X | ||
| ☑ | Inspect fuel control poppet valve. Replace as required (Condition based). | X | X | ||
| ☑ | Inspect pilot gas filter element. Replace as required (Condition based). | X | X | ||
| ☑ | Disassemble, clean, and/or rebuild gas shutoff pilot control valves as required (Condition based). | X | X | ||
| ☑ | Inspect and lubricate liquid fuel shutoff valves. Reassemble with new o-rings. | X | X | ||
| ☑ | Inspect and clean fuel strainers. | X | X | ||
| ☑ | Inspect fuel injectors for cracks, excessive oxidation or damage. Remove or replace as required. | X | X | ||
| ☑ | Inspect, clean, and/or rebuild primary and secondary fuel shutoff valves (Condition based). | X | X | ||
| ☑ | Inspect igniter torch housing for cracks and excessive erosion. Inspect discharge tube for chaffing wear. Replace as required. | X | X | ||
| ☑ | Inspect air purge manifolds (discoloration, cracks, overheating). | X | X | ||
| ☑ | Inspect purge system for proper operation as Required. Liquid/Dual Fuel units. | X | X | ||
| ☑ | Preventative Maintenance activities to support Fuel Gas Compressor (excludes lubricating liquids). | X | X | ||
| General | Level A 4,000 hours | Level B 8,000 hours | Cost Level A | Cost Level B | |
| ☑ | Review unit operating data. | X | X | ||
| ☑ | Inspect package lines and hoses (leaks, wear, chaffing). Correct as required. | X | X | ||
| ☑ | Inspect mechanical linkages (wear, looseness). Correct as required. | X | X | ||
| ☑ | Visually inspect entire package for fuel, oil, and air leaks. | X | X | ||
| ☑ | Check condition and operation of solenoids and shutoff valves. Correct as required (kits as necessary). | X | X | ||
| ☑ | Inspect package for unusual noise, discoloration, cracks, and chaffing lines. Correct as required. | X | X | ||
| ☑ | Visually inspect exhaust bellows for cracks or distortion. | X | X | ||
| ☑ | Perform cleaning of engine per performance condition or as required (Off-line detergent wash). | X | X | ||
| ☑ | Perform borescope inspection of the compressor, combustion section, and the power turbine. | X | X | ||
| ☑ | Conduct vibration survey. | X | X | ||
| ☑ | Lubricate all electric motors that are equipped with grease fittings per recommended schedule or as required. | _ | X | _ | |
| ☑ | Check all safety valves as required. | X | X | ||
| ☑ | Inspect, clean/replace all package filters. (Condition based, excludes air inlet filters) | _ | X | ||
| ☑ | Witness turbine restart, record acceleration time. Monitor control system for proper sequencing. | X | X | ||
| ☑ | Conduct engine performance analysis as required. (Condition based) | _ | X | _ | |
| Generator (Driven Equipment) | Level A 4,000 hours | Level B 8,000 hours | Cost Level A | Cost Level B | |
| ☑ | Inspect generator for cleanliness. Inspect fan blades, generator rotor, and stator for contamination and damage. | _ | X | _ | |
| ☑ | Inspect coupling shear bolts for wear or damage. | X | X | ||
| ☑ | If Required – Disassemble, clean, and inspect gear engagement for wear. Repack (coupling grease), re-assemble (new gaskets). | _ | X | _ | |
| ☑ | As required, based on vibration data, check and realign driver/driven equipment. | _ | X | _ | |
| ☑ | Resistance check (PI). | _ | X | _ | |
| ☑ | Rectifier assembly, inspection and repair, and diode replacement. | As required | |||
| ☑ | Bearings and oil seal replacement. | As required | |||
| ☑ | Oversee contractor in cleaning the generator utilizing OEM recommendations or Industry Standard Practices. | As required | |||
| Lube Oil and Servo Oil Systems | Level A 4,000 hours | Level B 8,000 hours | Cost Level A | Cost Level B | |
| ☑ | Inspect Lube oil tank level Record oil consumption. | X | X | ||
| ☑ | Verify proper operation of oil makeup system, if installed. | X | X | ||
| ☑ | Check oil cooler louver operation, where applicable. | X | X | ||
| ☑ | Check lube oil tank vent fan and/or mist eliminator for proper operation. | X | X | ||
| ☑ | Collect oil sample for condition analysis. | X | X | ||
| ☑ | Inspect and record lube oil filter (Delta P). Rotate to standby filter assembly if equipped (Condition based). Inspect/replace filter elements if required. | X | X | ||
| ☑ | Inspect Servo oil filter "pop-out" condition indicator. Replace filter (Condition based) if required. | X | X | ||
| ☑ | Inspect lube oil cooler assembly (cleanliness/proper operation). | _ | X | _ | |
| Start Systems and Auxiliary Motors | Level A 4,000 hours | Level B 8,000 hours | Cost Level A | Cost Level B | |
| ☑ | Inspect starter reservoir or lubricator oil level. As required fill reservoir. | X | X | ||
| ☑ | Replace starter hydraulic filter (if equipped). | X | X | ||
| ☑ | Inspect and verify pre/post lube oil pump and backup lube oil pump. | X | X | ||
| ☑ | Inspect starter clutch (if applicable) to ensure proper engagement and operation. | X | X | ||
| ☑ | Check pneumatic starter assembly (if applicable) for unusual wear and oil consumption. Verify proper operation of starter when unit is in startup cycle. | X | X | ||
| ☑ | Verify starter gas vent over pressure protection is functional (if applicable). | X | X | ||
| ☑ | Inspect VFD's for proper operation and setpoints. | X | X | ||
| ☑ | Clean and inspect pneumatic starters. Rebuild shutoff valve (Versa valve, etc.) if required. | _ | X | _ |
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