8. 95 pct Mech Specifications.pdf
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This is a mechanical specifications document (Section 23 00 00) and testing, adjusting, and balancing specification (Section 23 05 93) for HVAC systems installation at Kernville Administration/Warehouse Buildings 2066, prepared at 95% design review stage on January 26, 2016.
The specifications establish comprehensive requirements for furnishing and installing complete HVAC duct work, piping, fittings, and accessories, including metal ductwork, flexible ducts, acoustic lining, diffusers, registers, grilles, louvers, and air terminals. Key product requirements include: metal ductwork complying with SMACNA 1966 standards with Seal Class A sealing; flexible ductwork conforming to UL 181 and NFPA 90A; in-line centrifugal fans and ceiling exhaust fans with acoustical insulation; fan-coil units with galvanized casing, copper coil tubing, and thermal insulation; and equipment guards meeting OSHA standards. All equipment must comply with energy efficiency standards under the Energy Policy Act of 2005, with ENERGY STAR or FEMP-designated products preferred. The specifications prohibit asbestos and ozone-depleting substances, require corrosion protection through hot-dip galvanizing or cadmium plating per ASTM standards, and mandate factory painting with corrosion-resistant finishes tested to ASTM B117, D1654, and D3359 standards. Installation requirements include proper sealing of ductwork, vibration isolation for equipment, concrete foundations with mass not less than three times component weight, and comprehensive labeling and color-coding per ASME A13.1 and MIL-STD-101. The specifications require detailed shop drawings showing equipment layout, ductwork support locations, hanger details, and static pressure/seal classifications, submitted for government approval prior to fabrication. Testing, Adjusting, and Balancing (TAB) must be performed by an independent AABC, NEBB, or TABB-certified agency with qualified personnel, including design review, systems readiness checks, and seasonal performance testing documented in comprehensive TAB reports. Contractor responsibilities include providing operation and maintenance manuals, conducting 8-hour staff training covering routine maintenance procedures, and maintaining all equipment through project closeout.
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KERNVI LLE - ADMI NI STRATI ON/ WAREHOUSE BUI LDI NGS 2066
SECTI ON 23 00 00
AI R SUPPLY, DI STRI BUTI ON, VENTI LATI ON, AND EXHAUST SYSTEMS
08/10
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
AI R MOVEMENT AND CONTROL ASSOCI ATI ON I NTERNATI ONAL ( AMCA)
AMCA 500- D ( 2012) Labor at or y Met hods of Test i ng Damper s f or Rat i ng
AI R- CONDI TI ONI NG, HEATI NG AND REFRI GERATI ON I NSTI TUTE ( AHRI )
AHRI 350 ( 2008) Sound Rat i ng of Non- Duct ed I ndoor Ai r - Condi t i oni ng Equi pment
AHRI 440 ( 2008) Room Fan- Coi l s and Uni t Vent i l at or s
AMERI CAN SOCI ETY OF HEATI NG, REFRI GERATI NG AND AI R- CONDI TI ONI NG
ENGI NEERS ( ASHRAE)
ASHRAE 52. 2 ( 2012; Er r at a 2013; I NT 1 2014) Met hod of Test i ng Gener al Vent i l at i on Ai r - Cl eani ng Devi ces f or Removal Ef f i c i ency by Par t i c l e Size
ASHRAE 62. 1 ( 2010; Er r at a 2011; I NT 3 2012; I NT 4 2012; I NT 5 2013) Vent i l at i on f or Accept abl e I ndoor Ai r Qual i t y
ASHRAE 70 ( 2006; R 2011) Met hod of Test i ng f or Rat i ng t he Per f or mance of Ai r Out l et s and Inlets
ASHRAE 90. 1 - I P ( 2010; ERTA 2011- 2013) Ener gy St andar d f or Bui l di ngs Except Low- Ri se Resi dent i al Buildings
ASME I NTERNATI ONAL ( ASME)
ASME A13. 1 ( 2007; R 2013) Scheme f or t he I dent i f i cat i on of Pi pi ng Syst ems
ASTM I NTERNATI ONAL ( ASTM)
ASTM A123/ A123M ( 2013) St andar d Speci f i cat i on f or Zi nc ( Hot - Di p Gal vani zed) Coat i ngs on I r on and St eel Pr oduct s
ASTM A167 ( 2011) St andar d Speci f i cat i on f or
SECTI ON 23 00 00 Page 1 95% r evi ew Jan 26, 2016
St ai nl ess and Heat - Resi st i ng Chr omi um- Ni ckel St eel Pl at e, Sheet , and Strip
ASTM A53/ A53M ( 2012) St andar d Speci f i cat i on f or Pi pe, St eel , Bl ack and Hot - Di pped, Zi nc- Coat ed, Wel ded and Seaml ess
ASTM A924/ A924M ( 2014) St andar d Speci f i cat i on f or Gener al Requi r ement s f or St eel Sheet , Met al l i c- Coat ed by t he Hot - Di p Pr ocess
ASTM B117 ( 2011) St andar d Pr act i ce f or Oper at i ng Sal t Spr ay ( Fog) Appar at us
ASTM B152/ B152M ( 2013) St andar d Speci f i cat i on f or Copper Sheet , St r i p, Pl at e, and Rol l ed Bar
ASTM B209 ( 2014) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Sheet and Pl at e
ASTM B766 ( 1986; R 2008) St andar d Speci f i cat i on f or El ect r odeposi t ed Coat i ngs of Cadmi um
ASTM C1071 ( 2012) St andar d Speci f i cat i on f or Fi br ous Gl ass Duct Li ni ng I nsul at i on ( Ther mal and Sound Absor bi ng Mat er i al )
ASTM C553 ( 2013) St andar d Speci f i cat i on f or Mi ner al Fi ber Bl anket Ther mal I nsul at i on f or Commer ci al and I ndust r i al Appl i cat i ons
ASTM C916 ( 2014) St andar d Speci f i cat i on f or Adhesi ves f or Duct Ther mal I nsul at i on
ASTM D1654 ( 2008) Eval uat i on of Pai nt ed or Coat ed Speci mens Subj ect ed t o Cor r osi ve Environments
ASTM D3359 ( 2009; E 2010; R 2010) Measur i ng Adhesi on by Tape Test
ASTM D520 ( 2000; R 2011) Zi nc Dust Pi gment
ASTM E2016 ( 2011) St andar d Speci f i cat i on f or I ndust r i al Woven Wi r e Cl ot h
ASTM E84 ( 2014) St andar d Test Met hod f or Sur f ace Bur ni ng Char act er i st i cs of Bui l di ng Materials
NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)
NEMA MG 1 ( 2011; Er r at a 2012) Mot or s and Gener at or s
NEMA MG 10 ( 2013) Ener gy Management Gui de f or Sel ect i on and Use of Fi xed Fr equency Medi um AC Squi r r el - Cage Pol yphase I nduct i on Mot or s
SECTI ON 23 00 00 Page 2 95% r evi ew Jan 26, 2016
NEMA MG 11 ( 1977; R 2012) Ener gy Management Gui de f or Sel ect i on and Use of Si ngl e Phase Mot or s
NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)
NFPA 701 ( 2010) St andar d Met hods of Fi r e Test s f or Fl ame Pr opagat i on of Text i l es and Fi l ms
NFPA 90A ( 2015) St andar d f or t he I nst al l at i on of Ai r Condi t i oni ng and Vent i l at i ng Syst ems
SHEET METAL AND AI R CONDI TI ONI NG CONTRACTORS' NATI ONAL ASSOCI ATI ON
(SMACNA)
SMACNA 1966 ( 2005) HVAC Duct Const r uct i on St andar ds Met al and Fl exi bl e, 3r d Edi t i on
SMACNA 1981 ( 2008) Sei smi c Rest r ai nt Manual Gui del i nes f or Mechani cal Syst ems, 3r d Edi t i on
U. S. DEPARTMENT OF DEFENSE ( DOD)
MIL-STD-101 ( 2014; Rev C) Col or Code f or Pi pel i nes and f or Compr essed Gas Cyl i nder s
U. S. DEPARTMENT OF ENERGY ( DOE)
PL-109-58 ( 1992; R 2005) Ener gy Ef f i c i ent Pr ocur ement Requi r ement s
U. S. NATI ONAL ARCHI VES AND RECORDS ADMI NI STRATI ON ( NARA)
40 CFR 82 Pr ot ect i on of St r at ospher i c Ozone
UNDERWRI TERS LABORATORI ES ( UL)
UL 181 ( 2013) Fact or y- Made Ai r Duct s and Ai r Connectors
UL 1995 ( 2011) Heat i ng and Cool i ng Equi pment
UL 6 ( 2007; Repr i nt Nov 2014) El ect r i cal Ri gi d Met al Condui t - St eel
UL 723 ( 2008; Repr i nt Aug 2013) Test f or Sur f ace Bur ni ng Char act er i st i cs of Bui l di ng Materials
UL 94 ( 2013; Repr i nt Sep 2014) St andar d f or Test s f or Fl ammabi l i t y of Pl ast i c Mat er i al s f or Par t s i n Devi ces and Appliances
UL Bl d Mat Di r ( 2012) Bui l di ng Mat er i al s Di r ect or y
UL El ect r i cal Const r uct n ( 2012) El ect r i cal Const r uct i on Equi pment Directory
SECTI ON 23 00 00 Page 3 95% r evi ew Jan 26, 2016
1. 2 SYSTEM DESCRI PTI ON
Fur ni sh duct wor k, pi pi ng of f set s, f i t t i ngs, and accessor i es as r equi r ed t o pr ovi de a compl et e i nst al l at i on. Coor di nat e t he wor k of t he di f f er ent t r ades t o avoi d i nt er f er ence bet ween pi pi ng, equi pment , st r uct ur al , and el ect r i cal wor k. Pr ovi de compl et e, i n pl ace, al l necessar y of f set s i n pi pi ng and duct wor k, and al l f i t t i ngs, and ot her component s, r equi r ed t o i nst al l t he wor k as i ndi cat ed and speci f i ed.
1. 2. 1 Mechani cal Equi pment I dent i f i cat i on
The number of char t s and di agr ams shal l be equal t o or gr eat er t han t he number of mechani cal equi pment r ooms. Wher e mor e t han one char t or di agr am per space i s r equi r ed, mount t hese i n edge pi vot ed, swi ngi ng l eaf , ext r uded al umi num f r ame hol der s whi ch open t o 170 degr ees.
1. 2. 1. 1 Charts
Pr ovi de char t l i s t i ng of equi pment by desi gnat i on number s and capaci t i es such as f l ow r at es, pr essur e and t emper at ur e di f f er ences, heat i ng and cool i ng capaci t i es, hor sepower , pi pe s i zes, and vol t age and cur r ent characteristics.
1. 2. 1. 2 Diagrams
Submi t pr oposed di agr ams, at l east 2 weeks pr i or t o st ar t of r el at ed t est i ng. pr ovi de neat mechani cal dr awi ngs pr ovi ded wi t h ext r uded al umi num f r ame under 1/ 8- i nch gl ass or l ami nat ed pl ast i c, syst em di agr ams t hat show t he l ayout of equi pment , pi pi ng, and duct wor k, and t yped condensed oper at i on manual s expl ai ni ng pr event at i ve mai nt enance pr ocedur es, met hods of checki ng t he syst em f or nor mal , saf e oper at i on, and pr ocedur es f or saf el y st ar t i ng and st oppi ng t he syst em. Af t er appr oval , post t hese i t ems wher e di r ect ed.
1. 2. 2 Ser vi ce Label i ng
Label equi pment , i ncl udi ng f ans, ai r handl er s, t er mi nal uni t s, et c. wi t h l abel s made of sel f - st i ck i ng, pl ast i c f i l m desi gned f or per manent i nst al l at i on. Label s shal l be i n accor dance wi t h t he t ypi cal exampl es below:
SERVICE LABEL AND TAG DESI GNATI ON
Ai r handl i ng uni t Number AHU - [ _____]
Cont r ol and i nst r ument ai r CONTROL AND I NSTR.
Exhaust Fan Number EF - [___ 1__]
VAV Box Number VAV - [ _____]
Fan Coi l Uni t Number FC - [__ 1___]
Ter mi nal Box Number TB - [ _____]
SECTI ON 23 00 00 Page 4 95% r evi ew Jan 26, 2016
SERVICE LABEL AND TAG DESI GNATI ON
Uni t Vent i l at or Number UV - [ _____]
I dent i f y s i mi l ar ser vi ces wi t h di f f er ent t emper at ur es or pr essur es. Wher e pr essur es coul d exceed 125 pounds per squar e i nch, gage, i ncl ude t he maxi mum syst em pr essur e i n t he l abel . Label and ar r ow pi pi ng i n accor dance wi t h t he f ol l owi ng:
a. Each poi nt of ent r y and exi t of pi pe passi ng t hr ough wal l s.
b. Each change i n di r ect i on, i . e. , el bows, t ees.
c. I n congest ed or hi dden ar eas and at al l access panel s at each poi nt r equi r ed t o c l ar i f y ser vi ce or i ndi cat ed hazar d.
d. I n l ong st r ai ght r uns, l ocat e l abel s at di st ances wi t hi n eyesi ght of each ot her not t o exceed 75 f eet . Al l l abel s shal l be v i s i bl e and l egi bl e f r om t he pr i mar y ser vi ce and oper at i ng ar ea.
For Bar e or I nsul at ed Pi pes f or Out si de Di amet er s of Lettering
1/ 2 t hr u 1- 3/ 8 i nch 1/ 2 i nch
1- 1/ 2 t hr u 2- 3/ 8 i nch 3/ 4 i nch
2- 1/ 2 i nch and l ar ger 1- 1/ 4 i nch
1. 2. 3 Col or Codi ng
Col or codi ng of al l pi pi ng syst ems shal l be i n accor dance wi t h ASME A13. 1
MIL-STD-101 .
1. 3 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00
SUBMI TTAL PROCEDURES:
SD- 02 Shop Dr awi ngs
Det ai l Dr awi ngs; G
SD- 03 Pr oduct Dat a
Met al l i c Fl exi bl e Duct I nsul at ed Nonmet al l i c Fl exi bl e Duct Runout s Duct Connect or s Duct Access Door s; G Manual Bal anci ng Damper s; G Sound At t enuat i on Equi pment
SECTI ON 23 00 00 Page 5 95% r evi ew Jan 26, 2016
Acoust i cal Duct Li ner Diffusers Regi st er s and Gr i l l es Louvers Ai r Vent s and Pent houses I n- Li ne Cent r i f ugal Fans Cei l i ng Exhaust Fans Fan- Coi l Uni t s; G Test Pr ocedur es Diagrams ; G
SD- 08 Manuf act ur er ' s I nst r uct i ons
Manuf act ur er ' s I nst al l at i on I nst r uct i ons Oper at i on and Mai nt enance Tr ai ni ng
SD- 10 Oper at i on and Mai nt enance Dat a
Oper at i on and Mai nt enance Manual s; G
Manual Bal anci ng Damper s; G I n- Li ne Cent r i f ugal Fans; G Cei l i ng Exhaust Fans; G Fan- Coi l Uni t s; G
1. 4 QUALI TY ASSURANCE
Except as ot her wi se speci f i ed, appr oval of mat er i al s and equi pment i s based on manuf act ur er ' s publ i shed dat a.
a. Wher e mat er i al s and equi pment ar e speci f i ed t o conf or m t o t he st andar ds of t he Under wr i t er s Labor at or i es, t he l abel of or l i s t i ng wi t h r eexami nat i on i n UL Bl d Mat Di r , and UL 6 i s accept abl e as suf f i c i ent evi dence t hat t he i t ems conf or m t o Under wr i t er s Labor at or i es r equi r ement s. I n l i eu of such l abel or l i s t i ng, submi t a wr i t t en cer t i f i cat e f r om any nat i onal l y r ecogni zed t est i ng agency, adequat el y equi pped and compet ent t o per f or m such ser vi ces, s t at i ng t hat t he i t ems have been t est ed and t hat t he uni t s conf or m t o t he speci f i ed r equi r ement s. Out l i ne met hods of t est i ng used by t he speci f i ed agencies.
b. Wher e mat er i al s or equi pment ar e speci f i ed t o be const r uct ed or t est ed, or bot h, i n accor dance wi t h t he st andar ds of t he ASTM I nt er nat i onal ( ASTM) , t he ASME I nt er nat i onal ( ASME) , or ot her st andar ds, a manuf act ur er ' s cer t i f i cat e of compl i ance of each i t em i s accept abl e as pr oof of compl i ance.
c. Conf or mance t o such agency r equi r ement s does not r el i eve t he i t em f r om compl i ance wi t h ot her r equi r ement s of t hese speci f i cat i ons.
d. Wher e pr oduct s ar e speci f i ed t o meet or exceed t he speci f i ed ener gy ef f i c i ency r equi r ement of FEMP- desi gnat ed or ENERGY STAR coveed pr oduct cat egor i es, equi pment sel ect ed shal l have as a mi ni mum t he ef f i c i ency r at i ng i dent i f i ed under " Ener gy- Ef f i c i ent Pr oduct s" at http://www1.eere.energy.gov/femp/procurement .
These speci f i cat i ons conf or m t o t he ef f i c i ency r equi r ement s as def i ned i n Publ i c Law PL-109-58 , " Ener gy Pol i cy Act of 2005" f or f eder al pr ocur ement of ener gy- ef f i c i ent pr oduct s. Equi pment havi ng a l ower
SECTI ON 23 00 00 Page 6 95% r evi ew Jan 26, 2016 ef f i c i ency t han ENERGY STAR or FEMP r equi r ement s may be speci f i ed i f t he desi gner det er mi nes t he equi pment t o be mor e l i f e- cycl e cost ef f ect i ve usi ng t he l i f e- cycl e cost anal ysi s met hodol ogy and pr ocedur e i n 10 CFR 436.
1. 4. 1 Pr event i on of Cor r osi on
Pr ot ect met al l i c mat er i al s agai nst cor r osi on. Manuf act ur er shal l pr ovi de r ust - i nhi bi t i ng t r eat ment and st andar d f i ni sh f or t he equi pment encl osur es. Do not use al umi num i n cont act wi t h ear t h, and wher e connect ed t o di ssi mi l ar met al . Pr ot ect al umi num by appr oved f i t t i ngs, bar r i er mat er i al , or t r eat ment . Fer r ous par t s such as anchor s, bol t s, br aces, boxes, bodi es, c l amps, f i t t i ngs, guar ds, nut s, pi ns, r ods, shi ms, t hi mbl es, washer s, and mi scel l aneous par t s not of cor r osi on- r esi st ant st eel or nonf er r ous mat er i al s shal l be hot - di p gal vani zed i n accor dance wi t h ASTM A123/ A123M f or ext er i or l ocat i ons and cadmi um- pl at ed i n conf or mance with ASTM B766 f or i nt er i or l ocat i ons.
1. 4. 2 Asbest os Pr ohi bi t i on
Do not use asbest os and asbest os- cont ai ni ng pr oduct s.
1. 4. 3 Ozone Depl et i ng Subst ances Used as Ref r i ger ant s
Mi ni mi ze r el eases of Ozone Depl et i ng Subst ances ( ODS) dur i ng r epai r , mai nt enance, ser vi c i ng or di sposal of appl i ances cont ai ni ng ODS' s by compl yi ng wi t h al l appl i cabl e sect i ons of 40 CFR 82 Par t 82 Subpar t F. Any per son conduct i ng r epai r , mai nt enance, ser vi c i ng or di sposal of appl i ances owned by NASA shal l compl y wi t h t he f ol l owi ng:
a. Do not knowi ngl y vent or ot her wi se r el ease i nt o t he envi r onment , Cl ass I or Cl ass I I subst ances used as a r ef r i ger ant .
b. Do not open appl i ances wi t hout meet i ng t he r equi r ement s of 40 CFR 82 Par t 82. 156 Subpar t F, r egar di ng r equi r ed pr act i ces f or evacuat i on and col l ect i on of r ef r i ger ant , and 40 CFR 82 Par t 82. 158 Subpar t F, r egar di ng st andar ds of r ecycl i ng and r ecover y equi pment .
c. Onl y per sons who compl y wi t h 40 CFR 82 Par t 82. 161 Subpar t F, r egar di ng t echni c i an cer t i f i cat i on, can conduct wor k on appl i ances cont ai ni ng refrigerant.
I n addi t i on, pr ovi de copi es of al l appl i cabl e cer t i f i cat i ons t o t he Cont r act i ng Of f i cer at l east 14 cal endar days pr i or t o i ni t i at i ng mai nt enance, r epai r , ser vi c i ng, di smant l i ng or di sposal of appl i ances, including:
a. Pr oof of Techni c i an Cer t i f i cat i on
b. Pr oof of Equi pment Cer t i f i cat i on f or r ecover y or r ecycl i ng equi pment .
c. Pr oof of avai l abi l i t y of cer t i f i ed r ecover y or r ecycl i ng equi pment .
1. 4. 4 Use of Ozone Depl et i ng Subst ances, Ot her t han Ref r i ger ant s
The use of Cl ass I or Cl ass I I ODS' s l i s t ed as nonessent i al i n 40 CFR 82 Par t 82. 66 Subpar t C i s pr ohi bi t ed. These pr ohi bi t ed mat er i al s and uses include:
SECTI ON 23 00 00 Page 7 95% r evi ew Jan 26, 2016
a. Any pl ast i c par t y spr ay st r eamer or noi se hor n whi ch i s pr opel l ed by a chlorofluorocarbon
b. Any c l eani ng f l ui d f or el ect r oni c and phot ogr aphi c equi pment whi ch cont ai ns a chl or of l uor ocar bon; i ncl udi ng l i qui d packagi ng, sol vent wi pes, sol vent spr ays, and gas spr ays.
c. Any pl ast i c f l exi bl e or packagi ng f oam pr oduct whi ch i s manuf act ur ed wi t h or cont ai ns a chl or of l uor ocar bon, i ncl udi ng, open cel l f oam, open cel l r i gi d pol yur et hane pour ed f oam, c l osed cel l ext r uded pol yst yr ene sheet f oam, c l osed cel l pol yet hyl ene f oam and cl osed cel l pol ypr opyl ene f oam except f or f l exi bl e or packagi ng f oam used i n coaxi al cabl i ng.
d. Any aer osol pr oduct or ot her pr essur i zed di spenser whi ch cont ai ns a chl or of l uor ocar bon, except f or t hose l i s t ed i n 40 CFR 82 Par t 82. 66 Subpar t C.
Request a wai ver i f a f aci l i t y r equi r ement di ct at es t hat a pr ohi bi t ed mat er i al i s necessar y t o achi eve pr oj ect goal s. Submi t t he wai ver r equest i n wr i t i ng t o t he Cont r act i ng Of f i cer . The wai ver wi l l be eval uat ed and dispositioned.
1. 4. 5 Det ai l Dr awi ngs
Submi t det ai l dr awi ngs showi ng equi pment l ayout , i ncl udi ng assembl y and i nst al l at i on det ai l s and el ect r i cal connect i on di agr ams; duct wor k l ayout showi ng t he l ocat i on of al l suppor t s and hanger s, t ypi cal hanger det ai l s , gauge r ei nf or cement , r ei nf or cement spaci ng r i gi di t y c l assi f i cat i on, and st at i c pr essur e and seal c l assi f i cat i ons. I ncl ude any i nf or mat i on r equi r ed t o demonst r at e t hat t he syst em has been coor di nat ed and f unct i ons pr oper l y as a uni t on t he dr awi ngs and show equi pment r el at i onshi p t o ot her par t s of t he wor k, i ncl udi ng c l ear ances r equi r ed f or oper at i on and mai nt enance.
Submi t dr awi ngs showi ng bol t - set t i ng i nf or mat i on, and f oundat i on bol t s pr i or t o concr et e f oundat i on const r uct i on f or al l equi pment i ndi cat ed or r equi r ed t o have concr et e f oundat i ons. Submi t f unct i on desi gnat i on of t he equi pment and any ot her r equi r ement s speci f i ed t hr oughout t hi s Sect i on wi t h t he shop dr awi ngs.
1. 4. 6 Test Pr ocedur es
Submi t pr oposed t est pr ocedur es and t est schedul es f or t he per f or mance t est s of syst ems, at l east 2 weeks pr i or t o t he st ar t of r el at ed t est i ng.
1. 5 DELI VERY, STORAGE, AND HANDLI NG
Pr ot ect st or ed equi pment at t he j obsi t e f r om t he weat her , humi di t y and t emper at ur e var i at i ons, di r t and dust , or ot her cont ami nant s.
Addi t i onal l y, cap or pl ug al l pi pes unt i l i nst al l ed.
PART 2 PRODUCTS
2. 1 STANDARD PRODUCTS
Pr ovi de component s and equi pment t hat ar e " st andar d pr oduct s" of a manuf act ur er r egul ar l y engaged i n t he manuf act ur i ng of pr oduct s t hat ar e of a s i mi l ar mat er i al , desi gn and wor kmanshi p. " St andar d pr oduct s" i s def i ned as bei ng i n sat i sf act or y commer ci al or i ndust r i al use f or 2 year s bef or e bi d openi ng, i nc l udi ng appl i cat i ons of component s and equi pment under s i mi l ar c i r cumst ances and of s i mi l ar s i ze, sat i sf act or i l y compl et ed by a
SECTI ON 23 00 00 Page 8 95% r evi ew Jan 26, 2016 pr oduct t hat i s sol d on t he commer ci al mar ket t hr ough adver t i sement s, manuf act ur er s ' cat al ogs, or br ochur es. Pr oduct s havi ng l ess t han a 2- year f i el d ser vi ce r ecor d ar e accept abl e i f a cer t i f i ed r ecor d of sat i sf act or y f i el d oper at i on, f or not l ess t han 6000 hour s excl usi ve of t he manuf act ur er ' s f act or y t est s, can be shown. Pr ovi de equi pment i t ems t hat ar e suppor t ed by a ser vi ce or gani zat i on. I n pr oduct cat egor i es cover ed by ENERGY STAR or t he Feder al Ener gy Management Pr ogr am, pr ovi de equi pment t hat i s l i s t ed on t he ENERGY STAR Qual i f i ed Pr oduct s Li st or t hat meet s or exceeds t he FEMP- desi gnat ed Ef f i c i ency Requi r ement s.
2. 2 I DENTI FI CATI ON PLATES
I n addi t i on t o st andar d manuf act ur er ' s i dent i f i cat i on pl at es, pr ovi de engr aved l ami nat ed phenol i c i dent i f i cat i on pl at es f or each pi ece of mechani cal equi pment . I dent i f i cat i on pl at es ar e t o desi gnat e t he f unct i on of t he equi pment . Submi t desi gnat i on wi t h t he shop dr awi ngs.
I dent i f i cat i on pl at es shal l be t hr ee l ayer s, bl ack- whi t e- bl ack, engr aved t o show whi t e l et t er s on bl ack backgr ound. Let t er s shal l be upper case.
I dent i f i cat i on pl at es 1- 1/ 2- i nches hi gh and smal l er shal l be 1/ 16- i nch t hi ck, wi t h engr aved l et t er i ng 1/ 8- i nch hi gh; i dent i f i cat i on pl at es l ar ger than 1- 1/ 2- i nches hi gh shal l be 1/ 8- i nch t hi ck, wi t h engr aved l et t er i ng of sui t abl e hei ght . I dent i f i cat i on pl at es 1- 1/ 2- i nches hi gh and l ar ger shal l have bevel ed edges. I nst al l i dent i f i cat i on pl at es usi ng a compat i bl e adhesive.
2. 3 EQUI PMENT GUARDS AND ACCESS
Ful l y encl ose or guar d bel t s, pul l eys, chai ns, gear s, coupl i ngs, pr oj ect i ng set scr ews, keys, and ot her r ot at i ng par t s exposed t o per sonnel cont act accor di ng t o OSHA r equi r ement s. Pr oper l y guar d or cover wi t h i nsul at i on of a t ype speci f i ed, hi gh t emper at ur e equi pment and pi pi ng exposed t o cont act by per sonnel or wher e i t cr eat es a pot ent i al f i r e hazar d.
2. 4 ELECTRI CAL WORK
a. Pr ovi de mot or s, cont r ol l er s, i nt egr al di sconnect s, cont act or s, and cont r ol s wi t h t hei r r espect i ve pi eces of equi pment , except cont r ol l er s i ndi cat ed as par t of mot or cont r ol cent er s. Pr ovi de el ect r i cal equi pment , i ncl udi ng mot or s and wi r i ng, as speci f i ed i n Sect i on 26 20 00 I NTERI OR DI STRI BUTI ON SYSTEM. Pr ovi de manual or aut omat i c cont r ol and pr ot ect i ve or s i gnal devi ces r equi r ed f or t he oper at i on speci f i ed and cont r ol wi r i ng r equi r ed f or cont r ol s and devi ces speci f i ed, but not shown. For packaged equi pment , i ncl ude manuf act ur er pr ovi ded cont r ol l er s wi t h t he r equi r ed moni t or s and t i med r est ar t .
b. For s i ngl e- phase mot or s, pr ovi de hi gh- ef f i c i ency t ype, f r act i onal - hor sepower al t er nat i ng- cur r ent mot or s, i ncl udi ng mot or s t hat ar e par t of a syst em, i n accor dance wi t h NEMA MG 11. I nt egr al s i ze mot or s shal l be t he pr emi um ef f i c i ency t ype i n accor dance wi t h NEMA MG 1.
c. For pol yphase mot or s, pr ovi de squi r r el - cage medi um i nduct i on mot or s, i ncl udi ng mot or s t hat ar e par t of a syst em , and t hat meet t he ef f i c i ency r at i ngs f or pr emi um ef f i c i ency mot or s i n accor dance wi t h NEMA MG 1. Sel ect pr emi um ef f i c i ency pol yphase mot or s i n accor dance with NEMA MG 10.
d. Pr ovi de mot or s i n accor dance wi t h NEMA MG 1 and of suf f i c i ent s i ze t o dr i ve t he l oad at t he speci f i ed capaci t y wi t hout exceedi ng t he namepl at e r at i ng of t he mot or . Pr ovi de mot or s r at ed f or cont i nuous
SECTI ON 23 00 00 Page 9 95% r evi ew Jan 26, 2016 dut y wi t h t he encl osur e speci f i ed. Pr ovi de mot or dut y t hat al l ows f or maxi mum f r equency st ar t - st op oper at i on and mi ni mum encount er ed i nt er val bet ween st ar t and st op. Pr ovi de mot or t or que capabl e of accel er at i ng t he connect ed l oad wi t hi n 20 seconds wi t h 80 per cent of t he r at ed vol t age mai nt ai ned at mot or t er mi nal s dur i ng one st ar t i ng per i od.
Pr ovi de mot or st ar t er s compl et e wi t h t her mal over l oad pr ot ect i on and ot her necessar y appur t enances. Fi t mot or bear i ngs wi t h gr ease suppl y f i t t i ngs and gr ease r el i ef t o out s i de of t he encl osur e.
2. 5 ANCHOR BOLTS
Pr ovi de anchor bol t s f or equi pment pl aced on concr et e equi pment pads or on concr et e s l abs. Bol t s t o be of t he s i ze and number r ecommended by t he equi pment manuf act ur er and l ocat ed by means of sui t abl e t empl at es.
I nst al l at i on of anchor bol t s shal l not degr ade t he sur r oundi ng concr et e.
2. 6 SEI SMI C ANCHORAGE
Anchor equi pment i n accor dance wi t h appl i cabl e sei smi c cr i t er i a f or t he ar ea and as def i ned i n SMACNA 1981
2. 7 PAINTING
Pai nt equi pment uni t s i n accor dance wi t h appr oved equi pment manuf act ur er ' s st andar ds unl ess speci f i ed ot her wi se. Fi el d r et ouch onl y i f appr oved.
Ot her wi se, r et ur n equi pment t o t he f act or y f or r ef i ni shi ng.
2. 8 I NDOOR AI R QUALI TY
Pr ovi de equi pment and component s t hat compl y wi t h t he r equi r ement s of ASHRAE 62. 1 unl ess mor e st r i ngent r equi r ement s ar e speci f i ed her ei n.
2. 9 DUCT SYSTEMS
2. 9. 1 Met al Duct wor k
Pr ovi de met al duct wor k const r uct i on, i ncl udi ng al l f i t t i ngs and component s, t hat compl i es wi t h SMACNA 1966, as suppl ement ed and modi f i ed by t hi s speci f i cat i on .
a. Pr ovi de r adi us t ype el bows wi t h a cent er l i ne r adi us of 1. 5 t i mes t he wi dt h or di amet er of t he duct wher e space per mi t s. Ot her wi se, el bows havi ng a mi ni mum r adi us equal t o t he wi dt h or di amet er of t he duct or squar e el bows wi t h f act or y f abr i cat ed t ur ni ng vanes ar e al l owed.
b. Pr ovi de duct wor k t hat meet s t he r equi r ement s of Seal Cl ass A.
c. Pr ovi de seal ant s t hat conf or m t o f i r e hazar d c l assi f i cat i on speci f i ed i n Sect i on 23 07 00 THERMAL I NSULATI ON FOR MECHANI CAL SYSTEMS and ar e sui t abl e f or t he r ange of ai r di s t r i but i on and ambi ent t emper at ur es t o whi ch i t i s exposed. Do not use pr essur e sensi t i ve t ape as a seal ant .
d. Make spi r al l ock seam duct , and f l at oval wi t h duct seal ant and l ock wi t h not l ess t han 3 equal l y spaced dr i ve scr ews or ot her appr oved met hods i ndi cat ed i n SMACNA 1966. Appl y t he seal ant t o t he exposed
SECTI ON 23 00 00 Page 10 95% r evi ew Jan 26, 2016 mal e par t of t he f i t t i ng col l ar so t hat t he seal er i s on t he i nsi de of t he j oi nt and f ul l y pr ot ect ed by t he met al of t he duct f i t t i ng. Appl y one br ush coat of t he seal ant over t he out s i de of t he j oi nt t o at l east 2 i nch band wi dt h cover i ng al l scr ew heads and j oi nt gap. Dent s i n t he mal e por t i on of t he s l i p f i t t i ng col l ar ar e not accept abl e. Fabr i cat e out door ai r i nt ake duct s and pl enums wi t h wat er t i ght sol der ed or br azed j oi nt s and seams.
2. 9. 1. 1 Met al l i c Fl exi bl e Duct
a. Pr ovi de duct t hat conf or ms t o UL 181 and NFPA 90A wi t h f act or y- appl i ed i nsul at i on, vapor bar r i er , and end connect i ons. Pr ovi de duct assembl y t hat does not exceed 25 f or f l ame spr ead and 50 f or smoke devel oped.
Pr ovi de duct s desi gned f or wor ki ng pr essur es of 2 i nches wat er gauge positive and 1. 5 i nches wat er gauge negat i ve. Pr ovi de f l exi bl e r ound duct l engt h t hat does not exceed 5 f eet . Secur e connect i ons by appl y i ng adhesi ve f or 2 i nches over r i gi d duct , appl y f l exi bl e duct 2 inches over r i gi d duct , appl y met al c l amp, and pr ovi de mi ni mum of t hr ee No. 8 sheet met al scr ews t hr ough cl amp and r i gi d duct .
b. I nner duct cor e: Pr ovi de i nt er l ocki ng spi r al or hel i cal l y cor r ugat ed f l exi bl e cor e const r uct ed of z i nc- coat ed st eel , al umi num, or st ai nl ess st eel ; or const r uct ed of i nner l i ner of cont i nuous gal vani zed spr i ng st eel wi r e hel i x f used t o cont i nuous, f i r e- r et ar dant , f l exi bl e vapor bar r i er f i l m, i nner duct cor e.
c. I nsul at i on: Pr ovi de i nner duct cor e t hat i s i nsul at ed wi t h mi ner al f i ber bl anket t ype f l exi bl e i nsul at i on, mi ni mum of 1 i nch t hi ck.
Pr ovi de i nsul at i on cover ed on ext er i or wi t h manuf act ur er ' s st andar d f i r e r et ar dant vapor bar r i er j acket f or f l exi bl e r ound duct .
2. 9. 1. 2 I nsul at ed Nonmet al l i c Fl exi bl e Duct Runout s
Use f l exi bl e duct r unout s onl y wher e i ndi cat ed. Runout l engt h i s i ndi cat ed on t he dr awi ngs, and i s not t o exceed 5 f eet . Pr ovi de r unout s t hat ar e pr ei nsul at ed, f act or y f abr i cat ed, and t hat compl y wi t h NFPA 90A and UL 181.
Pr ovi de ei t her f i el d or f act or y appl i ed vapor bar r i er . Pr ovi de not l ess than 20 ounce gl ass f abr i c duct connect or s coat ed on bot h s i des wi t h neopr ene. Wher e coi l i nduct i on or hi gh vel oci t y uni t s ar e suppl i ed wi t h ver t i cal ai r i nl et s, use a st r eaml i ned, vaned and mi t er ed el bow t r ansi t i on pi ece f or connect i on t o t he f l exi bl e duct or hose. Pr ovi de a di e- st amped el bow and not a f l exi bl e connect or as t he l ast el bow t o t hese uni t s ot her t han t he ver t i cal ai r i nl et t ype. I nsul at ed f l exi bl e connect or s ar e al l owed as r unout s. Pr ovi de i nsul at ed mat er i al and vapor bar r i er t hat conf or m t o t he r equi r ement s of Sect i on 23 07 00 THERMAL I NSULATI ON FOR MECHANI CAL SYSTEMS. Do not expose t he i nsul at i on mat er i al sur f ace t o t he ai r st r eam.
2. 9. 1. 3 Gener al Ser vi ce Duct Connect or s
Pr ovi de a f l exi bl e duct connect or appr oxi mat el y 6 i nches i n wi dt h wher e sheet met al connect i ons ar e made t o f ans or wher e duct s of di ssi mi l ar met al s ar e connect ed. For r ound/ oval duct s, secur e t he f l exi bl e mat er i al by st ai nl ess st eel or z i nc- coat ed, i r on c l i nch- t ype dr aw bands. For r ect angul ar duct s, i nst al l t he f l exi bl e mat er i al l ocked t o met al col l ar s usi ng nor mal duct const r uct i on met hods. Pr ovi de a composi t e connect or syst em t hat compl i es wi t h NFPA 701 and i s c l assi f i ed as " f l ame- r et ar dent f abr i cs" i n UL Bl d Mat Di r .
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2. 9. 1. 4 Hi gh Temper at ur e Ser vi ce Duct Connect i ons
Pr ovi de mat er i al t hat i s appr oxi mat el y 3/ 32 i nch t hi ck, 35 t o 40- ounce per squar e yar d wei ght , pl ai n weave f i br ous gl ass c l ot h wi t h, ni ckel / chr ome wi r e r ei nf or cement f or ser vi ce i n excess of 1200 degr ees F.
2. 9. 1. 5 Al umi num Duct s
ASTM B209, al l oy 3003- H14 f or al umi num sheet and al l oy 6061- T6 or equi val ent st r engt h f or al umi num connect or s and bar st ock.
2. 9. 1. 6 Copper Sheet s
ASTM B152/ B152M, l i ght col d r ol l ed t emper .
2. 9. 1. 7 Cor r osi on Resi st i ng ( St ai nl ess) St eel Sheet s
ASTM A167
2. 9. 2 Duct Access Door s
Pr ovi de hi nged access door s conf or mi ng t o SMACNA 1966 i n duct wor k and pl enums wher e i ndi cat ed and at al l ai r f l ow measur i ng pr i mar i es, aut omat i c damper s, f i r e damper s, coi l s , t her most at s, and ot her appar at us r equi r i ng ser vi ce and i nspect i on i n t he duct syst em. Pr ovi de access door s upst r eam and downst r eam of ai r f l ow measur i ng pr i mar i es and heat i ng and cool i ng coi l s. Pr ovi de door s t hat ar e a mi ni mum 15 by 18 i nches, unl ess ot her wi se shown. Wher e duct s i ze does not accommodat e t hi s s i ze door , make t he door s as l ar ge as pr act i cabl e. Equi p door s 24 by 24 i nches or l ar ger wi t h f ast ener s oper abl e f r om i nsi de and out s i de t he duct . Use i nsul at ed t ype door s i n i nsul at ed duct s.
2. 9. 3 Manual Bal anci ng Damper s
Fur ni sh manual bal anci ng damper s wi t h accessi bl e oper at i ng mechani sms. Use chr omi um pl at ed oper at or s ( wi t h al l exposed edges r ounded) i n f i ni shed por t i ons of t he bui l di ng. Pr ovi de manual vol ume cont r ol damper s t hat ar e oper at ed by l ocki ng- t ype quadr ant oper at or s. I nst al l damper s t hat ar e 2 gauges heavi er t han t he duct i n whi ch i nst al l ed. Unl ess ot her wi se i ndi cat ed, pr ovi de opposed bl ade t ype mul t i l eaf damper s wi t h maxi mum bl ade wi dt h of 12 i nches. Pr ovi de access door s or panel s f or al l conceal ed damper oper at or s and l ocki ng set scr ews. Pr ovi de st and- of f mount i ng br acket s, bases, or adapt er s not l ess t han t he t hi ckness of t he i nsul at i on when t he l ocki ng- t ype quadr ant oper at or s f or damper s ar e i nst al l ed on duct s t o be t her mal l y i nsul at ed, t o pr ovi de c l ear ance bet ween t he duct sur f ace and t he oper at or . St and- of f mount i ng i t ems shal l be i nt egr al wi t h t he oper at or or st andar d accessor y of t he damper manuf act ur er .
2. 9. 4 Ai r Suppl y And Exhaust Ai r Damper s
Wher e out door ai r suppl y and exhaust ai r damper s ar e r equi r ed t hey shal l have a maxi mum l eakage r at e when t est ed i n accor dance wi t h AMCA 500- D as r equi r ed by ASHRAE 90. 1 - I P, i ncl udi ng maxi mum Damper Leakage f or :
a. Cl i mat e Zones 1, 2, 6, 7, 8 t he maxi mum damper l eakage at 1. 0 i nch w. g. f or mot or i zed damper s i s 4 cf m per squar e f oot of damper ar ea and non- mot or i zed damper s ar e not al l owed.
b. Al l ot her Cl i mat e Zones t he maxi mum damper l eakage at 1. 0 i nch w. g. i s
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10 cf m per squar e f oot and f or non- mot or i zed damper s i s 20 cf m per squar e f oot of damper ar ea.
Damper s smal l er t han 24 i nches i n ei t her di r ect i on may have l eakage of 40 cf m per squar e f oot .
2. 9. 5 Ai r Def l ect or s and Br anch Connect i ons
Pr ovi de ai r def l ect or s at al l duct mount ed suppl y out l et s, at t akeof f or ext ensi on col l ar s t o suppl y out l et s, at duct br anch t akeof f connect i ons, and at 90 degr ee el bows, as wel l as at l ocat i ons as i ndi cat ed on t he dr awi ngs or ot her wi se speci f i ed. Coni cal br anch connect i ons or 45 degr ee ent r y connect i ons ar e al l owed i n l i eu of def l ect or s f or br anch connect i ons. Fur ni sh al l ai r def l ect or s, except t hose i nst al l ed i n 90 degr ee el bows, wi t h an appr oved means of adj ust ment . Pr ovi de easi l y accessi bl e means f or adj ust ment i nsi de t he duct or f r om an adj ust ment wi t h st ur dy l ock on t he f ace of t he duct . When i nst al l ed on duct s t o be t her mal l y i nsul at ed, pr ovi de ext er nal adj ust ment s wi t h st and- of f mount i ng br acket s, i nt egr al wi t h t he adj ust ment devi ce, t o pr ovi de c l ear ance bet ween t he duct sur f ace and t he adj ust ment devi ce not l ess t han t he t hi ckness of t he t her mal i nsul at i on. Pr ovi de f act or y- f abr i cat ed ai r def l ect or s consi st i ng of cur ved t ur ni ng vanes or l ouver bl ades desi gned t o pr ovi de uni f or m ai r di st r i but i on and change of di r ect i on wi t h mi ni mum t ur bul ence or pr essur e l oss. Pr ovi de f act or y or f i el d assembl ed ai r def l ect or s. Make adj ust ment f r om t he f ace of t he di f f user or by posi t i on adj ust ment and l ock ext er nal t o t he duct . Pr ovi de st and- of f br acket s on i nsul at ed duct s as descr i bed her ei n. Pr ovi de f i xed ai r def l ect or s, al so cal l ed t ur ni ng vanes, i n 90 degr ee el bows.
2. 9. 6 Pl enums and Casi ngs f or Fi el d- Fabr i cat ed Uni t s
2. 9. 6. 1 Pl enum and Casi ngs
Fabr i cat e and er ect pl enums and casi ngs as shown i n SMACNA 1966, as appl i cabl e. Const r uct syst em casi ng of not l ess t han 16 gauge gal vani zed sheet st eel . Fur ni sh cool i ng coi l dr ai n pans wi t h 1 i nch t hr eaded out l et t o col l ect condensat i on f r om t he cool i ng coi l s. Fabr i cat e dr ai n pans f r om not l i ght er t han 16 gauge st eel , gal vani zed af t er f abr i cat i on or of 18 gauge cor r osi on- r esi st i ng sheet st eel conf or mi ng t o ASTM A167, Type 304, wel ded and st i f f ened. Ther mal l y i nsul at e dr ai n pans exposed t o t he at mospher e t o pr event condensat i on. Coat i nsul at i on wi t h a f l ame r esi st ant wat er pr oof i ng mat er i al . Pr ovi de separ at e dr ai n pans f or each ver t i cal coi l sect i on, and a separ at e dr ai n l i ne f or each pan. Si ze pans t o ensur e capt ur e of ent r ai ned moi st ur e on t he downst r eam- ai r s i de of t he coi l . Seal openi ngs i n t he casi ng, such as f or pi pi ng connect i ons, t o pr event ai r l eakage.
Si ze t he wat er seal f or t he dr ai n t o mai nt ai n a pr essur e of at l east 2 i nch wat er gauge gr eat er t han t he maxi mum negat i ve pr essur e i n t he coi l space.
2. 9. 6. 2 Casing
Ter mi nat e casi ngs at t he cur b l i ne and bol t each t o t he cur b usi ng gal vani zed angl e, as i ndi cat ed i n SMACNA 1966.
2. 9. 6. 3 Access Door s
Pr ovi de access door s i n each sect i on of t he casi ng. Wel d door f r ames i n pl ace, gasket each door wi t h neopr ene, hi nge wi t h mi ni mum of t wo br ass hi nges, and f ast en wi t h a mi ni mum of t wo br ass t ensi on f ast ener s oper abl e f r om i nsi de and out s i de of t he casi ng. Wher e possi bl e, make door s 36 by 18
SECTI ON 23 00 00 Page 13 95% r evi ew Jan 26, 2016 inches and l ocat e t hem 18 i nches above t he f l oor . Wher e t he space avai l abl e does not accommodat e door s of t hi s s i ze, use door s as l ar ge as t he space accommodat es. Swi ng door s so t hat f an suct i on or pr essur e hol ds door s i n c l osed posi t i on, ai r t i ght . Pr ovi de a push- but t on st at i on, l ocat ed i nsi de t he casi ng, t o st op t he suppl y.
2. 9. 6. 4 Fact or y- Fabr i cat ed I nsul at ed Sheet Met al Panel s
Fact or y- f abr i cat ed component s ar e al l owed f or f i el d- assembl ed uni t s , pr ovi ded al l r equi r ement s speci f i ed f or f i el d- f abr i cat ed pl enums and casi ngs ar e met . Pr ovi de panel s of modul ar desi gn, pr et est ed f or st r uct ur al st r engt h, t her mal cont r ol , condensat i on cont r ol , and acoust i cal cont r ol . Seal and i nsul at e panel j oi nt s. Pr ovi de and gasket access door s t o pr event ai r l eakage. Pr ovi de panel const r uct i on t hat i s not l ess t han 20 gauge gal vani zed sheet st eel , assembl ed wi t h f ast ener s t r eat ed agai nst cor r osi on. Pr ovi de st andar d l engt h panel s t hat def l ect not mor e t han 1/ 2 inch under oper at i on. Const r uct det ai l s , i ncl udi ng j oi nt seal i ng, not speci f i cal l y cover ed, as i ndi cat ed i n SMACNA 1966. Const r uct t he pl enums and casi ngs t o wi t hst and t he speci f i ed i nt er nal pr essur e of t he ai r syst ems.
2. 9. 7 Sound At t enuat i on Equi pment
2. 9. 7. 1 Acoust i cal Duct Li ner
Pr ovi de duct l i ner wher e i ndi cat ed on dr awi ngs. Use f i br ous gl ass desi gned or f l exi bl e el ast omer i c duct l i ner f or l i ni ng duct wor k and conf or mi ng t o t he r equi r ement s of ASTM C1071, Type I and I I . Pr ovi de uni f or m densi t y, gr aduat ed densi t y, or dual densi t y l i ner composi t i on, as st andar d wi t h t he manuf act ur er . Pr ovi de not l ess t han 1 i nch t hi ck coat ed l i ni ng. Wher e acoust i cal duct l i ner i s used, pr ovi de t he t her mal equi val ent of t he i nsul at i on speci f i ed i n Sect i on 23 07 00 THERMAL I NSULATI ON FOR MECHANI CAL SYSTEMS f or l i ner or combi nat i on of l i ner and i nsul at i on appl i ed t o t he ext er i or of t he duct wor k. I ncr ease duct s i zes shown t o compensat e f or t he t hi ckness of t he l i ni ng used.
2. 9. 8 Di f f user s, Regi st er s, and Gr i l l es
Pr ovi de f act or y- f abr i cat ed uni t s of st eel t hat di st r i but e t he speci f i ed quant i t y of ai r evenl y over space i nt ended wi t hout causi ng not i ceabl e dr af t s, ai r movement f ast er t han 50 f pm i n occupi ed zone, or dead spot s anywher e i n t he condi t i oned ar ea. Pr ovi de out l et s f or di f f usi on, spr ead, t hr ow, and noi se l evel as r equi r ed f or speci f i ed per f or mance. Cer t i f y per f or mance accor di ng t o ASHRAE 70. Pr ovi de sound r at ed and cer t i f i ed i nl et s and out l et s accor di ng t o ASHRAE 70. Pr ovi de sound power l evel as i ndi cat ed. Pr ovi de di f f user s and r egi st er s wi t h vol ume damper wi t h accessi bl e oper at or , unl ess ot her wi se i ndi cat ed; or i f s t andar d wi t h t he manuf act ur er , an aut omat i cal l y cont r ol l ed devi ce i s accept abl e. Pr ovi de opposed bl ade t ype vol ume damper s f or al l di f f user s and r egi st er s, except l i near s l ot di f f user s. Pr ovi de l i near s l ot di f f user s wi t h r ound or el l i pt i cal bal anci ng damper s. Wher e t he i nl et and out l et openi ngs ar e l ocat ed l ess t han 7 f eet above t he f l oor , pr ot ect t hem by a gr i l l e or scr een accor di ng t o NFPA 90A.
2. 9. 8. 1 Diffusers
Pr ovi de di f f user t ypes i ndi cat ed. Fur ni sh cei l i ng mount ed uni t s wi t h ant i - smudge devi ces, unl ess t he di f f user uni t mi ni mi zes cei l i ng smudgi ng t hr ough desi gn f eat ur es. Pr ovi de di f f user s wi t h ai r def l ect or s of t he t ype i ndi cat ed. Pr ovi de ai r handl i ng t r of f er s or combi nat i on l i ght and cei l i ng
SECTI ON 23 00 00 Page 14 95% r evi ew Jan 26, 2016 di f f user s conf or mi ng t o t he r equi r ement s of UL El ect r i cal Const r uct n f or t he i nt er changeabl e use as cool ed or heat ed ai r suppl y di f f user s or r et ur n ai r uni t s. I nst al l cei l i ng mount ed uni t s wi t h r i ms t i ght agai nst cei l i ng.
Pr ovi de sponge r ubber gasket s bet ween cei l i ng and sur f ace mount ed di f f user s f or ai r l eakage cont r ol . Pr ovi de sui t abl e t r i m f or f l ush mount ed di f f user s. For connect i ng t he duct t o di f f user , pr ovi de duct col l ar t hat i s ai r t i ght and does not i nt er f er e wi t h vol ume cont r ol l er . Pr ovi de r et ur n or exhaust uni t s t hat ar e s i mi l ar t o suppl y di f f user s.
2. 9. 8. 2 Regi st er s and Gr i l l es
Pr ovi de uni t s t hat ar e f our - way di r ect i onal - cont r ol t ype, except pr ovi de r et ur n and exhaust r egi st er s t hat ar e f i xed hor i zont al or ver t i cal l ouver t ype s i mi l ar i n appear ance t o t he suppl y r egi st er f ace. Fur ni sh r egi st er s wi t h sponge- r ubber gasket bet ween f l anges and wal l or cei l i ng. I nst al l wal l suppl y r egi st er s at l east 6 i nches bel ow t he cei l i ng unl ess ot her wi se i ndi cat ed. Locat e r et ur n and exhaust r egi st er s 6 i nches above t he f l oor unl ess ot her wi se i ndi cat ed. Achi eve f our - way di r ect i onal cont r ol by a gr i l l e f ace whi ch can be r ot at ed i n 4 posi t i ons or by adj ust ment of hor i zont al and ver t i cal vanes. Pr ovi de gr i l l es as speci f i ed f or r egi st er s, wi t hout vol ume cont r ol damper .
2. 9. 9 Louvers
Pr ovi de l ouver s f or i nst al l at i on i n ext er i or wal l s t hat ar e associ at ed wi t h t he ai r suppl y and di st r i but i on syst em as speci f i ed i n Sect i on 07 60 00
FLASHI NG AND SHEET METAL.
2. 9. 10 Ai r Vent s and Pent houses
Fabr i cat e ai r vent s and pent houses f r om gal vani zed st eel or al umi num sheet s wi t h gal vani zed or al umi num st r uct ur al shapes. Pr ovi de sheet met al t hi ckness, r ei nf or cement , and f abr i cat i on t hat conf or m t o SMACNA 1966.
Accur at el y f i t and secur e l ouver bl ades t o f r ames. Fol d or bead edges of l ouver bl ades f or r i gi di t y and baf f l e t hese edges t o excl ude dr i v i ng r ai n.
Pr ovi de ai r vent s, pent houses, and goosenecks wi t h bi r d scr een.
2. 9. 11 Bi r d Scr eens and Fr ames
Pr ovi de bi r d scr eens t hat conf or m t o ASTM E2016, No. 2 mesh, al umi num or st ai nl ess st eel . Pr ovi de " medi um- l i ght " r at ed al umi num scr eens. Pr ovi de " l i ght " r at ed st ai nl ess st eel scr eens. Pr ovi de r emovabl e t ype f r ames f abr i cat ed f r om ei t her st ai nl ess st eel or ext r uded al umi num.
2. 10 AI R SYSTEMS EQUI PMENT
2. 10. 1 Fans
2. 10. 1. 1 I n- Li ne Cent r i f ugal Fans
Pr ovi de i n- l i ne f ans i ndi cat ed on equi pemnt schedul e.
2. 10. 1. 2 Cei l i ng Exhaust Fans
Pr ovi de cent r i f ugal t ype, di r ect dr i ven suspended cabi net - t ype cei l i ng exhaust f ans. Pr ovi de f ans wi t h acoust i cal l y i nsul at ed housi ng. Pr ovi de chat t er - pr oof backdr af t damper . Pr ovi de egg- cr at e desi gn or l ouver desi gn i nt egr al f ace gr i l l e. Mount f an mot or s on v i br at i on i sol at or s. Fur ni sh uni t wi t h mount i ng f l ange f or hangi ng uni t f r om above. Pr ovi de U. L. l i s t ed
SECTI ON 23 00 00 Page 15 95% r evi ew Jan 26, 2016 fans.
2. 11 TERMI NAL UNI TS
2. 11. 1 Fan- Coi l Uni t s
Pr ovi de base uni t s t hat i ncl ude gal vani zed coi l casi ng, coi l assembl y dr ai n pan val ve and pi pi ng package, ai r f i l t er , f ans, mot or , f an dr i ve, mot or swi t ch, an encl osur e f or cabi net model s and casi ng f or conceal ed model s, l evel i ng devi ces i nt egr al wi t h t he uni t f or ver t i cal t ype uni t s, and sound power l evel s as i ndi cat ed. Obt ai n sound power l evel dat a or val ues f or t hese uni t s accor di ng t o t est pr ocedur es based on AHRI 350. Sound power val ues appl y t o uni t s pr ovi ded wi t h f act or y f abr i cat ed cabi net encl osur es and st andar d gr i l l es. Val ues obt ai ned f or t he st andar d cabi net model s ar e accept abl e f or conceal ed model s wi t hout separ at e t est pr ovi ded t her e i s no var i at i on bet ween model s as t o t he coi l conf i gur at i on, bl ower s, mot or speeds, or r el at i ve ar r angement of par t s. Pr ovi de aut omat i c val ves and cont r ol s as speci f i ed i n par agr aph SUPPLEMENTAL COMPONENTS/ SERVI CES, subpar agr aph CONTROLS. Fast en each uni t secur el y t o t he bui l di ng st r uct ur e. Pr ovi de uni t s wi t h capaci t y i ndi cat ed. Pr ovi de r oom f an- coi l uni t s t hat ar e cer t i f i ed as compl yi ng wi t h AHRI 440, and meet t he r equi r ement s of UL 1995.
2. 11. 1. 1 Enclosures
Fabr i cat e encl osur es f r om not l i ght er t han 18 gauge st eel , r ei nf or ced and br aced. Pr ovi de encl osur es wi t h f r ont panel s t hat ar e r emovabl e and have 1/ 4 i nch c l osed cel l i nsul at i on or 1/ 2 i nch t hi ck dual densi t y f oi l f aced f i br ous gl ass i nsul at i on. Make t he exposed si de of a hi gh densi t y, er osi on- pr oof mat er i al sui t abl e f or use i n ai r st r eams wi t h vel oci t i es up t o 4, 500 f pm. Pr ovi de duct ed or non- duct ed as shown. On non- duct ed di schar ge gr i l l e t hat i s adj ust abl e and t hat i s of such desi gn as t o pr oper l y di st r i but e ai r t hr oughout t he condi t i oned space. For non- duct ed f an coi l s p l ast i c di schar ge and r et ur n gr i l l es ar e accept abl e pr ovi ded t he pl ast i c mat er i al i s cer t i f i ed by t he manuf act ur er t o be c l assi f i ed as f l ame r esi st ant accor di ng t o UL 94 and t he mat er i al compl i es wi t h t he heat def l ect i on cr i t er i a speci f i ed i n UL 1995. Pr ovi de gal vani zed or f act or y f i ni shed f er r ous met al sur f aces wi t h cor r osi on r esi st ant enamel , and access door s or r emovabl e panel s f or pi pi ng and cont r ol compar t ment s, pl us easy access f or f i l t er r epl acement . Pr ovi de duct di schar ge col l ar f or conceal ed models.
2. 11. 1. 2 Fans
Pr ovi de st eel or al umi num, mul t i bl ade, cent r i f ugal t ype f ans. I n l i eu of met al , f ans and scr ol l s coul d be of non- met al l i c mat er i al s of sui t abl y r ei nf or ced compounds wi t h smoot h sur f aces. Dynami cal l y and st at i cal l y bal ance t he f ans. Pr ovi de accessi bl e assembl i es f or mai nt enance.
Di sassembl e and r e- assembl e by means of mechani cal f ast eni ng devi ces and not by epoxi es or cement s.
2. 11. 1. 3 Coils
Fabr i cat e coi l s f r om not l ess t han 3/ 8 i nch out s i de di amet er seaml ess copper t ubi ng, wi t h copper or al umi num f i ns mechani cal l y bonded or sol der ed t o t he t ubes. Pr ovi de coi l s wi t h not l ess t han 1/ 2 i nch out s i de di amet er f l ar e or sweat connect or s, accessor y pi pi ng package wi t h t her mal connect i ons sui t abl e f or connect i on t o t he t ype of cont r ol val ve suppl i ed, and manual ai r vent . Test coi l s hydr ost at i cal l y at 300 psi or under wat er
SECTI ON 23 00 00 Page 16 95% r evi ew Jan 26, 2016 at 250 psi ai r pr essur e. Pr ovi de coi l s sui t abl e f or 200 psi wor ki ng pr essur e. Make pr ovi s i ons f or coi l r emoval .
2. 11. 1. 4 Dr ai n Pans
Si ze and l ocat e dr ai n and dr i p pans t o col l ect al l wat er condensed on and dr i ppi ng f r om any i t em wi t hi n t he uni t encl osur e or casi ng. Pr ovi de condensat e dr ai n pans desi gned f or sel f - dr ai nage t o pr ecl ude t he bui l dup of mi cr obi al s l i me and t her mal l y i nsul at ed t o pr event condensat i on and const r uct ed of not l i ght er t han 21 gauge t ype 304 st ai nl ess st eel or noncor r osi ve ABS pl ast i c. Pr ovi de i nsul at i on wi t h a f l ame spr ead r at i ng not over 25 wi t hout evi dence of cont i nued pr ogr essi ve combust i on, a smoke devel oped r at i ng no hi gher t han 50, and of a wat er pr oof t ype or coat ed wi t h a wat er pr oof i ng mat er i al . Desi gn dr ai n pans so as t o al l ow no st andi ng wat er and pi t ch t o dr ai n. Pr ovi de mi ni mum 3/ 4 i nch NPT or 5/ 8 i nch OD dr ai n connect i on i n dr ai n pan. Pr ovi de pl ast i c or met al auxi l i ar y dr ai n pans t o cat ch dr i ps f r om cont r ol and pi pi ng packages, el i mi nat i ng i nsul at i on of t he packages; i f met al , pr ovi de auxi l i ar y pans t hat compl y wi t h t he r equi r ement s speci f i ed above. Ext end i nsul at i on at cont r ol and pi pi ng connect i ons 1 i nch mi ni mum over t he auxi l i ar y dr ai n pan.
2. 11. 1. 5 Manual l y Oper at ed Out si de Ai r Damper s
Pr ovi de manual l y oper at ed out s i de ai r damper s accor di ng t o t he ar r angement i ndi cat ed, and par al l el ai r f oi l t ype damper s of gal vani zed const r uct i on.
Pr ovi de bl ades t hat r ot at e on st ai nl ess st eel or nyl on s l eeve bear i ngs.
2. 11. 1. 6 Filters
Pr ovi de di sposabl e t ype f i l t er t hat compl i es wi t h ASHRAE 52. 2.
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