589A7-23-305 EQPM Cutsheets 1 of 4.pdf

EQUIPMENT SCHEDULE COMPACT

EQPM CODE DESCRIPTION MANUFACTURER

R0002 Prep Table, Stainless Steel Regency

R0003 Combi Oven SCC - Double Stacked Southbend

R0006 Griddle - Gas Countertop with Manual Controls and 2 Drawer Refrigerated Chef Base VULCAN

R0007 Combi Oven CONVOTHERM

R0008 Combi Oven Alto-Shaam

R0009 3-DOOR FRIDGE TRAULSEN

R0010 Freezer - Glass Door Reach-In Beverage-Air

R0012 Single Compartment Stainless Steel Sink -

R0014 Blender Avamix

R0015 12" Manual Gravity Feed Meat Slicer HOBART

R0017 Super Adjustable Chrome 4 Tier Mobile Shelving Unit with Rubber Casters - 24" x 48" x 69" Metro

R0018 20 Pan End Load Nesting Bun/Sheet Pan Rack Regency

R0021 Legacy Tabletop mixer with a 12 quart capacity stainless steel bowl. HOBART

R0022 Smart Therm Induction Charger DINEX

R0024 Work Table Elkay SSP, LLC

R0025 3424-88 Three Shelf Utility Cart Rubbermaid Commercial Products

R0026 Work Table Elkay SSP, LLC

R0027 Dispenser, Paper Towel, Sensor, Hands Free BRADLEY CORPORATION

R0029 NG-300 Coffee System Folgers

R0030 High Speed Oven MERRYCHEF

R0031 Prep Table, Stainless Steel Regency

R0032 Prep Table, Stainless Steel Regency

R0033 Prep Table, Stainless Steel Regency

R0034 Equipment Stand, stainless steel Regency

U0001 THREE PAN OPEN WELL ELECTRIC STEAM TABLE Eagle Group

U0002 Prep Table, Stainless Steel Regency

U0002A Double Deck Overshelf 18" x 72" - SS Regency

U0003 Sandwich Prep Table Atosa

U0004 Stainless Steel Wall Mounted Hand Sink with Foot Pedal Faucet Eagle Group

U0005 Commercial Gas Range and 2 Standard Ovens Southbend

U0006 18 Gauge Stainless Steel 12" x 48" Solid Wall Shelf REGENCY

U0007 Strip Warmer with Toggle Controls HATCO

U0009 Prep Table, Stainless Steel Regency

U0010 Refrigerator with Worktop True

U0011 Double Deck Overshelf 18" x 48" Regency

Alesia Architecture P.C.

3705 North 200th Street Elkhorn, Nebraska 68022 Phone: (402) 291-6941

PREPARE SITE FOR CHOICE DINING

ROBERT J. DOLE VAMC WICHITA BUILDING 2

5500 E KELLOGG AVE

WICHITA, KS 67218

VA Project #589A7-23-305

Alesia Architecture Project #167218001

EQUIPMENT CUTSHEETS LIST

R

R 0032 R

PARTS MANUAL MANUAL

G, SL & B-Series

GAS CONVECTION OVENS

G, SL & B-Series

GAS CONVECTION OVENS

G-Series Models G-Series Models SL-Series Models SL-Series Models B-Series Models B-Series Models

GS/15SC GS/15SC

GS/15CCH GS/15CCH

GS/25SC GS/25SC

GS/25CCH GS/25CCH

GB/15SC GB/15SC

GB/15CCH GB/15CCH

GB/25SC GB/25SC

GB/25CCH GB/25CCH

SLGS/12SC SLGS/12SC

SLGS/12CCH SLGS/12CCH

SLGS/22SC SLGS/22SC

SLGS/22CCH SLGS/22CCH

SLGB/12SC SLGB/12SC

SLGB/12CCH SLGB/12CCH

SLGB/22SC SLGB/22SC

SLGB/22CCH SLGB/22CCH

SLGS/19SC SLGS/19SC

SLGS/19CCH SLGS/19CCH

SLGS/29SC SLGS/29SC

SLGS/29CCH SLGS/29CCH

SLGB/19SC SLGB/19SC

SLGB/19CCH SLGB/19CCH

SLGB/29SC SLGB/29SC

SLGB/29CCH SLGB/29CCH

BGS/12SC BGS/12SC

BGS/22SC BGS/22SC

Model GS/15SC Model SLGS/12SC

1100 Old Honeycutt Road, Fuquay-Varina, NC 27526 www.southbendnc.com

Copyright © 2014 by Southbend. All rights reserved. Published in the United States of America.

MANUAL 1198300 REV 4 (10/14)

ECN – 14-150

FULL SIZE

GAS CONVECTION OVENS

jgraham Snapshot jgraham Text Box R0003

INFORMATION FULL SIZE GAS CONVECTION OVENS

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Replacement parts may be ordered either through a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency. It is recommended to verify part numbers with a Southbend Authorized Parts Supplier or the Southbend Parts/Service Dept. prior to ordering parts.

When ordering parts, you will need to supply the Model Number, Serial Number, Part Number, Description, Finish, and Electrical Characteristics as applicable to the unit.

The serial plate is located on the interior side of the lower front panel, as shown below.

Serial plate (inside cover)

FULL SIZE GAS CONVECTION OVEN INFORMATION

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ELECTRICITY SUPPLY

Convection ovens require connection to a supply of electricity. The appliance, when serviced, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable. An electrical diagram is located on the side of the control panel assembly in each unit. (see drawing on page 5).

Power Option Power Type # of Ovens Maximum Amps

Single-Deck 7.9 120/60/1 120 Volts, 60 Hz, Single Phase

Double-Deck 15.8 Single-Deck 4.3

208/60/1or3 190-219 Volts, 60 Hz, Single or Three Phase Double-Deck 8.6 Single-Deck 3.8

240/60/1or3 220-240 Volts, 60 Hz, Single or Three Phase Double-Deck 7.5 Single-Deck 6.0

240/50/1or3 208-240 Volts, 50 Hz, Single or Three Phase Double-Deck 12.0

Ovens ordered with the 120V power option are equipped with one or two power cords with a standard 120V single-phase plug with a ground prong. Single-deck ovens will have one power cord; double-deck ovens will have two.

Ovens with other power options have a terminal block on the rear of the oven that must be wired to the power supply. Depending on how the power supply is connected to the terminal block, the oven can operate on either single-phase of three-phase power.

GAS SUPPLY

The serial plate is located inside the lower front panel. It indicates the type of gas the unit is equipped to burn. All Southbend equipment is adjusted at the factory. Check type of gas on serial plate.

These models are design-certified for operation on natural or propane gases. For natural gas, the regulator is set to deliver a 4.0" W.C. pressure to the manifold. For propane gas, it is set to deliver 11" W.C.

If applicable, the vent line from the gas appliance pressure regulator shall be installed to the outdoors in accordance with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Installation Code CAN/CGA- B149.2, as applicable.

This appliance should be connected ONLY to the type of gas for which it is equipped.

A 3/4" NPT line is provided at the rear for the gas connection. An adequate gas supply is imperative.

Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance.

Fluctuations of more than 25% on natural gas or 10% on propane gas will create problems and affect burner operating characteristics.

An adequate gas supply line to the unit should be no smaller than the inside diameter of the pipe from the unit to which it is connected.

Purge the supply line to clean out dust, dirt, or other foreign matter before connecting the line to the unit.

All pipe joints and connections must be tested thoroughly for gas leaks. Use only soapy water for testing on all gases. NEVER use an open flame to check for gas leaks. All connections must be checked for leaks after the unit has been put into operation. Test pressure should not exceed 1/4" W.C.

INFORMATION FULL SIZE GAS CONVECTION OVENS

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Reference chart for unit specific gas type properties:

Model Number # of Ovens Total BTU Type of Gas Orifice Size

Propane 56 BGS/12… Single-Deck 54,000

Natural Gas 47

Propane 56 BGS/22… Double-Deck 108,000

Natural Gas 47

Propane 56 SLGS/12… SLGB/12… Single-Deck 72,000

Natural Gas 47

Propane 56 SLGS/22… SLGB/22… Double-Deck 144,000

Natural Gas 47

Propane 56 GS/15… GB/15… Single-Deck 90,000

Natural Gas 47

Propane 56

GS/25…

GB/25… Double-Deck 180,000

Natural Gas 47

FULL SIZE GAS CONVECTION OVENS INFORMATION

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CONTROL PANEL ACCESS AND SHUT-OFF SWITCH

To access the control panel components, remove the two thumbs screws at the top and bottom of the control panel and slide the control panel out (see 1ST picture). A wiring diagram for the oven is located on the side of the control panel assembly. When the control panel is slid out, all power to the control panel is cut off by a shut down switch that is located directly inside the opening and below the control panel (see 2ND picture). To re-energize the controls for troubleshooting, pull the plunger on the shut down switch up.

To fully remove Control Panel, disconnect temp probe wires and harness connectors prior to pulling up on slide release levers and removing.

Accessing Control Panel

Accessing Control Panel

Components

Components

PARTS FULL SIZE GAS CONVECTION OVENS

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TS

PARTS

NOTICE

INSTALLATION OF OTHER THAN GENUINE SOUTHBEND PARTS WILL VOID THE WARRANTY

ON THIS EQUIPMENT.

The serial plate with voltage, model, and serial information is located inside the lower front panel of the oven.

Replacement parts may be ordered either through a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency. It is recommended to verify part numbers with a Southbend Authorized Parts Supplier or the Southbend Parts/Service Dept. prior to ordering parts.

When ordering parts, you will need to supply the Model Number, Serial Number, Part Number, Description, Finish, and Electrical Characteristics as applicable to the unit.

For parts not listed, contact a Southbend Authorized Parts Distributor or Southbend Authorized Service Agency. You can find an Authorized Parts Distributor or Service Agency in your area by going to www.southbendnc.com/service.html. If this information is not available, contact the Parts/Service Dept. at Southbend to obtain specific part availability and information.

Index of Parts Diagrams Page Number Description

7 Front Panel and Flue Parts 8 Door Parts 9 Door Chain Mechanism Parts

10 Control Panel Parts for Models with Standard Controls 12 Control Panel Parts for Models with Cycle/Cook and Hold Controls 14 Internal Gas Supply and Slide Mount Parts 15 Burner Compartment Parts 16 Oven Interior ,Lights and Fan Motor Parts 17 Leg Parts for Single-Deck Models 18 Storage Rack Parts 19 Double-Deck Oven Stacking Parts 20 Leg Parts for Double-Deck Ovens

FULL SIZE GAS CONVECTION OVENS PARTS

PARTS MANUAL 1198300 REV 4 PAGE 7

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Front Panel and Flue Parts

Key Part Number Qty Description 1 1179703 2 Thumbscrew for control panel 2 1197799 1 Control Panel Sealing Plate Assembly 3 1177867 1 Panel, front louver, co 4 1181838 1 Flue box, w/a, co

* 4440502 1 Down draft diverter kit

* not shown on drawing.

http://www.partstown.com/southbend_range/sou1179703?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177867?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1181838?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou4440502?pt-manual=SOU-GB-12CCH_spm.pdf

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Door Parts

1 1197269 1 Handle (part of left door assembly) 2 1197282 2 End Cap (part of left door assembly) 3 1164527 4 Bushing, bronze 4 1164547 2 Spacer, Door shaft 5 1197537 1 Center door seal, left door

1197526 1 Center strike plate, right door

1197538 1 Center door seal, right door 7 1198056 1 Door assembly, left, window, CO 1197732 1 Door assembly, left, solid, CO

8 1198057 1 Door assembly, right, window, CO 1197736 1 Door assembly, right, solid, CO

9 1191438 2 Door seal, left & right, CO 10 1191444 1 Door seal, bottom, metal, CO 11 1197506 1 Door seal assembly, bottom, CO 12 1197502 1 Door seal assembly, top, CO http://www.partstown.com/southbend_range/sou1197269?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197282?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1164527?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1164547?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197537?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197526?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197538?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1198056?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197732?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1198057?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197736?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1191438?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1191444?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197506?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197502?pt-manual=SOU-GB-12CCH_spm.pdf

PARTS MANUAL 1198300 REV 4 PAGE 9

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Door Chain Mechanism Parts

1 1195493 1 Door Chain assembly 2 1172326 2 Screw, #4-40 x 3/4, zinc plated 3 1177567 1 Switch, door, spdt, 15 amp 4 1172327 2 Nut #4-40, zinc plated, hex 5 1199749 2 Bracket, door switch 6 1197886 1 Shield, Switch Cover http://www.partstown.com/southbend_range/sou1195493?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1172326?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177567?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1172327?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1199749?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197886?pt-manual=SOU-GB-12CCH_spm.pdf

PAGE 10 PARTS MANUAL 1198300 REV 4

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Control Panel Parts for Models with Standard Controls (SC Models)

See drawing on following page.

Key Part Number Qty Description

- 1198016 1 Control panel assembly, SC, 60Hz, G-Series, 120V (assembled, w/o wiring harness)

- 1198030 1 Control panel assembly, SC, 60Hz, G-Series, 208/240V (assembled, w/o wiring harness)

- 1198017 1 Control panel assembly, SC, 60Hz, SL-Series, 120V, w/lights (assembled, w/o wiring harness)

- 1198018 1 Control panel assembly, SC, 60Hz, SL-Series, 120V, w/o lights (assembled, w/o wiring harness)

- 1198031 1 Control panel assembly, SC, 60Hz, SL-Series, 208/240V, w/lights (assembled, w/o wiring harness)

- 1198032 1 Control panel assembly, SC, 60Hz, SL-Series, 208/240V, w/o lights (assembled, w/o wiring harness)

- 1198008 1 Control panel assembly, SC, 60Hz, B-Series, 120V, w/lights (assembled, w/o wiring harness)

- 1198009 1 Control panel assembly, SC, 60Hz, B-Series, 120V, w/o lights (assembled, w/o wiring harness)

- 1198019 1 Control panel assembly, SC, 50Hz, SL-Series, 208/240V, w/lights (assembled, w/o wiring harness)

- 1198033 1 Control panel assembly, SC, 50Hz, SL-Series, 208/240V, w/o lights (assembled, w/o wiring harness)

* 1179591 1 Wiring harness, SC, 120V (includes terminal block 1170335)

* 1179592 1 Wiring harness, SC, 208/240V (includes terminal block 1170335)

1 1197782 1 Frame Assembly, Std., Slide

2 1197577 1 Polypanel, G-Series

1197801 1 Polypanel, SL-Series

1197802 1 Polypanel, B-Series

3 1177541 1 Power rocker switch-DPST- (on-off)

4 1177540 2 Fan rocker switch-SPDT (on-on)

5 1177565 1 Light, (amber) 24V

1170350 1 Light, (amber) 240V

6 6600334 2 Screw, 6-32, 3/8, Self-tapping

7 1175670 1 Timer, motorized, 120V, 60Hz

1176416 1 Timer, motorized, 240V, 60Hz

1176436 1 Timer, motorized, 240V, 50Hz

8 1175707 1 Buzzer, adjustable, 120VAC

1175708 1 Buzzer, adjustable, 240VAC

9 1146397 7 Screw 8-32 x 5/8 s/steel pan head

10 2001347 8 Locknut 8-32

11 1181998 1 Temperature control board/analog potentiometer

12 1170337 2 Knob for temperature control bd. and timer

13 1198084 1 Push Mount Wire Tie

14 1146319 2 Screw 6-32 x 1/2 Round hd

15 1175723 1 Ignition Control Module

16 1172277 1 Transformer, 120/208/240-24

17 1170335 1 Terminal block (supplied w/harness)

18 1170336 1 Marker strip

19 1177789 1 Rocker switch-SPST momentary (for models with the oven light option)

1177642 1 Plug, square (for models without the oven light option)

20 1177564 2 Plug, round (120V models)

1170424 2 Fuse holder (208/240V models)

21 1170425 2 Fuse, 12 amp #LP-CC-12 low peak (208/240V models only)

* 1181996 1 Temperature probe

* not shown on drawing.

http://www.partstown.com/southbend_range/sou1198016?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1198017?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1198008?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1179591?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170335?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1179592?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170335?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197577?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197801?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177541?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177540?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177565?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170350?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou6600334?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175670?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1176416?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1176436?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175707?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175708?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146397?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1181998?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170337?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146319?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175723?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1172277?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170335?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170336?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177789?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177642?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177564?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170424?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170425?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1181996?pt-manual=SOU-GB-12CCH_spm.pdf

PARTS MANUAL 1198300 REV 4 PAGE 11

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Control Panel Parts for Models with Standard Controls (SC Models) See parts list on previous page.

PAGE 12 PARTS MANUAL 1198300 REV 4

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Control Panel Parts for Cycle/Cook and Hold Models (CCH Models)

(G & SL-Series ONLY)

See drawing on following page.

Key Part Number Qty Description

- 1197792 1 Control panel assembly, CCH, 60Hz, G-Series, 120V (assembled, w/o wiring harness)

- 1197795 1 Control panel assembly, CCH, 60Hz, G-Series, 208/240V (assembled, w/o wiring harness)

- 1197793 1 Control panel assembly, CCH, 60Hz, SL-Series, 120V, w/lights (assembled, w/o wiring harness)

- 1197794 1 Control panel assembly, CCH, 60Hz, SL-Series, 120V, w/o lights (assembled, w/o wiring harness)

- 1197796 1 Control panel assembly, CCH, 60Hz, SL-Series, 208/240V, w/lights (assembled, w/o wiring harness)

- 1197797 1 Control panel assembly, CCH, 60Hz, SL-Series, 208/240V, w/o lights (assembled, w/o wiring harness)

* 1180482? 1 Wiring harness, CCH, 120V (includes terminal block 1170335)

* 1180483? 1 Wiring harness, CCH, 208/240V (includes terminal block 1170335) 1 1197783 1 Frame Assy, Slide, CCH 2 1197803 1 Polypanel, CCH, G-Series 1187804 1 Polypanel, CCH, SL-Series

3 1177541 1 Power rocker switch-DPST- (on-off) 4 1177540 2 Fan rocker switch-SPDT (on-on) 5 1180402 1 Relay, 120V 1180499 1 Relay, 208/240V

6 2001347 8 Locknut, #8-32 7 1146397 8 Screw, #8-32x5/8 pan head 8 1180404 4 Spacer, control 9 1146400 4 Nut, #6-32 hex

10 1180407 1 Control, CCH 11 1175723 1 Ignition Control Module 12 1172277 1 Transformer, 120/208/240-24V

* 1170335 1 Terminal block

13 1198084 1 Wire Tie, Push mount 14 1170336 1 Marker strip 15 1177789 1 Rocker switch-SPST momentary (for models with the oven light option)

1177642 1 Plug, square (for models without the oven light option) 16 1177564 2 Plug, round (120V models)

1170424 2 Fuse holder (208/240V models) 17 1170425 2 Fuse, 12 amp #LP-CC-12 low peak (208/240V models only)

* 1181996 1 Temperature probe http://www.partstown.com/southbend_range/sou1197792?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197793?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1180482?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170335?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1180483?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170335?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197803?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177541?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177540?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1180402?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1180499?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146397?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1180404?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146400?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1180407?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175723?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1172277?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170335?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170336?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177789?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177642?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1177564?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170424?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1170425?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1181996?pt-manual=SOU-GB-12CCH_spm.pdf

PARTS MANUAL 1198300 REV 4 PAGE 13

P A

Control Panel Parts for Cycle/Cook and Hold Models (CCH Models) See parts list on previous page.

PAGE 14 PARTS MANUAL 1198300 REV 4

P A

Internal Gas Supply and Slide Mount Parts

1 1177566 1 Switch, shutdown, SPDT, 15 amp 2 1197586 1 Bracket, shutdown switch mtg.

3 1181934 1 Tube, gas supply, gas, co 4 1175016 1 Valve, nat gas, g-co

1175375 1 Valve, propane gas, g-co 5 1197805 2 Slide mounting assembly (std depth)

1197806 2 Slide mounting assembly (bakery depth)

* 1197808 2 PR Drawer Slide (supplied with Slide mntg. assy) 6 1198006 1 Spacer, Pivot 7 1198004 1 Shoulder Bolt, 5/16 shaft, 1/4-20 thread 8 1197451 1 Plate, Term block mounting 9 PE-023 2 Term block end

10 PE-024 1 Term block end 11 1191871 1 Pipe W/A, gas 12 1197777 2 Shim, Slide Support 13 1197756 1 Closure bracket, S/O Switch http://www.partstown.com/southbend_range/sou1177566?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1197586?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1181934?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175016?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175375?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/soupe-023?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/soupe-024?pt-manual=SOU-GB-12CCH_spm.pdf

PARTS MANUAL 1198300 REV 4 PAGE 15

P A

Burner Compartment Parts

1 1146304 16 Screw, #10x1/2 Phil Truss Head 2 1147014 1 Plug, Pipe, Flush, 1/8” 3 1175143 * Inshot burner, 2 3/4 center 4 1176032 * Hood, fitting, orifice, #47, nat 1195077 * Hood, fitting, orifice, #56, prop

5 1176839 1 Screw, #8-15 ½ Mod Rd Phil 6 1183200 1 Igniter, Hot Surface 7 1189057 1 Clip, Ignition Alignment 8 1194600 1 Bracket, burner, carry over 9 1194601 ** Deflector, air

1194680 1 Burner Assembly, G-Series 10 1194604 1 Burner Assembly, SL-Series

1194681 1 Burner Assembly, B-Series 11 1195448 1 Flame sensor *** 1181934 1 Tube, gas supply. gas, co

* One for each burner:

Model GS/15 has 5.

Model GB/15 has 5.

Model SLGS/19 has 5.

Model SLGB/19 has 5.

Model SLGS/12 has 4.

Model SLGB/12 has 4.

Models BGS/12SC has 3.

** One less than the number of burners.

*** Not Depicted http://www.partstown.com/southbend_range/sou1146304?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1147014?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175143?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1176032?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1195077?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1176839?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1183200?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1189057?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1194600?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1194601?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1194680?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1194604?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1194681?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1195448?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1181934?pt-manual=SOU-GB-12CCH_spm.pdf

PAGE 16 PARTS MANUAL 1198300 REV 4

P A

Oven Interior, Lights and Fan Motor Parts

1 1160289 2 Thumb screw 1/4-20 x 3/4 2 1199705 1 Baffle, air. s/a, enamel (Shallow depth)

1199707 1 Baffle, air. s/a, enamel (Bakery depth) 3 1166819 2 Nut, 1/4 x 20, speed 4 1175572 2 Bracket, baffle, ctg, G-series 5 1179100 1 Puller disk 6 1175196 1 Blower wheel single with puller disk

7 1199542 2 Tube asm. outer combustion 8 1175146 2 Bolt, carriage, 3/8 x 3.5", ss 9 1175695 1 Pocket weld asm. blower motor

10 1189821 5 Rack, oven, shallow, mg 1189860 5 Rack, oven, bakery. mg

11 1189820 2 Rack guide, 11 pos, shallow 1189822 2 Rack guide, 11 pos, bakery

12 6660 8 Clip, side rack support 13 1194780 1 Motor, 2sp, 120V, 50/60 cycle

1194781 1 Motor, 2sp, 240V, 50/60 cycle 14 1146264 4 Bolt, 1/4-20 x 2 15 1197728 1 Retainer, glass, co 16 1181807 1 Glass, bulb cover, co 17 1160009 2 Bulb, oven light, 40 watt, clear 18 P6497 2 Gasket, Teflon, white 19 1181805 1 Light box, CO 20 1160032 2 Gasket, light socket, .062 ga 21 1197730 1 Seal, Light Box http://www.partstown.com/southbend_range/sou1160289?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1199705?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1166819?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175572?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1179100?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175196?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175146?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175695?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1189821?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1189860?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1189820?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1189822?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1194780?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1194781?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146264?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1181807?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1160009?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1181805?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1160032?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/soup6497?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou6660?pt-manual=SOU-GB-12CCH_spm.pdf

PARTS MANUAL 1198300 REV 4 PAGE 17

P A

Leg Parts for Single-Deck Models

1 1184005 4 Single deck leg (for legs with feet or casters) 2 1174266 4 Adjustable foot for leg

* 1173584 4 Flanged foot (optional replacement for adjustable foot 1174266) 3 1174264 2 Caster with brake 4 1174263 2 Caster without brake

* 1174265 1 Set of four casters (two with brake, two without brake)

* 1146213 20 3/8 x 16 x 1 hex head bolt

* 1146513 20 3/8 lock washer

* 1146522 20 3/8 flat washer http://www.partstown.com/southbend_range/sou1184005?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1174266?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1173584?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1174266?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1174264?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1174263?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1174265?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146213?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146513?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146522?pt-manual=SOU-GB-12CCH_spm.pdf

PAGE 18 PARTS MANUAL 1198300 REV 4

P A

Storage Rack Parts

- 1184044 1 Cooling pan kit, with shelf, bakery depth

- 1184046 1 Cooling pan kit, with shelf, shallow depth 1 1184022 2 Rack hanger, G/E ser co 2 1175438 2 Rack guide, 11 pos. shallow 1175439 2 Rack guide, 11 pos. bakery

3 6660 8 Clip, side rack support 4 1184025 1 Stop channel 5 1184019 1 Shelf, open rack, shallow 1184023 1 Shelf, open rack, bakery

* 1146304 18 10 x 1/2 Phillips screw http://www.partstown.com/southbend_range/sou1184044?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1184046?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1184022?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175438?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175439?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1184025?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1184023?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146304?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou6660?pt-manual=SOU-GB-12CCH_spm.pdf

PARTS MANUAL 1198300 REV 4 PAGE 19

P A

Double-Deck Oven Stacking Parts

1 1146904 1 3/4" elbow 2 1175149 2 3/4" x 13-1/8" pipe 3 9839 2 3/4" x 13-5/8" pipe 4 P-5239-5 1 3/4" union 5 1147304 1 3/4" tee pipe 6 1175085 1 Tie bracket 7 1181840 1 Flue box

* 1146213 2 Bolts http://www.partstown.com/southbend_range/sou1146904?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175149?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1147304?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1175085?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1181840?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146213?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou9839?pt-manual=SOU-GB-12CCH_spm.pdf

PAGE 20 PARTS MANUAL 1198300 REV 4

P A

Leg Parts for Double-Deck Ovens

1 1172788 4 Leg pad 2 1174259 4 SS leg, 3/4" stud

* 1174260 1 Stainless leg package (set of four legs only) 1178205 1 Black leg package (set of four legs only) 1174262 1 Earthquake legs (set of four legs only)

3 1174264 2 Caster with brake 4 1174263 2 Caster without brake

* 1174265 1 Set of four casters (two with brake, two without brake)

* 1146213 16 3/8 x 16 x 1 hex head bolt

* 1146513 16 3/8 lock washer

* 1146522 16 3/8 flat washer http://www.partstown.com/southbend_range/sou1172788?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1174259?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1174260?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1178205?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1174262?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1174264?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1174263?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1174265?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146213?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146513?pt-manual=SOU-GB-12CCH_spm.pdf http://www.partstown.com/southbend_range/sou1146522?pt-manual=SOU-GB-12CCH_spm.pdf

FULL SIZE GAS CONVECTION OVENS

User & Maintenance Notes:

PARTS MANUAL 1198300 REV 4 PAGE 21

FULL SIZE GAS CONVECTION OVENS

PAGE 22 PARTS MANUAL 1198300 REV 4

PARTS MANUAL

G, SL & B-SERIES

GAS CONVECTION OVENS

A product with the Southbend name incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occasional professional service may be necessary to extend the useful life of this unit. When service is needed, contact a Southbend Authorized Service Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and type of your unit.

Southbend 1100 Old Honeycutt Road, Fuquay-Varina, NC 27526 www.southbendnc.com

948RX

Heavy Duty Gas Griddles

924RX

936RX

948RX

960RX

972RX

MSA24

MSA36

MSA48

MSA60

MSA72

ASA24

ASA36

ASA48

ASA60

ASA72

- NOTICE -

This Manual is prepared for the use of trained Vulcan Service Technicians and should not be used by those not properly qualified.

This manual is not intended to be all encompassing. If you have not attended a Vulcan Service School for this product, you should read, in its entirety, the repair procedure you wish to perform to determine if you have the necessary tools, instruments and skills required to perform the procedure. Procedures for which you do not have the necessary tools, instruments and skills should be performed by a trained Vulcan Service Technician.

The reproduction, transfer, sale or other use of this Manual, without the express written consent of Vulcan, is prohibited.

This manual has been provided to you by ITW Food Equipment Group LLC ("ITW FEG") without charge and remains the property of ITW FEG, and by accepting this manual you agree that you will return it to ITW FEG promptly upon its request for such return at any time in the future.

SERVICE MANUAL

A product of Vulcan-Hart 3600 North Point Blvd Baltimore, MD 21222 F25383 (0219) jgraham

R0006

TABLE OF CONTENTS

SERVICES UPDATES

SERVICE UPDATES

TIS DOCUMENT LIST - 900RX SERIES

GENERAL

INTRODUCTION

INSTALLATION

OPERATION

CLEANING

SPECIFICATIONS

TOOLS

COMPONENT LOCATION

REMOVAL AND REPLACEMENT OF PARTS

COVERS AND PANELS

MOMENTARY POWER SWITCH (900RX)

ELECTRIC IGNITER (900RX)

BASO SAFETY VALVE

THERMOSTAT VALVE ASSEMBLY

BURNER

PILOT, THERMOCOUPLE ASSEMBLY

SERVICE PROCEDURES AND ADJUSTMENTS

CALIBRATION

PILOT ADJUSTMENT

GAS PRESSURE MEASUREMENT

GAS PRESSURE REGULATOR ADJUSTMENT

BURNER ADJUSTMENT

THERMOCOUPLE TEST

ELECTRICAL OPERATION

ELECTRICAL DIAGRAM

TROUBLESHOOTING

TROUBLESHOOTING

Heavy Duty Gas Griddles

© VULCAN 2019

F25383 (0219) Page 2 of 19

SERVICES UPDATES

SERVICE UPDATES

February 2019

• Updated PILOT, THERMOCOUPLE

ASSEMBLY.

November, 2018

• Added TIS Document List.

TIS DOCUMENT LIST - 900RX SERIES

SERVICE TAB

Document Title Document Type 900RX Series Heavy Duty Gas Griddles Service Manual Service Manual

SERVICE TAB (Multimedia)

Repairing Flood-Damaged Food Equipment Misc

900RX Series Heavy Duty Gas Operation & Installation Manual Operator

AGE, AGM, 900RE, 900RX, and ASA Series Gas Griddle Grease Chute P/N 498234-A Installation Instructions Service Instructions

Fundamentals of Gas Service Instructions

Rating Plate Locations on Current Vulcan-Hart/Wolf Range Equipment Technical Service Bulletin (TSB)

TSB 0842 4 Position/3 Heat Switch - Ranges, Ovens, Broilers Technical Service Bulletin (TSB)

TSB 1037A Hobart to Vulcan "Common" Model Cross Reference List Technical Service Bulletin (TSB)

TSB 1301 Onwatch Quicklook 72 for Gas Cooking Equipment Technical Service Bulletin (TSB)

TSB 682 Griddle Lead Wire Upgrading Technical Service Bulletin (TSB)

RobertShaw FS Flame Switch Recall Vulcan & Wolf Equipment Effected - PN 713933 Temporary Service Instructions (TSI)

PARTS TAB

900RX and MSA Heavy Duty Gas Griddles Parts Catalog Parts Catalog

Heavy Duty Gas Griddles - SERVICES UPDATES

Page 3 of 19 F25383 (0219)

GENERAL

The griddle and its parts are hot. Use care when operating, cleaning or servicing the griddle.

INTRODUCTION

This Service Manual covers specific service information related to the models listed on the front cover and built after March 2010.

Procedures in this manual will apply to all 900RX models unless specified. No procedure in this manual will require the removal or raising of the griddle plate.

Pictures and illustrations can be of any model unless the picture or illustration needs to be model specific.

MSA griddles have a standing pilot that must be lit manually. One pilot services two burners via a flame tube between the burners. The 900RX utilizes a spark ignition system that has a 'momentarily on' switch -that means the switch must be held down for sparking to take place, and it ceases sparking when released.

The MSA and 900RX have BASO® pilot safety valves that must be pressed to allow gas to feed the pilot burner. For the 900RX, the pilot buttons must be pressed at the same time the power switch is pressed in order to light the pilot.

INSTALLATION

Generally, installations are made by the dealer or contracted by the dealer or owner. Detailed installation instructions are included in the Installation and Operation Manual that is sent with each unit.

However, it should be noted that an improperly installed unit, especially an unlevel unit can lead to premature electrical component failures. A unit that is higher in the front will cause the flue gases to vent improperly and gather in the front near the electrical components. All models must be installed with an externally mounted regulator.

OPERATION

Detailed operation instructions are included in the Installation & Operation Manual sent with each unit and are also available at WWW.VULCANHART.COM.

The 900RX models feature an electric ignition system that is controlled by a momentary power switch. The power switch turns the electric ignition system off and on only and will only supply power to the igniters when held down in the ON position. The burners and pilots will continue to work with the power switch in the OFF position until the gas supply to the unit is cut off or the griddle gas shut-off valve is turned to the OFF position.

The pilots are monitored by thermocouples and pilot safety valves. If the pilot goes out, the safety valve will shut-off the gas supply to the pilot and main burners.

In the event of a failure of the electronic ignition system, it is possible to ignite the pilots with an outside source (such as a lit taper). You will have to reach under the front of the unit and through the pilot cutout to ignite the pilots while again depressing the corresponding red button.

CLEANING

Detailed cleaning procedures are included in the Installation & Operation manual sent with each unit.

SPECIFICATIONS

Stainless steel front, sides and front top ledge. Fully welded stainless and aluminized steel body frame. 11" low profile cooking height on 4" legs. 1" thick polished steel griddle plate with 12 gage, 4" stainless steel back and tapered side splashes. Grease chute is fully welded to stop grease migration.

One 27,000 BTU/hr. “U” shaped aluminized steel burner and mechanical snap action thermostat for each 12" of griddle width. Chrome thermostat knob guards. Temperature adjusts from 200° to 550° F.

One pilot safety for every two burners. Manual shut-off valve. 3½" wide stainless steel grease trough.

120V 50/60Hz 1 Amp single phase electric ignition circuit. Plug type is NEMA 5-15 USA. ¾" rear gas connection and gas pressure regulator.

A gas pressure regulator supplied with the unit must be installed.

Check and set the gas pressure after the regulator is installed.

Manifold pressure should be:

Natural Gas 4.0" W.C.

Propane Gas 10.0" W.C.

Incoming pressure should be 5-9" W.C. for Natural Gas and 11.0" W.C. for Propane Gas.

Incoming pressure should not exceed 14.0" W.C.

Heavy Duty Gas Griddles - GENERAL

F25383 (0219) Page 4 of 19

TOOLS

• Standard set of hand tools.

• VOM with A/C current tester (any quality VOM with a sensitivity of at least 20,000 ohms per volt can be used).

• Temperature tester (thermocouple type).

• U-Tube or Digital Manometer.

• Thread sealant suitable for use with natural or propane gas.

• Aluminum Foil Tape - McMaster Carr Part No.

7631421 or equivalent.

• Adapter to test thermocouple, Johnstone Supply Part No. H23-226 or equivalent.

Fig. 1

COMPONENT LOCATION

Front View 924RX

Fig. 2

1. Pilot electric ignition system control switch (RX only)

2. Power cord (RX only)

3. Thermostat

4. Gas shut off valve (RX only)

5. BASO® pilot safety valve

6. Pilot flame adjustment

Top View 924RX

Fig. 3

1. Burner assembly

2. Electric igniter (RX only)

3. Thermostat

4. Orifice

5. Thermostat capillary tube

6. Pilot, igniter (RX only) and thermocouple

7. BASO® pilot safety valve

8. Pilot adjustment valve

Heavy Duty Gas Griddles - GENERAL

Page 5 of 19 F25383 (0219)

REMOVAL AND REPLACEMENT OF PARTS

COVERS AND PANELS

Disconnect the electrical power to the machine and follow lockout / tagout procedures.

FRONT PANEL

1. Turn all thermostats to off position, loosen set screw securing thermostat knobs and pull off knobs.

NOT IN OFF POSITION FOR VIEW

Fig. 4

2. Remove screws securing front panel to griddle.

3. Pull front panel forward and lay aside. If servicing a 900RX lay front panel face down in front of unit.

4. Install in reverse order.

NOTE: Before installing front panel, check that lineof-sight through the front panel to see both pilot burners and griddle burners. Move any flexible gas tubing, or capillary tubing that may obstruct the sight holes.

Fig. 5

BACK PANEL

Shut off the gas before servicing the unit and follow lockout / tagout procedures.

All gas joints disturbed during servicing must be checked for leaks. Check with a soap and water solution (bubbles). Do not use an open flame.

NOTE: It will be necessary to remove the back panel when changing a burner or to remove excessive grease build up from flue area.

1. Disconnect gas supply at griddle.

Remove screws securing back panel to griddle.

Install in reverse order.

MOMENTARY POWER SWITCH

(900RX)

Disconnect the electrical power to the machine and follow lockout / tagout procedures.

1. Remove FRONT PANEL.

2. Label and disconnect wires from power switch.

3. Squeeze switch retainers and slide switch out through front of panel.

Fig. 6

4. Install in reverse order.

Heavy Duty Gas Griddles - REMOVAL AND REPLACEMENT OF PARTS

F25383 (0219) Page 6 of 19

ELECTRIC IGNITER (900RX)

Disconnect the electrical power to the machine and follow lockout / tagout procedures.

1. Remove FRONT PANEL.

2. Push tab to release igniter from frame and pull out of unit.

Fig. 7

3. Label and disconnect wires from electric igniter.

4. Install in reverse order.

BASO SAFETY VALVE

Disconnect the electrical power to the machine and follow lockout / tagout procedures.

Shut off the gas before servicing the unit and follow lockout / tagout procedures.

All gas joints disturbed during servicing must be checked for leaks. Check with a soap and water solution (bubbles). Do not use an open flame.

1. Remove FRONT PANEL.

2. Measure distance between manifold pipe and valve for reassembly later.

NOTE: Ignition wires must be routed in front of valves as shown to prevent them from touching hot heat shield.

Fig. 8

3. Disconnect all gas lines and thermocouple from valve.

4. Remove valve from unit.

5. Transfer fittings from old valve to new valve. Use thread sealant on assembly.

6. Install new valve to same measurement as in Step 2.

7. Continue to install in reverse order.

THERMOSTAT VALVE ASSEMBLY

Disconnect the electrical power to the machine and follow lockout / tagout procedures.

Shut off the gas before servicing the unit and follow lockout / tagout procedures.

All gas joints disturbed during servicing must be checked for leaks. Check with a soap and water solution (bubbles). Do not use an open flame.

1. Remove FRONT PANEL.

2. Disconnect gas line.

Page 7 of 19 F25383 (0219)

3. Remove screws securing thermostat mounting bracket to frame.

Fig. 9

4. Pull capillary tube out from underneath griddle plate.

5. Transfer fittings from old thermostat to new thermostat. Use thread sealant.

6. Transfer thermostat mounting bracket to new thermostat.

7. Remove insulator sleeve from old capillary tube and install on new thermostat.

8. Secure end of insulator sleeve to thick end of capillary tube with metal tape as shown.

Fig. 10

9. Slide capillary tube all the way into slot underneath griddle plate until it is fully seated.

10. Carefully insert orifice into burner and secure thermostat mounting bracket to frame.

Fig. 11

11. Inlet to burner must be straight. Adjust thread on orifice and/or extension to close gap between orifice and burner to 1/16".

Fig. 12

12. Continue to install in reverse order.

F25383 (0219) Page 8 of 19

BURNER

Disconnect the electrical power to the machine and follow lockout / tagout procedures.

Shut off the gas before servicing the unit and follow lockout / tagout procedures.

All gas joints disturbed during servicing must be checked for leaks. Check with a soap and water solution (bubbles). Do not use an open flame.

1. Remove FRONT PANEL and BACK PANEL.

2. Disconnect gas supply at griddle.

3. Remove screw securing burner to wall.

Fig. 13

4. At rear of unit, pull burner enough to disengage burner pin from frame and pull burner out.

Fig. 14

5. Install in reverse order.

6. Adjust as outlined in BURNER ADJUSTMENT.

PILOT, THERMOCOUPLE

ASSEMBLY

Disconnect the electrical power to the machine and follow lockout / tagout procedures.

Shut off the gas before servicing the unit and follow lockout / tagout procedures.

1. Remove FRONT PANEL.

2. From underneath the front of the griddle, remove screw securing pilot assembly bracket.

VIEW FROM REAR OF UNIT TO SEE PARTS

Fig. 15

3. Carefully lift to disengage bracket from slot and work assembly down to access parts.

4. With pilot (1, Fig. 16) centered in flash tube opening, center align ignition ports with both sides of flash tube (2, Fig. 16). Verify 1/8” gap between the end of flash tube and burner on both sides.

Fig. 16

Page 9 of 19 F25383 (0219)

5. Service assembly as required and assemble in reverse order being sure bracket is seated in slot for alignment.

F25383 (0219) Page 10 of 19

SERVICE PROCEDURES AND ADJUSTMENTS

CALIBRATION

LEVEL

The griddle must be level (side-to-side and front-to-back) during operation to ensure proper performance. Improper leveling can result in uneven temperature distribution, cold spots, and possibly damage electrical components.

1. Place a level on the griddle.

2. Adjust legs by turning the bullet feet at the bottom of each leg. Using pliers or a crescent wrench, turn the feet counter-clockwise to increase height, and clockwise to decrease height until leveling is achieved. Do not extend the legs more than 1-¾”.

CALIBRATE

1. Each thermostat controls a 12” zone of the griddle. Using a Surface Probe temperature measurement device, observe the temperatures at the center points of the cooking zones. These points are located by starting 6” from the side splash (left or right) and every 12” across the width of the griddle, with all points located 12” back from the front edge of the griddle plate.

NOTE: Use of infrared thermometers is not recommended. These devices are highly sensitive to surface color (clean or dirty), angle of reading and distance from the unit.

Fig. 17

2. Set thermostats to 350°F and allow to stabilize.

3. Record the temperature tester readouts for each zone for 3 cycles.

Temperature

Tester turn-off deg F

Temperature

Tester turn-on deg F

Turn-Off +

Turn-On divide by 2 = average

Total averages divide by 3 ____ deg F

4. Calculate total average temperature for that zone.

5. The temperature should be 350°F ±15°F. If not, continue to next step.

Heavy Duty Gas Griddles - SERVICE PROCEDURES AND ADJUSTMENTS

Page 11 of 19 F25383 (0219)

6. Carefully loosen the knob set screw. DO NOT allow the knob to turn. Carefully remove the knob from the thermostat shaft, exposing the temperature dial.

Fig. 21

7. Loosen screws on the temperature dial and adjust it so that the temperature indicated by the knob arrow matches the griddle plate temperature reading. Knob will have to be carefully placed back on the shaft to verify adjustment.

Fig. 22

Never adjust the screw in the center of the thermostat shaft. This will ruin the factory calibration; the thermostat will no longer operate properly and will need to be replaced.

8. Once calibration is achieved, tighten the temperature dial screws and knob set screws.

Fig. 23

9. Repeat Steps 3 thru 8 for each zone.

PILOT ADJUSTMENT

Using a flathead screwdriver, turn the slotted pilot adjustment screw clockwise to decrease the flame, and counterclockwise to increase the flame.

Fig. 24

GAS PRESSURE MEASUREMENT

All gas joints disturbed during servicing must be checked for leaks. Check with a soap and water solution (bubbles). Do not use an open flame.

1. Turn the gas supply off at a manual…