Amendment 0004 - Att. 2 - Bldg. 121 Geotech Report.pdf
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- Y1DA--580-324 | Replace/Construct Bldg 121 | Houston, TX Federal contract opportunity
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- 36C77625R0030_1
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This document is a geotechnical engineering report for the VA Mental Health Building Replacement project located at 2002 Holcombe Boulevard in Houston, Texas. The report, prepared by Terracon Consultants, Inc. on December 16, 2022, details the subsurface exploration and geotechnical conditions of the site through three soil borings drilled to a depth of 20 feet.
Key findings include the presence of expansive fat clay soils with medium stiff to very stiff consistency, characterized by gray, tan, and reddish-brown coloration with calcareous nodules, ferrous stains, and sand pockets. The report recommends using drilled-and-underreamed footings for building support, with a minimum 66-inch thick select fill pad to reduce potential vertical rise and provide uniform slab support. The geotechnical investigation also suggests specific construction considerations such as proper site preparation, drainage management, and soil compaction techniques to mitigate potential foundation movement and ensure structural stability.
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Appendix G Geotechnical
Reports
REPORT C OVER PAGE
Geotechnical Engineering Report VA Mental Health Building Replacement
Houston, Texas December 16, 2022
Terracon Project No. 92225371
Prepared for:
Ballard CLC, Inc.
Alexandria, Louisiana
Prepared by:
Terracon Consultants, Inc.
Houston, Texas
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REPORT TOPICS
INTRODUCTION
SITE CONDITIONS
PROJECT DESCRIPTION
GEOTECHNICAL CHARACTERIZATION
GEOTECHNICAL OVERVIEW
EARTHWORK
FOUNDATION SYSTEM
FLOOR SLAB
SEISMIC CONSIDERATIONS
PAVEMENTS
GENERAL COMMENTS
FIGURES
Note: This report was originally delivered in a web-based format. For more interactive features, please view your project online at client.terracon.com.
ATTACHMENTS
EXPLORATION AND TESTING PROCEDURES
SITE LOCATION AND EXPLORATION PLAN
EXPLORATION RESULTS (Boring Logs and Laboratory Data) SUPPORTING INFORMATION (General Notes and Unified Soil Classification Systems)
Note: Refer to each individual Attachment for a listing of contents.
http://client.terracon.com/
VA Mental Health Building Replacement
2002 Holcombe Boulevard Houston, Texas
Terracon Project No. 92225371 December 16, 2022
INTRODUCTION
This report presents the results of our subsurface exploration and geotechnical engineering services performed for the proposed building replacement located at 2002 Holcombe Boulevard in Houston, Texas. This project was authorized by Mr. William R. Aldridge, AIA, NCARB, CEO of Ballard CLC, Inc. (Ballard) through signature of the Agreement for Services between Ballard and Terracon Consultants, Inc. (Terracon) on October 5, 2022. This project was performed in general accordance with Terracon Document No. P92225371, dated July 15, 2022.
The purpose of these services is to provide information and geotechnical engineering recommendations relative to:
■ Demolition considerations;
■ Site and subgrade preparation;
■ Foundation design and construction;
■ Seismic site class (based on IBC 2021), and
■ Pavement design guidelines.
The geotechnical engineering Scope of Services for this project included the advancement of three test borings to a depth of approximately 20 feet below existing grade.
Maps showing the site and boring locations are shown in the Site Location and Exploration Plan sections, respectively. The results of the laboratory testing performed on soil samples obtained from the site during the field exploration are included on the boring logs in the Exploration Results section.
VA Mental Health Building Replacement ■ Houston, Texas December 16, 2022 ■ Terracon Project No. 92225371
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SITE CONDITIONS
The following description of site conditions is derived from our site visit in association with the field exploration and our review of publicly available geologic and topographic maps.
Item Description
Project location The project is within the existing Michael E. DeBakey Veterans Hospital campus located at 2002 Holcombe Boulevard in Houston, Texas. See Site Location.
Existing improvements
The project site is occupied by a single-story building and associated concrete pavements. We understand the existing building is planned to be completely demolished and removed from the project site for the proposed construction.
Current ground cover Grass, weeds, scattered trees, and concrete pavements.
Existing topography Relatively level.
PROJECT DESCRIPTION
Our initial understanding of the project was provided in our proposal and was discussed during project planning. A period of collaboration has transpired since the project was initiated, and our final understanding of the project conditions is as follows:
Item Description
Project description1
The project consists of the construction of a single-story building with a footprint area of about 21,000 square feet planned at the location of the existing building. The project also includes the replacement of adjacent pavements.
Building construction Steel frame construction.
Finished floor elevation Within approximately one to two feet above existing grade.
Maximum loads (assumed)
■ Column loads: 75 to 100 kips.
■ Floor slab pressure: 125 pounds per square foot (psf).
Planned foundation system Drilled-and-underreamed footings.
Pavements We understand that rigid (concrete) pavement sections are being considered for the adjacent pavements.
1. Information regarding the subsurface condition under the existing building were not requested by the client at part of our scope of work. The condition of the subsurface soils beneath the building should be evaluated during the construction phase of the project to confirm they are consistent with the soils observed in our borings.
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GEOTECHNICAL CHARACTERIZATION
Geology
Based on the geologic maps published by the Bureau of Economic Geology, the site for the proposed construction is located on the Beaumont formation, a deltaic nonmarine Pleistocene deposit. The Beaumont formation is heterogeneous containing thick interbedded layers of clay, fine sand, and silt.
The clay fraction is primarily composed of montmorillonite, illite, kaolinite, and finely ground quartz. The clay present in the formation has been preconsolidated by a process of desiccation.
Numerous wetting and drying cycles have produced a network of small randomly oriented, closely-spaced joints within some depth zones. These small joints frequently have a shiny appearance, and the clays are called slickensided in these cases. The joint pattern may have an influence on the construction and engineering behavior of the soil.
The sand layers vary in compactness from loose to very dense, and in thickness from a fraction of an inch to many feet due to an irregular depositional environment. Sands are generally subrounded to subangular and vary from coarse to very fine, are poorly graded, and often contain significant amounts of silt-sized particles in the sand matrix.
The coastal plain in this region has a complex tectonic geology, several major features of which are: Gulf Coastal geosyncline, salt domes, and major sea level fluctuations during the glacial stages, subsidence and geologic faulting activities. Most of these geologic faulting activities have ceased for millions of years, but some are still active. A detailed geologic fault investigation and study of the site geology were beyond the scope of this report.
Subsurface Profile
We have developed a general characterization of the subsurface conditions based upon our review of the subsurface exploration, laboratory data, geologic setting and our understanding of the project. This characterization, termed GeoModel, forms the basis of our geotechnical calculations and evaluation of site preparation and foundation options. Conditions observed at each exploration point are indicated on the individual logs. Stratification boundaries on the boring logs represent the approximate location of changes in native soil types; in situ, the transition between materials may be gradual. The individual logs can be found in the Exploration Results section and the GeoModel can be found in the Figures section of this report.
Concrete pavement with a thickness of about 5 inches was observed at the ground surface at borings B-1 through B-3.
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As part of our analyses, we identified the following model layers within the subsurface profile. For a more detailed view of the model layer depths at each boring location, refer to the GeoModel.
Model Layer Layer Name General Description
1 Fat Clay tan, gray, and reddish brown, medium stiff to very stiff, with calcareous nodules, ferrous stains, and sand pockets
Groundwater Conditions
Borings B-1 through B-3 were advanced using dry drilling techniques to their termination depth of about 20 feet below existing grade in an effort to evaluate groundwater conditions at the time of our field program. Groundwater was not observed at borings B-1 through B-3 during or upon completion of drilling.
Groundwater level fluctuations occur due to seasonal variations in the amount of rainfall, runoff and other factors not evident at the time the borings were performed. Therefore, groundwater levels during construction or at other times in the life of the structure may be higher or lower than the levels observed within the depth explored. The possibility of groundwater level fluctuations should be considered when developing the design and construction plans for the project and should be evaluated prior to construction.
GEOTECHNICAL OVERVIEW
Based on the information obtained from our subsurface exploration, the site can be developed for the proposed project. A summary of our findings and recommendations is provided below.
■ Expansive soils are present on this site. This report provides recommendations to help mitigate the effects of soil shrinkage and expansion. However, even if these procedures are followed, some movement and distress in the grade supported foundations should be anticipated. The severity of distress will increase if any modification of the site results in excessive wetting or drying of the expansive soils. Eliminating the risk of movement associated with expansive soils may not be feasible. However, this risk can be significantly reduced if the foundations are designed as a structural beam or slab over a void space with the structural loads supported by a deep foundation system terminated below the active zone.
■ A foundation system consisting of drilled-and-underreamed footings may be utilized to support the proposed building planned at this site provided the subgrade is prepared as discussed in this report.
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■ A minimum 66-inch thick select fill pad should be placed under the proposed grade supported slab to provide uniform support to the slabs and reduce the estimated PVR to approximately one inch or less.
■ Demolition of existing structures, utilities, pavements, etc. will be performed to facilitate the construction of the proposed development. Special care should be exercised to demolish and remove the existing structure, foundation elements, pavements, utilities, and any buried structure to minimize the disturbance of the subgrade and potential detrimental effects on construction of the proposed development at this site.
■ Rigid pavement sections vary from 5.0 to 7.0 inches of reinforced concrete with chemically treated subgrade.
This summary should be used in conjunction with the entire report for design purposes. Details were not included or fully developed in this section, and the report must be read in its entirety for a comprehensive understanding of the items contained herein. The section titled General Comments should be read for an understanding of the report limitations.
EARTHWORK
Earthwork is anticipated to include clearing and grubbing, excavations, and fill placement. The following sections provide recommendations for use in the preparation of specifications for the work. Recommendations include critical quality criteria, as necessary, to render the site in the state considered in our geotechnical engineering evaluation for foundations, floor slabs, and pavements.
Site Preparation
Construction areas should be stripped vegetation, topsoil, trees, of existing pavements and other debris/unsuitable surface material. Roots of trees to be removed within the construction areas should be grubbed to full depths. Care should be taken to replace or recompact all soil removed or loosened by the removal of tree roots and stumps as recommended in subsequent paragraphs.
Demolition of existing structures and their below-grade portions, pavements/flatwork, utilities, etc.
should be addressed as recommended in Demolition Considerations. Once final subgrade elevations have been achieved, the exposed subgrade should be carefully proofrolled with a 20-ton pneumatic roller or equivalent equipment, such as a fully loaded dump truck, to detect weak zones in the subgrade. Weak areas detected during proofrolling, as well as zones containing
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Subsequent to proofrolling, and just prior to placement of fill, the exposed subgrade within the construction area should be evaluated for moisture and density. If the moisture and/or density do not meet the criteria described in Fill Compaction Requirements for on-site soils, the subgrade should be scarified to a minimum depth of 6 inches, moisture adjusted, and compacted to at least 95 percent of the Standard Effort (ASTM D 698) maximum dry density.
Fill Material Types
Select fill and on-site soils to be used at this site for grade adjustments should meet the following criteria:
Fill Type USCS Classification Acceptable Location for Placement
Select fill soils CL and/or SC
(10≤PI≤20)
Must be used to construct the select fill building pad under the floor slab and for all grade adjustments within the building areas.
On-site soils Varies The on-site soils appear suitable for use as fill within the pavement areas, provided they are free of organics and debris.
If blended or mixed soils are intended for use as select fill, Terracon should be contacted to provide additional recommendations. Blended or mixed soils do not occur naturally. These soils are a blend of sand and clay and will require mechanical mixing at the site with a pulvimixer. If these soils are not mixed thoroughly to break down the clay clods and blend-in the sand to produce a uniform soil matrix, the fill material may be detrimental to the performance of the foundations. If blended soils are used, we recommend that additional samples of the blended soils as well as the clay clods, be obtained prior to and during earthwork operations to evaluate if the blended soils can be used in lieu of select fill. The actual type and amount of mechanical mixing at the site will depend on the amount of clay and sand, and properties of the clay.
Fill Compaction Requirements
Item Description
Fill lift thickness The fill soils should be placed on prepared surfaces in lifts not to exceed 8 inches loose measure, with compacted thicknesses not to exceed 6 inches.
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Item Description
Compaction requirements
■ Select fill and on-site soils should be compacted to at least 95 percent of the Standard Effort (ASTM D 698) maximum dry density.
■ The select fill soils should be moisture adjusted to within 2 percent of the optimum moisture content.
■ The on-site clay soils should be moisture conditioned to between optimum and +4 percent of the optimum moisture content.
Prior to any filling operations, samples of the proposed borrow and on-site materials should be obtained for laboratory moisture-density testing. The tests will provide a basis for evaluation of fill compaction by in-place density testing. A qualified soil technician should perform sufficient in-place density tests during the filling operations to evaluate that proper levels of compaction, including dry unit weight and moisture content, are being attained.
Utility Trench Backfill
Utility trenches are a common source of water infiltration and migration. Utility trenches penetrating beneath the building should be effectively sealed to restrict water intrusion and flow through the trenches, which could migrate below the building. The trench should provide an effective trench plug that extends at least 5 feet out from the face of the building exterior. The plug material should consist of cementitious flowable fill or low permeability clay. The trench plug material should be placed to surround the utility line. If used, the clay trench plug material should be placed and compacted to comply with the water content and compaction recommendations in accordance with recommendations in this report.
Grading and Drainage
All grades must provide effective drainage away from the building during and after construction.
Water permitted to pond next to the building can result in distress in the building. These greater movements can result in unacceptable differential slab movements, cracked slabs and walls, and roof leaks. Slabs and foundation performances described in this report are based on effective drainage for the life of the structures and cannot be relied upon if effective drainage is not maintained.
Exposed ground should be sloped away from the building for at least 10 feet beyond the perimeter of the building. After construction and landscaping, we recommend verifying final grades to document that effective drainage has been achieved. Grades around the building should also be periodically inspected and adjusted as necessary, as part of the building’s maintenance program.
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Planters located within 10 feet of the proposed building should be self-contained to prevent water accessing the building subgrade soils. Locate sprinkler mains and spray heads a minimum of 5 feet away from the building lines. Low-volume, drip-style landscaped irrigation should not be used near the building. Collect roof runoff in drains or gutters. Discharge roof drains and downspouts onto pavements and/or flatworks which slope away from the structure or extend down spouts a minimum of 10 feet away from the structure.
Flatworks will be subject to post construction movement. Maximum grades practical should be used for flatwork to prevent water from ponding. Allowances in final grades should also consider post-construction movement of flatwork, particularly if such movement would be critical. Where flatwork abuts the structure, effectively seal and maintain joints to prevent surface water infiltration.
Wet Weather/Soft Subgrade Considerations
Construction operations may encounter difficulties due to wet or soft surface soils becoming a general hindrance to equipment, especially following periods of wet weather. If the subgrade cannot be adequately compacted to the minimum densities as described previously, one of the following measures will be required: 1) removal and replacement with select fill, 2) chemical treatment of the soil to dry and improve the condition of the subgrade, or 3) drying by natural means if the schedule allows. Based on our experience with similar soils in this area, chemical treatment is generally an efficient and effective method to improve the condition of wet and weak subgrade. Terracon should be contacted for additional recommendations if chemical treatment is planned to be utilized due to soft and wet subgrade.
Demolition Considerations
We understand that the site is currently occupied by an existing building and associated concrete parking areas. Special care should be exercised to demolish and/or remove any existing foundations, pavements, utilities, and buried structures to help reduce the disturbance of the subgrade and potential detrimental effects on construction of the proposed development at this site.
Geophysical methods can be employed on site to help locate and identify foundations, other buried structures, and utilities. This information can be compared to the proposed plans for the site to help avoid conflicts, as well as identify buried structures/utilities not previously known to exist on site. Terracon should be contacted for additional services if geophysical methods are desired to be utilized to aid in the demolition and re-development of the site.
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We anticipate that the existing building is supported on shallow footings or grade beams and/or drilled-and-underreamed footings. Shallow footings and grade beams should be removed and the excavation backfilled with properly placed and compacted select fill. If drilled footings are observed, we recommend that the shaft should be broken off at an elevation about 24 to 36 inches below the bottom of the proposed grade beam depth. The remainder of the drilled footing should be left in place. Remnants of the foundation elements to remain should be surveyed. The existing foundations should be superimposed on the proposed development plans to evaluate the potential for obstructions with the new construction. If drilled footings are planned to be excavated and completely removed, Terracon should be contacted for additional recommendations.
Complete removal of drilled footings will require significant earthwork activities to backfill the resulting excavations in such a manner as to make the site suitable for new construction.
All utilities and associated bedding material that are planned to be abandoned should be completely removed from within the proposed building area. As an alternate to complete removal, the existing utilities may be abandoned in-place if they do not interfere with the planned development. If the utilities are abandoned in-place, they should be properly pressure grouted to completely fill the utility.
The excavations resulting from the utilities or other buried structures should be backfilled in accordance with the recommendations provided in the Fill Compaction Requirements section.
If situations are encountered where compaction of fill would not be efficient because of the size or location of an excavation, the use of cement stabilized sand or flowable fill may be considered as a suitable alternative to select fill. The compressive strength of the cement stabilized sand or flowable fill utilized should be between 50 and 100 pounds per square inch (psi).
Although not observed during our field activities, the potential exists that other types of buried structures (wells, cisterns, etc.) could exist on this site. These buried structures will need to be addressed on an individual basis if encountered during construction.
FOUNDATION SYSTEM
Based on the subsurface conditions observed during our field and laboratory programs, drilled-and-underreamed footings may be utilized to support the proposed building planned at this site, provided the subgrade is properly prepared as described in this report. Recommendations for this type of foundation system are provided in the following sections, along with other geotechnical considerations for this project.
Design Recommendations – Drilled-and-Underreamed Footings
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Description Design Parameters
Minimum embedment depth 1 10 feet below existing grade
(grade at the time of our field program)
Allowable bearing pressures 2 Net dead plus sustained live load – 3,600 psf
Net total load – 5,400 psf Maximum underream-to-shaft diameter ratio 3:1
Minimum underream-to-shaft diameter ratio 3 2:1
Estimated uplift pressure due to post-construction heave of the clay soils 4 1,000 psf
Minimum percentage of steel 5 0.5 percent Approximate post-construction settlement 6 one inch or less Estimated differential settlement 7 Approximately ½ of post-construction settlement Allowable passive pressure 8 1,000 psf Uplift resistance 9 Foundation Weight (150 pcf) & Soil Weight (120 pcf)
1. The footings should bear within the native undisturbed clay soils.
2. Whichever condition yields a larger bearing area.
3. This minimum underream-to-shaft diameter ratio should result in a large enough diameter of the underream to overcome uplift forces on the footing without casing local soil failure to the overlying soils.
4. The magnitude of uplift is difficult to predict and will vary with in-situ moisture contents. This uplift pressure can be approximated over the entire perimeter of the shaft above the top of the underream.
5. The footings should contain sufficient vertical reinforcing steel throughout the entire shaft length to resist uplift
(tensile) forces due to post-construction heave of the clay soils. The amount of reinforcing steel required can be computed by assuming that the dead load of the structure surcharges the footing, that the above estimated tensile force acts vertically on the shaft, and that the underream acts as a rigid anchor.
6. This estimated post-construction settlement of the drilled-and-underreamed footings is without considering the effect of stress distribution from adjacent foundations and assuming proper construction practices are being followed. A clear distance between the footings of one underream diameter of the larger footing should be provided between the underreams to develop the recommended bearing pressures and to control settlements. If a clearance of one diameter cannot be maintained in every case, the above bearing capacities should be reduced by 20 percent for a clearance between one half and one underream diameters. Underreams closer than a clearance of one half of an underream diameter are not recommended.
7. The differential settlement will result from variances in subsurface conditions, loading conditions and construction procedures, such a cleanliness of the bearing area or flowing water in the shaft.
8. For footings placed against an undisturbed vertical face of the in-situ soils. Lateral resistance of the drilled-and-underreamed footings is primarily developed by passive resistance of the soils against the side of the footing. Due to surface effects and the presence of expansive soils, the lateral resistance of the upper 4 feet of the soils at the surface for exterior footings should be neglected unless area paving is provided up to the edge of the building addition.
9. Structural uplift loads on the drilled-and-underreamed footings will be resisted by the dead weight of the footings and supported structure plus the weight of a soil wedge above the footing. The soil wedge can be assumed to extend upward from the bottom of the underream at a slope of 4 vertical to 1 horizontal.
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Construction Considerations – Drilled-and-Underreamed Footings
Drilled excavations to a depth of 10 feet below existing grade will be necessary for installation of drilled-and-underreamed footings for the proposed building planned at this site. The excavations should be performed with equipment capable of providing a relatively clean bearing area. The presence of secondary structures such as silt and sand pockets, ferrous and calcareous nodules, etc., can cause sloughing during footing excavation. Thus, the drilling contractor should have casing available in the event that sloughing causes improperly formed shafts.
Based on our groundwater observations (refer to Groundwater Conditions), groundwater is not expected to be a major concern during construction at the recommended bearing depth. However, depending on climatic conditions, groundwater levels may vary from the levels observed during our field program. Water must not be allowed to accumulate in the bottom of the footing excavations. The contractor should be prepared to remove water from the drilled footings, if necessary. To reduce the potential for water seepage into the footing excavation and to minimize disturbance to the bearing area, we recommend that concrete and steel be placed as soon as possible after footing excavations are completed. Preferably, footing excavations should be backfilled with concrete within about 2 to 4 hours of completion of the drilling and in no case should an excavation be left open overnight. The concrete placed in the excavations should have a 6-inch slump with a plus or minus one inch tolerance. The bottom of each footing excavation should be free of all loose materials and/or water, and the bearing surface should be evaluated immediately prior to placing concrete.
Based on the available field and laboratory data, the underreams constructed as described in this report should remain stable for a short period of time. However, if underreams are marginally stable due to water seepage and/or the presence of sloughing soils, successful construction of underreamed footings may be possible by performing the sequence of construction without interruption, that is, each footing drilled, underreamed, and backfilled with concrete in one continuous operation. The contractor must coordinate the operation very closely to have concrete on site at the time each footing is drilled and underreamed so that no shaft or underream is drilled without concrete standing by, ready to be placed. Additional measures to reduce the potential for caving of the underream would be to limit the underream-to-shaft diameter ratio to 2.5:1 or 2:1 or to install straight shaft footings in isolated problem areas. If straight-shaft footings are planned at the site, Terracon should be contacted for additional recommendations.
Grade Beams – Drilled-and-Underreamed Footings
Grade beams associated with the drilled-and-underreamed footings should be designed to span between the footings without subgrade support. Often, a vertical void of about 6 to 8 inches is
Responsive ■ Resourceful ■ Reliable 12 provided beneath the grade beams in clay soils such as those observed at this site. However, recent experience indicates that the voids beneath the grade beams often fill with water, providing moisture to the surrounding subgrade. Therefore, provided that the subgrade is prepared as recommended in this report, grade beams may be constructed without a void at this site. However, due to the underlying clay soils, nominal upward movement of the grade beams may occur during moisture variations of the subgrade.
If construction of voids beneath the grade beams is planned, proper construction of the voids and soil retainers is very important. If a cardboard carton system is used on this project, we recommend that the carton form supplier provide, during the initial concrete operations, a representative to instruct the work force on the proper installation methods for both the forms and the concrete. In addition, measures should be implemented to provide proper surface drainage away from the structure to reduce the potential for water to access the voids.
Backfill against the outside face of the grade beams should consist of select fill used to prepare the building pad. The select fill should be uniformly compacted to at least 95 percent of the Standard Effort (ASTM D 698) maximum dry density at a moisture content within 2 percent of optimum moisture content.
Foundation Construction Monitoring
The performance of the foundation system for the proposed structure will be highly dependent upon the quality of construction. Thus, we recommend that fill pad compaction and foundation installation be observed full time by an experienced Terracon soil technician under the direction of our geotechnical engineer. During foundation installation, the base of the foundation excavations should be observed to evaluate the condition of the subgrade. We would be pleased to develop a plan for compaction and foundation installation observation to be incorporated in the overall quality control program.
FLOOR SLAB
Planned finished grades for the proposed building were not available at the time of this report.
We anticipate that the finished floor elevation of the proposed building is planned to be within about one to two feet above the existing grade. If the grading is planned to be altered from what has been previously described, Terracon should be notified to review and/or modify our recommendations given in this subsection.
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The near surface soils observed at this site generally exhibit a high expansion potential. These soils can subject the interior floor slab of the building to significant movements (due to shrinking and swelling) with fluctuations in their moisture content. This movement potential is influenced primarily by the properties of the subgrade soils, as well as the moisture content of the subgrade at the time of construction, overburden pressures, and the stability of the moisture contents throughout the life of the building. Based on the information developed from our field and laboratory programs and on method TEX-124-E in the Texas Department of Transportation (TxDOT) Manual of Testing Procedures, we estimate that the subgrade soils at this site exhibit a Potential Vertical Rise (PVR) of up to approximately 4½ inches. Therefore, we highly recommend that the near-surface soils be prepared as stated below to reduce the potential for slab movement associated with volumetric changes of the near-surface clay soils due to moisture variations to a more acceptable level. The actual movements could be greater if poor drainage, ponded water, and/or other sources of moisture are allowed to infiltrate beneath the structure after construction.
The most common method of subgrade preparation to reduce potential expansion of the subgrade would be to provide a pad of properly placed and compacted select fill beneath the grade-supported floor slabs. The corresponding decrease in the potential soil movements is primarily a function of the fill pad thickness and the moisture levels of the underlying clay subgrade. While the indicated preparations do not eliminate the potential for soil movement, the magnitude of such movements should be reduced to more acceptable levels. To provide uniform support to the floor slab and to reduce the estimated PVR to approximately one inch or less, we recommend that a minimum 66 inches of properly placed and compacted select fill material be constructed immediately beneath the floor slab. The select fill pad should extend a minimum of 5 feet beyond the edge of the building area. The final exterior grade adjacent to the structure should be sloped to promote effective drainage away from the structure.
Select fill should be utilized for all grade adjustments within the proposed building area. The subgrade and select fill soils should be prepared as outlined in the Earthwork section of this report, which contains material and placement requirements for select fill, as well as other subgrade preparation recommendations.
The subgrade soils for flatwork outside of the structure which will be sensitive to movement should be prepared as discussed previously. This preparation will be important on surrounding sidewalks and paving immediately adjacent to the structure. If these adjacent flatwork areas are not prepared as stated above for the building area, the estimated PVR for these areas could approach those indicated previously for in-situ conditions. If the soils swell in these areas, this movement could result in significant distress to the adjacent sidewalks and paving and possibly result in reversed drainage (flow of runoff toward the structure) around the perimeter of the structure.
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SEISMIC CONSIDERATIONS
Description Value
2021 International Building Code (IBC) 1 D 2
Site latitude 29.70286º
Site longitude -95.39097º
1. In general accordance with the 2021 IBC, Section 1613.2.2 and ASCE 7, Chapter 20.
2. The 2021 IBC requires a site soil profile determination extending a depth of 100 feet for seismic site classification. The current scope did not include a 100-foot deep soil boring. Borings for the building extended to a maximum depth of approximately 20 feet. Based on the IBC, “When the soil properties are not known in sufficient detail to determine the Site class, Site Class D, subjected to the requirements of section 1613.2.3, shall be used unless the building official or Geotechnical data determines that Site Class E or F soils are present at the site.” Therefore, based on our knowledge and experience with the local site geology and a review of available field and laboratory data, the seismic site class in accordance with the 2021 IBC should be assumed to be Site Class D.
PAVEMENTS
Once the subgrade is properly prepared, a rigid pavement system may be considered for this project. Detailed traffic loads and frequencies were not available. However, we anticipate that traffic will consist primarily of passenger vehicles in the parking areas and passenger vehicles combined with garbage trucks and large multi-axle delivery trucks from time-to-time in parking areas.
Tabulated in the following table are the assumed traffic frequencies and loads used to design pavement sections for this project. When actual traffic conditions have been determined Terracon should be contacted to review the information to consider a need for revision of the pavement designs and related recommendations.
Pavement Area
Traffic Design Index 1
Description
Automobile Parking Areas DI-1 Light traffic (Few vehicles heavier than passenger cars, no regular use by heavily loaded two axle trucks.) (EAL 2 < 6)
Driveways (Light Duty) DI-2
Medium to light traffic (Similar to DI-1 including not over 50 loaded two axle trucks or lightly loaded larger vehicles per day. No regular use by heavily loaded trucks with three or more axles.) (EAL = 6-20)
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Driveways and Truck Traffic Areas (Medium Duty)
DI-3
Medium traffic (Including not over 300 heavily loaded two axle trucks plus lightly loaded trucks with three or more axles and no more than 30 heavily loaded trucks with more than three axles per day.) (EAL = 21-75)
1. Based on NSSGA traffic design indices.
2. Equivalent daily 18-kip single-axle load applications.
The top 6 inches of the finished subgrade soils directly beneath the pavements be chemically treated with lime. The decision about the proper amount of additive should be made after the subgrade is open for inspection. Chemical treatment will increase the supporting value of the subgrade and decrease the effect of moisture on subgrade soils. These 6 inches of treatment is a required part of the pavement design and is not a part of the site and subgrade preparation for wet/soft subgrade conditions.
Listed below are pavement component thicknesses, which may be used as a guide for pavement systems at the site for the traffic classifications stated herein. These systems were derived based on general characterization of the subgrade. Specific testing (such as CBR’s, resilient modulus tests, etc.) was not performed for this project to evaluate the support characteristics of the subgrade.
Rigid Pavement System
Component Material Thickness, Inches
DI-1 DI-2 DI-3
Reinforced concrete 5.0 6.0 7.0 Treated subgrade 6.0 6.0 6.0
Waste dumpster areas should be constructed of at least 7 inches of reinforced concrete pavement. The concrete pad areas should be designed so that the vehicle wheels of the collection truck are supported on the concrete while the dumpster is being lifted to support the large wheel loading imposed during waste collection.
Presented below are our recommended material requirements for the various pavement sections.
Reinforced Concrete Pavement – The materials and properties of reinforced concrete pavement should meet applicable requirements in the ACI Manual of Concrete Practice. The portland cement concrete mix should have a minimum 28-day compressive strength of 3,500 psi.
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If river gravel is planned to be utilized in the portland cement concrete mix, Terracon should be contacted for additional services. The presence of river gravel in the portland cement concrete mix can result in excessive cracking and distress to the concrete pavement as a result of differing thermal expansion properties between the river gravel and cement paste. Special care should be taken in developing the project’s portland cement concrete mix design, joint layout, and placement to help reduce the potential for excessive cracking and distress if river gravel is planned to be utilized for the project.
Reinforcing Steel – ACI recommendations indicate that distributed steel reinforcement is not necessary when the pavement is properly jointed to form short panel lengths that will help reduce intermediate cracking. Provided the concrete pavement is designed and constructed as stated herein, the installation of reinforcing steel is optional and should be evaluated by the design team.
Proper layout and installation of the joints within the pavement is critical to help control intermediate cracking.
If reinforcing steel is planned to be utilized in the concrete pavement by the design team, the following amount of reinforcing steel should be used as a guideline:
DI-1: #3 bars spaced at 18 inches or #4 bars spaced at 24 inches on centers in both directions.
DI-2: #3 bars spaced at 12 inches or #4 bars spaced at 18 inches on centers in both directions.
DI-3: #4 bars spaced at 18 inches on centers in both directions.
Control Joint Spacing – ACI recommendations indicate that control joints should be spaced at a maximum spacing of 30 times the thickness of the pavement for unreinforced parking lot pavements. Furthermore, ACI recommends a maximum control joint spacing of 12.5 feet for 5-inch pavements and a maximum control joint spacing of 15 feet for 6-inch or thicker pavements.
Sawcut control joints should be cut within 4 to 12 hours of concrete placement to help control the formation of plastic shrinkage cracks as the concrete cures. The depth of the joint should be at least one-quarter of the slab depth when using a conventional saw or one inch when using early entry saws. The width of the cut should be in accordance with the joint sealant manufacturer recommendations.
Expansion Joint Spacing – ACI recommendations indicate that regularly spaced expansion joints may be deleted from concrete pavements. Therefore, the installation of expansion joints is optional and should be evaluated by the design team.
Construction Joints – When concrete is planned to be placed at different times, we recommend the use of a construction joint between paving areas. The construction joint should consist of a butt joint (not a keyway joint).
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Concrete Curing Compound – A concrete curing compound, such as a Type 2 membrane curing compound conforming to TxDOT DMS-4650, “Hydraulic Cement Concrete Curing Materials and Evaporation Retardants” or equivalent, should be applied to the concrete surface immediately after placement of the concrete in accordance with TxDOT 2014 Standard Specifications Item 360.
Dowels at Expansion/Construction Joints – The smooth dowels at expansion/construction joints should be spaced at 12-inch centers and consist of the following:
DI-1: 5/8-inch diameter, 12-inches long with 5-inch embedment.
DI-2: 3/4-inch diameter, 14-inches long with 6-inch embedment.
DI-3: 7/8-inch diameter, 14-inches long with 6-inch embedment.
One end of the dowels should either be greased or sleeved to allow for lateral movement to occur.
Lime Treated Subgrade – We anticipate that the pavement subgrade will generally consist of high plasticity clay soils. The pavement subgrade should be treated with lime in accordance with TXDOT 2014 Standard Specifications Item 260. Based on the classification test results, we recommend that about 8 to 10 percent lime by dry weight be used for estimating and planning.
The percentages are given as application by dry weight and are typically equivalent to about 40 to 50 pounds of lime per square yard per 6-inch depth. The actual quantity of lime should be determined at the time of construction based on lime determination tests conducted using bulk samples of the subgrade soils. The pulverization, mixing and curing of the lime treated subgrade is of particular importance in these clays. The subgrade should be compacted to a minimum of 95 percent of the Standard Effort (ASTM D 698) maximum dry density at a moisture content between optimum and 4 percent wet of the optimum moisture content.
Preferably, traffic should be kept off the treated subgrade for 7 days to facilitate curing of the soil-chemical mixture. In addition, the subgrade is not suitable for heavy construction traffic prior to paving.
The pavement design methods described above are intended to provide structural sections with adequate thickness over a particular subgrade such that wheel loads are reduced to a level the subgrade can support. The support characteristics of the subgrade for pavement design do not account for shrink/swell movements of an expansive clay subgrade such as the soils encountered at this site. Thus, the pavement may be adequate from a structural standpoint, yet still experience cracking and deformation due to shrink/swell related movement of the subgrade. Post-construction subgrade movements and some cracking of pavements are not uncommon for clay subgrade conditions such as those observed at this site. Reducing moisture changes in the
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Related civil design factors such as subgrade drainage, shoulder support, cross-sectional configurations, surface elevations and environmental factors which will significantly affect the service life must be included in the preparation of the construction drawings and specifications.
Normal periodic maintenance will be required.
Long-term pavement performance will be dependent upon several factors, including maintaining subgrade moisture levels and providing for preventative maintenance. The following recommendations should be implemented to help promote long-term pavement performance:
■ The subgrade and the pavement surface should be designed to promote proper surface drainage, preferably at a minimum grade of 2 percent;
■ Install joint sealant and seal cracks immediately;
■ Extend curbs into the treated subgrade for a depth of at least 4 inches to help reduce moisture migration into the subgrade soils beneath the pavement section; and
■ Place compacted, low permeability clayey backfill against the exterior side of the curb and gutter.
Preventative maintenance should be planned and provided for the pavements at this site.
Preventative maintenance activities are intended to slow the rate of pavement deterioration, and consist of both localized maintenance (e.g. crack and joint sealing and patching) and global maintenance (e.g. surface sealing). Prior to implementing any maintenance, additional engineering observations are recommended to determine the type and extent of preventative maintenance.
GENERAL COMMENTS
Our work is conducted with the understanding of the project as described in the proposal and incorporates collaboration with the design team as we completed our services to verify assumptions. Revision of our understanding to reflect actual conditions important to our work was based on these verifications and it is reflected in this report. The design team should collaborate with Terracon to confirm these assumptions and to prepare the final design plans and specifications. This facilitates the incorporation of our opinions related to implementation of our geotechnical recommendations. Any information conveyed prior to the final report is for informational purposes only and should not be considered or used for decision-making purposes.
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Our analysis and opinions are based upon our understanding of the project, the geotechnical conditions in the area, and the data obtained from our site exploration. Natural variations will occur between exploration point locations, across the site, or due to the modifying effects of construction or weather. The nature and extent of such variations may not become evident until during or after construction. Terracon should be retained as the Geotechnical Engineer, where noted in this report, to provide observation and testing services during pertinent construction phases. If variations appear, we can provide further evaluation and supplemental recommendations. If variations are noted in the absence of our observation and testing services on-site, we should be immediately notified so that we can provide evaluation and supplemental recommendations.
Our Scope of Services does not include either specifically or by implication any environmental or biological (e.g., mold, fungi, bacteria) assessment of the site or identification or prevention of pollutants, hazardous materials or conditions. If the owner is concerned about the potential for such contamination or pollution, other services should be undertaken.
Our services and any correspondence or collaboration through this system are intended for the sole benefit and exclusive use of our client for specific application to the project discussed and are accomplished in accordance with generally accepted geotechnical engineering practices with no third-party beneficiaries intended. Any third-party access to services or correspondence is solely for information purposes to support the services provided by Terracon to our client.
Reliance upon the services and any work product is limited to our client, and is not intended for third parties. Any use or reliance of the provided information by third parties is done solely at their own risk. No warranties, either express or implied, are intended or made.
Site characteristics as provided are for design purposes and not to estimate excavation cost. Any use of our report in that regard is done at the sole risk of the excavating cost estimator as there may be variations on the site that are not apparent in the data that could significantly impact excavation cost. Any parties charged with estimating excavation costs should seek their own site characterization for specific purposes to obtain the specific level of detail necessary for costing.
Site safety, and cost estimating including, excavation support, and dewatering requirements/design are the responsibility of others. If changes in the nature, design, or location of the project are planned, our conclusions and recommendations shall not be considered valid unless we review the changes and either verify or modify our conclusions in writing.
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VA Mental Health Building Replacement Houston, Texas Terracon Project No. 92225371
Layering shown on this figure has been developed by the geotechnical…
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