K1 Apartment Door Product Literature.pdf

1.3.D PRODUCT DATA

Section 01 33 23

1-3

1. WOOD DOOR DATA

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A C O U S T I C A L P R O D U C T S Eggers Industries melds technology with style to produce some of the most beautiful, high-performing acoustical doors and frames.

Turning nature’s beauty into works of art

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Eggers’ sound control openings have the highest STC ratings in the industry. Our capabilities allow combinations of acoustical performance and other special functionalities to meet design requirements and building codes. Eggers’ STC doors and frames are found in airports, healthcare and hospitality facilities, government and municipal buildings as well as educational institutions. Typical applications of our acoustical doors and frames include performance venues, conference rooms, lecture halls, auditoriums and classrooms.

A C O U S T I C A L P R O D U C T S

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Acoustic products are doors and frames that have been evaluated for sound transmission at a qualified testing laboratory per the ASTM standard test E-90-XX (where XX refers to the year). To ensure applicable data, make sure the products you are specifying reference a recent revision of the test method. Products tested to old standards may not offer the same level of performance as those tested to newer versions.

Acoustical Performance Testing Methods There are two ways to test and report the acoustical performance of doors. The first is as a fixed panel.

This is done by fully sealing the door to the frame perimeter, eliminating any sound leaks around the door perimeter. This type of test is helpful in determining the performance of the basic construction, but does not address a realistic application.

The second method is to test an operable assembly.

In this case, the door is installed in a frame, including hinges and latching hardware and gasketing system. In addition to including all of the required components of an operable assembly, the test method requires the door be operated normally through five open/close cycles, without subsequent adjustments, prior to running the acoustic test. This test method provides a more realistic performance than an inoperable test. When comparing STC ratings, be sure that the ratings represent operable doors. While Eggers conducts R&D tests of many of our constructions as sealed panels, the advertised STC numbers are always for operable assemblies.

Eggers has generally limited the variables tested to the door construction, application and gasketing system.

With a few notable exceptions, shown on our product matrix, we have limited our testing to readily available hardware and gasketing materials, ADA approved thresholds, where applicable, and steel frames. A special note regarding frames is appropriate here. Where steel frames are used in testing, they are solid filled with cement. This is a standard method of installation at testing laboratories and is done to ensure the resulting STC rating represents only the doors and gasketing system. This is not meant to restrict the openings in which acoustic doors are used. In many circumstances, existing frames or installation conditions may prevent the use of a solid filled frame. Where other types of fill are used, an acoustic consultant should be employed to determine if the alternate fill will maintain the desired acoustic performance for the opening.

The relevance chart below provides a general guideline of the effect various STC ratings have on speech being heard through the door.

Advantages of Eggers Acoustic Doors Eggers has conducted acoustic tests on all our standard door constructions. In many cases where the acoustic properties need to be known, but are not the primary objective, a standard door construction may be all that is required. Where the project design requires acoustic performance above and beyond those of the standard doors, Eggers has designed and tested a full line of special constructions. Some of the benefits offered by this broad range of products include:

• STC ratings ranging from 38 through 51.

• Applications that include single swing, standard swing pairs, doors and transoms, and Dutch doors.

• Acoustic ratings for both flush and stile & rail doors.

• Applications without lites, with small lites (100 sq. in.), medium lites (370 sq. in.), large lites (1,296 sq. in), and even full lites.

• Applications with 20-, 45-, 60- and 90-minute fire ratings.

• Applications that provide x-ray as well as acoustical performance.

• Applications tested in wood frames.

• Applications for airport housing noise abatement programs.

A C O U S T I C A L P R O D U C T S

STC RATING SPEECH HEARD THROUGH THE DOOR

30 Loud speech can be understood fairly well

35 Loud speech audible but not understandable

40 Loud speech audible as a murmur

45 Loud speech barely audible

50 Loud speech not audible

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Sound Groups The components used to construct acoustic doors vary greatly in terms of their effect on sound energy as well as cost. The materials used to construct our various acoustic doors have been selected and assembled to maximize the STC rating at the lowest cost.

This has resulted in a variety of basic constructions we refer to as Sound Groups. There may be one or several STC ratings within a specific Sound Group depending on the gasketing, glazing and application options involved.

The far right column in our STC Product Offering matrix indicates the Sound Group involved with each rating.

In some cases, there are multiple options for a given STC rating that involves different Sound Groups – this is due to a difference in application, lites or gasketing options. Drawings of the various Sound Groups can be found at www.eggersindustries.com. These drawings show the STC ratings, options and gasketing systems available within the individual Sound Groups.

Guaranteed STC Ratings The STC rating of acoustic doors depends on two things – the components used (doors and gasketing) and their installation. While Eggers does not perform installations, we are still able to guarantee our doors meet the advertised STC ratings when properly installed using the door construction, hardware, seals and, where applicable, the lites described in our STC Product Offering matrix. This guarantee is given with confidence because of the stringent acoustic tests we conduct on all acoustic assemblies.

The Eggers name alone is your assurance of the highest standards possible.

While we encourage use of these tested assemblies, we also recognize the need for substitutions such as a different type of glass or alternate gasketing. In such cases, there is no longer a guarantee because there are no test reports for the final assembly. In those instances, Eggers will provide the same door construction used for the tested assembly, but without a “guaranteed” STC rating.

This allows an increased design flexibility starting with a proven door construction. We recommend the use of an acoustic consultant to review the final assembly whenever substitutions are made.

As stated above, the final performance depends heavily on the installation. The best acoustic doors will fail to meet expectations if they are poorly installed. Acoustic applications are special. They generally involve close tolerances that require square and plumb openings. Do not expect an acoustic door to compensate for a poor frame installation. It is better to fix the opening before installing the door. After the assembly has been hung, the gasketing must likewise be properly installed. The acoustic assemblies have been designed such that seals are uniform between the door and the fixed elements of the opening. Extra time spent ensuring a good seal will pay off in superior quality sound control.

When gasketing an acoustic opening, a good analogy is to think about sealing out sound like you would seal out light in a darkroom. Wherever light can leak through the opening, so will sound. A simple field test after the assembly is fully installed is to close the door, turn out the lights on one side of the door and look for light streaming through the opening. To further aid in this test, have someone shine a bright flashlight around the perimeter on the opposite side as you inspect for leaks.

Preventing or solving installation issues will address over 95% of unsatisfactory acoustic assemblies.

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STC PRODUCT OFFERING STC RATING BY DOOR TYPE AND ATTRIBUTES

STC

Rating

Wood Frame

Available Door

Thickness Max. Fire

Rating Gasket System

Glazing System

Glazing Type

Glazing Area

Sq. In.

Weight Per Sq.

Ft.

Test

Report Core Type

Flush Single Swing

51 NA 2-1/4" 20 A N/A - - 15.8 TL94-37 SG6

48 NA 2-1/4" N/A A Bead: 110 1-1/8” Sealed 400 15.8 TL95-350 SG6

48 NA 1-3/4" 20 A N/A - - 13.7 TL97-320 SG5

47 NA 1-3/4" 60 A N/A - - 15.7 TL03-023 SG8

47 NA 2-1/4" 20 A VP:110-D2 Fire-Rated/Tempered 400 15.8 TL95-351 SG6

46 NA 1-3/4" 60 A VP:Lo Pro IS 1" Insulated Glass Unit 100 15.7 TL03-024 SG8

45 Yes* 1-3/4" 20 A N/A - - 7.7 TL94-220 SG4

441 Yes 1-3/4” 20 I N/A - - 7.7 TL10-134 SG4

431 Yes* 1-3/4" 20 I N/A - - 8 TL08-235 SG3

43 Yes 1-3/4" N/A A Bead: 110 1-1/8” Sealed 400 13.6 TL03-022 SG5

43 Yes 1-3/4" NA P N/A - - 7.9 100534284CRT-001K SG4

43 Yes* 1-3/4" 20 c N/A - - 7.7 TL96-260 SG4

43 Yes 1-3/4" N/A G N/A - - 7.7 TL98-229 SG4

43 Yes* 1-3/4” 20 A VP: 110-D2 Fire-Rated/Tempered 100 7.7 TL03-020 SG4

43 Yes 1-3/4” N/A A Bead: 110 1-1/8” Sealed 100 7.7 TL03-019 SG4

42 Yes* 1-3/4" 20 D N/A - - 7.7 TL96-261 SG4

42 Yes 1-3/4" N/A A Bead: 107 1/2" Laminated 400 7.7 TL03-021 SG4

42 Yes 1-3/4” N/A I N/A - - 6.7 TL10-131 SG3

42 Yes 1-3/4” N/A P N/A - - 7.1 100534284 CRT-001j SG3

41 NA 1-3/4" 45 B VP: Lo Pro IS 1” Insulated Glass Unit 400 9.2 TL97-313 SG7

41 Yes* 1-3/4" 20 B N/A - - 7.7 TL03-015 SG4

41 Yes* 1-3/4" 20 A VP: 110-D2 Fire-Rated/Tempered 400 7.7 TL95-348 SG4

41 Yes 1-3/4" NA B Bead: 107 1/2” Laminated 400 6.5 TL03-012 SG3

41 Yes 1-3/4" NA B Bead: 110 1-1/8” Sealed 400 6.5 TL03-013 SG3

41 Yes* 1-3/4" 20 J N/A - - 6.2 TL05-053 SG3

41 Yes* 1-3/4" 20 C N/A - - 6.2 TL06-049 SG3

41 Yes* 1-3/4" 20 I N/A - - 6.3 TL06-055 SG3

40 NA 1-3/4" 90 C N/A - - 7.6 TL06-051 SG9

40 NA 1-3/4" 45 A N/A - - 9.2 TL95-349 SG7

40 Yes* 1-3/4" 20 B VP: 110-D2 Fire-Rated/Tempered 400 7.7 TL95-347 SG4

40 Yes* 1-3/4" 20 E N/A - - 7.7 TL96-262 SG4

40 Yes 1-3/4” NA M Bead: 110 1-1/8” Sealed 1296 6.7 TL10-141 SG3

39 NA 1-3/4" 90 I N/A - - 7.7 TL06-053 SG9

39 NA 1-3/4" 45 B N/A - - 9.2 TL95-346 SG7

39 Yes 1-3/4” 20 B N/A - - 6.8 TL10-139 SG3

38 Yes 1-3/4” N/A B Bead: 110 1-1/8” Sealed 1296 7.1 TL03-016 SG4

38 Yes 1-3/4” N/A O Bead: 110 1-1/8” Sealed 1296 6.7 TL10-143 SG3

38 Yes 1-3/4" N/A B Bead: 107 1/2" Laminated 1296 6.5 TL03-014 SG3

38 Yes* 1-3/4" 20 H N/A - - 6.5 TL03-017 SG3

38 Yes 1-3/8” N/A F N/A - - 5.5 TL94-040 SG2

38 Yes 1-3/8” N/A F Bead: 110 3/4” Sealed 400 6.4 TL96-258 SG2

37 Yes* 1-3/4" 20 I Bead: 100 Firelite Plus 400 6.0 TL05-051 SG3

37 NA 1-3/4" 60 I VP: 115- L1 Firelite Plus/Leaded 100 10.3 TL05-126 SG13

37 Yes 1-3/4" N/A I Bead: 110 1-1/8” Sealed Full Lite 5.9 TL05-052 SCL

36 Yes 1-3/4” N/A N N/A - - 7.1 100534284CRT-001f SG3

36 NA 1-3/4” 60 I N/A - - 10.2 TL05-125 SG13

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STC PRODUCT OFFERING STC RATING BY DOOR TYPE AND ATTRIBUTES

STC

Rating

Wood Frame

Available Door

Thickness Max. Fire

Rating Gasket System

Glazing System

Glazing Type

Glazing Area

Sq. In.

Weight Per Sq.

Ft.

Test

Report Core Type

Flush Single Swing

36 Yes 1-3/4” N/A P N/A - - 6.3 100534284CRT-001l SG11

35 Yes 1-3/4” N/A O Bead: 110 1-1/8” Sealed 400 7.3 TL10-144 SG11

35 Yes 1-3/4” 20 I N/A - - 7.3 TL10-136 SG11

35 Yes 1-3/4” N/A I Bead: 107 1/2” Laminated 1296 6.2 TL10-138 PC

35 NA 1-3/4” 90 R N/A - - 7.2 A5305.02-113-11 GC

35 NA 1-3/4” 20 M N/A - - 10.0 TL10-142 BR3

34 Yes 1-3/4” N/A Q N/A - - 6.3 100534284CRT-001m SG11

34 Yes 1-3/4” N/A B Bead: 107 1/2” Laminated 1296 6.2 TL10-138 PC

34 Yes 1-3/4” N/A I LoPro IS 1/2” Laminated 400 6.1 TL10-135 PC

33 Yes 1-3/4” N/A N N/A - - 6.3 100534284CRT-001d

SG11100534284CRT-001e

33 Yes 1-3/4” N/A Q N/A - - 6.9 100534284CRT-001n SCL

33 Yes 1-3/4” N/A I Bead: 107 1/2” Laminated 400 6.1 TL10-133 PC

32 Yes* 1-3/4” 20 I N/A - - 6.9 TL06-059 SCL

32 Yes* 1-3/4” 20 I VP: Lo Pro IS 1” Insulated Glass Unit 400 6.9 TL06-059 SCLTL97-313

32 Yes 1-3/4” N/A I Bead: 110 1-1/8” Sealed 400 6.9 TL06-059 SCLTL03-013

32 Yes 1-3/4” N/A I Bead: 107 1/2” Laminated 400 6.9 TL06-059 SCLTL03-012

32 Yes 1-3/4” N/A N N/A - - 6.9 100534284CRT-001b SCL

32 Yes 1-3/4” N/A Q N/A - - 5.5 100534284CRT-001o

PC

100534284CRT-001p

31 Yes* 1-3/4” 20 I N/A - - 5.8 TL06-058 PCTL10-129

31 Yes* 1-3/4” 20 I VP: Lo Pro IS 1” Insulated Glass Unit 400 5.8 TL06-058 PCTL97-313

31 Yes 1-3/4” N/A I Bead: 110 1-1/8” Sealed 400 5.8 TL06-058 PCTL03-013

31 Yes 1-3/4” N/A I Bead: 107 1/2” Laminated 400 5.8 TL06-058 PCTL03-012

31 Yes 1-3/4” N/A N N/A - - 5.5 100534284CRT-001a PC

30 Yes* 1-3/4” 20 I N/A - - 4.6 TL06-056 SLC

30 Yes* 1-3/4” 20 I VP: Lo Pro IS 1” Insulated Glass Unit 400 4.6 TL06-056 SLCTL97-313

30 Yes 1-3/4” N/A I Bead: 110 1-1/8” Sealed 400 4.6 TL06-056 SLCTL03-013

30 Yes 1-3/4” N/A I Bead: 107 1/2” Laminated 400 4.6 TL06-056 SLCTL03-012

29 Yes 1-3/4” 90 I N/A - - 4.4 TL06-057 MC

27 Yes* 1-3/4” 20 I N/A - - 4.9 TL07-035 AGR

27 Yes* 1-3/4” 20 I VP: Lo Pro IS 1” Insulated Glass Unit 400 4.9 TL07-035 AGRTL97-313

27 Yes 1-3/4” N/A I Bead: 110 1-1/8” Sealed 400 4.9 TL07-035 AGRTL03-013

27 Yes 1-3/4” N/A I Bead: 107 1/2” Laminated 400 4.9 TL07-035 AGRTL03-012

20 Yes 1-3/4” N/A C N/A - - 2.7 TL10-410 EF

Stylus

33 Yes* 1-3/4" 20 I N/A - - 5.5 TL07-057 PC

32 Yes* 1-3/4" 20 I N/A - - 6.2 TL07-058 SCL

31 Yes* 1-3/4" 90 I N/A - - 4.3 TL07-059 MC

Flush Active- Inactive Pairs

49 NA 1-3/4” 20 A N/A - - 13.7 TL98-238 SG5

44 NA 1-3/4” 20 A N/A - - 7.7 TL98-236 SG4

41 NA 1-3/4” 20 B N/A - - 7.7 TL98-233 SG4

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ACOUSTICAL GASKETING AND UNDERCUTTING

Gasket System Components Required Undercut

A Double row Pemko S-88 gasket, Pemko 434 door bottom, Pemko 2005 threshold 1/2"

B Double row Pemko S-88 gasket, Pemko 434 door bottom 1/4"

C Double row Pemko S-88 gasket, Pemko 234 door shoe, Pemko 2005 threshold 3/8"

D Pemko 303 stop, Pemko 234 door shoe, Pemko 2005 threshold 3/8"

E Pemko 303 stop, Pemko 434 door bottom 1/4"

F Double row Pemko S-88 gasket, Pemko 411 door bottom 1/4"

G Double row Pemko S-88 gasket, Pemko 222 door shoe, Pemko 181 threshold 1"

H Double row Pemko S-88 gasket, Pemko 234 door shoe, Pemko 173 threshold 5/16"

I Double row Pemko S-88 gasket, Zero 369 door bottom 5/8"

J Q-lon gasket, Pemko 303 stop, Pemko 234 door shoe, Pemko 181 threshold 3/4"

K Double row Pemko S-88 gasket and pad on frame, Zero 369 door bottom, one row of Pemko S-1125 on each meeting edge 5/8"

L Double row Pemko S-88 gasket and pad on frame, Zero 253 door shoe, Zero 566 threshold, one row of Pemko S-1125 on each meeting edge 3/16”

M Double row Pemko S-88 gasket, Pemko 234 door shoe, Pemko 151 flat threshold 3/8”

N DHSI 105, DHSI AMDB3-3, & DP* 1/4” to 3/8”

O Pemko 773, Pemko 234 door shoe, Pemko 151 flat threshold 3/8”

P DHSI 105, SA, CS, DP 3/8”

Q DHSI 105, Pemko 2005 3/8”

R Zero 119W, Zero 8145S, Zero 369 5/8”

STC PRODUCT OFFERING STC RATING BY DOOR TYPE AND ATTRIBUTES

STC

Rating

Wood Frame

Available Door

Thickness Max. Fire

Rating Gasket System

Glazing System

Glazing Type

Glazing Area

Sq. In.

Weight Per Sq.

Ft.

Test

Report Core Type

Flush Active- Active Pairs

41 NA 1-3/4” 20 K N/A - - 6.2 TL08-007 SG3

40 NA 1-3/4” N/A K Bead: 100 1/2” Laminated 400 6.3 TL08-009 SG3

34 NA 1-3/4” 45 K VP: Lo Pro IS Superlite II-XL-45 Full Lite 6.5 TL11-111 MC

31 NA 1-3/4” 90 K N/A - - 7.2 TL11-110 GC

31 NA 1-3/4” 20 K N/A - - 6.4 TL11-112 SCLTL11-113

Dutch Door 44 Yes* 1-3/4” 20 A N/A - - 7.7 TL98-237 SG4

Door & Transom 44 Yes* 1-3/4” 20 A N/A - - 7.7 TL98-237 SG4

Communicating 53 NA 1-3/4” 20 B N/A - - 7.7 TL93-219 SG4

Stile & Rail Single Swing

40 Yes 1-3/4" N/A B N/A - - 8.3 TL99-120 SG12

40 Yes 1-3/4" N/A A Bead: 110 1-1/8" Sealed 400 8.3 TL99-122 SG12

39 Yes 1-3/4" N/A I Bead: 110 1-1/8" Sealed 1296 7.0 TL05-123 SG12

38 NA 2-1/4" 90 A N/A - - 12.5 TL97-321 MC

37 NA 2-1/4" 90 B N/A - - 12.5 TL97-312 MC

36 Yes* 1-3/4" 60 B N/A - - 9.7 TL97-317 MC

33 Yes* 1-3/4" 20 B N/A - - 5.9 TL94-41 SCL

33 Yes* 2-1/4" 20 B N/A - - 6.9 TL97-311 SCL

Stile & Rail Active-Active

Pairs

37 NA 1-3/4” N/A K N/A - - 7.9 TL11-109 SG12

35 NA 1-3/4” 60 K N/A - - 10.2 TL11-108 MC

32 NA 1-3/4” 20 K N/A - - 5.9 TL11-107 SCL

*DP375 is used for the Solid Wood Edge Option (SWE); DP250 is used for full width mortise or CS - Notes: Eggers standard offering for the Pemko 434 is the ARL seal and for the Pemko 2005 is the AT seal.Page 000098

Stile & Rail Doors, Door Frames, Plywood, Veneered Components Flush

Two Rivers Division Neenah Division One Eggers Drive 164 North Lake Street Two Rivers, WI 54241 Neenah, WI 54956 Phone: 920.793.1351 Phone: 920.722.6444 Fax: 920.793.2958 Fax: 920.722.0357 www.eggersindustries.com email: sales@eggersindustries.com

Eggers releases regular product updates. Please visit www.eggersindustries.com for the most current and accurate technical information. Specification details published online supersede those in print.

The FSC® certification ensures responsible use of forest products. 384-04-12

Installation Instructions The manufacturers of the gasketing, door bottom and thresholds will generally provide a set of installation instructions with their components. This section is meant to augment those instructions.

Perimeter gasketing is intended to form a seal between the door leaf and the frame. Most of the systems used with Eggers’ doors include a double row of bubble gaskets to achieve this seal. The drawing below shows the normal installation, indicating the direction of the bubble. If necessary, due to installation clearances, the bubble attached to the wide part of the frame (not the stop) may be positioned further from the stop. It is important that the bubble be in contact with the closed door.

Thresholds should be adjusted and secured based on the position of the closed door. The seal should make uniform contact with the door surface.

Avoid excessive force between the door and threshold as this can hold the door away from the frame seals.

Auto door bottoms should be properly sized to the door width. Avoid undersizing them as this will prevent a good seal and allow sound to “leak” past.

There are several glazing options within Eggers’ approvals.

To ensure proper sealing, Eggers recommends factory glazing of acoustic doors, where it can be accomplished in a controlled environment by installers familiar with the process.

Where doors are to be field glazed, a good seal must be made between all of the components, regardless of the glazing system used. The best way to do this is with a small bead of 100% pure silicone. The seal does not have to be thick, but it must be continuous.

Note: Gasketing shown in non-compressed position.

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F L U S H D O O R S Eggers’ 5-ply flush doors are the very embodiment of form marrying function -extraordinary beauty and exceptional durability. We are able to produce a variety of custom architectural designs to suit all styles and needs.

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Eggers employs the highest level of artistic craftsmanship alongside hot press technology and bonded cores to produce the most elegant, high-performing doors. Our 5-ply flush doors can be specified to your needs – lead-lined, bullet-resistant, acoustical, impact-resistant, non-rated and fire-rated through 90-minute.

Let Eggers’ unique offerings set your project apart. Create a stunning first impression by utilizing our precise sketch face capabilities; add to the beauty of your project by using our striking Vinterio veneer face option; or create a streamlined modern design by specifying our beadless lite flush door on your next project.

Whatever the impression you want to make, the combination of your creativity and Eggers’ craftsmanship will bring your vision to reality.

5-P L Y F L U S H D O O R S

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Specially Designed Acoustic Doors (except STC 29-32)

5-Ply SCL

Crossband

Veneer Face

SCL (Structural Composite Lumber)

Lead

Crossband

Veneer Face

Particleboard

Lead

Bullet-Resistant Fiberglass

Rail

Crossband

Veneer Face

Particleboard

1/2” Hardwood Stile

Bullet-Resistant

Acoustical Doors Eggers’ acoustical doors have the highest STC ratings in the industry. Our capabilities allow you to combine the privacy of acoustical performance with other special functionality to meet the design requirements and building codes for your project. Eggers’ offerings include, but are not limited to:

• Acoustical designs with fire ratings up to 90-minute.

• STC ratings up to 51 for flush doors.

• STC ratings up to 40 for stile & rail doors.

• Veneer, MDO or plastic laminate faces.

• A variety of gasket system options with or without raised thresholds and automatic door bottoms.

• Complete gasket system and installation instructions provided with STC doors.

• Combined STC and LEED®/FSC® certified offerings.

• Sound Groups 5, 6 and 8 also provide x-ray shielding.

Lead-Shielded Doors Our lead-shielded doors are ideal for use in x-ray rooms and radiation treatment facilities. Manufactured under strict quality control, Eggers’ lead-shielded doors provide the highest radiation protection.

• Standard offerings in 1/32”, 1/16” or 1/8” total lead thickness. Higher thicknesses per engineering review.

• Balanced at one half total thickness per side.

• Available in 20-, 45- and 60-minute fire ratings.

• Lite cutouts and factory glazing available.

• Singles available up to 4’ x 10’ and pairs available up to 8’ x 10’, with a maximum individual door weight of 500 lbs.

Bullet-Resistant Doors Eggers’ bullet-resistant doors offer the aesthetic quality of wood while providing the highest rated protection available.

Bullet-resistant doors help ensure safety from direct arm fire in government and other public facilities.

• Available in resistance levels 1-8, per UL 752.

• All protection ratings are eligible for a UL 20-minute fire label.

• Glazing available in doors, up to the required ballistics rating.

• Veneer, MDO or plastic laminate faces.

For complete offerings on STC doors, please visit www.eggersindustries.com and click on technical information.

S P E C I A L T Y D O O R O F F E R I N G S

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Max. Size

Thickness

Core

Max. Door & Transom Non-Rabbetted

Stiles

Rails

Reinforcements

Faces

Crossbands

Warranty

Finish

Special Details

Drop Seals

Closers, Stops, Holders

Fire Exit Hardware

Flushbolts

Hinges

Latching Hardware

Louvers

Lites

ENGINEERING SPECIFICATIONS 20-MINUTE FIRE DOOR DATA

20-Minute Single 20-Minute Pairs Non-Rated

Max. Size 4’ x 10’ 8’ x 10’ parallel and dbl. egress 4’ x 10’ (per leaf)

Thickness 1-3/4” - 2-1/4”

Core Particleboard, UF-free particleboard, FSC certified particleboard, stave, FSC certified stave, structural composite lumber (SCL), FSC certified structural composite lumber and agrifiber

Max. Door & Transom Non-Rabbetted 4’ x 14’ (with transom bar) 4’ x 14’ (with transom bar) 4’ x 14’ with or without a transom bar or rabbetted

Stiles Veneered structural composite lumber, solid lumber edges available upon request

Rails No-Rail construction is standard for SCL; 1-1/8” for all other core types (multiple-ply optional)

Reinforcements Blocking for screw attached surface hardware required for agrifiber; not required for extra heavy duty applications for SCL and stave core or heavy duty applications with particleboard

Faces All available domestic and foreign veneers, medium density overlay (MDO), and high pressure laminates and vinyl

Crossbands 1/11” high density fiberboard

Lites Up to 1296 sq. in. standard, SCL, and stave core available with 2868 sq. in.

Beadless lite construction available -- requires maximum 6” top rail and factory glazing.

Factory glazing recommended to comply with new NFPA standards

Size restricted only by min. margins Beadless lite construction available-requires maximum 6” top rail and factory glazing

Louvers Metal louvers up to 576 sq. in. where allowed by code Wood or metal

Latching Hardware Cylinders, mortised, unit, or card locks; 5” backset and deadbolts available Most available latching hardware

Hinges Per NFPA 80 - butts, pocket pivots, continuous hinges, pivots (electrical options available)

Flushbolts N/A Automatic corner or extension bolts up to 36”

Corner or extension bolts up to 48”

Fire Exit Hardware Rim, surface and concealed vertical rod (full or top rod only), and fire exit hardware

Closers, Stops, Holders Listed surface hardware or concealed hardware having mortise up to 23-3/4” x 1-1/2” x 1-3/8”

Listed surface hardware or concealed hardware having mortise 1-3/8” wide

Drop Seals Listed and approved surface, semi-mortised or mortised

Special Details Machining for hardware; installation of lites and louvers; sketch faces; applied moulding; beadless lite construction; kickplates; solid wood grillwork and divided lites; reveals; raceways

Finish UV-cured, primed, painted (MDO only), sealer, full sealer, catalyzed polyurethane, and opaque varnish

Warranty Life of installation (interior); 2 years (SCL exterior)

Standards WDMA I.S. 1A, AWS Section 9 Edition 1, NFPA 252, UL 10B, UL 10C, NFPA 80

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ENGINEERING SPECIFICATIONS 45-, 60- & 90-MINUTE FIRE DOOR DATA

45-Minute C Single

45-Minute C Pairs1,2

60-Minute B Single

60-Minute B Pairs1,2

90-Minute B Single

90-Minute B Pairs1,2

Max. Size 4’ x 10’ Dbl. egress: 8’ x 8’ 1 or 2 lvs. active: 8’ x 9’ 4’ x 9’ Dbl. egress: 8’ x 8’ 1 or 2 lvs. active: 8’ x 9’ 4’ x 9’ 8’ x 8’ SVR’s: 8’ x 9’

Thickness 1-3/4” - 2-1/4”

Max. Door & Transom Non-Rabbetted3

4’ x 11’ (max. transom size 4’ x 4’)3 - doors and transoms must be separated by horizontal transom bar Transoms over pairs must be separated by vertical and horizontal transom bars

Max. Door & Transom Rabbetted4 3’6” x 10’ N/A 3’6” x 10’ N/A 3’6” x 10’ N/A

Stiles Veneered laminated edges, solid lumber outerply edges available upon request; category A, B or neutral pressure

Rails Typical rails are 1/2” to 3/4” on top and 1-1/2” on bottom, construction may include lumber, treated lumber or laminated construction as required by fire door procedures for the application and options

Reinforcements Optional 5” x full core width top and bottom reinforcing, 5” x 10” standard latchcase and bolt reinforcing, or blocking as specified

Faces All available domestic and foreign veneers - medium density overlays (MDO), and high pressure laminate and vinyl.

Crossbands Min. 1/16” high density fiberboard

Vision Panels6,7 Veneered Wood Bead

Up to 1296 sq. in./max. 36” wide, max.

54” high5 - special construction glass can be up to 1714 sq. in./max. 36” wide, max.

86-1/2” high. Factory glazing recom-mended to comply with new NFPA 80 standards.

Up to 1296 sq. in./max. 36” wide, max. 54” high5. Factory glazing recommended to comply with new NFPA 80 standards.

Louvers Up to 24” x 24”9 (not available in doors used as means of egress)

Latching Hardware Cylinders, mortised, unit, or card locks; 5” backset and deadbolts available

Hinges Per NFPA 80 - butts, continuous hinges, pivots (electrical options available)

Top & Bottom Bolts N/A

Listed surface, manual extension (max. 24”) & automatic bolts

N/A

Listed surface, manual extension (max. 24”) & automatic bolts

N/A

Listed surface, extension (max.

24”) & automatic bolts

Fire Exit Hardware Listed and approved fire exit hardware, reinforced blocking options available for screw mounting (min. #10 x 1-1/2” sheet metal screws). No prep for surface mounted. LBR available.

Closers, Stops, Holders Listed surface mounted closers, concealed closers, and stops not exceeding 23-3/4” x 1-1/2” deep x 1-3/8” wide

Drop Seals Listed and approved

Special Details Cut for lite and louver openings5; install glazing and metal louvers9; applied moldings per approvals; stile & rail sketch faces for applied mouldings; wood veneer wrapped metal edges and rabbets; kickplates up to 48”; solid wood grillwork; reveals up to 3/8” wide and 3/8” deep

Finish UV-cured, primed, painted (MDO only), sealer, full sealer, catalyzed polyurethane, and opaque varnish

Warranty Life of installation - not suitable for exterior installations

Standards WDMA I.S. 1A, AWS Section 9 Edition 1, NFPA 252, UL 10B, UL 10C, NFPA 80

1 Metal edges not required. 2 Full or partial height metal edges and/or astragals are optional with surface hardware or locks & flushbolts, but are not allowed with CVR hardware. 3 Spring bolts or metal stops required to secure the transom. 4 The bottom rail of rabbetted transoms will be edge banded. 5 Minimum margins from lite opening: 5-1/2” to door edge or adjacent lite openings, 3-1/2” to lock prep 6 Lites over 100 sq. in. require Fire-Resistive glazing to maintain temperature rise rating. 7 Veneer wrap available for metal vision panels. 8 Doors will be manufactured and labeled in accordance with procedures and product approvals established by and between Eggers Industries and Warnock Hersey or Underwriters Laboratories. 9 Minimum 10" margins from edge of louver opening to bottom of door recommended to comply with ADA 10 Divided lite bars for plastic laminate face doors will be painted.

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Note Regarding ADA The minimum bottom rail dimensions below are based on fire and/or warranty requirements. It is the specifier’s responsibility to determine the code requirements of his/ her application. Where ADA compliance is required, doors must be ordered with 10" bottom rails.

Removable True-Divided Lite Grillwork Removable true-divided lite grillwork is an innovative offering from Eggers Industries. It’s a cost effective and practical alternative to traditional true-divided lites. The grillwork provides a high-end appearance without the need for high maintenance. It easily snaps in and out of door lite openings for effortless cleaning.

• Glass is held permanently in place with our standard lite bead.

• Minimum visible glass in each lite opening is 100 sq. in. with minimum dimension of 10" x 10".

• Grillwork is not available in curved profile or layout.

• Grillwork is suitable only with 1/4" glass.

• Interior use only, not available for exterior doors.

• Not available in fire-rated doors.

• Grillwork will be the same specie as the lite beads.

• Maximum lite size 80" high x 40" wide.

Non-Rated Full-Lite Doors

• 1-1/2" minimum between lock and lite cutout.

• 3” minimum between multiple lite cutouts

• True-divided lites available.

• Grillwork available to achieve aesthetics of a French door.

• 5-ply construction, SCL or stave core.

• Stiles bonded to core and sanded as a single unit.

• Standard edge strip is minimum 1” veneered SCL, solid lumber outerply edge available upon request

• Glass can be factory glazed or field glazed with glass type specified.

• 5" minimum stiles and rails to meet warranty requirement.

• Beadless lite construction available

20-Minute Full-Lite Doors

• 20-minute door utilizes clear glass that is fire- and safety-rated.

• 20-minute fire rating with visible lite up to 2,868 sq. in. (87-9/16" maximum height x 36" maximum width).

• 1-1/2" minimum between lock and lite cutout.

• 3" minimum between multiple lite cutouts.

• Factory glazing recommended on fire rated doors to comply with new NFPA standards.

• True-divided lites available - maximum cutout of 35-7/8" wide by 89-5/8" high (various layouts available/maximum dimension of a single pane of glass is 54").

• Solid wood grillwork available to achieve aesthetics of a French door.

• 5" minimum stiles and rails.

• 5-ply construction, SCL or stave core.

• Stiles bonded to core and sanded as a single unit.

• Standard edge strip is minimum 1” veneered SCL, solid lumber outerply edge available upon request

• Glass to be safety- and fire-rated.

• Beadless lite construction available

45-Minute Full-Lite Doors

• 45-minute fire rating with visible lite up to 1,714 sq. in. using Firelite Plus (86-1/2" maximum height x 36" maximum width).

• 3" minimum between lock and lite cutout.

• 6" minimum between multiple lite cutouts.

• Solid wood grillwork available to achieve aesthetics of a French door.

• 6" minimum top rails and side stiles. 10" minimum bottom rail.

• Reinforced face construction.

• Stiles bonded to mineral core and sanded as a single unit.

S U G G E S T E D S P E C I F I C A T I O N S F O R D O O R S W I T H L I T E O P E N I N G S

Page 000105

Balance Match

• Each panel face is assembled from veneer leaves of uniform width before edge trimming.

• Panels may contain an even or odd number of leaves and distribution may change from panel to panel within a sequence set.

Diamond Match

Center Match

• Each panel face is assembled of an even number of veneer leaves of uniform width before edge trimming.

• There is a veneer joint in the center of the panel producing horizontal symmetry.

Book Match

• Veneer joints match, creating a symmetrical pattern. Yields maximum continuity of grain.

• Prominent characteristics will ascend or descend across the match.

• Because tight side and loose side faces alternate in adjacent leaves, they reflect light and accept stain differently and this may yield a noticeable color variation, termed “Barber Pole.” Barber Pole is not considered a defect.

• This effect may be minimized through the use of proper finishing techniques.

Running Match

• Each panel face is assembled from as many veneer leaves as necessary.

• Results in a non-symmetrical appearance with some veneer leaves of unequal width.

• Often the most economical method at the expense of aesthetics.

Slip Match

• Adjoining leaves are slipped out in sequence with all the same-face sides being exposed.

• The joint may not be noticeable if grain is straight.

• Figure repeats but grain does not match at joints.

• Produces a uniform color because all faces have a similar light reflection.

• A leaning effect may occur if the specie used does not demonstrate a straight grain.

For additional information, please refer to AWS Quality Standards Edition 1, Section 4.

Sunburst

M A T C H I N G F A C E S

Page 000106

Stile & Rail Doors, Door Frames, Plywood, Veneered Components Flush Doors

Two Rivers Division Neenah Division One Eggers Drive 164 North Lake Street Two Rivers, WI 54241 Neenah, WI 54956 Phone: 920.793.1351 Phone: 920.722.6444 Fax: 920.793.2958 Fax: 920.722.0357 www.eggersindustries.com email: sales@eggersindustries.com

Eggers releases regular product updates. Please visit www.eggersindustries.com for the most current and accurate technical information. Specification details published online supersede those in print.

The FSC® certification ensures responsible use of forest products. 202-02-12 Look for FSC certified products.

Page 000107

1.3.E TEST REPORTS

Section 01 33 23

1-3

1. WOOD DOOR TEST REPORTS

Page 000108

WDMA Performance Duty Levels

Information Bulletin 420

Date: March, 2012

Subject: Duty Level Ratings of Eggers Doors (per WDMA Performance Standards)

All Eggers doors are able to meet the “Extra Heavy Duty” level. The top rail and hinge stile screw withdrawal as well as hinge load and cycle slam meet extra heavy duty with standard constructions. The face screw withdrawal for Stave, SCL and 45-min rated particle core meet extra heavy duty without additional blocking. Particle and 45-min Agrifiber meet “Heavy Duty” without additional blocking.

Blocking is required for standard Agrifiber, Acoustic and Mineral core doors where hardware will be attached to the face using screws. Blocking is generally not required for through bolted hardware.

The table on page 2 shows the duty level for the physical properties by core type.

Page 000109

* This includes the Standard core, No-UF core and FSC certified core.

** This includes the both the Standard core and the FSC certified core.

The table on page 3 shows the performance values required for each duty level per WDMA I.S. 1-A (04).

Door Type Screw Withdrawal Hinge Load

Cycle Slam Hinge Stile Top Rail Core

Particleboard* (Non-rated &

20-Min)

Extra Heavy Duty

Extra Heavy Duty

Particle core doors meet "Extra Heavy Duty" requirements when blocked for screw-attached surface hardware. Without blocking the core screw withdrawal meets "Heavy Duty" requirements.

Extra Heavy Duty

Extra Heavy Duty

Particleboard (45-Min)

Extra Heavy Duty

Extra Heavy Duty

This Particle core doors meets "Extra Heavy Duty" requirements for screw attached surface hardware without blocking,.

Extra Heavy Duty

Extra Heavy Duty

Acoustic Construction

Extra Heavy Duty

Extra Heavy Duty

Acoustic door constructions meet "Extra Heavy Duty" requirements when blocked for screw-attached surface hardware. Without blocking the core screw withdrawal is below "Standard Duty" requirements.

Extra Heavy Duty

Extra Heavy Duty

Agrifiber (Non-rated, 20-45 min)

Extra Heavy Duty

Extra Heavy Duty

Agrifiber core doors meet "Extra Heavy Duty" requirements when blocked for screw-attached surface hardware. Without blocking the core screw withdrawal meets "Heavy Duty" requirements .

Extra Heavy Duty

Extra Heavy Duty

Stave** Extra Heavy Duty

Extra Heavy Duty

Stave core meets "Extra Heavy Duty" requirements and requires no blocking for screw attached surface hardware.

Extra Heavy Duty

Extra Heavy Duty

SCL**

Extra Heavy Duty

Extra Heavy Duty

SCL core meets "Extra Heavy Duty" requirements and requires no blocking for screw attached surface hardware.

Extra Heavy Duty

Extra Heavy Duty

Mineral Extra Heavy Duty

Extra Heavy Duty

Mineral core doors meet "Extra Heavy Duty" requirements when blocked for screw-attached surface hardware. Without blocking the core screw withdrawal is below "Standard Duty" requirements.

Extra Heavy Duty

Extra Heavy Duty

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Page 000111

1.3.F SUSTAINABLE DESIGN SUBMITTALS

Section 01 81 11

1. WOOD DOOR SUSTAINABLE

DESIGN REQUIREMENTS

Page 000112

E G G E R S ’ G R E E N C A P A B I L I T I E S

Eggers’ expertise in sustainable practices can help contribute towards green building credits for nationally recognized environmental building programs.

Page 000113

L E A D E R S H I P I N E N E R G Y A N D E N V I R O N M E N T A L D E S I G N ( L E E D®)

We are certified by the Rainforest Alliance to manufacture products in accordance with the Forest Stewardship Council™(FSC®) standards. Our commitment to our customers and the environment is not only a guarantee of high-quality, custom wood products, but also a promise of credits toward the Leadership in Energy and Environmental Design (LEED®) program.

Eggers offers agricultural fiber based particleboard as well as FSC certified structural composite lumber core, stave, and particleboard core types for flush doors.

As an FSC Chain of Custody Certified Supplier by the Rainforest Alliance, all FSC certified materials meet or exceed requirements set by the FSC. These products come from managed forests that exercise selective harvesting.

Eggers can provide you with FSC certified wood doors, frames and architectural plywood panels within one facility. Custom applications also include ceiling tiles and office components.

Eggers’ UV cured finishing system consists of water-based stains and 100 percent solid clear coats that are free of Volatile Organic Compounds

(VOC).

In addition to providing sustainable manufacturing, Eggers follows environmentally-conscious practices as a company. Recycling is a primary focus at Eggers, both in our offices and our plants. We also harness energy from waste materials to heat our facilities.

Conserving our natural resources is as much an honor as it is a responsibility at Eggers Industries. It’s a philosophy and a practice that echoes throughout Eggers.

A R C H I T E C T U R A L D O O R S , P A N E L I N G A N D V E N E E R M A T C H I N G

The United States Green Building Council (USGBC) developed LEED as a set of guidelines to provide a national standard for green building design. It’s the most recognized rating system for evaluating environmental performance of commercial, institutional, governmental and high-rise residential buildings. The information provided here is based on LEED 2009-NC. You can learn more about LEED by visiting their website at usgbc.org.

Green Design incorporates design and construction practices to greatly reduce or eliminate the negative impact of buildings on the environment and occupants through:

Sustainable site planning Safeguarding water and water efficiency Energy efficiency Conservation of materials and resources Indoor environmental quality

The LEED program is a certification process to provide a sustainability rating system. Eggers’ architectural wood doors, panels and other products can assist building owners and design teams toward certification by contributing to points in the Materials & Resources category, as well as Indoor Environmental Quality. Depending on the number of points earned, the buildings can achieve Certified (40-49 points), Silver (50-59 points), Gold (60- 79 points) or Platinum (80+ points) status.

LEED-2009-NC Rating System Credits Points 17 Sustainable Sites 26 4 Water Efficiency 10 8 Energy and Atmosphere 35 8 Materials and Resources 14 22 Indoor Environmental Quality 15 4 Design Process and Innovation 10 Total Points Possible 110

Due to recent changes in FSC regulations, your company may be required to complete certification through an FSC agency.

Please contact USGBC for additional information.

Page 000114

L E E D ® O P P O R T U N I T I E S A V A I L A B L E W I T H E G G E R S ’ P R O D U C T S

1 Additional point contributions may be available for MR #5.1 and MR #5.2 if the materials are extracted, harvested, recovered and manufactured within 500 miles of the jobsite and Eggers’ manufacturing facilities. Contributions are contingent on the design and layout of the product in question. 2 The product construction is only urea-formaldehyde free if it is ordered as urea-formaldehyde free. The core is urea-formaldehyde free, but the doors need to be constructed urea-formaldehyde free to contribute to this credit. 3 Per USGBC guidelines, the value of any content that contributes to MR #4 cannot be attributed to MR #7.0 calculation. * Only particleboard is available as UL Class A Label.

EGGERS’ FLUSH DOORS1

MR 4:

Recycled Content3

MR 6: Rapidly Renewable Materials

MR 7:

Certified Wood3

EQ 4.4: Composite Wood, Agrifiber, and Adhesives Contain No Added Urea-Formaldehyde2

Total Point Contribution with

Eggers’ Flush Doors

Particleboard Core 2 2

No UF Particleboard 2 1 3

FSC Certified/No UF Particleboard 1 1 2

Agrifiber 2 1 1 4

Stave Lumber 2 1 3

FSC Certified Stave Lumber 1 1 2

SCL 2 1 3

FSC Certified SCL 1 1 2

45-90 Minute Mineral Core 2 1 3

EGGERS’ STILE

& RAIL DOORS1

MR 4:

Recycled Content3

MR 6: Rapidly Renewable Materials

MR 7:

Certified Wood3

EQ 4.4: Composite Wood, Agrifiber, and Adhesives Contain No Added Urea-Formaldehyde2

Total Point Contribution with

Eggers’ S & R Doors

SCL Core - Lite Door 2 1 3

SCL Core- Panel Options

Particleboard 2 2

MDF 2 2

No UF MDF 2 1 3

Agrifiber 2 1 1 4

FSC Certified Stave Core - Lite Door 2 1 1 4

FSC Certified Stave Core -

Panel Options

FSC Certified/No UF MDF 2 1 1 4

Agrifiber 2 1 1 1 5

45-90 Minute - Lite Door 2 1 3

45-90 Minute Panel Options

Membrane 2 1 3

Rim 2 1 3

EGGERS’ DOOR FRAMES1

MR 4:

Recycled Content3

MR 6: Rapidly Renewable Materials

MR 7:

Certified Wood3

EQ 4.4: Composite Wood, Agrifiber, and Adhesives Contain No Added Urea-Formaldehyde2

Total Point Contribution with

Eggers’ Door Frames

Lumber 1 1 2

MDF 2 2

No UF MDF 2 1 3

FSC Certified/No UF MDF 2 1 1 4

Agrifiber 2 1 1 4

90-Minute 1 1

EGGERS’ PANELS1

MR 4:

Recycled Content3

MR 6: Rapidly Renewable Materials

MR 7:

Certified Wood3

EQ 4.4: Composite Wood, Agrifiber, and Adhesives Contain No Added Urea-Formaldehyde2

Total Point Contribution with

Eggers’ Panels

Particleboard* 2 2

No UF Particleboard* 2 1 3

FSC Certified/No UF Particleboard 2 1 1 4

MDF 2 2

No UF MDF 2 1 3

FSC Certified/No UF MDF 2 1 1 4

Agrifiber 2 1 1 4

Veneer Core 1 1

Page 000115

L E E D ® Q U I C K R E F E R E N C E C H A R T F O R D O O R S

Recycled Content 10 percent (post-consumer + 1/2 pre-consumer)

MATERIALS & RESOURCES

4.0

5.0

6.0

7.0

4.4

Recycled Content 20 percent (post-consumer + 1/2 pre-consumer)

Regional Materials 10 percent extracted, processed and manufactured regionally

Regional Materials 20 percent extracted, processed and manufactured regionally

Rapidly Renewable Materials

Certified Wood

Increase demand for building materials and products that are extracted and manufactured within the region, thereby supporting indigenous resources and reducing environmental impact from transportation

Reduce the use and depletion of finite raw materials and long-cycle renewable materials by replacing them with rapidly renewable materials

Encourage environmentally responsible forest management

Credit Criteria Intent

INDOOR ENVIRONMENTAL QUALITY

Increase demand for building products that incorporate recycled content materials, thereby reducing impact resulting from extraction and processing of virgin material

Low-Emitting Materials Composite wood and agrifiber contains no added urea-formaldehyde

Reduce the quantity of indoor air contaminants that are odorous, irritating and/or harmful to the comfort and well-being of installers and occupants

Eggers releases regular product updates. Please visit www.eggersindustries.com for the most current and accurate technical information. Specification details published online supersede those in print.

The FSC certification ensures responsible use of forest products. 501-11-12 Look for FSC certified products.

Stile & Rail Doors, Architectural Veneer Faces, Door Frames, Plywood, Custom Wood Products, Veneered Components Flush Doors Plywood

Two Rivers Division Neenah Division Kentucky Division One Eggers Drive 164 North Lake Street 2125 Lake Jericho Road Two Rivers, WI 54241 Neenah, WI 54956 Smithfield, KY 40068 Phone: 920.793.1351 Phone: 920.722.6444 Phone: 502.845.0154 Fax: 920.793.2958 Fax: 920.722.0357 Fax: 502.849.0444 www.eggersindustries.com sales@eggersindustries.com

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UF-Free Particle Core – Lumber Edge Door Construction

No. 206-01-10

Page 000117