621-22-126 Existing Chiller Submittal 8.15.2011.pdf

Correct Cath Lab Patient Safety Issues August 15, 2011

FLD = Furnished by Trane U.S. Inc. / Installed by Others

Equipment Submittal Page 1 of 33

Tag Data - Air-Cooled Scroll (Qty: 2) Item Tag(s) Qty Description Model Number A1 CHILLER-1 1 120 Ton Air-Cooled

Chiller

CGAM120F2*02AXD2A1A1A1AXXA1C1A4XXA8BXA1A3

A1D1X-L-X

A2 CHILLER-2 1 80 Ton Air-Cooled Chiller

CGAM080F2*02AXD2A1A1A1AXXA1C1A4XXA8BXA1A3

A1D1X-L-X

Product Data - Air-Cooled Scroll All Units 460 volt 60 hertz 3 phases High efficiency/performance Full factory refrigerant charge (HFC-410A) Freeze protection (External T-STAT control) Refrigerant isolation valves (discharge valve) UL listed to US and Canadian safety std ASHRAE 90.1 all versions compliant AHRI certified Flow switch set point 60 Startup allowance Std cooling (42 to 65F/5.5 to 18C) Grooved pipe connection Factory insulation - all cold parts Performance based on water Wide ambient (0 to 125F/-18 to 52C) Lanced aluminum fins Across the line starter/direct on line Single point power connection Circuit breaker UL 1995 rated for outdoor applications BACnet interface Programmable relays Dual high head pump Pump flow control by variable speed drive Default A short circuit rating Elastomeric isolators Water strainer factory installed Architectural louvered panels 5 year motor/compressor parts 1st year refrigerant warranty

Prepared For:

BES Design/Build, LLC

Date: August 15, 2011

RFP No.: VA-249-11-RP-0057

Job Name:

Correct Cath Lab Patient Safety Issues VAMC Mountain Home

Bid Date: April 25, 2011

Engineer:

BES Design/Build, LLC

Delivery Terms:

Freight Allowed and Prepaid - F.O.B. Factory

Payment Terms:

Net 30 Days

Chillers - Preliminary Submittal

Bldg. 204 Chiller

Equipment Submittal Page 2 of 33

Item: A1 Qty: 1 Tag(s): CHILLER-1 120 nominal tons

120 Ton CGAM Chiller Pump Package Modifications Structural Steel Skid 96” Long x 89” Wide from end of Chiller Load Tank 800 Gallons Non-ASME

Heat Trace on Load Tank Package to -20 Degrees F Insulation

460/3 voltage required 1 year parts warranty Unit is constructed in accordance with NEC, utilizing UL listed components Unit is run tested prior to shipment

Item: A2 Qty: 1 Tag(s): CHILLER-2 80 nominal tons 80 Ton CGAM Chiller Pump Package Modifications

Unit footprint is affected, please add 6’ of length 460/3 voltage required Storage Tank

500 gallons 1 year parts warranty Unit is constructed in accordance with NEC, utilizing UL listed components Unit is run tested prior to shipment

Notes:

1. Not Included: Labor warranty, installation, rigging, handling, power or control wiring, piping, programming, refrigerant specialties (other than those listed in this submittal), or any other items in addition to those listed above.

2. Estimated lead time is the longer of 10 weeks from time of release for production or 3-4 weeks from receipt of unit (as of 04/18/11). Lead times are subject to change without notice.

3. Cut sheets of chiller pump package modifications are available only at the time of order as each modification package is custom and requires individually engineered drawings.

Load Tank Notes:

1. The length and the height of the chiller skid have increased due to the load tank.

2. The quantity and sizes of the neoprene isolators has changed and the chiller will ship Yellow Rock with the correct isolators.

3. Yellow Rock modifications are made to CHILLER #1 only.

4. The shipping, rigging, and operating weights have been updated due to the load tank skid.

Equipment Submittal Page 3 of 33

Performance Data - Air-Cooled Scroll

Tags CHILLER-1 CHILLER-2 Capacity (tons) 115.10 76.80 Unit power input (kW) 135.90 87.70 Full load efficiency (EER) 10.2 10.5

NPLV (EER) 15.6 15.6

IPLV (EER) 15.3 15.4

Refrigerant R410A R410A Refrigerant charge circuit 1 (lb) 86.0 74.0 Refrigerant charge circuit 2 (lb) 86.0 74.0 Evap entering temp (F) 55.00 55.00 Evap leaving temp (F) 45.00 45.00 Evap flow rate (gpm) 275.30 183.40 Min evap flow rate (gpm) 135.90 91.80 Max evap flow rate (gpm) 407.70 275.30 Evap fluid freeze point (F) 32.00 32.00 Evap fouling factor (hr-sq ft-deg F/Btu) 0.00010 0.00010 Ambient air temperature (F) 95.00 95.00 RLA - compressor 1A (A) 50.60 33.00 LRA - compressor 1A (A) 320.00 215.00 RLA - compressor 1B (A) 50.60 33.00 LRA - compressor 1B (A) 320.00 215.00 RLA - compressor 2A (A) 50.60 33.00 LRA - compressor 2A (A) 320.00 215.00 RLA - compressor 2B (A) 50.60 33.00 LRA - compressor 2B (A) 320.00 215.00 Total airflow (cfm) 72489 56628 Number of fans ( ) 8 6 Fan motor power (kW) 9.20 6.80 Total fan FLA (A) 26.60 20.20 Available head pressure (ft H2O) 69.12 81.05 Pump size (kW) 11.33 7.60 Pump nominal current (A) 22.00 22.00 Single point power MCA (A) 267.60 186.20 Single point power MOP (A) 300.00 200.00 Shipping weight (lb) 11,614.0 6319.0 Operating weight (lb) 19,100.0 6489.0 Length (in) 261.000 143.100 Width (in) 89.000 89.000 Height (in) 110.000 92.400

Equipment Submittal Page 4 of 33

Mechanical Specifications - Air-Cooled Scroll Item: A1, A2 Qty: 2 Tag(s): CHILLER-1, CHILLER-2

General Units are constructed of a galvanized steel frame with galvanized steel panels and access doors. Component surfaces are finished with a powder-coated paint. All paint meets the requirement for outdoor equipment of the U.S. Navy and other Federal Government Agencies. This paint finish is durable enough to withstand a 1000-consecutive-hour salt spay application in accordance with standard ASTMB117.

Each unit ships with full operating charges of refrigerant and oil.

Compressor and Motor The unit is equipped with two or more hermetic, direct-drive, 3600 rpm 60 Hz suction gas-cooled scroll compressors.

The simple design has only three major moving parts and a completely enclosed compression chamber which leads to increased efficiency. Overload protection is internal to the compressors. The compressor includes: centrifugal oil pump, oil level sight glass and oil charging valve. Each compressor will have compressor heaters installed and properly sized to minimize the amount of liquid refrigerant present in the oil sump during off cycles.

Unit-Mounted Starter The control panel is designed per UL 1995. The starter is in an across-the-line configuration, factory-mounted and fully pre-wired to the compressor motor and control panel. Typically, Trane scroll compressors are up to full speed in one second when started across-the-line.

A factory-installed, factory-wired 820 VA control power transformer provides all unit control power (120 Vac secondary) and Trane CH530 module power (24 Vac secondary).

A molded case standard interrupting capacity circuit breaker, factory pre-wired with terminal block power connections and equipped with a lockable external operator handle, is available to disconnect the chiller from main power.

Power Connection Power connections include main three-phase power and one separate 120V, 15 amp customer provided single phase power connection is required to power the heaters (if used for freeze protection).

Short circuit rating of 5 kA is provided.

Evaporator Braze plate evaporator is made of stainless steel with copper as the braze material. It is designed to withstand a refrigerant side working pressure of 430 psig (29.6 bars) and a waterside working pressure of 150 psig (10.5 bars).

Evaporator is tested at 1.1 times maximum allowable refrigerant side working pressure and 1.5 times maximum allowable water side working pressure. It has one water pass. Immersion heaters protect the evaporator to an ambient of -20°F (-29°C). A water strainer and a flow switch are factory installed.

Condenser Air-cooled condenser coils have lanced aluminum fins mechanically bonded to internally-finned copper tubing.

The condenser coil has an integral sub-cooling circuit. The maximum allowable working pressure of the condenser is 650 psig (44.8 bars). Condensers are factory proof and leak tested at 715 psig (49.3 bars).

Direct-drive vertical discharge condenser fans are balanced and individually protected. Three-phase condenser fan motors with permanently lubricated ball bearings and external thermal overload protection are provided.

A variable speed drive on the first fan of each circuit allows the unit to start and operate with ambient temperatures between 0.0 F and 125.0 F.

Refrigerant Circuits The unit has dual refrigerant circuits. Each refrigerant circuit has Trane scroll compressors piped in parallel with a passive oil management system. A passive oil management system maintains proper oil levels within compressors and has no moving parts. Each refrigerant circuit includes filter drier, electronic expansion valve, liquid line and discharge service valves. Capacity modulation is achieved by turning compressors on and off. The unit has four capacity stages.

Unit Controls The microprocessor-based control panel is factory-installed and factory-tested. The control system is powered by a pre-wired control power transformer, and will turn on and off compressors to meet the load. Microprocessor-based

Equipment Submittal Page 5 of 33 chilled water reset based on return water is standard. The unit comes with a factory installed flow switch.

The Trane CH530 microprocessor automatically acts to prevent unit shutdown due to abnormal operating conditions associated with low evaporator refrigerant temperature and high condensing temperature. If an abnormal operating condition continues and the protective limit is reached, the machine will shut down.

The panel includes machine protection for the following conditions: low evaporator refrigerant temperature and pressure, high condenser refrigerant pressure, critical sensor or detection circuit faults, lost communication between modules, phase loss, phase reversal, over temperature protection, external and local emergency stop, and loss of evaporator water flow.

When a fault is detected, the control system conducts more than 100 diagnostic checks and displays results. The display will identify the fault, indicate date, time, and operating mode at time of occurrence, and provide type of reset required and a help message.

Data contained in available reports includes: water and air temperatures, refrigerant pressures and temperatures, flow switch status, EXV position, and compressor starts and run-time. All necessary settings and setpoints are programmed into the microprocessor-based controller via the operator interface. The controller is capable of receiving signals simultaneously from a variety of control sources, in any combination, and priority order of control sources can be programmed.

Communications BACNet Interface allows the user to easily interface with BACNet via a single twisted-pair wiring to a factory-installed and tested communication board.

Pump Pump package includes: two pumps, expansion vessel, drainage valve, shut-off valve at entering and leaving connections.

The pump package is single point power integrated into the chiller unit power with a separate factory wired control panel and separate power for freeze protection.

The control of the pump is integrated into the chiller controller. The CH530 displays evaporator pump starts and run-times. Freeze protection down to an ambient of -29°C (-20°F) is included as standard. The cold parts of the pump package will be insulated.

Designed with one redundant pump, it is controlled to operate both pumps through a lead/lag and failure/recovery functionality.

A variable speed drive is installed in an additional panel to control the pump. The inverter is adjusted upon start up to balance the system flow and head requirements. The purpose is to save on wasted pump energy caused by a traditional balancing valve.

The pump offering can be for applications that have short water loops, de-coupled systems or for applications where the integrated chiller pump could serve the entire loop volume.

A variable speed drive is installed in an additional panel to control the pump. The inverter is adjusted upon start up to balance the system flow and head requirements. The purpose is to save on wasted pump energy caused by a traditional balancing valve.

Programmable Relays Predefined, factory-installed, programmable relays allow the operation to select four relay outputs. Available outputs are:

Alarm-Latching, Alarm-Auto Reset, General Alarm, Warning, Chiller Limit Mode, Compressor Running, and Tracer Control.

Architectural Louvered Panels Louvered panels cover the complete condensing coil and service area beneath the condenser.

Isolators Molded elastomeric isolators, sized to reduce vibration transmission to the supporting structure when the unit is installed, ship with the chiller.

Chilled Water Buffer Tank – Non-ASME

Equipment Submittal Page 6 of 33

The unit shall be factory equipped with an 800 gallon carbon steel storage tank. The tank will be capable of holding pressures up to the maximum head pressure of the chilled water pump. The tank inlet shall be located on the side of the tank near the top, and the outlet shall be located near the bottom of the tank to promote mixing. There will not be a baffle in the tank. The tank shall come with a manual vent and drain valves.

Evaporator and Chilled Water Piping Heat Trace The 4” piping, valves and load tank shall be have factory-installed heat tape. The evaporator plate and frame heat exchanger shall also have heat tape to prevent possible damage from freezing. There shall be one separate 120 volt, 20 amp circuit provided to service these two heat tape systems.

Equipment Submittal Page 7 of 33

Unit Dimensions - Air-Cooled Scroll

.5

G A

L (4

3.

LI

T

E R

S

4" m m

B R

A Z

E P

LA

T

E W

A T

E R

V O

LU

M

E /S

T O

R A

G E

IN

LE

T /O

U T

LE

T

W A

T E

R C

O N

N E

C T

IO

N

S

IZ

E

IS

O

M E

T R

IC

V

IE

W

R

IG

H T

S

ID

E V

IE

W

F R

O N

T V

IE

W

B A

C K

V

IE

W

T O

P V

IE

W

T h is P ag e

R ef er en ce s th e

C h ill er

O n ly

M in u s th e

L o ad T an k

P ac ka g e.

Equipment Submittal Page 8 of 33

7/ 8"

/1

6"

/1 6"

7/ 8"

V S

D B

O X

L

IF

T

IN

G L

O C

A T

IO

N

P

LA

C

E S

R

IG

H T

S

ID

E V

IE

W

T h is P ag e

R ef er en ce s th e

C h ill er

O u s th e

L o ad T an k

P ac ka

Equipment Submittal Page 9 of 33

Load Tank Skid Unit Dimensions - Air-Cooled Scroll

Equipment Submittal Page 10 of 33

/1

/1

P

U M

P

B R

A Z

E P

L A

T E

IN

LE

T W

A T

E R

C O

N N

E C

T

IO

N

O U

T

LE

T W

A T

E R

C O

N N

E C

T

IO

N

T O

P V

IE

W

C O

N D

E N

S E

R , C

O N

T R

O L

P A

N E

L A

N D

V S

D

W H

E N

O R

D E

R E

D

R E

M O

V E

D F

O R

C

LA

R

IT

Y

C O

M P

R E

S S

O R

S

C O

M P

R E

S S

O R

S

UNIT CONTROL PANEL

THIS END OF UNIT

T h is P ag e

R ef er en ce s th e

C h ill er

O u s th e

L o ad T an k

P ac ka

Equipment Submittal Page 11 of 33

5/

9/

/2

/8

/1

U N

IT

C

O N

T R

O L

P A

N E

L

F R

O N

T V

IE

W

LO

U

V E

R E

D P

A N

E

LS

N O

T S

H O

W N

O V

E R

C O

N T

R O

L P

A N

E L

F O

R C

LA

R

IT

Y

Equipment Submittal Page 12 of 33

/8

7/

8"

/2

/8

O U

T L

E T

W A

T E

R C

O N

N E

C T

IO

N

IN

LE

T W

A T

E R

C O

N N

E C

T

IO

N

E X

P A

N S

IO

N

T A

N K

V O

LU

M

E : 6

.3 ga l

B A

C K

V

IE

W

T h is P ag e

R ef er en ce s th e

C h ill er

O u s th e

L o ad T an k

P ac ka

Equipment Submittal Page 13 of 33

IS

O

M E

T R

IC

V

IE

W

LO

U

V E

R E

D P

A N

E

LS

N O

T S

H O

W N

O V

E R

C O

N T

R O

L P

A N

E L

F O

R C

LA

R

IT

Y

T h is P ag e

R ef er en ce s th e

C h ill er

O u s th e

L o ad T an k

P ac ka

Equipment Submittal Page 14 of 33

4"

0m m

.0

G A

L

.5 L

IT

E

R S

IS

O

M E

T R

IC

V

IE

W

F R

O N

T V

IE

W

B A

C K

V

IE

W

T O

P V

IE

W

R

IG

H T

S

ID

E V

IE

W

B R

A Z

E P

L A

T E

W A

T E

R V

O

LU

M E

/S T

O R

A G

E

IN

LE

T /O

U T

LE

T

W A

T E

R C

O N

N E

C T

IO

N

S

IZ

Equipment Submittal Page 15 of 33

/1

6"

/1 6"

/1 6"

1/

6"

V S

D B

O X

L

IF

T

IN

G L

O C

A T

IO

N

P

LA

C

IG

H T

S

ID

E V

IE

W

Equipment Submittal Page 16 of 33

/1 6"

P U

M P

B R

A Z

E P

LA

T

E

IN

L

E T

W A

T E

R C

O N

N E

C T

IO

N

O U

T L

E T

W A

T E

R C

O N

N E

C T

IO

N

T O

P V

IE

W

C O

N D

E N

S E

R , C

O N

T R

O L

P A

N E

L A

N D

V S

D

W H

E N

O R

D E

R E

D

R E

M O

V E

D F

O R

C L

A R

IT

Y

C O

M P

R E

S S

O R

S

C O

M P

R E

S S

O R

S

UNIT CONTROL PANEL

THIS END OF UNIT

Equipment Submittal Page 17 of 33

/8

9/

/8

/1 6"

U N

IT

C

O N

T R

O L

P A

N E

L

F R

O N

T V

IE

W

LO

U

V E

R E

D P

A N

E

LS

N O

T S

H O

W N

O V

E R

C O

N T

R O

L P

A N

E L

F O

R C

L A

R

IT

Equipment Submittal Page 18 of 33

/8

7/

8"

/2

/8

IN

LE

T W

A T

E R

C O

N N

E C

T

IO

N

O U

T

LE

T W

A T

E R

C O

N N

E C

T

IO

N

E X

P A

N S

IO

N

T A

N K

V O

LU

M

E : 6

.3 ga l

B A

C K

V

IE

Equipment Submittal Page 19 of 33

IS

M E

T R

IC

V

IE

W

LO

U

V E

R E

D P

A N

E

LS

N O

T S

H O

W N

O V

E R

C O

N T

R O

L P

A N

E L

F O

R C

LA

R

IT

Equipment Submittal Page 20 of 33

Weight, Clearance & Rigging Diagram - Air-Cooled Scroll

Equipment Submittal Page 21 of 33

/4

W O

R K

IN

G

C L

E A

R A

N C

E P

E R

N A

T

IO

N A

L E

L E

C T

R

IC

C O

D E

A R

T

IC

LE

0-

/8

/8

/8

F O

R O

B S

T R

U C

T

IO

N S

O R

M U

L T

IP

LE

U N

IT

S

R

E F

E R

T O

T H

E C

LO

S

E S

P A

C

IN

G B

U

LL

E T

IN

U N

IT

C

L E

A R

A N

C E N

O O

B S

T R

U C

T

IO

N S

R E

C O

M M

E N

D E

D

A R

E A

R E

Q U

IR

E

D F

O R

U N

IT

O

P E

R A

T

IO

N

M A

IN

T

E N

A N

C E

A

C C

E S

S P

A N

E L

A N

D A

IR

F

LO

W

T O

P V

IE

Equipment Submittal Page 22 of 33

/1

6"

/1

6"

U S

E S

P R

E A

D E

R B

A R

A S

S H

O W

N

IN

D

IA

G R

A M

R

E F

E R

T O

I N

S T

A

LL

A T

IO

N

M A

N U

A L

O R

N A

M E

P L

A T

E F

O R

U N

IT

W

E

IG

H T

R

E F

E R

T O

I N

S T

A

LL

A T

IO

N

IN

S

T R

U C

T

IO

N S

L O

C A

T E

D

IN

S

ID

E C

O N

T R

O L

P A

N E

L F

O R

F U

R T

H E

R R

IG

G

IN

G

IN

F

O R

M A

T

IO

N

O T

H E

R L

IF

T

IN

G

A R

R A

N G

E M

E N

T S

C O

U L

D R

E S

U L

T

IN

D E

A T

H

S E

R

IO

U S

I N

JU

R

Y O

R E

Q U

IP

M

E N

T D

A M

A G

E

IM

P

R O

P E

R L

IF

T

IN

G

A N

D M

O V

IN

G

W A

R N

IN

G

IS

O

M E

T R

IC

V

IE

W

U N

IT

R

IG

G

IN

G

L

IF

T

IN

G A

U N

IT

W

IT

H

E Q

U A

L L

E N

G T

H S

T R

A P

S W

IL

L

N O

T P

R O

D U

C E

A L

E V

E L

U N

IT

D

U R

IN

G

T H

E L

IF

T

B E

C A

U S

E T

H E

C G

W

IL

L N

O T

B E

A T

T H

E M

ID

P

O

IN

T B

E T

W E

E N

T H

E B

A S

E L

IF

T

IN

G

H O

L E

S

T H

E F

O L

LO

W

IN

G

A D

JU

S

T M

E N

T S

M U

S T

B E

M A

D E

T O

P R

O D

U C

E A

L E

V E

L L

IF

T

S

IN

G

L E

S P

R E

A D

E R

B A

R L

IF

T

IN

G

M E

T H

O D

IF

T

H E

U N

IT

C

G I

S C

L O

S E

R T

O T

H E

C O

N T

O R

L P

A N

E L

T

H E

S T

R A

P S

O N

T H

E C

O N

T R

O L

P A

N E

L S

ID

E

O F

T H

E S

P R

E A

D E

R B

A R

M U

S T

B E

A D

JU

S

T E

D T

O B

E S

H O

R T

E R

T H

A N

T H

O S

E O

N T

H E

O P

P O

S

IT

E S

ID

E

O F

T H

E S

P R

E A

D E

R B

A R

A

L

LO

W

IN

G T

H E

S P

R E

A D

E R

B A

R T

O M

O V

E T

O W

A R

D T

H E

C O

N T

R O

L P

A N

E L

A N

D O

V E

R T

H E

U N

IT

C

G

S E

V E

R A

L A

D

JU

S T

M E

N T

S O

F T

H E

S T

R A

P L

E N

G T

H M

A Y

B E

R E

Q U

IR

E

D T

O P

R O

D U

C E

A L

E V

E L

U N

IT

D

U R

IN

G

L

IF

T

H

-T Y

P E

S P

R E

A D

E R

B A

R L

IF

T

IN

G

M E

T H

O D

IF

T

H E

S T

R A

P S

F R

O M

T H

E H

B A

R T

O T

H E

U N

IT

B

A S

E A

T

H E

S A

M E

L E

N G

T H

T

H E

C R

A N

E L

IF

T

IN

G

P O

IN

T

O N

T H

E C

E N

T E

R W

E B

O F

T H

E H

B A

R M

U S

T B

E A

D

JU

S T

E D

T O

P R

O D

U C

E A

L E

V E

L U

N

IT

L

IF

T

Equipment Submittal Page 23 of 33

0.

lb

.0 lb

1.

lb

.0 lb

8"

4"LI

F T

IN

G

W E

IG

H

T S

W

W

W

W 4 W

N E

A R

S

ID

E W

F A

R S

ID

E

W

N

E A

R S

ID

E

W

F

A R

S

ID

E

C G

C G

C O

N T

R O

L P

A N

E L

E N

D F

R O

N T

V

IE

W S

ID

E

V

IE

W

U N

IT

C

E N

T E

R O

F G

R A

V

IT

Y

S H

IP

P

IN

G

W E

IG

H

T

.0 lb

Equipment Submittal Page 24 of 33

/8

/8

/4

/8

W O

R K

IN

G

C L

E A

R A

N C

E P

E R

N A

T

IO

N A

L E

LE

C

T R

IC

C

O D

E A

R T

IC

L

E

0-

6.

F O

R O

B S

T R

U C

T

IO

N S

O R

M U

LT

IP

L E

U N

IT

S

R

E F

E R

T O

T H

E C

LO

S

E S

P A

C

IN

G B

U

LL

E T

IN

N O

O B

S T

R U

C T

IO

N

S R

E C

O M

M E

N D

E D

A

R E

A R

E Q

U

IR

E D

F O

R U

N

IT

O P

E R

A T

IO

N

M

A

IN

T E

N A

N C

E

A C

C E

S S

P A

N E

L A

N D

A

IR

F

LO

W

T O

P V

IE

W

U N

IT

C

LE

A

R A

N C

Equipment Submittal Page 25 of 33

/1 6"

/1 6"

IS

O

M E

T R

IC

V

IE

W

U N

IT

R

IG

G

IN

G

IM

P

R O

P E

R L

IF

T

IN

G

A N

D M

O V

IN

G

W A

R N

IN

G

U S

E S

P R

E A

D E

R B

A R

A S

S H

O W

N I

N D

IA

G

R A

M

R E

F E

R T

O I

N S

T A

LL

A

T

IO

N M

A N

U A

L O

R N

A M

E P

L A

T E

F O

R U

N

IT

W E

IG

H

T

R E

F E

R T

O

IN

S T

A L

L A

T

IO

N

IN

S T

R U

C T

IO

N

S L

O C

A T

E D

IN

S

ID

E

C O

N T

R O

L P

A N

E L

F O

R F

U R

T H

E R

R

IG

G

IN

G

IN

F O

R M

A T

IO

N

O T

H E

R L

IF

T

IN

G

A R

R A

N G

E M

E N

T S

C O

U L

D R

E S

U L

T

IN

D E

A T

H , S

E R

IO

U

S

IN

JU

R

Y O

R E

Q U

IP

M

E N

T D

A M

A G

E

L

IF

T

IN

G A

U N

IT

W

IT

H

E Q

U A

L L

E N

G T

H S

T R

A P

S W

IL

L

N O

T P

R O

D U

C E

A L

E V

E L

U N

IT

D

U R

IN

G

T H

E L

IF

T

B E

C A

U S

E T

H E

C G

W

IL

L N

O T

B E

A T

T H

E M

ID

P

O

IN

T B

E T

W E

E N

T H

E B

A S

E L

IF

T

IN

G

H O

L E

S

T H

E F

O L

L O

W

IN

G A

D

JU

S T

M E

N T

S M

U S

T B

E M

A D

E T

O P

R O

D U

C E

A L

E V

E L

L

IF

T

S

IN

G

L E

S P

R E

A D

E R

B A

R L

IF

T

IN

G

M E

T H

O D

IF

T

H E

U N

IT

C

G I

S C

LO

S

E R

T O

T H

E C

O N

T O

R L

P A

N E

L

T H

E S

T R

A P

S O

N T

H E

C O

N T

R O

L P

A N

E L

S

ID

E O

F T

H E

S P

R E

A D

E R

B A

R M

U S

T B

E A

D

JU

S T

E D

T O

B E

S H

O R

T E

R T

H A

N T

H O

S E

O N

T H

E O

P P

O S

IT

E

S

ID

E O

F T

H E

S P

R E

A D

E R

B A

R

A L

L O

W

IN

G T

H E

S P

R E

A D

E R

B A

R T

O M

O V

E T

O W

A R

D T

H E

C O

N T

R O

L P

A N

E L

A N

D O

V E

R T

H E

U N

IT

C

G

S E

V E

R A

L A

D

JU

S T

M E

N T

S O

F T

H E

S T

R A

P L

E N

G T

H M

A Y

B E

R E

Q U

IR

E

D T

O P

R O

D U

C E

A L

E V

E L

U N

IT

D

U R

IN

G

L

IF

T

H

-T Y

P E

S P

R E

A D

E R

B A

R L

IF

T

IN

G

M E

T H

O D

IF

T

H E

S T

R A

P S

F R

O M

T H

E H

B A

R T

O T

H E

U N

IT

B

A S

E A

E

S A

M E

L E

N G

T H

T

H E

C R

A N

E L

IF

T

IN

G

P O

IN

T

O N

T H

E C

E N

T E

R W

E B

O F

T H

E H

B A

R M

U S

T B

E A

D

JU

S T

E D

T O

P R

O D

U C

E A

L E

V E

L U

N

IT

L

IF

T

Equipment Submittal Page 26 of 33

Accessory - Air-Cooled Scroll

1/

8"

/4

1/

2"

1/

8"

3/

4"

3/

8"

/1 6"

C U

S T

O M

E R

C O

N T

R O

L W

IR

IN

G

K

N O

C K

O U

T S

7"

3/ 4"

/1 6"

/1 6"

C U

S T

O M

E R

P O

W E

R W

IR

IN

G

O P

T

IO

N

C U

S T

O M

E R

P O

W E

R W

IR

IN

G

/4

P O

W E

R W

IR

E

C O

N N

E C

T

IO

N T

O C

IR

C

U

IT

B R

E A

K E

R

Q

1)

C

IR

S

IN

G L

E P

O

IN

T P

O W

E R

LU

G

W

IR

E S

IZ

E

R A

N G

E

P E

R P

H A

S E

(1

M

A X c o nd u ct o rs p e r ph as e

/0

A W

G

M

C M kA

H

IG

H

U N

IT

S

IZ

E

U N

IT

E

F F

V O

LT

A

G E

C U

S T

O M

E R

W

IR

E S

E L

E C

T

IO

N T

A B

LE

R

IG

H T

E N

D V

IE

W

L E

F T

E N

D V

IE

W

IS

O

M E

T R

IC

V

IE

W

F R

O N

T V

IE

W

S H

O R

T C

IR

C

U

IT

R A

T

IN

G

Equipment Submittal Page 27 of 33

Equipment Submittal Page 28 of 33

D

P -3

IS

O

LA

T

O R

S R

D P

-4

IS

O

LA

T O

R S

R D

P -4

LI

E

R D

L

IM

E

N /A

R D

E

R D

E

R D

E

R D

LI

E

N /A

U N

IT

S

IZ

E

M O

U N

T

IN

G L

O C

A T

IO

N

S A

N

I

O

LA

T

O R

N U

M B

E R

/1

D

IA

H

O

LE

S

/1

6" D

IA

H O

L E

S

3/

/8

/2

/4

5"

/8

/2

D

IA

/2

D

IA

/4

/8

/8

/2

/8

3/

/4

CONTROL PANEL

S E

E

IS

O L

A T

O R

P O

IN

T

L O

A D

S F

O R

D E

T A

IL

E

D

IN

F O

R M

A T

IO

N

O N

IS

O

L A

T O

R L

O C

A T

IO

N

E

A

E

E

Equipment Submittal Page 29 of 33

1/

8"

/4

1/

2"

1/

8"

3/

4"

3/

8"

/1 6"

C U

S T

O M

E R

C O

N T

R O

L W

IR

IN

G

K

N O

C K

O U

T S

7"

3/ 4"

/1 6"

/1 6"

C U

S T

O M

E R

P O

W E

R W

IR

IN

G

O P

T

IO

N

C U

S T

O M

E R

P O

W E

R W

IR

IN

G

/4

P O

W E

R W

IR

E

C O

N N

E C

T

IO

N T

O C

IR

C

U

IT

B R

E A

K E

R

Q

1)

C

IR

S

IN

G L

E P

O

IN

T P

O W

E R

LU

G

W

IR

E S

IZ

E

R A

N G

E

P E

R P

H A

S E

(1

M

A X c o nd u ct o rs p e r ph as e

/0

A W

G

M

C M kA

H

IG

H

U N

IT

S

IZ

E

U N

IT

E

F F

V O

LT

A

G E

C U

S T

O M

E R

W

IR

E S

E L

E C

T

IO

N T

A B

LE

R

IG

H T

E N

D V

IE

W

L E

F T

E N

D V

IE

W

IS

O

M E

T R

IC

V

IE

W

F R

O N

T V

IE

W

S H

O R

T C

IR

C

U

IT

R A

T

IN

Equipment Submittal Page 30 of 33

CONTROL PANEL

1 2

3 4

5 6

123 7/8"

83 11/16"

30 3/16"

1 1/2"

1487.0 lb 1533.0 lb 904.0 lb 937.0 lb 802.0 lb 834.0 lb N/A N/A N/A N/A

321 4 5 6 87

080 6489.0 lb

UNIT

SIZE

MOUNTING LOCATIONS &

POINT LOAD WEIGHTS TOTAL OPERATING

WEIGHT

MOUNTING HOLE DIAMETER 9/16"

TOP VIEW

Equipment Submittal Page 31 of 33

P -3

IS

O

LA

T

O R

S R

D P

-4

IS

O

LA

T O

R S

R D

P -4

B R

IC

K

R E

D R

D P

-4 B

R

IC

K R

E D

N /A

R D

P -4

B R

IC

K

R E

D R

D P

-4 B

R

IC

K R

E D

R D

P -4

B R

IC

K

R E

D R

D P

-4 B

R

IC

K R

E D

N /A

U N

IT

S

IZ

E

M O

U N

T

IN

G L

O C

A T

IO

N

S A

I

O

LA

T

O R

N U

M B

E R

/1

D

IA

H

O

LE

S

/1

6" D

IA

H O

L E

S

3/

/8

/2

/4

5"

/8

/2

D

IA

/2

D

IA

/4

/8

/8

/2

/8

3/

/4

CONTROL PANEL

S E

E

IS

O L

A T

O R

P O

IN

T

L O

A D

S F

O R

D E

T A

IL

E

D

IN

F O

R M

A T

IO

N

O N

IS

O

L A

T O

R L

O C

A T

IO

N

S

Equipment Submittal Page 32 of 33

Field Wiring - Air-Cooled Scroll

K

K

2 2

H N

K

6K

6K

K

2 2 22 2

8 9

K

K

6Q

Q U

A D

R E

L A

Y O

U T

P U

U

IT

S T

A T

U

O

G R

A M

M A

B L

E R

E L

A Y

O

P T

IO

N

A L

A

J2

H E

A T

E R

S H

E A

T E

R S 42

C

IR

C U

IT

C

IR

C U

IT

1X6-4

1X6-3

1X6-2

1X6-1

N

Q

44 4

H N

6Q

H

B U

F F

E R

T A

N K

IN

S

E T

A

L

Q

L

L

A B

C

S P

E E

D S

IG

N

A L

P U

M P

I N

V E

R T

E R

C U

S T

O M

E R

-1

V

D C

1X7-2

1X7-1

2-10VDC

GND

J2

(O P

T

IO

N A

L

C A

P A

C

IT

Y O

U T

P U

T A

N A

L O

G I

N P

U T

/O U

T P

U T

A

TO BUILDING

B C

I- C

B A

C N

E T

M O

D U

L E

IN

T

E R

F A

C E

F

C

IL

L

E R

S

(O P

T

IO

N A

L)

SHIELDED TWISTED

SHIELDED TWISTED

PAIR LEADS

PAIR LEADS

L

IN

K

AUTOMATION SYSTEMS

OR OTHER TRANE

REMOTE DEVICE

TO NEXT UNIT

A

6 5

40 41

H N

1X4-32

P U

M P

S T

A R

T E

R C

O

IL

S

1X4-31

1X4-30

J2

1X4-29

D U

A L

R E

LA

Y

O U

T P

U T

E V

A P

W A

T E

R P

U M

P R

E

LA

Y S

R U

N S

IG

N

A L

PUMP 1

A

PUMP 2

J2

A

W2

W3E-STOP

AUTO STOP

D U

A L

L O

W V

O L

T A

G E

B

IN

A R

Y

IN

P U

T E

M E

R G

E N

Y S

T O

P

A U

T O

S T

O P

PUMP 2

PUMP 1

C H

IL

L

E D

W A

T E

R P

U

F

U

LT

I N

P U

T

D U

A L

L O

W V

O L

T A

G E

B

IN

A R

Y

IN

P U

T1 A

2 1X5-6

1X5-7

1X5-8

V

0H Z

V

H

Z

IN

S

E T

B

A

H

V

H

Z U

N

IT

I S

F A

C T

O R

Y W

IR

E

D A

S S

H O

W N

R

E C

O N

N E

C T

W

IR

E

6A T

O T

E R

M

IN

A

LS

H

O R

H

F O

R

V

0H

Z O

R

5V

H Z

P O

W E

R S

U P

P

LI

E S

A

H

A

H

V

0H Z

V

H

Z

X

IN

S

E T

B

X

5V

0V

O R

1X5-5

J2

E Q

U

IP

M E

N T

G R

O U

N D

A

A

A

H

H

H

H

0V

L1A

H

H

5V

L 1A

0V

0H

Z

1T

X

X

V

H

0V

0H

Z

H

A

H

A

L1 L2

L3 B

C A

6Q

L2 L3

B C

6Q

L

L 2B

L 3C

A L

2B L

3C

6K

6K

F

F

C O

N T

R O

L P

A N

E L

U N

IT

T

E R

M

IN

A L

S A

R E

N O

T D

E S

IG

N

E D

T O

A C

C E

P T

O T

H E

R T

Y P

E S

O F

C O

N D

U C

T O

R S

F A

IL

U

R E

T O

D O

T H

E A

B O

V E

C O

U

LD

R E

S U

LT

IN

E Q

U

IP

M E

N T

D A

M A

G E

H A

Z A

R D

O U

S V

O L

T A

G E

U S

E C

O P

P E

R C

O N

D U

C T

O R

S O

N

LY

W A

R N

IN

G

D

IS

C O

N N

E C

T A

L L

E L

E C

T R

IC

P

O W

E R

IN

C

LU

D

IN

G

R E

M O

T E

D

IS

C O

N N

E C

T S

A N

D F

O

LL

O W

L O

C K

O U

T A

N D

T A

G P

R O

C E

D U

R E

S B

E F

O R

E S

E R

V

IC

IN

G

IN

S U

R E

T H

A T

A L

L M

O T

O R

C A

P A

C

IT

O R

S H

A V

E D

IS

C

H A

R G

E D

S T

O R

E D

V O

L T

A G

E

U N

IT

S

W

IT

H V

A R

IA

B

LE

S

P E

E D

D R

IV

E

R

E F

E R

T O

D R

IV

E

IN

S

T R

U C

T

IO

N S

F O

R C

A P

A C

IT

O

R D

IS

C

H A

R G

E

F A

IL

U

R E

T O

D O

T H

E A

B O

V E

C O

U

LD

R E

S U

L T

IN

D

E A

T H

O R

S E

R

IO

U S

IN

JU

R Y

Equipment Submittal Page 33 of 33

Field Wiring - Air-Cooled Scroll

WIRED TO TRACER OR OTHER REMOTE DEVICE.

OPTIONAL FIELD ASSIGNED PROGRAMMABLE RELAYS (STAT=PRLY). CLASS

1A41, BACNET INTERFACE MODULE USED WHEN (COMM = BCNT).

1A15, LCI MODULE USED WHEN (COMM = LCI).

THE CONTACTS FOR AUTO STOP AND EMERGENCY STOP SWITCHES ARE JUMPERED AT

THE FACTORY BY JUMPERS W2 & W3 TO ENABLE UNIT OPERATION. IF REMOTE CONTROL

IS DESIRED, REMOVED THE JUMPERS AND CONNECT TO THE DESIRED CONTROL CIRCUIT.

WHEN FACTORY PROVIDED PUMP IS NOT SELECTED. CUSTOMER MUST SUPPLY SUITABLE

PUMP SYSTEM. REFER TO PUMP MANUFACTURER FOR WIRING REQUIREMENTS.

WIRED TO CUSTOMER 0-10 VDC PUMP SPEED SIGNAL.

HP 7.2FLA; AT 240VAC: 5 AMPS GENERAL PURPOSE.

1 FIELD WIRED MODULE, RELAY AT 120V: 7.2A RESISTIVE 2.88A PILOT DUTY,

CUSTOMER SUPPLIED 3 PHASE POWER.

FIELD CONNECTIONS ARE ONLY MADE IN A CUSTOMER PROVIDED PUMP. THESE

CONNECTIONS WILL BE MADE BY THE FACTORY WHEN THE PUMP IS

PROVIDED BY THE FACTORY. CUSTOMER SUPPLIED POWER 115V, 60Hz, 1PH.

CUSTOMER SUPPLIED CONTACTS FOR ALL LOW VOLTAGE CONNECTIONS MUST

BE COMPATABLE WITH DRY CIRCUIT 24 VOLTS DC FOR A 12 mA RESISTIVE

LOAD. SILVER OR GOLD PLATED CONTACTS RECOMMENDED.

UNIT PROVIDED DRY CONTACTS FOR THE CONDENSER/CHILLED WATER PUMP

CONTROL. RELAYS ARE RATED FOR 7.2 AMPS RESISTIVE, 2.88 AMPS PILOT

HP, 7.2 FLA AT 120 VOLTS 60 HZ, CONTACTS ARE RATED FOR 5

AMPS GENERAL PURPOSE DUTY 240 VOLTS.

ALL CUSTOMER CONTROL CIRCUIT WIRING MUST BE COPPER CONDUCTORS

ONLY AND HAVE A MINIMUM INSULATION RATING OF 300 VOLTS. EXCEPT AS

NOTED, ALL CUSTOMER WIRING CONNECTIONS ARE MADE TO CIRCUIT BOARD

MOUNTED BOX LUGS WITH A WIRE RANGE OF 14 TO 18 AWG OR DIN RAIL

MOUNTED SPRING FORCE TERMINALS.

ALL FIELD WIRING MUST BE IN ACCORDANCE WITH NATIONAL ELECTRIC

CODE AND LOCAL REQUIREMENTS.

ALL UNIT POWER WIRING MUST BE 600 VOLT COPPER CONDUCTORS ONLY

AND HAVE A MINIMUM TEMPERATURE INSULATION RATING OF 90 DEGREE C.

REFER TO UNIT NAMEPLATE FOR MINIMUM CIRCUIT AMPACITY AND MAXIMUM

OVERCURRENT PROTECTION DEVICE. PROVIDE AN EQUIPMENT GROUND IN

ACCORDANCE WITH APPLICABLE ELECTRIC CODES. REFER TO WIRE RANGE

REFER TO CGAM ELECTRICAL SCHEMATIC FOR SPECIFIC ELECTRICAL

CONNECTION INFORMATION AND NOTES PERTAINING TO WIRING INSTALLATION.

FIELD CONNECTIONS ARE MADE TO 1X1, OR 1Q2.

SINGLE SOURCE POWER IS PROVIDED AS STANDARD ON THESE PRODUCTS,

380V/50HZ, OR H4 FOR 415V/50HZ. H4 IS ONLY AVAILABLE WITH

WIRED WITH 26A CONNECTED TO H3 - RECONNECT WIRE 26A TO H2 FOR

WIRE 26A SHALL BE CONNECT TO H3. 400V/50HZ UNIT IS FACTORY

SHALL BE CONNECTED TO H2. FOR VOLTAGES 230V/60HZ & 575V/60HZ,

FOR VOLTAGES 200V/60HZ, 220V/50HZ, 380V/60HZ, 460V/60HZ, WIRE 26A

THE PUMP IS PROVIDED BY THE FACTORY (PTYP=DHHP).

(PTYP=NONE). THESE CONNECTIONS WILL BE MADE BY THE FACTORY WHEN

FIELD CONNECTIONS ARE ONLY MADE IN A CUSTOMER PROVIDED PUMP

PROVIDED IN UNIT CONTROL PANEL.

AS REQUIRED BY APPLICABLE CODES. GREEN GROUND SCREWS ARE

FUSE SIZE IS 20 AMPS. GROUND ALL CUSTOMER SUPPLIED POWER SUPPLIES

CUSTOMER SUPPLIED POWER 115/60/1 OR 220/50/1 TO POWER RELAYS. MAX.

TERMINATION RESISTOR REQUIREMENTS.

SYSTEM (BAS) COMMUNICATION INSTALLATION LITERATURE FOR END OF LINE

TOPOLOGY SHOULD BE DAISY CHAIN. REFER TO BUILDING AUTOMATION

INTERCONNECTED CABLE SEGMENTS NOT TO EXCEED 4500 FEET. CONNECTION

TO HELIX LF22P0014216 RECOMMENDED. THE SUM TOTAL OF ALL

WIRED TO NEXT UNIT. 22 AWG SHIELDED COMMUNICATION WIRE EQUIVALENT

LITERATURE FOR END OF LINE TERMINATION RESISTOR REQUIREMENTS.

BUILDING AUTOMATION SYSTEM (BAS) COMMUNICATION INSTALLATION

4500 FEET. CONNECTION TOPOLOGY SHOULD BE DAISY CHAIN. REFER TO

THE SUM TOTAL OF ALL INTERCONNECTED CABLE SEGMENTS NOT TO EXCEED

COMMUNICATION WIRE EQUIVALENT TO HELIX LF22P0014216 RECOMMENDED.

WIRED TO TRACER OR OTHER TRANE REMOTE DEVICE. 22 AWG SHIELDED

WIRED TO CUSTOMER CHILLED WATER SET POINT 2-10V OR

WIRED TO CUSTOMER EXTERNAL DEMAND LIMIT 2-10V OR

WIRED TO CUSTOMER 2-10V OR 4-20mA

1/2

14.

13.

1DUTY, OR 3

TABLE FOR LUG SIZES.

11.

ANNUNICIATOR.

4-20mA.

4-20mA.

400V/50HZ PANELS.

% CAPACITY