621 15 101 CORRECT ADMIN BLDG 20 ENVIR COND DEF BID DOCUMENTS SPECIFICATIONS VOL 1B.pdf
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- 36C24921B0014
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This pre-solicitation notice describes a construction project for the James H. Quillen VA Medical Center in Mountain Home, Tennessee. The project involves correcting environment and condition deficiencies in Administration Building 20 and includes office space, conference rooms, locker rooms, storage areas, mechanical and electrical rooms, and replacement of finish materials. The construction cost estimate ranges from $1 million to $5 million. The requirement will use sealed bidding per FAR Part 14 and the solicitation is expected to be issued by October 20, 2021, with bids due by November 20, 2021. This is a 100% set-aside for Service-Disabled Veteran Owned Small Businesses. Only SDVOSBs verified in the CVE database and listed in SAM will be considered. The awarded contractor must be determined responsible per FAR Part 9 and submit evidence of VETS-4212 enrollment. Questions must be submitted in writing to the named Contract Specialist and reference the project number, name, and solicitation number.
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TECHNICAL SPECIFICATIONS
VOLUME 1 OF 2 (Divisions 00-09)
Correct Admin Bldg. 20 Environment and
Condition Deficiencies
VA Project Number: 621-15-101
Department of Veterans Affairs MidSouth Healthcare Network
Quillen VA Medical Center
Lamont Street & Veterans Way Johnson City, TN 37604
Bid Documents
March 15, 2021
36C24919D0021 36C24919N0640 Raymond-Pond SDVOSB JV, LLC
1224 Royal Drive Suite 100
Conyers, GA 30094
RAYMOND PROJECT NUMBER – 1418.020
POND PROJECT NUMBER – 1200392
This Page Intentionally Left Blank
Project No. 621-15-101 March 15, 2021
Correct Admin Bldg.20 Environment and Condition Deficiencies Bid Documents
00 01 07 - 1
SECTION 00 01 07
PROFESSIONAL SEALS
1.1 DESIGN PROFESSIONALS OF RECORD
A. Architect:
1. Richard K. Perkins
2. Virginia #0401006332
3. Responsible for Divisions 02-12.
B. Fire Protection Engineer:
1. Brandon T. Hofstead
2. Georgia #037581
3. Responsible for Division 21 and Section 28 31 00.
C. Mechanical Engineer:
1. Charles A. Hanning III
2. Alabama #29025-E
3. Responsible for Divisions 22-23.
D. Electrical Engineer:
1. Floyd A. Keels
2. Tennessee #114650
3. Responsible for Division 26.
E. Telecommunication Designer:
1. Thomas Higgins
2. RCDD #348504
3. Responsible for Divisions 27-28.
F. Civil Engineer:
1. Tanya L. Norman
2. Georgia #038055
3. Responsible for Divisions 31-34.
- - - E N D - - -
03/15/2021
00 01 10 - 1
DEPARTMENT OF VETERANS AFFAIRS
VHA MASTER SPECIFICATIONS
TABLE OF CONTENTS
Section 00 01 10
SECTION NO. DIVISION AND SECTION TITLES DATE
VOLUME 1
DIVISION 00 - SPECIAL SECTIONS
00 01 07 Professional Seals
00 01 10 Table of Contents
00 01 15 List of Drawing Sheets 05-20
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 General Requirements (VISN 9 Mountain Home) 03-20
01 32 16.15 Project Schedules (Small Projects – Design/Bid/Build) 03-20
01 33 23 Shop Drawings, Product Data, and Samples 05-17
Submittal Register
01 35 26 Safety Requirements 02-20
01 42 19 Reference Standards 09-19
01 45 00 Quality Control 03-19
01 45 29 Testing Laboratory Services 11-18
01 57 19 Temporary Environmental Controls 01-11
01 58 16 Temporary Interior Signage 07-15
01 74 19 Construction Waste Management 09-13
DIVISION 02 – EXISTING CONDITIONS
02 41 00 Demolition 08-17
02 82 11 Traditional Asbestos Abatement 04-19
02 83 33.13 Lead-Based Paint Removal and Disposal 08-16
DIVISION 03 – CONCRETE
03 30 00 Cast-in-Place Concrete 07-19
DIVISION 04 – MASONRY
04 20 00 Unit Masonry 08-17
DIVISION 05 – METALS
05 12 00 Structural Steel Framing 11-18
05 50 00 Metal Fabrications 08-18
05 51 00 Metal Stairs 10-15
00 01 10 - 2
DIVISION 06 – WOOD, PLASTICS AND COMPOSITES
06 10 00 Rough Carpentry 10-17
06 20 00 Finish Carpentry 08-16
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 01 50.19 Preparation for Re-Roofing 02-16
07 21 13 Thermal Insulation 10-17
07 22 00 Roof and Deck Insulation 02-16
07 31 26 Slate Shingles 02-16
07 54 23 Thermoplastic Polyolefin (TPO) Roofing 08-16
07 60 00 Flashing and Sheet Metal 07-14
07 71 00 Roof Specialties 10-15
07 72 00 Roof Accessories 10-15
07 84 00 Firestopping 02-16
07 92 00 Joint Sealants 10-17
DIVISION 08 - OPENINGS
08 11 13 Hollow Metal Doors and Frames 08-16
08 14 00 Interior Wood Doors 02-16
08 31 13 Access Doors and Frames 02-16
08 56 19 Pass Windows 02-16
08 71 00 Door Hardware 04-20
08 80 00 Glazing 10-15
08 90 00 Louvers and Vents 05-15
DIVISION 09 – FINISHES
09 05 16 Subsurface Preparation for Floor Finishes 02-15
09 06 00 Schedule for Finishes 04-15
09 22 16 Non-Structural Metal Framing 06-18
09 29 00 Gypsum Board 04-20
09 30 13 Ceramic Tiling 09-15
09 51 00 Acoustical Ceilings 12-18
09 65 13 Resilient Base and Accessories 02-16
09 65 19 Resilient Tile Flooring 05-18
09 68 00 Carpeting 10-15
09 91 00 Painting 01-16
VOLUME 2
DIVISION 10 – SPECIALTIES
10 14 00 Signage 10-15
10 21 13 Toilet Compartments 12-15
10 21 16 Shower and Dressing Compartments 08-16
10 26 00 Wall and Door Protection 10-15
10 28 00 Toilet, Bath, and Laundry Accessories 02-16
10 44 13 Fire Extinguisher Cabinets 08-18
00 01 10 - 3
DIVISION 11 – EQUIPMENT (NOT USED)
DIVISION 12 – FURNISHINGS
12 24 00 Window Shades 08-17
12 36 00 Countertops 12-18
DIVISION 13 - SPECIAL CONSTRUCTION (NOT USED)
DIVISION 14 – CONVEYING EQUIPMENT (NOT USED)
DIVISION 21 - FIRE SUPPRESSION
21 13 13 Wet-Pipe Sprinkler Systems 06-15
DIVISION 22 – PLUMBING
22 05 11 Common Work Results for Plumbing 07-16
22 05 12 General Motor Requirements for Plumbing Equipment 09-15
22 05 19 Meters and Gages for Plumbing Piping 09-15
22 05 23 General-Duty Valves for Plumbing Piping 09-15
22 07 11 Plumbing Insulation 09-19
22 11 00 Facility Water Distribution 11-19
22 11 23 Domestic Water Pumps 09-15
22 13 00 Facility Sanitary and Vent Piping 09-15
22 33 00 Electric Domestic Water Heaters 09-15
22 40 00 Plumbing Fixtures 09-15
DIVISION 23 – HEATING, VENTILATING, AND AIR CONDITIONING
23 05 11 Common Work Results for HVAC 02-20
23 05 12 General Motor Requirements for HVAC and Steam Generation
Equipment
02-20
23 05 41 Noise and Vibration Control for HVAC Piping and Equipment 02-20
23 05 93 Testing, Adjusting, and Balancing for HVAC 02-20
23 07 11 HVAC and Boiler Plant Insulation 02-20
23 09 23 Direct-Digital Control System for HVAC 09-11
23 23 00 Refrigerant Piping 02-20
23 31 00 HVAC Ducts and Casings 02-20
23 34 00 HVAC Fans 02-20
23 37 00 Air Outlets and Inlets 02-20
23 82 00 Convection Heating and Cooling Units 03-20
DIVISION 25 – INTEGRATED AUTOMATION (NOT USED)
DIVISION 26 – ELECTRICAL
26 05 11 Requirements for Electrical Installations 01-16
26 05 19 Low-Voltage Electrical Power Conductors and Cables 01-17
26 05 26 Grounding and Bonding for Electrical Systems 01-17
26 05 33 Raceway and Boxes for Electrical Systems 01-18
26 09 23 Lighting Controls 01-18
00 01 10 - 4
26 24 16 Panelboards 01-18
26 27 26 Wiring Devices 01-18
26 29 21 Enclosed Switches and Circuit Breakers 01-17
26 41 00 Facility Lightning Protection 01-17
26 43 13 Surge Protective Devices 01-17
26 51 00 Interior Lighting 01-18
26 56 00 Exterior Lighting 01-18
DIVISION 27 – COMMUNICATIONS
27 05 11 Requirements for Communications Installations 09-19
27 05 26 Grounding and Bonding for Communications Systems 06-15
27 05 33 Raceways and Boxes for Communications Systems 10-18
27 10 00 Control, Communication and Signal Wiring 06-15
27 11 00 Communications Equipment Room Fittings 06-15
27 15 00 Communications Structured Cabling 01-16
DIVISION 28 – ELECTRONIC SAFETY AND SECURITY
28 05 00 Common Work Results for Electronic Safety and Security 04-18
28 05 26 Grounding and Bonding for Electronic Safety and Security 09-11
28 05 28.33 Conduits and Backboxes for Electronic Safety and Security 09-11
28 31 00 Fire Detection and Alarm 10-11
DIVISION 31 – EARTHWORK
31 20 11 Earthwork (Short Form) 10-12
DIVISION 32 – EXTERIOR IMPROVEMENTS
32 05 23 Cement and Concrete for Exterior Improvements 08-16
32 12 16 Asphalt Paving 09-15
32 17 23 Pavement Markings 08-16
DIVISION 33 – UTILITIES
33 10 00 Water Utilities 03-17
DIVISION 34 – TRANSPORTATION
34 71 13 Passive Vehicle Barriers 04-18
DIVISION 48 – ELECTRICAL POWER GENERATION (NOT USED)
01 45 29 - 1
SECTION 01 45 29
TESTING LABORATORY SERVICES
PART 1 - GENERAL
1.1 DESCRIPTION:
This section specifies materials testing activities and inspection services required during project construction to be provided by a
Testing Laboratory retained by the Department of Veterans Affairs.
1.2 APPLICABLE PUBLICATIONS:
A. The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
B. American Association of State Highway and Transportation Officials
(AASHTO):
T27-11..................Standard Method of Test for Sieve Analysis of
Fine and Coarse Aggregates
T96-02 (R2006)..........Standard Method of Test for Resistance to
Degradation of Small-Size Coarse Aggregate by
Abrasion and Impact in the Los Angeles Machine
T99-10..................Standard Method of Test for Moisture-Density
Relations of Soils Using a 5.5 lb. Rammer and a
12 in. Drop
T104-99 (R2007).........Standard Method of Test for Soundness of
Aggregate by Use of Sodium Sulfate or Magnesium
Sulfate
T180-10.................Standard Method of Test for Moisture-Density
Relations of Soils using a 10 lb. Rammer and a
18 in. Drop
T191-02(R2006)..........Standard Method of Test for Density of Soil In-
Place by the Sand-Cone Method
T310-13.................Standard Method of Test for In-place Density and Moisture Content of Soil and Soil-aggregate by Nuclear Methods (Shallow Depth)
C. American Concrete Institute (ACI):
506.4R-94 (R2004).......Guide for the Evaluation of Shotcrete
D. American Society for Testing and Materials (ASTM):
A370-12.................Standard Test Methods and Definitions for
Mechanical Testing of Steel Products
01 45 29 - 2
A416/A416M-10...........Standard Specification for Steel Strand, Uncoated Seven-Wire for Prestressed Concrete
C31/C31M-10.............Standard Practice for Making and Curing
Concrete Test Specimens in the Field
C33/C33M-11a............Standard Specification for Concrete Aggregates
C39/C39M-12.............Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens
C109/C109M-11b..........Standard Test Method for Compressive Strength of Hydraulic Cement Mortars
C136-06.................Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates
C138/C138M-10b..........Standard Test Method for Density (Unit Weight), Yield, and Air Content (Gravimetric) of
Concrete
C140-12.................Standard Test Methods for Sampling and Testing
Concrete Masonry Units and Related Units
C143/C143M-10a..........Standard Test Method for Slump of Hydraulic
Cement Concrete
C172/C172M-10...........Standard Practice for Sampling Freshly Mixed
Concrete
C173/C173M-10b..........Standard Test Method for Air Content of freshly
Mixed Concrete by the Volumetric Method
C330/C330M-09...........Standard Specification for Lightweight
Aggregates for Structural Concrete
C567/C567M-11...........Standard Test Method for Density Structural
Lightweight Concrete
C780-11.................Standard Test Method for Pre-construction and
Construction Evaluation of Mortars for Plain and Reinforced Unit Masonry
C1019-11................Standard Test Method for Sampling and Testing
Grout
C1064/C1064M-11.........Standard Test Method for Temperature of Freshly
Mixed Portland Cement Concrete
C1077-11c...............Standard Practice for Agencies Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Testing Agency Evaluation
C1314-11a...............Standard Test Method for Compressive Strength of Masonry Prisms
01 45 29 - 3
D422-63(2007)...........Standard Test Method for Particle-Size Analysis of Soils
D698-07e1...............Standard Test Methods for Laboratory Compaction
Characteristics of Soil Using Standard Effort
D1140-00(2006)..........Standard Test Methods for Amount of Material in
Soils Finer than No. 200 Sieve
D1143/D1143M-07e1.......Standard Test Methods for Deep Foundations
Under Static Axial Compressive Load
D1188-07e1..............Standard Test Method for Bulk Specific Gravity and Density of Compacted Bituminous Mixtures
Using Coated Samples
D1556-07................Standard Test Method for Density and Unit
Weight of Soil in Place by the Sand-Cone Method
D1557-09................Standard Test Methods for Laboratory Compaction
Characteristics of Soil Using Modified Effort
(56,000ft lbf/ft3 (2,700 KNm/m3))
D2166-06................Standard Test Method for Unconfined Compressive
Strength of Cohesive Soil
D2167-08)...............Standard Test Method for Density and Unit
Weight of Soil in Place by the Rubber Balloon
Method
D2216-10................Standard Test Methods for Laboratory
Determination of Water (Moisture) Content of
Soil and Rock by Mass
D2974-07a...............Standard Test Methods for Moisture, Ash, and
Organic Matter of Peat and Other Organic Soils
D3666-11................Standard Specification for Minimum Requirements for Agencies Testing and Inspecting Road and
Paving Materials
D3740-11................Standard Practice for Minimum Requirements for
Agencies Engaged in Testing and/or Inspection of Soil and Rock as used in Engineering Design and Construction
D6938-10................Standard Test Method for In-Place Density and
Water Content of Soil and Soil-Aggregate by
Nuclear Methods (Shallow Depth)
E94-04(2010)............Standard Guide for Radiographic Examination
01 45 29 - 4
E164-08.................Standard Practice for Contact Ultrasonic
Testing of Weldments
E329-11c................Standard Specification for Agencies Engaged in
Construction Inspection, Testing, or Special
Inspection
E543-09.................Standard Specification for Agencies Performing
Non-Destructive Testing
E605-93(R2011)..........Standard Test Methods for Thickness and Density of Sprayed Fire Resistive Material (SFRM)
Applied to Structural Members
E709-08.................Standard Guide for Magnetic Particle
Examination
E1155-96(R2008).........Determining FF Floor Flatness and FL Floor
Levelness Numbers
F3125/F3125M-15.........Standard Specification for High Strength
Structural Bolts, Steel and Alloy Steel, Heat
Treated, 120 ksi and 150 ksi Minimum Tensile
Strength, Inch and Metric Dimensions
E. American Welding Society (AWS):
D1.D1.1M-10.............Structural Welding Code-Steel
1.3 REQUIREMENTS:
A. Accreditation Requirements: Construction materials testing laboratories must be accredited by a laboratory accreditation authority and will be required to submit a copy of the Certificate of Accreditation and Scope of Accreditation. The laboratory’s scope of accreditation must include the appropriate ASTM standards (i.e.; E329, C1077, D3666, D3740, A880, E543) listed in the technical sections of the specifications.
Laboratories engaged in Hazardous Materials Testing shall meet the requirements of OSHA and EPA. The policy applies to the specific laboratory performing the actual testing, not just the “Corporate
Office.”
B. Inspection and Testing: Testing laboratory shall inspect materials and workmanship and perform tests described herein and additional tests requested by COR. When it appears materials furnished, or work performed by Contractor fail to meet construction contract requirements, Testing Laboratory shall direct attention of COR to such failure.
01 45 29 - 5
C. Written Reports: Testing laboratory shall submit test reports to COR, Contractor, unless other arrangements are agreed to in writing by the
COR. Submit reports of tests that fail to meet construction contract requirements on colored paper.
D. Verbal Reports: Give verbal notification to COR immediately of any irregularity.
PART 2 - PRODUCTS (NOT USED)
PART 3 - EXECUTION
3.1 EARTHWORK:
A. General: The Testing Laboratory shall provide qualified personnel, materials, equipment, and transportation as required to perform the services identified/required herein, within the agreed to schedule and/or time frame. The work to be performed shall be as identified herein and shall include but not be limited to the following:
1. Observe fill and subgrades during proof-rolling to evaluate suitability of surface material to receive fill or base course.
Provide recommendations to the COR regarding suitability or unsuitability of areas where proof-rolling was observed. Where unsuitable results are observed, witness excavation of unsuitable material and recommend to COR extent of removal and replacement of unsuitable materials and observe proof-rolling of replaced areas until satisfactory results are obtained.
2. Provide part time observation of fill placement and compaction and field density testing in building areas and provide part time observation of fill placement and compaction and field density testing in pavement areas to verify that earthwork compaction obtained is in accordance with contract documents.
B. Testing Compaction:
1. Determine maximum density and optimum moisture content for each type of fill, backfill and subgrade material used, in compliance with
ASTM D698 and/or ASTM D1557.
2. Make field density tests in accordance with the primary testing method following ASTM D6938 wherever possible. Field density tests utilizing ASTM D1556 shall be utilized on a case by case basis only if there are problems with the validity of the results from the primary method due to specific site field conditions. Should the testing laboratory propose these alternative methods, they should
01 45 29 - 6 provide satisfactory explanation to the COR before the tests are conducted.
b. Foundation Wall Backfill: One test per 30 m (100 feet) of each layer of compacted fill but in no case fewer than two tests.
c. Curb, Gutter, and Sidewalk: One test for each 90 m (300 feet), but in no case fewer than two tests.
d. Footing Subgrade: At least one test for each layer of soil on which footings will be placed. Subsequent verification and approval of each footing subgrade may be based on a visual comparison of each subgrade with related tested subgrade when acceptable to COR. In each compacted fill layer below wall footings, perform one field density test for every 30 m (100 feet) of wall. Verify subgrade is level, all loose or disturbed soils have been removed, and correlate actual soil conditions observed with those indicated by test borings.
C. Fill and Backfill Material Gradation: One test per 50 cubic yards stockpiled or in-place source material. Gradation of fill and backfill material shall be determined in accordance with ASTM D422.
D. Testing for Footing Bearing Capacity: Evaluate if suitable bearing capacity material is encountered in footing subgrade.
E. Testing Materials: Test suitability of on-site and off-site borrow as directed by COR.
3.2 FOUNDATION PILES (NOT USED)
3.3 FOUNDATION CAISSONS (NOT USED)
3.4 LANDSCAPING (NOT USED)
3.5 ASPHALT CONCRETE PAVING:
A. Aggregate Base Course:
1. Determine maximum density and optimum moisture content for aggregate base material in accordance with ASTM D1557, Method D
2. Make a minimum of three field density tests on each day's final compaction on each aggregate course in accordance with ASTM D1556.
3. Sample and test aggregate as necessary to insure compliance with specification requirements for gradation, wear, and soundness as specified in the applicable state highway standards and specifications.
B. Asphalt Concrete:
01 45 29 - 7
1. Aggregate: Sample and test aggregates in stock pile and hot-bins as necessary to insure compliance with specification requirements for gradation (AASHTO T27), wear (AASHTO T96), and soundness (AASHTO
T104).
2. Temperature: Check temperature of each load of asphalt concrete at mixing plant and at site of paving operation.
3. Density: Make a minimum of two field density tests in accordance with ASTM D1188 of asphalt base and surface course for each day's paving operation.
3.6 SITE WORK CONCRETE:
Test site work concrete including materials for concrete as required in
Article CONCRETE of this section.
3.7 POST-TENSIONING OF CONCRETE (NOT USED)
3.8 CONCRETE:
A. Batch Plant Inspection and Materials Testing:
1. Perform continuous batch plant inspection until concrete quality is established to satisfaction of COR with concurrence of Contracting
Officer and perform periodic inspections thereafter as determined by
COR.
2. Periodically inspect and test batch proportioning equipment for accuracy and report deficiencies to COR.
3. Sample and test mix ingredients as necessary to insure compliance with specifications.
4. Sample and test aggregates daily and as necessary for moisture content. Test the dry rodded weight of the coarse aggregate whenever a sieve analysis is made, and when it appears there has been a change in the aggregate.
5. Certify, in duplicate, ingredients and proportions and amounts of ingredients in concrete conform to approved trial mixes. When concrete is batched or mixed off immediate building site, certify
(by signing, initialing or stamping thereon) on delivery slips
(duplicate) that ingredients in truck-load mixes conform to proportions of aggregate weight, cement factor, and water-cement ratio of approved trial mixes.
B. Field Inspection and Materials Testing:
1. Provide a technician at site of placement at all times to perform concrete sampling and testing.
01 45 29 - 8
2. Review the delivery tickets of the ready-mix concrete trucks arriving on-site. Notify the Contractor if the concrete cannot be placed within the specified time limits or if the type of concrete delivered is incorrect. Reject any loads that do not comply with the
Specification requirements. Rejected loads are to be removed from the site at the Contractor’s expense. Any rejected concrete that is placed will be subject to removal.
3. Take concrete samples at point of placement in accordance with ASTM
C172. Mold and cure compression test cylinders in accordance with
ASTM C31. Make at least three cylinders for each 40 m3 (50 cubic yards) or less of each concrete type, and at least three cylinders for any one day's pour for each concrete type. CORLabel each cylinder with an identification number. COR may require additional cylinders to be molded and cured under job conditions.
4. Perform slump tests in accordance with ASTM C143. Test the first truck each day, and every time test cylinders are made. Test pumped concrete at the hopper and at the discharge end of the hose at the beginning of each day’s pumping operations to determine change in slump.
5. Determine the air content of concrete per ASTM C173. For concrete required to be air-entrained, test the first truck and every 20 m3
(25 cubic yards) thereafter each day. For concrete not required to be air-entrained, test every 80 m3 (100 cubic yards) at random. For pumped concrete, initially test concrete at both the hopper and the discharge end of the hose to determine change in air content.
6. If slump or air content fall outside specified limits, make another test immediately from another portion of same batch.
7. Perform unit weight tests in compliance with ASTM C138 for normal weight concrete and ASTM C567 for lightweight concrete. Test the first truck and each time cylinders are made.
8. Notify laboratory technician at batch plant of mix irregularities and request materials and proportioning check.
9. Verify that specified mixing has been accomplished.
10. Environmental Conditions: Determine the temperature per ASTM C1064 for each truckload of concrete during hot weather and cold weather concreting operations:
a. When ambient air temperature falls below 4.4 degrees C (40 degrees F), record maximum and minimum air temperatures in each
01 45 29 - 9
24 hour period; record air temperature inside protective enclosure; record minimum temperature of surface of hardened concrete.
b. When ambient air temperature rises above 29.4 degrees C (85 degrees F), record maximum and minimum air temperature in each 24 hour period; record minimum relative humidity; record maximum wind velocity; record maximum temperature of surface of hardened concrete.
11. Inspect the reinforcing steel placement, including bar size, bar spacing, top and bottom concrete cover, proper tie into the chairs, and grade of steel prior to concrete placement. Submit detailed report of observations.
12. Observe conveying, placement, and consolidation of concrete for conformance to specifications.
13. Observe condition of formed surfaces upon removal of formwork prior to repair of surface defects and observe repair of surface defects.
14. Observe curing procedures for conformance with specifications, record dates of concrete placement, start of preliminary curing, start of final curing, end of curing period.
15. Observe preparations for placement of concrete:
a. Inspect handling, conveying, and placing equipment, inspect vibrating and compaction equipment.
b. Inspect preparation of construction, expansion, and isolation joints.
16. Observe preparations for protection from hot weather, cold weather, sun, and rain, and preparations for curing.
17. Observe concrete mixing:
a. Monitor and record amount of water added at project site.
b. Observe minimum and maximum mixing times.
18. Measure concrete flatwork for levelness and flatness as follows:
a. Perform Floor Tolerance Measurements FF and FL in accordance with
ASTM E1155. Calculate the actual overall F- numbers using the inferior/superior area method.
b. Perform all floor tolerance measurements within 48 hours after slab installation and prior to removal of shoring and formwork.
c. Provide the Contractor and the COR with the results of all profile tests, including a running tabulation of the overall FF
01 45 29 - 10 and FL values for all slabs installed to date, within 72 hours after each slab installation.
19. Other inspections:
a. Grouting under base plates.
b. Grouting anchor bolts and reinforcing steel in hardened concrete.
C. Laboratory Tests of Field Samples:
1. Test compression test cylinders for strength in accordance with ASTM
C39. For each test series, test one cylinder at 7 days and one cylinder at 28 days. Use remaining cylinder as a spare tested as directed by COR. Compile laboratory test reports as follows:
Compressive strength test shall be result of one cylinder, except when one cylinder shows evidence of improper sampling, molding or testing, in which case it shall be discarded and strength of spare cylinder shall be used.
2. Make weight tests of hardened lightweight structural concrete in accordance with ASTM C567.
3. Furnish certified compression test reports (duplicate) to COR. In test report, indicate the following information:
a. Cylinder identification number and date cast.
b. Specific location at which test samples were taken.
c. Type of concrete, slump, and percent air.
d. Compressive strength of concrete in psi.
e. Weight of lightweight structural concrete in pounds per cubic feet.
f. Weather conditions during placing.
g. Temperature of concrete in each test cylinder when test cylinder was molded.
h. Maximum and minimum ambient temperature during placing.
i. Ambient temperature when concrete sample in test cylinder was taken.
j. Date delivered to laboratory and date tested.
3.9 REINFORCEMENT:
A. Review mill test reports furnished by Contractor.
B. Make one tensile and one bend test in accordance with ASTM A370 from each pair of samples obtained.
C. Written report shall include, in addition to test results, heat number, manufacturer, type and grade of steel, and bar size.
01 45 29 - 11
D. Perform tension tests of mechanical and welded splices in accordance with ASTM A370.
3.10 SHOTCRETE (NOT USED)
3.11 PRESTRESSED CONCRETE (NOT USED)
3.12 ARCHITECTURAL PRECAST CONCRETE:
A. Inspection at Plant: Forms, placement of reinforcing steel, concrete cover, and placement and finishing of concrete.
B. Concrete Testing: Test concrete including materials for concrete as required in Article CONCRETE of this section, except make two test cylinders for each day's production of each strength of concrete produced.
C. Inspect members to insure specification requirements for curing and finishes have been met.
3.13 MASONRY:
A. Mortar Tests:
1. Laboratory compressive strength test:
a. Comply with ASTM C780.
b. Obtain samples during or immediately after discharge from batch mixer.
c. Furnish molds with 2 inch, 3 compartment gang cube.
d. Test one sample at 7 days and 2 samples at 28 days.
2. Two tests during first week of operation; one test per week after initial test until masonry completion.
B. Grout Tests:
1. Laboratory compressive strength test:
a. Comply with ASTM C1019.
b. Test one sample at 7 days and 2 samples at 28 days.
c. Perform test for each 230 m2 (2500 square feet) of masonry.
C. Masonry Unit Tests:
1. Laboratory Compressive Strength Test:
a. Comply with ASTM C140.
b. Test 3 samples for each 460 m2 (5000 square feet) of wall area.
D. Prism Tests: For each type of wall construction indicated, test masonry prisms per ASTM C1314 for each 460 m2 (5000 square feet) of wall area.
Prepare one set of prisms for testing at 7 days and one set for testing at 28 days.
01 45 29 - 12
3.14 STRUCTURAL STEEL:
A. General: Provide shop and field inspection and testing services to certify structural steel work is done in accordance with contract documents. Welding shall conform to AWS D1.1 Structural Welding Code.
B. Prefabrication Inspection:
1. Review design and shop detail drawings for size, length, type and location of all welds to be made.
2. Approve welding procedure qualifications either by pre-qualification or by witnessing qualifications tests.
3. Approve welder qualifications by certification or retesting.
4. Approve procedure for control of distortion and shrinkage stresses.
5. Approve procedures for welding in accordance with applicable sections of AWS D1.1.
C. Fabrication and Erection:
1. Weld Inspection:
a. Inspect welding equipment for capacity, maintenance and working condition.
b. Verify specified electrodes and handling and storage of electrodes in accordance with AWS D1.1.
c. Inspect preparation and assembly of materials to be welded for conformance with AWS D1.1.
d. Inspect preheating and interpass temperatures for conformance with AWS D1.1.
e. Measure 25 percent of fillet welds.
f. Welding Magnetic Particle Testing: Test in accordance with ASTM
E709 for a minimum of:
1) 20 percent of all shear plate fillet welds at random, final pass only.
2) 20 percent of all continuity plate and bracing gusset plate fillet welds, at random, final pass only.
3) 100 percent of tension member fillet welds (i.e., hanger connection plates and other similar connections) for root and final passes.
4) 20 percent of length of built-up column member partial penetration and fillet welds at random for root and final passes.
5) 100 percent of length of built-up girder member partial penetration and fillet welds for root and final passes.
01 45 29 - 13
g. Welding Ultrasonic Testing: Test in accordance with ASTM E164 and
AWS D1.1 for 100 percent of all full penetration welds, braced and moment frame column splices, and a minimum of 20 percent of all other partial penetration column splices, at random.
h. Welding Radiographic Testing: Test in accordance with ASTM E94, and AWS D1.1 for 5 percent of all full penetration welds at random.
i. Verify that correction of rejected welds are made in accordance with AWS D1.1.
j. Testing and inspection do not relieve the Contractor of the responsibility for providing materials and fabrication procedures in compliance with the specified requirements.
2. Bolt Inspection:
a. Inspect high-strength bolted connections in accordance AISC
Specifications for Structural Joints Using ASTM F3125 Bolts.
b. Slip-Critical Connections: Inspect 10 percent of bolts, but not less than 2 bolts, selected at random in each connection in accordance with AISC Specifications for Structural Joints Using
ASTM F3125 Bolts. Inspect all bolts in connection when one or more are rejected.
c. Fully Pre-tensioned Connections: Inspect 10 percent of bolts, but not less than 2 bolts, selected at random in 25 percent of connections in accordance with AISC Specification for Structural
Joints Using ASTM F3125 Bolts. Inspect all bolts in connection when one or more are rejected.
d. Bolts installed by turn-of-nut tightening may be inspected with calibrated wrench when visual inspection was not performed during tightening.
e. Snug Tight Connections: Inspect 10 percent of connections verifying that plies of connected elements have been brought into snug contact.
f. Inspect field erected assemblies; verify locations of structural steel for plumbness, level, and alignment.
D. Submit inspection reports, record of welders and their certification, and identification, and instances of noncompliance to COR.
01 45 29 - 14
3.15 STEEL DECKING:
A. Provide field inspection of welds of metal deck to the supporting steel, and testing services to insure steel decking has been installed in accordance with contract documents and manufacturer’s requirements.
B. Qualification of Field Welding: Qualify welding processes and welding operators in accordance with “Welder Qualification” procedures of AWS
D1.1. Refer to the “Plug Weld Qualification Procedure” in Part 3 “Field
Quality Control.”
C. Submit inspection reports, certification, and instances of noncompliance to COR.
3.16 SHEAR CONNECTOR STUDS (NOT USED)
3.17 SPRAYED-ON FIREPROOFING:
A. Provide field inspection and testing services to certify sprayed-on fireproofing has been applied in accordance with contract documents.
B. Obtain a copy of approved submittals from COR.
C. Use approved installation in test areas as criteria for inspection of work.
D. Test sprayed-on fireproofing for thickness and density in accordance with ASTM E605.
1. Thickness gauge specified in ASTM E605 may be modified for pole extension so that overhead sprayed material can be reached from floor.
E. Location of test areas for field tests as follows:
1. Thickness: Select one bay per floor, or one bay for each 930 m2
(10,000 square feet) of floor area, whichever provides for greater number of tests. Take thickness determinations from each of following locations: Metal deck, beam, and column.
2. Density: Take density determinations from each floor, or one test from each 930 m2 (10,000 square feet) of floor area, whichever provides for greater number of tests, from each of the following areas: Underside of metal deck, beam flanges, and beam web.
F. Submit inspection reports, certification, and instances of noncompliance to COR.
3.18 TYPE OF TEST:
Approximate Number of Tests Required
A. Earthwork:
01 45 29 - 15
Laboratory Compaction Test, Soils:
ASTM D698) 1 per 100 cy
Field Density, Soils (AASHTO T191, T205, or T310) 1 per 100 cy
B. Aggregate Base:
Laboratory Compaction, (ASTM D1557) 1 per 50 cy or fraction thereof
Field Density,(AASHTO T191 (ASTM D1556) 1 per 50 cy or fraction thereof
Aggregate, Base Course Gradation (AASHTO T27) 1 test
Wear (AASHTO T96) 1 test
Soundness (AASHTO T104) 1 test
D. Asphalt Concrete:
Field Density, (AASHTO T230)ASTM D1188 1 per paved area
Aggregate, Asphalt Concrete Gradation (AASHTO T27) 1 per paved area
Wear (AASHTO T96) 1 per paved area
Soundness (AASHTO T104) 1 per paved area
E. Concrete:
Making and Curing Concrete Test Cylinders (ASTM C31) __1__
Compressive Strength, Test Cylinders (ASTM C39) __1__
Concrete Slump Test (ASTM C143) __1__
Concrete Air Content Test (ASTM C173) __1__
Aggregate, Normal Weight: Gradation (ASTM C33) __1__
Unit Weight (ASTM C330) __1__
Flatness and Levelness Readings (ASTM E1155) (number of days) __2__
F. Reinforcing Steel:
Tensile Test (ASTM A370) __1__
Bend Test (ASTM A370) __1__
Mechanical Splice (ASTM A370) __1__
Welded Splice Test (ASTM A370) __1__
G. Masonry:
Making and Curing Test Cubes (ASTM C109) __1__
Compressive Strength, Test Cubes (ASTM C109) __1__
Sampling and Testing Mortar, Comp. Strength (ASTM C780) __1__
01 45 29 - 16
Sampling and Testing Grout, Comp. Strength (ASTM C1019) __1__
Masonry Unit, Compressive Strength (ASTM C140) __1__
Prism Tests (ASTM C1314) __1__
J. Structural Steel:
Ultrasonic Testing of Welds (ASTM E164) __1__
K. Sprayed-On Fireproofing:
Thickness and Density Tests (ASTM E605) __1__
L. Technical Personnel:
1. Technicians to perform tests and inspection listed above. Laboratory will be equipped with concrete cylinder storage facilities, compression machine, cube molds, proctor molds, balances, scales, moisture ovens, slump cones, air meter, and all necessary equipment for compaction control.
01 57 19 - 1
SECTION 01 57 19
TEMPORARY ENVIRONMENTAL CONTROLS
PART 1 - GENERAL
1.1 DESCRIPTION
A. This section specifies the control of environmental pollution and damage that the Contractor must consider for air, water, and land resources. It includes management of visual aesthetics, noise, solid waste, radiant energy, and radioactive materials, as well as other pollutants and resources encountered or generated by the Contractor.
The Contractor is obligated to consider specified control measures with the costs included within the various contract items of work.
B. Environmental pollution and damage is defined as the presence of chemical, physical, or biological elements or agents which:
1. Adversely effect human health or welfare,
2. Unfavorably alter ecological balances of importance to human life,
3. Affect other species of importance to humankind, or
4. Degrade the utility of the environment for aesthetic, cultural, and historical purposes.
C. Definitions of Pollutants:
1. Chemical Waste: Petroleum products, bituminous materials, salts, acids, alkalis, herbicides, pesticides, organic chemicals, and inorganic wastes.
2. Debris: Combustible and noncombustible wastes, such as leaves, tree trimmings, ashes, and waste materials resulting from construction or maintenance and repair work.
3. Sediment: Soil and other debris that has been eroded and transported by runoff water.
4. Solid Waste: Rubbish, debris, garbage, and other discarded solid materials resulting from industrial, commercial, and agricultural operations and from community activities.
5. Surface Discharge: Implies that the water is discharged with possible sheeting action and subsequent soil erosion may occur.
Waters that are surface-discharged may terminate in drainage ditches, storm sewers, creeks, and/or "waters of the United States" and would require a permit from the governing agency.
6. Rubbish: Combustible and noncombustible wastes such as paper, boxes, glass and crockery, metal and lumber scrap, tin cans, and bones.
01 57 19 - 2
7. Sanitary Wastes:
a. Sewage: Domestic sanitary sewage and human and animal waste.
b. Garbage: Refuse and scraps resulting from preparation, cooking, dispensing, and consumption of food.
1.2 QUALITY CONTROL
A. Establish and maintain quality control for the environmental protection of all items set forth herein.
B. Record on daily reports any problems in complying with laws, regulations, and ordinances. Note any corrective action taken.
1.3 REFERENCES
A. The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by basic designation only.
B. U.S. National Archives and Records Administration (NARA):
33 CFR 328..............Definitions
1.4 SUBMITTALS
A. In accordance with Section, 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND
SAMPLES, furnish the following:
1. Environmental Protection Plan: After the contract is awarded and prior to the commencement of the work, the Contractor shall meet with the COR to discuss the proposed Environmental Protection Plan and to develop mutual understanding relative to details of environmental protection. Not more than 20 days after the meeting, the Contractor shall prepare and submit to the Contracting Officer for approval, a written and/or graphic Environmental Protection Plan including, but not limited to, the following:
a. Name(s) of person(s) within the Contractor's organization who is
(are) responsible for ensuring adherence to the Environmental
Protection Plan.
b. Name(s) and qualifications of person(s) responsible for manifesting hazardous waste to be removed from the site.
c. Name(s) and qualifications of person(s) responsible for training the Contractor's environmental protection personnel.
d. Description of the Contractor's environmental protection personnel training program.
e. A list of Federal, State, and local laws, regulations, and permits concerning environmental protection, pollution control, noise control and abatement that are applicable to the
01 57 19 - 3
Contractor's proposed operations and the requirements imposed by those laws, regulations, and permits.
f. Methods for protection of features to be preserved within authorized work areas including trees, shrubs, vines, grasses, ground cover, landscape features, air and water quality, fish and wildlife, soil, historical, and archeological and cultural resources.
g. Procedures to provide the environmental protection that comply with the applicable laws and regulations. Describe the procedures to correct pollution of the environment due to accident, natural causes, or failure to follow the procedures as described in the
Environmental Protection Plan.
h. Permits, licenses, and the location of the solid waste disposal area.
i. Drawings showing locations of any proposed temporary excavations or embankments for haul roads, material storage areas, structures, sanitary facilities, and stockpiles of excess or spoil materials. Include as part of an Erosion Control Plan approved by the District Office of the U.S. Soil Conservation
Service and the Department of Veterans Affairs.
j. Environmental Monitoring Plans for the job site including land, water, air, and noise.
k. Work Area Plan showing the proposed activity in each portion of the area and identifying the areas of limited use or nonuse. Plan should include measures for marking the limits of use areas. This plan may be incorporated within the Erosion Control Plan.
B. Approval of the Contractor's Environmental Protection Plan will not relieve the Contractor of responsibility for adequate and continued control of pollutants and other environmental protection measures.
1.5 PROTECTION OF ENVIRONMENTAL RESOURCES
A. Protect environmental resources within the project boundaries and those affected outside the limits of permanent work during the entire period of this contract. Confine activities to areas defined by the specifications and drawings.
B. Protection of Air Resources: Keep construction activities under surveillance, management, and control to minimize pollution of air resources. Burning is not permitted on the job site. Keep activities, equipment, processes, and work operated or performed, in strict
01 57 19 - 4 accordance with the State of Tennessee, Department of Environment &
Conservation, and Federal emission and performance laws and standards.
Maintain ambient air quality standards set by the Environmental
Protection Agency, for those construction operations and activities specified.
1. Particulates: Control dust particles, aerosols, and gaseous by-products from all construction activities, processing, and preparation of materials (such as from asphaltic batch plants) at all times, including weekends, holidays, and hours when work is not in progress.
2. Particulates Control: Maintain all excavations, stockpiles, haul roads, permanent and temporary access roads, plant sites, spoil areas, borrow areas, and all other work areas within or outside the project boundaries free from particulates which would cause a hazard or a nuisance. Sprinklering, chemical treatment of an approved type, light bituminous treatment, baghouse, scrubbers, electrostatic precipitators, or other methods are permitted to control particulates in the work area.
3. Hydrocarbons and Carbon Monoxide: Control monoxide emissions from equipment to Federal and State allowable limits.
4. Odors: Control odors of construction activities and prevent obnoxious odors from occurring.
C. Reduction of Noise: Minimize noise using every action possible. Perform noise-producing work in less sensitive hours of the day or week as directed by the COR. Maintain noise-produced work at or below the decibel levels and within the time periods specified.
1. Perform construction activities involving repetitive, high-level impact noise only between 8:00 a.m. and 6:00p.m unless otherwise permitted by local ordinance or the COR. Repetitive impact noise on the property shall not exceed the following dB limitations:
Time Duration of Impact Noise Sound Level in dB
More than 12 minutes in any hour 70
Less than 30 seconds of any hour 85
Less than three minutes of any hour 80
Less than 12 minutes of any hour 75
01 57 19 - 5
2. Provide sound-deadening devices on equipment and take noise abatement measures that are necessary to comply with the requirements of this contract, consisting of, but not limited to, the following:
a. Maintain maximum permissible construction equipment noise levels at 15 m (50 feet) (dBA):
EARTHMOVING MATERIALS HANDLING
FRONT LOADERS 75 CONCRETE MIXERS 75
BACKHOES 75 CONCRETE PUMPS 75
DOZERS 75 CRANES 75
TRACTORS 75 DERRICKS IMPACT 75
SCAPERS 80 PILE DRIVERS 95
GRADERS 75 JACK HAMMERS 75
TRUCKS 75 ROCK DRILLS 80
PAVERS,
STATIONARY
80 PNEUMATIC TOOLS 80
PUMPS 75 BLASTING N/A
GENERATORS 75 SAWS 75
COMPRESSORS 75 VIBRATORS 75
b. Use shields or other physical barriers to restrict noise transmission.
c. Provide soundproof housings or enclosures for noise-producing machinery.
d. Use efficient silencers on equipment air intakes.
e. Use efficient intake and exhaust mufflers on internal combustion engines that are maintained so equipment performs below noise levels specified.
f. Line hoppers and storage bins with sound deadening material.
g. Conduct truck loading, unloading, and hauling operations so that noise is kept to a minimum.
3. Measure sound level for noise exposure due to the construction at least once every five successive working days while work is being performed above 55 dB(A) noise level. Measure noise exposure at the property line or 15 m (50 feet) from the noise source, whichever is greater. Measure the sound levels on the A-weighting network of a
General Purpose sound level meter at slow response. To minimize the effect of reflective sound waves at buildings, take measurements at
01 57 19 - 6
900 to 1800 mm (3 to 6 feet) in front of any building face. Submit the recorded information to the COR noting any problems and the alternatives for mitigating actions.
G. Restoration of Damaged Property: If any direct or indirect damage is done to public or private property resulting from any act, omission, neglect, or misconduct, the Contractor shall restore the damaged property to a condition equal to that existing before the damage at no additional cost to the Government. Repair, rebuild, or restore property as directed or make good such damage in an acceptable manner.
H. Final Clean-up: On completion of project and after removal of all debris, rubbish, and temporary construction, Contractor shall leave the construction area in a clean condition satisfactory to the COR.
Cleaning shall include offsite disposal of all items and materials not required to be salvaged, as well as all debris and rubbish resulting from demolition and new work operations.
01 58 16 - 1
SECTION 01 58 16
TEMPORARY INTERIOR SIGNAGE
PART 1 - GENERAL
1.1 DESCRIPTION
This section specifies temporary interior signs.
PART 2 - PRODUCTS
2.1 TEMPORARY SIGNS
A. Fabricate from 110 pounds matte finish white paper.
B. Cut to 4 inches wide by 12 inches long size tag.
C. Punch 1/8 inches diameter hole centered on 4 inches dimension of tag.
Edge of Hole spaced approximately 1/2 inches from one end on tag.
D. Reinforce hole on both sides with gummed cloth washer or other suitable material capable of preventing tie pulling through paper edge.
E. Ties: Steel wire 0.0120 inches thick, attach to tag with twist tie, leaving 6 inches long free ends.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install temporary signs attached to room door frame or room door knob, lever, or pull for doors on corridor openings.
B. Mark on signs with felt tip marker having approximately 1/8 inch wide stroke for clearly legible numbers or letters.
C. Identify room with numbers as designated on floor plans.
3.2 LOCATION
A. Install on doors that have room, corridor, and space numbers shown.
B. Doors that do not require signs are as follows:
1. Corridor barrier doors (cross-corridor) in corridor with same number.
2. Folding doors or partitions.
3. Toilet or bathroom doors within and between rooms.
4. Communicating doors in partitions between rooms with corridor entrance doors.
5. Closet doors within rooms.
C. Replace missing, damaged, or illegible signs.
01 74 19 - 1
SECTION 01 74 19
CONSTRUCTION WASTE MANAGEMENT
PART 1 – GENERAL
1.1 DESCRIPTION
A. This section specifies the requirements for the management of non-hazardous building construction and demolition waste.
B. Waste disposal in landfills shall be minimized to the greatest extent possible. Of the inevitable waste that is generated, as much of the waste material as economically feasible shall be salvaged, recycled or reused.
C. Contractor shall use all reasonable means to divert construction and demolition waste from landfills and incinerators, and facilitate their salvage and recycle not limited to the following:
1. Waste Management Plan development and implementation.
2. Techniques to minimize waste generation.
3. Sorting and separating of waste materials.
4. Salvage of existing materials and items for reuse or resale.
5. Recycling of materials that cannot be reused or sold.
D. At a minimum the following waste categories shall be diverted from landfills:
1. Soil.
2. Inerts (eg, concrete, masonry and asphalt).
3. Clean dimensional wood and palette wood.
4. Green waste (biodegradable landscaping materials).
5. Engineered wood products (plywood, particle board and I-joists, etc).
6. Metal products (eg, steel, wire, beverage containers, copper, etc).
7. Cardboard, paper and packaging.
8. Bitumen roofing materials.
9. Plastics (eg, ABS, PVC).
10. Carpet and/or pad.
11. Gypsum board.
12. Insulation.
13. Paint.
14. Fluorescent lamps.
1.2 RELATED WORK
A. Section 02 41 00, DEMOLITION.
B. Section 01 00 00, GENERAL REQUIREMENTS.
01 74 19 - 2
C. Lead Paint: Section 02 83 33.13, LEAD BASED PAINT REMOVAL AND DISPOSAL.
1.3 QUALITY ASSURANCE
A. Contractor shall practice efficient waste management when sizing, cutting and installing building products. Processes shall be employed to ensure the generation of as little waste as possible. Construction
/Demolition waste includes products of the following:
1. Excess or unusable construction materials.
2. Packaging used for construction products.
3. Poor planning and/or layout.
4. Construction error.
5. Over ordering.
6. Weather damage.
7. Contamination.
8. Mishandling.
9. Breakage.
B. Establish and maintain the management of non-hazardous building construction and demolition waste set forth herein. Conduct a site assessment to estimate the types of materials that will be generated by demolition and construction.
C. Contractor shall develop and implement procedures to recycle construction and demolition waste to a minimum of 50 percent.
D. Contractor shall be responsible for implementation of any special programs involving rebates or similar incentives related to recycling.
Any revenues or savings obtained from salvage or recycling shall accrue to the contractor.
E. Contractor shall provide all demolition, removal and legal disposal of materials. Contractor shall ensure that facilities used for recycling, reuse and disposal shall…
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