3-Division-23 - Heating, Ventilating, and Air-Conditioning (HVAC).pdf
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- West Chester Pike Sewer Extension
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- Chester County, Pennsylvania
About this file
This is a technical specification document for the Willistown Township Police Building HVAC System Replacement project, prepared by the owner and engineer for construction bidding. The project involves the complete replacement and upgrade of the existing HVAC system at the Willistown Township Police Building in Pennsylvania. The specification document outlines detailed requirements across multiple sections covering common motor requirements, hangers and supports, vibration and seismic controls, piping insulation, ductwork, air distribution accessories, power ventilators, and a variable refrigerant flow (VRF) HVAC system. The bidding process occurs through PennBID with a deadline of April 21, 2026, at 1:00 PM local time. Bidders are required to submit a bid bond equal to 10 percent of the total bid amount, and the successful bidder must provide both a Performance Bond and Payment Bond each equal to 100 percent of the contract price. All work is subject to the Pennsylvania Prevailing Wage Act requirements, mandating that workers be paid minimum wage rates established by the Pennsylvania Secretary of Labor.
The specification document provides comprehensive technical standards and performance requirements rather than pricing information, as it serves as the baseline document for contractor bids. The project specifies manufacturer qualifications, installer certifications, and compliance with industry standards including ASHRAE, NFPA, SMACNA, and AMCA guidelines. The VRF system section lists acceptable manufacturers including Samsung, LG Electronics, and Mitsubishi Electric Trane HVAC US, with provisions for substitute systems if submitted at least 10 days prior to the bid date. All work must include proper testing and balancing in accordance with AABC, NEBB, or TABB standards. The specification mandates a 10-year warranty on compressors from the manufacturer's installation date. Bidders must ensure compliance with all applicable building codes, submit detailed shop drawings and operation manuals, and coordinate installation with existing building systems and infrastructure.
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Willistown Township PD Bldg.
HVAC System Replacement 230513 - 1 Common Motor Requirements for
HVAC Equipment
SECTION 230513
COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT
PART 1 GENERAL
1.01 SECTION INCLUDES
A. General construction and requirements.
B. Single phase electric motors.
C. Three phase electric motors.
D. Electronically Commutated Motors (ECM).
1.02 REFERENCE STANDARDS
A. IEEE 112 - IEEE Standard Test Procedure for Polyphase Induction Motors and Generators;
2017.
B. NEMA MG 00001 - Motors and Generators; 2024.
C. NFPA 70 - National Electrical Code; Most Recent Edition Adopted by Authority Having
Jurisdiction, Including All Applicable Amendments and Supplements.
1.03 SUBMITTALS
A. See Section 013000 - Administrative Requirements for submittal procedures.
B. Product Data: Provide wiring diagrams with electrical characteristics and connection requirements.
1.04 QUALITY ASSURANCE
A. Comply with NFPA 70.
1.05 DELIVERY, STORAGE, AND HANDLING
A. Protect motors stored on site from weather and moisture by maintaining factory covers and suitable weather-proof covering. For extended outdoor storage, remove motors from equipment and store separately.
PART 2 PRODUCTS
2.01 GENERAL CONSTRUCTION AND REQUIREMENTS
A. Construction:
1. Open drip-proof type except where specifically noted otherwise.
2. Design for continuous operation in 104 degrees F environment.
3. Design for temperature rise in accordance with NEMA MG 00001 limits for insulation class, service factor, and motor enclosure type.
B. Visible Nameplate: Indicating motor horsepower, voltage, phase, cycles, RPM, full load amps, locked rotor amps, frame size, manufacturer's name and model number, service factor, power factor, efficiency.
C. Wiring Terminations:
1. Provide terminal lugs to match branch circuit conductor quantities, sizes, and materials indicated. Enclose terminal lugs in terminal box sized to NFPA 70, threaded for conduit.
2. For fractional horsepower motors where connection is made directly, provide threaded conduit connection in end frame.
2.02 SINGLE PHASE POWER - SPLIT PHASE MOTORS
A. Starting Torque: Less than 150 percent of full load torque.
B. Starting Current: Up to seven times full load current.
C. Breakdown Torque: Approximately 200 percent of full load torque.
D. Drip-proof Enclosure: Class A (50 degrees C temperature rise) insulation, NEMA Service
Factor, prelubricated sleeve or ball bearings.
HVAC System Replacement 230513 - 2 Common Motor Requirements for
HVAC Equipment
E. Enclosed Motors: Class A (50 degrees C temperature rise) insulation, 1.0 Service Factor, prelubricated ball bearings.
2.03 SINGLE PHASE POWER - PERMANENT-SPLIT CAPACITOR MOTORS
A. Starting Torque: Exceeding one fourth of full load torque.
B. Starting Current: Up to six times full load current.
C. Multiple Speed: Through tapped windings.
D. Open Drip-proof or Enclosed Air Over Enclosure: Class A (50 degrees C temperature rise) insulation, minimum 1.0 Service Factor, prelubricated sleeve or ball bearings, automatic reset overload protector.
2.04 THREE PHASE POWER - SQUIRREL CAGE MOTORS
A. Starting Torque: Between 1 and 1-1/2 times full load torque.
B. Starting Current: Six times full load current.
C. Power Output, Locked Rotor Torque, Breakdown or Pull Out Torque: NEMA Design B characteristics.
D. Design, Construction, Testing, and Performance: Comply with NEMA MG 00001 for Design B motors.
E. Insulation System: NEMA Class B or better.
F. Testing Procedure: In accordance with IEEE 112. Load test motors to determine free from electrical or mechanical defects in compliance with performance data.
G. Motor Frames: NEMA Standard T-Frames of steel, aluminum, or cast iron with end brackets of cast iron or aluminum with steel inserts.
H. Bearings: Grease lubricated anti-friction ball bearings with housings equipped with plugged provision for relubrication, rated for minimum ABMA STD 9, L-10 life of 20,000 hours.
Calculate bearing load with NEMA minimum V-belt pulley with belt center line at end of NEMA standard shaft extension. Stamp bearing sizes on nameplate.
2.05 ELECTRONICALLY COMMUTATED MOTORS (ECM)
A. Applications:
1. Commercial:
a. Roof Top Unit:
1) Operating Mode: Constant speed.
2) Input: Motor manufacturer to coordinate control requirements with the control board of the roof top unit and/or specified sequence of operation.
3) Shaft Extension: Single.
4) RPM: 300 through 1200.
b. DX Fan Coil Unit:
1) Operating Mode: Constant cfm.
2) Input: Motor manufacturer to coordinate control requirements with the control board of the DX fan coil unit and/or specified sequence of operation.
3) Shaft Extension: Single.
4) Options: Remote mount control/User-Interface.
5) RPM: 300 through 1250.
PART 3 EXECUTION
3.01 INSTALLATION
A. Install in accordance with manufacturer's instructions.
B. Install securely on firm foundation. Mount ball bearing motors with shaft in any position.
C. Check line voltage and phase and ensure agreement with nameplate.
END OF SECTION
HVAC System Replacement 230529 - 1 Hangers and Supports for HVAC
Piping and Equipment
SECTION 230529
HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Support and attachment components.
1.02 RELATED REQUIREMENTS
A. Section 033000 - Cast-in-Place Concrete: Concrete equipment pads.
1.03 REFERENCE STANDARDS
A. ASTM A123/A123M - Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products; 2017.
B. ASTM A153/A153M - Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware; 2023.
C. ASTM A181/A181M - Standard Specification for Carbon Steel Forgings, for General-Purpose Piping; 2023.
D. ASTM A36/A36M - Standard Specification for Carbon Structural Steel; 2019.
E. ASTM A47/A47M - Standard Specification for Ferritic Malleable Iron Castings; 1999, with
Editorial Revision (2022).
F. ASTM A283/A283M - Standard Specification for Low and Intermediate Tensile Strength Carbon
Steel Plates; 2018.
G. ASTM A395/A395M - Standard Specification for Ferritic Ductile Iron Pressure-Retaining
Castings for Use at Elevated Temperatures; 1999 (Reapproved 2022).
H. ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-
Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process; 2023.
I. ASTM A1011/A1011M - Standard Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra-High Strength; 2023.
J. ASTM B633 - Standard Specification for Electrodeposited Coatings of Zinc on Iron and Steel;
2023.
K. MSS SP-58 - Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation; 2018, with Amendment (2019).
1.04 ADMINISTRATIVE REQUIREMENTS
A. Coordination:
1. Coordinate sizes and arrangement of supports and bases with the actual equipment and components to be installed.
2. Coordinate the work with other trades to provide additional framing and materials required for installation.
3. Coordinate compatibility of support and attachment components with mounting surfaces at the installed locations.
4. Coordinate the arrangement of supports with ductwork, piping, equipment and other potential conflicts installed under other sections or by others.
5. Notify Engineer of any conflicts with or deviations from Contract Documents. Obtain direction before proceeding with work.
B. Sequencing:
1. Do not install products on or provide attachment to concrete surfaces until concrete has fully cured in accordance with Section 033000.
1.05 SUBMITTALS
A. See Section 013000 - Administrative Requirements for submittal procedures.
HVAC System Replacement 230529 - 2 Hangers and Supports for HVAC
Piping and Equipment
1.06 QUALITY ASSURANCE
A. Comply with applicable building code.
PART 2 PRODUCTS
2.01 SUPPORT AND ATTACHMENT COMPONENTS
A. General Requirements:
1. Provide all required hangers, supports, anchors, fasteners, fittings, accessories, and hardware as necessary for the complete installation of plumbing work.
2. Provide products listed, classified, and labeled as suitable for the purpose intended, where applicable.
3. Where support and attachment component types and sizes are not indicated, select in accordance with manufacturer's application criteria as required for the load to be supported. Include consideration for vibration, equipment operation, and shock loads where applicable.
4. Steel Components: Use corrosion resistant materials suitable for the environment where installed.
a. Zinc-Plated Steel: Electroplated in accordance with ASTM B633.
b. Galvanized Steel: Hot-dip galvanized after fabrication in accordance with ASTM
A123/A123M or ASTM A153/A153M.
B. Strut Channels:
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. B-Line, a brand of Eaton Corporation: www.eaton.com/#sle.
b. Gripple, Inc; Universal Bracket: www.gripple.com/#sle.
c. Unistrut, a brand of Atkore International Inc: www.unistrut.com/#sle.
2. ASTM A653/A653M galvanized steel bracket with clamps for surface mounting of piping or plumbing equipment support.
3. Channel or Bracket Kits: Include rods, brackets, end-fixed fittings, covers, clips, and other related hardware required to complete sectional trapeze section for piping or other support.
C. Channel Nuts:
1. Provide carbon steel channel nut with epoxy copper or zinc finish and long, regular, or short spring.
D. Hanger Rods:
1. Threaded zinc-plated steel unless otherwise indicated.
E. Steel Cable:
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. Source Limitations: Furnish hardware, fittings, and accessories from single manufacturer.
F. Cable Hanging System Kits:
1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
a. Source Limitations: Furnish hardware, fittings, and accessories from single manufacturer.
2. Provide cable-wire in bulk or precut lengths with respective cable hangers as required to hold minimum weight of 120 lb.
3. Accessories: Provide brackets, clip or c-clip hangers, covers, and y-hook hangers.
G. Pipe Supports:
HVAC System Replacement 230529 - 3 Hangers and Supports for HVAC
Piping and Equipment
1. Material: ASTM A395/A395M ductile iron, ASTM A36/A36M carbon steel, ASTM A47/A47M malleable iron, ASTM A181/A181M forged steel, or ASTM A283/A283M steel.
2. Liquid Temperatures Up To 122 degrees F:
a. Overhead Support: MSS SP-58 Types 1, 3 through 12.
b. Support From Below: MSS SP-58 Types 35 through 38.
H. Pipe Hangers:
1. Split Ring Hangers:
a. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
1) Source Limitations: Furnish hardware, fittings, and accessories from single manufacturer.
b. Provide hinged split ring and yoke roller hanger with epoxy copper or plain finish.
c. Material: ASTM A47/A47M malleable iron or ASTM A36/A36M carbon steel.
d. Provide hanger rod and nuts of the same type and material for a given pipe run.
e. Provide coated or plated hangers to isolate steel hangers from dissimilar metal tube or pipe.
2. Band Hangers, Adjustable:
a. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
1) Source Limitations: Furnish hardware, fittings, and accessories from single manufacturer.
b. MSS SP-58 Type 7 or 9, Zinc-plated ASTM A1011/A1011M steel or ASTM
A653/A653M carbon steel.
PART 3 EXECUTION
3.01 EXAMINATION
A. Verify that field measurements are as indicated.
B. Verify that mounting surfaces are ready to receive support and attachment components.
C. Verify that conditions are satisfactory for installation prior to starting work.
3.02 INSTALLATION
A. Install products in accordance with manufacturer's instructions.
B. Provide independent support from building structure. Do not provide support from piping, ductwork, conduit, or other systems.
C. Unless specifically indicated or approved by Engineer, do not provide support from suspended ceiling support system or ceiling grid.
D. Unless specifically indicated or approved by Engineer, do not provide support from roof deck.
E. Do not penetrate or otherwise notch or cut structural members without approval of Structural
Engineer.
F. Equipment Support and Attachment:
1. Use metal fabricated supports or supports assembled from metal channel (strut) to support equipment as required.
2. Use metal channel (strut) secured to studs to support equipment surface-mounted on hollow stud walls when wall strength is not sufficient to resist pull-out.
3. Use metal channel (strut) to support surface-mounted equipment in wet or damp locations to provide space between equipment and mounting surface.
4. Securely fasten floor-mounted equipment. Do not install equipment such that it relies on its own weight for support.
G. Secure fasteners according to manufacturer's recommended torque settings.
HVAC System Replacement 230529 - 4 Hangers and Supports for HVAC
Piping and Equipment
H. Remove temporary supports.
3.03 FIELD QUALITY CONTROL
A. See Section 014000 - Quality Requirements for additional requirements.
B. Inspect support and attachment components for damage and defects.
C. Repair cuts and abrasions in galvanized finishes using zinc-rich paint recommended by manufacturer. Replace components that exhibit signs of corrosion.
D. Correct deficiencies and replace damaged or defective support and attachment components.
HVAC System Replacement 230548 - 1 Vibration and Seismic Controls for
HVAC
SECTION 230548
VIBRATION AND SEISMIC CONTROLS FOR HVAC
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Vibration isolators.
1.02 RELATED REQUIREMENTS
A. Section 230529 - Hangers and Supports for HVAC Piping and Equipment.
1.03 REFERENCE STANDARDS
A. ASHRAE (HVACA) - ASHRAE Handbook - HVAC Applications; Most Recent Edition Cited by Referring Code or Reference Standard.
B. ICC (IBC) - International Building Code; Most Recent Edition Adopted by Authority Having Jurisdiction, Including All Applicable Amendments and Supplements.
1.04 ADMINISTRATIVE REQUIREMENTS
A. Coordination:
1. Coordinate selection and arrangement of vibration isolation and/or seismic control components with the actual equipment to be installed.
2. Coordinate compatibility of support and attachment components with mounting surfaces at the installed locations.
1.05 SUBMITTALS
A. See Section 013000 - Administrative Requirements for submittal procedures.
B. Product Data: Provide manufacturer's standard catalog pages and data sheets for products, including materials, fabrication details, dimensions, and finishes.
1. Vibration Isolators: Include rated load capacities and deflections; include information on color coding or other identification methods for spring element load capacities.
1.06 QUALITY ASSURANCE
A. Comply with applicable building code.
B. Manufacturer Qualifications: Company specializing in manufacturing the products specified in this section with minimum three years documented experience.
1.07 DELIVERY, STORAGE, AND HANDLING
A. Receive, inspect, handle, and store products in accordance with manufacturer's instructions.
PART 2 PRODUCTS
2.01 VIBRATION ISOLATORS
A. Manufacturers:
1. Vibration Isolators:
a. ANDRE HVAC International, Inc: www.andrehvac.com/#sle.
b. Kinetics Noise Control, Inc: www.kineticsnoise.com/#sle.
c. Mason Industries: www.mason-ind.com/#sle.
d. Vibration Eliminator Company, Inc: www.veco-nyc.com/#sle.
2. Source Limitations: Furnish vibration-isolators and associated accessories produced by a single manufacturer and obtained from a single supplier.
B. General Requirements:
1. Resilient Materials for Vibration Isolators: Oil, ozone, and oxidant resistant.
2. Spring Elements for Spring Isolators:
a. Color code or otherwise identify springs to indicate load capacity.
b. Lateral Stability: Minimum lateral stiffness to vertical stiffness ratio of 0.8.
HVAC System Replacement 230548 - 2 Vibration and Seismic Controls for
HVAC
c. Designed to operate in the linear portion of their load versus deflection curve over deflection range of not less than 50 percent above specified deflection.
d. Designed to provide additional travel to solid of not less than 50 percent of rated deflection at rated load.
e. Selected to provide designed deflection of not less than 75 percent of specified deflection.
f. Selected to function without undue stress or overloading.
C. Vibration Isolators for Nonseismic Applications:
1. Restrained Spring Isolators, Nonseismic:
a. Description: Isolator assembly consisting of single or multiple free-standing, laterally stable steel spring(s) within a metal housing designed to prevent movement of supported equipment above an adjustable vertical limit stop.
b. Bottom Load Plate: Steel with nonskid elastomeric isolator pad with provisions for bolting to supporting structure as required.
c. Furnished with integral leveling device for positioning and securing supported equipment.
d. Provides constant free and operating height.
2. Resilient Material Isolator Hangers, Nonseismic:
a. Description: Isolator assembly designed for installation in hanger rod suspension system utilizing elastomeric (e.g., neoprene, rubber) or fiberglass isolator material for the lower hanger rod connection.
3. Spring Isolator Hangers, Nonseismic:
a. Description: Isolator assembly designed for installation in hanger rod suspension system utilizing single or multiple free-standing, laterally stable steel spring(s) in series with an elastomeric element for the lower hanger rod connection.
b. Designed to accommodate misalignment of bottom hanger rod up to 30 degrees (plus/minus 15 degrees) without short-circuiting of isolation.
PART 3 EXECUTION
3.01 EXAMINATION
A. Verify that field measurements are as shown on the drawings.
B. Verify that mounting surfaces are ready to receive vibration isolation and/or seismic control components and associated attachments.
C. Verify that conditions are satisfactory for installation prior to starting work.
3.02 INSTALLATION
A. Install products in accordance with manufacturer's instructions.
B. Install anchors and fasteners in accordance with ICC Evaluation Services, LLC (ICC-ES) evaluation report conditions of use where applicable.
C. Secure fasteners according to manufacturer's recommended torque settings.
D. Install flexible piping connections to provide sufficient slack for vibration isolation and/or seismic relative displacements as indicated or as required.
E. Vibration Isolation Systems:
1. Spring Isolators:
a. Position equipment at operating height; provide temporary blocking as required.
b. Lift equipment free of isolators prior to lateral repositioning to avoid damage to isolators.
c. Level equipment by adjusting isolators gradually in sequence to raise equipment uniformly such that excessive weight or stress is not placed on any single isolator.
2. Isolator Hangers:
a. Use precompressed isolator hangers where required to facilitate installation and prevent damage to equipment utility connection provisions.
HVAC System Replacement 230548 - 3 Vibration and Seismic Controls for
HVAC
b. Locate isolator hangers at top of hanger rods in accordance with manufacturer's instructions.
3. Clean debris from beneath vibration-isolated equipment that could cause short-circuiting of isolation.
4. Use elastomeric grommets for attachments where required to prevent short-circuiting of isolation.
5. Adjust isolators to be free of isolation short circuits during normal operation.
6. Do not overtighten fasteners such that resilient material isolator pads are compressed beyond manufacturer's maximum recommended deflection.
3.03 FIELD QUALITY CONTROL
A. Inspect vibration isolation and/or seismic control components for damage and defects.
B. Vibration Isolation Systems:
1. Verify isolator static deflections.
2. Verify required clearance beneath vibration-isolated equipment support bases.
3. Verify vibration isolation performance during normal operation; investigate sources of isolation short circuits.
C. Correct deficiencies and replace damaged or defective vibration isolation and/or seismic control components.
HVAC System Replacement 230553 - 1 Identification for HVAC Piping and
Equipment
SECTION 230553
IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Nameplates.
1.02 REFERENCE STANDARDS
A. ASTM D709 - Standard Specification for Laminated Thermosetting Materials; 2017.
PART 2 PRODUCTS
2.01 NAMEPLATES
A. Letter Color: White.
B. Letter Height: 1/4 inch.
C. Background Color: Black.
D. Plastic: Comply with ASTM D709.
PART 3 EXECUTION
3.01 PREPARATION
A. Degrease and clean surfaces to receive adhesive for identification materials.
3.02 INSTALLATION
A. Install nameplates with corrosive-resistant mechanical fasteners, or adhesive. Apply with sufficient adhesive to ensure permanent adhesion and seal with clear lacquer.
HVAC System Replacement 230593 - 1 Testing, Adjusting, and Balancing for HVAC
SECTION 230593
TESTING, ADJUSTING, AND BALANCING FOR HVAC
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Testing, adjustment, and balancing of air systems.
B. Measurement of final operating condition of HVAC systems.
1.02 REFERENCE STANDARDS
A. AABC (NSTSB) - AABC National Standards for Total System Balance, 7th Edition; 2016.
B. ASHRAE Std 111 - Measurement, Testing, Adjusting, and Balancing of Building HVAC
Systems; 2024.
C. NEBB (TAB) - Procedural Standard for Testing, Adjusting and Balancing of Environmental
Systems; 2019, with Errata (2022).
D. SMACNA (TAB) - HVAC Systems Testing, Adjusting and Balancing; 2023.
1.03 SUBMITTALS
A. See Section 013000 - Administrative Requirements, for submittal procedures.
B. Final Report: Indicate deficiencies in systems that would prevent proper testing, adjusting, and balancing of systems and equipment to achieve specified performance.
1. Submit draft copies of report for review prior to final acceptance of Project. Provide final copies for Engineer and for inclusion in operating and maintenance manuals.
2. Include actual instrument list, with manufacturer name, serial number, and date of calibration.
3. Form of Test Reports: Where the TAB standard being followed recommends a report format use that; otherwise, follow ASHRAE Std 111.
4. Units of Measure: Report data in both I-P (inch-pound) and SI (metric) units.
PART 2 PRODUCTS - NOT USED
PART 3 EXECUTION
3.01 GENERAL REQUIREMENTS
A. Perform total system balance in accordance with one of the following:
1. AABC (NSTSB), AABC National Standards for Total System Balance.
2. SMACNA (TAB).
B. Begin work after completion of systems to be tested, adjusted, or balanced and complete work prior to Substantial Completion of the project.
C. TAB Agency Qualifications:
1. Company specializing in the testing, adjusting, and balancing of systems specified in this section.
2. Having minimum of three years documented experience.
3. Certified by one of the following:
a. AABC, Associated Air Balance Council: www.aabc.com/#sle; upon completion submit AABC National Performance Guaranty.
b. NEBB, National Environmental Balancing Bureau: www.nebb.org/#sle.
c. TABB, The Testing, Adjusting, and Balancing Bureau of National Energy
Management Institute: www.tabbcertified.org/#sle.
D. TAB Supervisor and Technician Qualifications: Certified by same organization as TAB agency.
3.02 EXAMINATION
A. Verify that systems are complete and operable before commencing work. Ensure the following conditions:
1. Systems are started and operating in a safe and normal condition.
HVAC System Replacement 230593 - 2 Testing, Adjusting, and Balancing for HVAC
2. Temperature control systems are installed complete and operable.
3. Proper thermal overload protection is in place for electrical equipment.
4. Final filters are clean and in place. If required, install temporary media in addition to final filters.
5. Duct systems are clean of debris.
6. Fans are rotating correctly.
7. Air coil fins are cleaned and combed.
8. Air outlets are installed and connected.
9. Duct system leakage is minimized.
B. Submit field reports. Report defects and deficiencies that will or could prevent proper system balance.
C. Beginning of work means acceptance of existing conditions.
3.03 PREPARATION
A. Provide instruments required for testing, adjusting, and balancing operations. Make instruments available to Engineer to facilitate spot checks during testing.
B. Provide additional balancing devices as required.
3.04 ADJUSTMENT TOLERANCES
A. Air Handling Systems: Adjust to within plus or minus 5 percent of design for supply systems and plus or minus 10 percent of design for return and exhaust systems.
B. Air Outlets and Inlets: Adjust total to within plus 10 percent and minus 5 percent of design to space. Adjust outlets and inlets in space to within plus or minus 10 percent of design.
3.05 RECORDING AND ADJUSTING
A. Ensure recorded data represents actual measured or observed conditions.
B. Permanently mark settings of valves, dampers, and other adjustment devices allowing settings to be restored. Set and lock memory stops.
C. Mark on drawings the locations where traverse and other critical measurements were taken and cross reference the location in the final report.
D. After adjustment, take measurements to verify balance has not been disrupted or that such disruption has been rectified.
E. Leave systems in proper working order, replacing belt guards, closing access doors, closing doors to electrical switch boxes, and restoring thermostats to specified settings.
3.06 AIR SYSTEM PROCEDURE
A. Adjust air handling and distribution systems to provide required or design supply, return, and exhaust air quantities at site altitude.
B. Make air quantity measurements in ducts by Pitot tube traverse of entire cross sectional area of duct.
C. Measure air quantities at air inlets and outlets.
D. Use volume control devices to regulate air quantities only to extend that adjustments do not create objectionable air motion or sound levels. Effect volume control by duct internal devices such as dampers and splitters.
E. Vary total system air quantities by adjustment of fan speeds. Provide drive changes required.
Vary branch air quantities by damper regulation.
F. Provide system schematic with required and actual air quantities recorded at each outlet or inlet.
G. Measure static air pressure conditions on air supply units, including filter and coil pressure drops, and total pressure across the fan. Make allowances for 50 percent loading of filters.
HVAC System Replacement 230593 - 3 Testing, Adjusting, and Balancing for HVAC
H. Adjust outside air automatic dampers, outside air, return air, and exhaust dampers for design conditions.
3.07 SCOPE
A. Test, adjust, and balance the following:
1. Air Handling Units.
2. Fans.
3. Air Inlets and Outlets.
3.08 MINIMUM DATA TO BE REPORTED
A. Electric Motors:
1. Manufacturer.
2. Model/Frame.
3. HP/BHP.
4. Phase, voltage, amperage; nameplate, actual, no load.
5. RPM.
6. Service factor.
B. Return Air/Outside Air:
1. Identification/location.
2. Design air flow.
3. Actual air flow.
C. Exhaust Fans:
1. Location.
2. Manufacturer.
3. Model number.
4. Serial number.
5. Air flow, specified and actual.
6. Total static pressure (total external), specified and actual.
7. Inlet pressure.
8. Discharge pressure.
9. Fan RPM.
D. Duct Traverses:
1. System zone/branch.
2. Duct size.
3. Area.
4. Design velocity.
5. Design air flow.
6. Test velocity.
7. Test air flow.
8. Duct static pressure.
9. Air temperature.
E. Air Distribution Tests:
1. Air terminal number.
2. Room number/location.
3. Terminal type.
4. Terminal size.
5. Area factor.
6. Design velocity.
7. Design air flow.
8. Test (final) velocity.
9. Test (final) air flow.
10. Percent of design air flow.
HVAC System Replacement 230593 - 4 Testing, Adjusting, and Balancing for HVAC
HVAC System Replacement 230713 - 1 Duct Insulation
SECTION 230713
DUCT INSULATION
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Duct insulation.
B. Duct liner.
1.02 RELATED REQUIREMENTS
A. Section 233100 - HVAC Ducts and Casings: Glass fiber ducts.
1.03 REFERENCE STANDARDS
A. ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials;
2023d.
B. UL 723 - Standard for Test for Surface Burning Characteristics of Building Materials; Current
Edition, Including All Revisions.
1.04 SUBMITTALS
A. See Section 013000 - Administrative Requirements for submittal procedures.
B. Product Data: Provide product description, thermal characteristics, list of materials and thickness for each service, and locations.
1.05 QUALITY ASSURANCE
A. Manufacturer Qualifications: Company specializing in manufacturing products of the type specified in this section with not less than three years of documented experience.
B. Applicator Qualifications: Company specializing in performing the type of work specified in this section, documented experience and approved by manufacturer.
1.06 DELIVERY, STORAGE, AND HANDLING
A. Accept materials on site in original factory packaging, labelled with manufacturer's identification, including product density and thickness.
B. Protect insulation from weather and construction traffic, dirt, water, chemical, and mechanical damage, by storing in original wrapping.
1.07 FIELD CONDITIONS
A. Maintain ambient temperatures and conditions required by manufacturers of adhesives, mastics, and insulation cements.
B. Maintain temperature during and after installation for minimum period of 24 hours.
PART 2 PRODUCTS
2.01 REGULATORY REQUIREMENTS
A. Surface Burning Characteristics: Flame spread index/Smoke developed index of 25/50, maximum, when tested in accordance with ASTM E84 or UL 723.
2.02 GLASS FIBER, FLEXIBLE
A. Manufacturer: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
1. CertainTeed Corporation: www.certainteed.com/#sle.
2. Johns Manville: www.jm.com/#sle.
3. Knauf Insulation; Performance+ Duct Wrap: www.knaufinsulation.com/#sle.
4. Owens Corning Corporation: www.owenscorning.com/en-us/#sle.
B. Insulation: ASTM C553; flexible, noncombustible blanket.
1. K value: 0.36 at 75 degrees F, when tested in accordance with ASTM C518.
2. Maximum Service Temperature: 1,200 degrees F.
HVAC System Replacement 230713 - 2 Duct Insulation
3. Maximum Water Vapor Absorption: 5.0 percent by weight.
C. Vapor Barrier Jacket:
1. Kraft paper with glass fiber yarn and bonded to aluminized film.
2. Moisture Vapor Permeability: 0.02 perm inch, when tested in accordance with ASTM
E96/E96M.
3. Secure with pressure-sensitive tape.
D. Vapor Barrier Tape:
1. Kraft paper reinforced with glass fiber yarn and bonded to aluminized film, with pressure-sensitive rubber-based adhesive.
2.03 DUCT LINER
A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
1. CertainTeed Corporation: www.certainteed.com/#sle.
2. Johns Manville: www.jm.com/#sle.
3. Knauf Insulation; Performance+ Duct Liner: www.knaufinsulation.com/#sle.
4. Owens Corning Corporation; QuietR Rotary Duct Insulation: www.owenscorning.com/en-us/#sle.
B. Elastomeric Foam Insulation: Preformed flexible elastomeric cellular rubber insulation complying with ASTM C534/C534M Grade 1, in sheet form.
1. Minimum Service Temperature: Minus 40 degrees F.
2. Maximum Service Temperature: 180 degrees F.
3. Fungal Resistance: No growth when tested according to ASTM G21.
4. Apparent Thermal Conductivity: Maximum of 0.28 at 75 degrees F.
5. Minimum Noise Reduction Coefficients:
a. 1 inch Thickness: 0.40.
6. Erosion Resistance: Does not show evidence of breaking away, flaking off, or delamination at velocities of 10,000 fpm when tested in accordance with ASTM C1071.
7. Connection: Waterproof vapor barrier adhesive.
C. Liner Fasteners: Galvanized steel, self-adhesive pad with integral head.
PART 3 EXECUTION
3.01 EXAMINATION
A. Verify that surfaces are clean, foreign material removed, and dry.
3.02 INSTALLATION
A. Install in accordance with manufacturer's instructions.
B. Install in accordance with NAIMA National Insulation Standards.
C. Insulated Ducts Conveying Air Below Ambient Temperature:
1. Provide insulation with vapor barrier jackets.
2. Finish with tape and vapor barrier jacket.
3. Continue insulation through walls, sleeves, hangers, and other duct penetrations.
4. Insulate entire system, including fittings, joints, flanges, fire dampers, flexible connections, and expansion joints.
D. External Duct Insulation Application:
1. Secure insulation with vapor barrier with wires and seal jacket joints with vapor barrier adhesive or tape to match jacket.
2. Install without sag on underside of duct. Use adhesive or mechanical fasteners where necessary to prevent sagging. Lift duct off trapeze hangers and insert spacers.
3. Seal vapor barrier penetrations by mechanical fasteners with vapor barrier adhesive.
E. Duct and Plenum Liner Application:
1. Adhere insulation with adhesive for 90 percent coverage.
HVAC System Replacement 230713 - 3 Duct Insulation
2. Secure insulation with mechanical liner fasteners. Refer to SMACNA (DCS) for spacing.
3. Seal and smooth joints. Seal and coat transverse joints.
4. Seal liner surface penetrations with adhesive.
5. Duct dimensions indicated are net inside dimensions required for airflow. Increase duct size to allow for insulation thickness.
3.03 SCHEDULES
A. Exhaust Ducts Within 10 ft of Exterior Openings: Glass fiber, flexible, 2" thick.
B. Outside Air Intake Ducts: Glass fiber, flexible, 2" thick.
C. Plenums: Glass fiber, flexible, 2" thick.
D. Supply Ducts: Glass fiber, flexible, 2" thick.
E. Supply ducts Within 10 feet of Terminal Boxes: Duct liner, 1" thick.
HVAC System Replacement 230719 - 1 HVAC Piping Insulation
SECTION 230719
HVAC PIPING INSULATION
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Piping insulation.
1.02 RELATED REQUIREMENTS
A. Section 232300 - Refrigerant Piping: Placement of inserts.
1.03 REFERENCE STANDARDS
A. ASTM C534/C534M - Standard Specification for Preformed Flexible Elastomeric Cellular Thermal Insulation in Sheet and Tubular Form; 2023.
B. ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials;
2023d.
C. FM 4924 - Examination Standard for Pipe and Duct Insulation; 2024.
D. UL 723 - Standard for Test for Surface Burning Characteristics of Building Materials; Current
Edition, Including All Revisions.
1.04 SUBMITTALS
A. See Section 013000 - Administrative Requirements for submittal procedures.
B. Product Data: Provide product description, thermal characteristics, list of materials and thickness for each service, and locations.
1.05 QUALITY ASSURANCE
A. Manufacturer Qualifications: Company specializing in manufacturing the Products specified in this section with not less than three years of documented experience.
B. Applicator Qualifications: Company specializing in performing the type of work specified in this section and approved by manufacturer.
1.06 DELIVERY, STORAGE, AND HANDLING
A. Accept materials on site, labeled with manufacturer's identification, product density, and thickness.
1.07 FIELD CONDITIONS
A. Maintain ambient conditions required by manufacturers of each product.
B. Maintain temperature before, during, and after installation for minimum of 24 hours.
PART 2 PRODUCTS
2.01 REGULATORY REQUIREMENTS
A. Surface Burning Characteristics: Flame spread index/Smoke developed index of 25/50, maximum, when tested in accordance with ASTM E84 or UL 723.
2.02 FLEXIBLE ELASTOMERIC CELLULAR INSULATION
A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
1. Aeroflex USA; AEROFLEX-EP: www.aeroflexusa.com/#sle.
2. Armacell LLC; AP ArmaFlex: www.armacell.us/#sle.
3. K-Flex USA LLC; Insul-Tube: www.kflexusa.com/#sle.
B. Insulation: Preformed flexible elastomeric cellular rubber insulation complying with ASTM C534/C534M Grade 1; use molded tubular material wherever possible.
1. Minimum Service Temperature: Minus 40 degrees F.
2. Maximum Service Temperature: 180 degrees F.
3. Connection: Waterproof vapor barrier adhesive.
HVAC System Replacement 230719 - 2 HVAC Piping Insulation
4. Flammability Rating: FM 4924 approval for reduced combustibility testing.
C. Elastomeric Foam Adhesive: Air dried, contact adhesive, compatible with insulation.
PART 3 EXECUTION
3.01 EXAMINATION
A. Test piping for design pressure, liquid tightness, and continuity prior to applying insulation materials.
B. Verify that surfaces are clean and dry, with foreign material removed.
3.02 INSTALLATION
A. Install in accordance with manufacturer's instructions.
B. Install in accordance with NAIMA National Insulation Standards.
C. Insulated Pipes Conveying Fluids Below Ambient Temperature:
1. Insulate entire system, including fittings, valves, unions, flanges, strainers, flexible connections, and expansion joints.
D. Continue insulation through walls, sleeves, pipe hangers, and other pipe penetrations. Finish at supports, protrusions, and interruptions. At fire separations, see Section 078400.
3.03 SCHEDULE
A. Cooling Systems:
1. Refrigerant Suction and Hot Gas: Flexible Elastomeric Cellular Insulation - 2"
2. Refrigerant Liquid:Flexible Elastomeric Cellular Insulation - 1"
HVAC System Replacement 232113 - 1 Hydronic Piping
SECTION 232113
HYDRONIC PIPING
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Hydronic system requirements.
B. Equipment drains and overflows.
C. Pipe hangers and supports.
1.02 RELATED REQUIREMENTS
A. Section 230719 - HVAC Piping Insulation.
1.03 REFERENCE STANDARDS
A. ASTM D1785 - Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe, Schedules
40, 80, and 120; 2021a.
B. ASTM D2241 - Standard Specification for Poly(Vinyl Chloride) (PVC) Pressure-Rated Pipe
(SDR Series); 2020.
C. ASTM D2466 - Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 40; 2023.
D. ASTM D2467 - Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80; 2020.
E. ASTM D2855 - Standard Practice for the Two-Step (Primer and Solvent Cement) Method of
Joining Poly (Vinyl Chloride) (PVC) or Chlorinated Poly (Vinyl Chloride) (CPVC) Pipe and Piping Components with Tapered Sockets; 2020.
F. ASTM F708 - Standard Practice for Design and Installation of Rigid Pipe Hangers; 2024.
G. ICC (IMC) - International Mechanical Code; Most Recent Edition Adopted by Authority Having
Jurisdiction, Including All Applicable Amendments and Supplements.
H. MSS SP-58 - Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation; 2018, with Amendment (2019).
1.04 SUBMITTALS
A. See Section 013000 - Administrative Requirements for submittal procedures.
B. Product Data:
1. Include data on pipe materials, pipe fittings, valves, and accessories.
1.05 QUALITY ASSURANCE
A. Manufacturer Qualifications: Company specializing in manufacturing products of the type specified in this section, with minimum three years of documented experience.
B. Installer Qualifications: Company specializing in performing work of the type specified in this section, with documented experience.
1.06 DELIVERY, STORAGE, AND HANDLING
A. Provide temporary end caps and closures on piping and fittings. Maintain in place until installation.
B. Protect piping systems from entry of foreign materials by temporary covers, completing sections of the work, and isolating parts of completed system.
PART 2 PRODUCTS
2.01 HYDRONIC SYSTEM REQUIREMENTS
A. Comply with ASME B31.9 and applicable federal, state, and local regulations.
B. Piping: Provide piping, fittings, hangers, and supports as required, as indicated, and as follows:
HVAC System Replacement 232113 - 2 Hydronic Piping
1. Where more than one piping system material is specified, provide joining fittings that are compatible with piping materials and ensure that the integrity of the system is not jeopardized.
2. Use non-conducting dielectric connections whenever jointing dissimilar metals.
3. Grooved mechanical joints may be used in accessible locations only.
a. Accessible locations include those exposed on interior of building, in pipe chases, and in mechanical rooms, aboveground outdoors, and as approved by Engineer.
b. Use rigid joints unless otherwise indicated.
4. Provide pipe hangers and supports in accordance with ASME B31.9 or MSS SP-58 unless indicated otherwise.
C. Pipe-to-Valve and Pipe-to-Equipment Connections: Use unions to allow disconnection of components for servicing; do not use direct welded, soldered, or threaded connections.
2.02 EQUIPMENT DRAINS AND OVERFLOWS
A. PVC Pipe: ASTM D1785, Schedule 40, or ASTM D2241, SDR 21 or 26.
1. Fittings: ASTM D2466 or D2467, PVC.
2. Joints: Solvent welded in accordance with ASTM D2855.
2.03 PIPE HANGERS AND SUPPORTS
A. Provide hangers and supports that comply with MSS SP-58.
1. If type of hanger or support for a particular situation is not indicated, select appropriate type using MSS SP-58 recommendations.
2. Hangers for Pipe Sizes 1/2 to 1-1/2 Inches: Malleable iron, adjustable swivel, split ring.
3. Vertical Support: Steel riser clamp.
PART 3 EXECUTION
3.01 PREPARATION
A. Ream pipe and tube ends. Remove burrs. Bevel plain end ferrous pipe.
B. Remove scale and dirt on inside and outside before assembly.
C. Prepare piping connections to equipment using jointing system specified.
D. Keep open ends of pipe free from scale and dirt. Protect open ends with temporary plugs or caps.
3.02 INSTALLATION
A. Install in accordance with manufacturer's instructions.
B. PVC Pipe: Make solvent-welded joints in accordance with ASTM D2855.
C. Route piping in orderly manner, parallel to building structure, and maintain gradient.
D. Install piping to conserve building space and to avoid interference with use of space.
E. Group piping whenever practical at common elevations.
F. Slope piping and arrange to drain at low points.
G. Pipe Hangers and Supports:
1. Install in accordance with ASME B31.9, ASTM F708, or MSS SP-58.
2. Support horizontal piping as scheduled.
3. Place hangers within 12 inches of each horizontal elbow.
H. Provide clearance in hangers and from structure and other equipment for installation of insulation and access to valves and fittings. See Section 230719.
3.03 SCHEDULES
A. Hanger Spacing for Plastic Piping.
1. 1/2 Inch: Maximum span, 42 inches; minimum rod size, 1/4 inch.
2. 3/4 Inch: Maximum span, 45 inches; minimum rod size, 1/4 inch.
3. 1 Inch: Maximum span, 51 inches; minimum rod size, 1/4 inch.
HVAC System Replacement 232113 - 3 Hydronic Piping
4. 1-1/4 Inches: Maximum span, 57 inches; minimum rod size, 3/8 inch.
HVAC System Replacement 232300 - 1 Refrigerant Piping
SECTION 232300
REFRIGERANT PIPING
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Piping.
B. Refrigerant.
C. Filter-driers.
D. Solenoid valves.
E. Flexible connections.
F. Exterior penetration accessories.
1.02 RELATED REQUIREMENTS
A. Section 230719 - HVAC Piping Insulation.
1.03 REFERENCE STANDARDS
A. AHRI 710 (I-P) - Performance Rating of Liquid-Line Driers; 2009.
B. AHRI 711 (SI) - Performance Rating of Liquid-Line Driers; 2009.
1.04 SUBMITTALS
A. See Section 013000 - Administrative Requirements for submittal procedures.
B. Product Data: Provide general assembly of specialties, including manufacturers catalogue information. Provide manufacturers catalog data including load capacity.
1.05 QUALITY ASSURANCE
A. Installer Qualifications: Company specializing in performing the type of work specified in this section, with minimum 3 years of documented experience.
1.06 DELIVERY, STORAGE, AND HANDLING
A. Deliver and store piping and specialties in shipping containers with labeling in place.
B. Protect piping and specialties from entry of contaminating material by leaving end caps and plugs in place until installation.
C. Dehydrate and charge components such as piping and receivers, seal prior to shipment, until connected into system.
PART 2 PRODUCTS
2.01 SYSTEM DESCRIPTION
A. Provide pipe hangers and supports in accordance with ASME B31.5 unless indicated otherwise.
B. Filter-Driers:
1. Use a filter-drier immediately ahead of liquid-line controls, such as thermostatic expansion valves, solenoid valves, and moisture indicators.
2. Use a filter-drier on suction line just ahead of compressor.
C. Solenoid Valves:
1. Use in liquid line of systems operating with single pump-out or pump-down compressor control.
2. Use in liquid line of single or multiple evaporator systems.
2.02 REGULATORY REQUIREMENTS
A. Comply with ASME B31.9 for installation of piping system.
2.03 PIPING
A. Copper Tube: ASTM B280, H58 hard drawn or O60 soft annealed.
HVAC System Replacement 232300 - 2 Refrigerant Piping
1. Fittings: ASME B16.22 wrought copper.
2. Joints: Braze, AWS A5.8M/A5.8 BCuP silver/phosphorus/copper alloy.
3. Push-to-Connect Fittings: Complying with UL 207.
4. Mechanical Press Fittings: UL 207 listed, ICC (IMC) and IAPMO (UMC) approved, with
HNBR seals.
2.04 REFRIGERANT
A. Refrigerant: Use only refrigerants that have ozone depletion potential (ODP) of zero and global warming potential (GWP) no greater than that allowed by federal code.
B. Refrigerant: R-32 as defined in ASHRAE Std 34.
2.05 FILTER-DRIERS
A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
1. Flow Controls Division of Emerson Electric: www.emersonflowcontrols.com/#sle.
2. Mueller Refrigeration: www.muellerrefrigeration.com/#sle.
3. Parker Hannifin - Sporlan Division; Catch-All: www.parker.com/#sle.
4. Approved Equal:
B. Performance:
1. Flow Capacity - Liquid Line: As indicated in schedule, minimum, rated in accordance with
AHRI 710 (I-P) (AHRI 711 (SI)).
2. Flow Capacity - Suction Line: As indicated in schedule, minimum, rated in accordance with AHRI 730 (I-P).
3. Pressure Drop: 2 psi, maximum, when operating at full connected evaporator capacity.
4. Design Working Pressure: 350 psi, minimum.
C. Cores: Molded or loose-fill molecular sieve desiccant compatible with refrigerant, activated alumina, activated charcoal, and filtration to 40 microns, with secondary filtration to 20 microns;
of construction that will not pass into refrigerant lines.
D. Construction: UL listed.
1. Replaceable Core Type: Steel shell with removable cap.
2. Connections: As specified for applicable pipe type.
2.06 SOLENOID VALVES
A. Valve: AHRI 760 (I-P), pilot operated, copper, brass or steel body and internal parts, synthetic seat, stainless steel stem and plunger assembly (permitting manual operation in case of coil failure), integral strainer, with flared, soldered, or threaded ends; for maximum working pressure of 500 psi.
B. Coil Assembly: UL 429 UL listed, replaceable with molded electromagnetic coil, moisture and fungus proof, with surge protector and color coded lead wires, integral junction box with pilot light.
2.07 FLEXIBLE CONNECTORS
A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
1. Circuit Hydraulics, Ltd: www.circuit-hydraulics.co.uk/#sle.
2. Flexicraft Industries: www.flexicraft.com/#sle.
3. Penflex: www.penflex.com/#sle.
B. Corrugated stainless steel hose with single layer of stainless steel exterior braiding, minimum 9 inches long with copper tube ends; for maximum working pressure of 500 psi.
2.08 EXTERIOR PENETRATION ACCESSORIES
A. Flashing Panels for Exterior Wall Penetrations: Premanufactured components and accessories as required to preserve integrity of building envelope; suitable for conduits and facade materials to be installed.
HVAC System Replacement 232300 - 3 Refrigerant Piping
1. Products:
a. Quickflash Weatherproofing Products, Inc: www.quickflashproducts.com/#sle.
b. Approved Equal:
1) Substitutions: See Section 016000 - Product Requirements.
PART 3 EXECUTION
3.01 PREPARATION
A. Ream pipe and tube ends. Remove burrs. Bevel plain end ferrous pipe.
B. Remove scale and dirt on inside and outside before assembly.
C. Prepare piping connections to equipment with flanges or unions.
3.02 INSTALLATION
A. Install refrigeration specialties in accordance with manufacturer's instructions.
B. Route piping in orderly manner, with plumbing parallel to building structure, and maintain gradient.
C. Install piping to conserve building space and avoid interference with use of space.
D. Group piping whenever practical at common elevations and locations. Slope piping one percent in direction of oil return.
E. Install piping to allow for expansion and contraction without stressing pipe, joints, or connected equipment.
F. Pipe Hangers and Supports:
1. Install in accordance with ASME B31.5.
2. Support horizontal piping as indicated.
3. Install hangers to provide minimum 1/2 inch space between finished covering and adjacent work.
4. Place hangers within 12 inches of each horizontal elbow.
G. Arrange piping to return oil to compressor. Provide traps and loops in piping, and provide double risers as required. Slope horizontal piping 0.40 percent in direction of flow.
H. Provide clearance for installation of insulation and access to valves and fittings.
I. Flood piping system with nitrogen when brazing.
J. Insulate piping.
K. Follow ASHRAE Std 15 procedures for charging and purging of systems and for disposal of refrigerant.
3.03 FIELD QUALITY CONTROL
A. See Section 014000 - Quality Requirements, for additional requirements.
B. Test refrigeration system in accordance with ASME B31.5.
C. Pressure test system with dry nitrogen to 200 psi. Perform final tests at 27 inches vacuum and
200 psi using halide torch. Test to no leakage.
HVAC System Replacement 233100 - 1 HVAC Ducts and Casings
SECTION 233100
HVAC DUCTS AND CASINGS
PART 1 GENERAL
1.01 SECTION INCLUDES
A. Metal ducts.
1.02 RELATED REQUIREMENTS
A. Section 230548 - Vibration and Seismic Controls for HVAC.
B. Section 230713 - Duct Insulation: External insulation and duct liner.
C. Section 233300 - Air Duct Accessories.
1.03…
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