230548_Vibration_Controls_for_HVAC.pdf
PDF 135 KB Posted
- Attached to
- Volusia County Branch Jail Air Handler-Fire Suppression System Removal, Replacement and Upgrade
- Solicitation number
- 26-B-110IF
- Issued by
- Volusia County, Florida
About this file
Summary of Section 230548 - Vibration Controls for HVAC
This is a specifications section for vibration control equipment and installation procedures for the Volusia County Branch Jail HVAC system upgrade project in Daytona Beach, Florida. The specification covers isolation pads, freestanding and restrained spring isolators, elastomeric hangers, spring hangers, and restrained vibration isolation roof-curb rails for HVAC piping and equipment. The project requires design calculations for static and dynamic loading, wind force analysis for basic wind speeds of 140 mph, welding certifications, and delegated-design submittals signed and sealed by qualified professional engineers. Submittals must include rated loads, deflection capacities, and overload specifications for each vibration isolation device. The specification identifies nine approved manufacturers, including Ace Mountings Co., Inc., Mason Industries, Kinetics Noise Control, and Vibration Mountings & Controls, Inc., among others.
Field quality control requirements mandate engagement of a nationally recognized testing laboratory (NRTL) acceptable to OSHA standards to perform inspections and tests with at least seven days' advance notice to the Owner through the Architect. Testing shall include verification of at least four anchors and fasteners of each type and size at 90 percent of rated proof load, measurement of isolator restraint clearance and deflection, and testing of air-mounting system controls. Installation requirements specify compliance with AWS D1.1/D1.1M welding standards, use of zinc-coated steel anchors for interior applications and stainless-steel anchors for exterior use, and identification of reinforcing steel and embedded items prior to drilling anchor holes. All hardware shall be galvanized with powder coating on springs and housings, and vibration isolation devices shall be color-coded to indicate capacity ranges.
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Text version
BID SET VOLUSIA COUNTY
DECEMBER 5, 2025 BRANCH JAIL
VIBRATION CONTROL FOR HVAC 230548.00 - 1
SECTION 230548 - VIBRATION CONTROLS FOR HVAC PIPING AND EQUIPMENT
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes the following:
1. Isolation pads.
2. Freestanding and restrained spring isolators.
3. Elastomeric hangers.
4. Spring hangers.
5. Restrained vibration isolation roof-curb rails.
6. Restraining braces and cables.
1.3 DEFINITIONS
A. IBC: International Building Code.
B. ICC-ES: ICC-Evaluation Service.
1.4 PERFORMANCE REQUIREMENTS
A. Wind-Restraint Loading:
1. Basic Wind Speed: 140 mph.
1.5 SUBMITTALS
A. Product Data: For the following:
1. Include rated load, rated deflection, and overload capacity for each vibration isolation device.
2. Illustrate and indicate style, material, strength, fastening provision, and finish for each type and size of component used.
a. Annotate to indicate application of each product submitted and compliance with requirements.
VIBRATION CONTROL FOR HVAC 230548.00 - 2
B. Delegated-Design Submittal: For vibration isolation details indicated to comply with performance requirements and design criteria, including analysis data signed and sealed by the qualified professional engineer responsible for their preparation.
1. Design Calculations: Calculate static and dynamic loading due to equipment weight and operation, and wind forces required to select vibration isolators, and wind restraints.
a. Coordinate design calculations with wind load calculations required for equipment mounted outdoors. Comply with requirements in other Division 22 and 23 Sections for equipment mounted outdoors.
C. Welding certificates.
D. Qualification Data: For testing agency.
E. Field quality-control test reports.
F. Operation and Maintenance Data: For air-mounting systems to include in operation and maintenance manuals.
1.6 QUALITY ASSURANCE
A. Testing Agency Qualifications: An independent agency, with the experience and capability to conduct the testing indicated, that is a nationally recognized testing laboratory (NRTL) as defined by OSHA in 29 CFR 1910.7, and that is acceptable to authorities having jurisdiction.
B. Welding: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural Welding Code - Steel."
PART 2 - PRODUCTS
2.1 VIBRATION ISOLATORS
A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:
1. Ace Mountings Co., Inc.
2. Amber/Booth Company, Inc.
3. California Dynamics Corporation.
4. Isolation Technology, Inc.
5. Kinetics Noise Control.
6. Mason Industries.
7. Vibration Eliminator Co., Inc.
8. Vibration Isolation.
9. Vibration Mountings & Controls, Inc.
VIBRATION CONTROL FOR HVAC 230548.00 - 3
B. Pads: Arranged in single or multiple layers of sufficient stiffness for uniform loading over pad area, molded with a nonslip pattern and galvanized-steel baseplates, and factory cut to sizes that match requirements of supported equipment.
1. Resilient Material: Oil- and water-resistant neoprene.
C. Spring Isolators: Freestanding, laterally stable, open-spring isolators.
1. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load.
2. Minimum Additional Travel: 50 percent of the required deflection at rated load.
3. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
4. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure.
5. Baseplates: Factory drilled for bolting to structure and bonded to 1/4-inch- (6-mm-) thick, rubber isolator pad attached to baseplate underside. Baseplates shall limit floor load to 500 psig (3447 kPa).
6. Top Plate and Adjustment Bolt: Threaded top plate with adjustment bolt and cap screw to fasten and level equipment.
D. Restrained Spring Isolators: Freestanding, steel, open-spring isolators with limit-stop restraint.
1. Housing: Steel with resilient vertical-limit stops to prevent spring extension due to weight being removed; factory-drilled baseplate bonded to 1/4-inch- (6-mm-) thick, neoprene or rubber isolator pad attached to baseplate underside; and adjustable equipment mounting and leveling bolt that acts as blocking during installation.
2. Restraint: Limit stop as required for equipment and authorities having jurisdiction.
3. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load.
4. Minimum Additional Travel: 50 percent of the required deflection at rated load.
5. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
6. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure.
E. Elastomeric Hangers: Single or double-deflection type, fitted with molded, oil-resistant elastomeric isolator elements bonded to steel housings with threaded connections for hanger rods. Color-code or otherwise identify to indicate capacity range.
F. Spring Hangers: Combination coil-spring and elastomeric-insert hanger with spring and insert in compression.
1. Frame: Steel, fabricated for connection to threaded hanger rods and to allow for a maximum of 30 degrees of angular hanger-rod misalignment without binding or reducing isolation efficiency.
2. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load.
3. Minimum Additional Travel: 50 percent of the required deflection at rated load.
4. Lateral Stiffness: More than 80 percent of rated vertical stiffness.
5. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure.
VIBRATION CONTROL FOR HVAC 230548.00 - 4
6. Elastomeric Element: Molded, oil-resistant rubber or neoprene. Steel-washer-reinforced cup to support spring and bushing projecting through bottom of frame.
7. Self-centering hanger rod cap to ensure concentricity between hanger rod and support spring coil.
2.2 FACTORY FINISHES
A. Finish: Manufacturer's standard prime-coat finish ready for field painting.
B. Finish: Manufacturer's standard paint applied to factory-assembled and -tested equipment before shipping.
1. Powder coating on springs and housings.
2. All hardware shall be galvanized. Hot-dip galvanize metal components for exterior use.
3. Baked enamel or powder coat for metal components on isolators for interior use.
4. Color-code or otherwise mark vibration isolation and wind control devices to indicate capacity range.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas and equipment to receive vibration isolation and wind control devices for compliance with requirements for installation tolerances and other conditions affecting performance.
B. Examine roughing-in of reinforcement and cast-in-place anchors to verify actual locations before installation.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 APPLICATIONS
A. Strength of Support Assemblies: Where not indicated, select sizes of components so strength will be adequate to carry present and future static loads within specified loading limits.
3.3 VIBRATION-CONTROL DEVICE INSTALLATION
A. Comply with requirements in Division 07 Section "Roof Accessories" for installation of roof curbs, equipment supports, and roof penetrations.
B. Equipment Restraints:
1. Install resilient bolt isolation washers on equipment anchor bolts where clearance between anchor and adjacent surface exceeds 0.125 inch (3.2 mm).
C. Install cables so they do not bend across edges of adjacent equipment or building structure.
VIBRATION CONTROL FOR HVAC 230548.00 - 5
D. Install bushing assemblies for anchor bolts for concrete pad base-mounted equipment, arranged to provide resilient media between anchor bolt and mounting hole in concrete base.
E. Install bushing assemblies for mounting bolts for wall-mounted equipment, arranged to provide resilient media where equipment or equipment-mounting channels are attached to wall.
F. Attachment to Structure: If specific attachment is not indicated, anchor bracing to structure at flanges of beams, at upper truss chords of bar joists, or at concrete members.
G. Drilled-in Anchors:
1. Identify position of reinforcing steel and other embedded items prior to drilling holes for anchors. Do not damage existing reinforcing or embedded items during coring or drilling. Notify the structural engineer if reinforcing steel or other embedded items are encountered during drilling. Locate and avoid prestressed tendons, electrical and telecommunications conduit, and gas lines.
2. Do not drill holes in concrete or masonry until concrete, mortar, or grout has achieved full design strength.
3. Wedge Anchors: Protect threads from damage during anchor installation. Heavy-duty sleeve anchors shall be installed with sleeve fully engaged in the structural element to which anchor is to be fastened.
4. Adhesive Anchors: Clean holes to remove loose material and drilling dust prior to installation of adhesive. Place adhesive in holes proceeding from the bottom of the hole and progressing toward the surface in such a manner as to avoid introduction of air pockets in the adhesive.
5. Set anchors to manufacturer's recommended torque, using a torque wrench.
6. Install zinc-coated steel anchors for interior and stainless-steel anchors for exterior applications.
3.4 FIELD QUALITY CONTROL
A. Testing Agency: Engage a qualified testing agency to perform tests and inspections.
B. Perform tests and inspections.
C. Tests and Inspections:
1. Provide evidence of recent calibration of test equipment by a testing agency acceptable to authorities having jurisdiction.
2. Schedule test with Owner, through Architect, before connecting anchorage device to restrained component (unless post-connection testing has been approved), and with at least seven days' advance notice.
3. Obtain Architect's approval before transmitting test loads to structure. Provide temporary load-spreading members.
4. Test at least four of each type and size of installed anchors and fasteners selected by Architect.
5. Test to 90 percent of rated proof load of device.
6. Measure isolator restraint clearance.
7. Measure isolator deflection.
8. Test and adjust air-mounting system controls and safeties.
VIBRATION CONTROL FOR HVAC 230548.00 - 6
9. If a device fails test, modify all installations of same type and retest until satisfactory results are achieved.
D. Remove and replace malfunctioning units and retest as specified above.
E. Prepare test and inspection reports.
3.5 ADJUSTING
A. Adjust isolators after piping system is at operating weight.
B. Adjust active height of spring isolators.
C. Adjust restraints to permit free movement of equipment within normal mode of operation.
END OF SECTION 230548
| PART 1 - GENERAL |
| 1.1 RELATED DOCUMENTS |
| A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. |
| 1.2 SUMMARY |
| A. This Section includes the following: |
| 1. Isolation pads. |
| 2. Freestanding and restrained spring isolators. |
| 3. Elastomeric hangers. |
| 4. Spring hangers. |
| 5. Restrained vibration isolation roof-curb rails. |
| 6. Restraining braces and cables. |
| 1.3 DEFINITIONS |
| A. IBC: International Building Code. |
| B. ICC-ES: ICC-Evaluation Service. |
| 1.4 PERFORMANCE REQUIREMENTS |
| A. Wind-Restraint Loading: |
| 1. Basic Wind Speed: 140 mph. |
| 1.5 SUBMITTALS |
| A. Product Data: For the following: |
| 1. Include rated load, rated deflection, and overload capacity for each vibration isolation device. |
| 2. Illustrate and indicate style, material, strength, fastening provision, and finish for each type and size of component used. |
| a. Annotate to indicate application of each product submitted and compliance with requirements. |
| B. Delegated-Design Submittal: For vibration isolation details indicated to comply with performance requirements and design criteria, including analysis data signed and sealed by the qualified professional engineer responsible for their preparation. |
| 1. Design Calculations: Calculate static and dynamic loading due to equipment weight and operation, and wind forces required to select vibration isolators, and wind restraints. |
| a. Coordinate design calculations with wind load calculations required for equipment mounted outdoors. Comply with requirements in other Division 22 and 23 Sections for equipment mounted outdoors. |
| C. Welding certificates. |
| D. Qualification Data: For testing agency. |
| E. Field quality-control test reports. |
| F. Operation and Maintenance Data: For air-mounting systems to include in operation and maintenance manuals. |
| 1.6 QUALITY ASSURANCE |
| A. Testing Agency Qualifications: An independent agency, with the experience and capability to conduct the testing indicated, that is a nationally recognized testing laboratory (NRTL) as defined by OSHA in 29 CFR 1910.7, and that is acceptable to aut... |
| B. Welding: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural Welding Code - Steel." |
| PART 2 - PRODUCTS |
| 2.1 VIBRATION ISOLATORS |
| A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: |
| 1. Ace Mountings Co., Inc. |
| 2. Amber/Booth Company, Inc. |
| 3. California Dynamics Corporation. |
| 4. Isolation Technology, Inc. |
| 5. Kinetics Noise Control. |
| 6. Mason Industries. |
| 7. Vibration Eliminator Co., Inc. |
| 8. Vibration Isolation. |
| 9. Vibration Mountings & Controls, Inc. |
| B. Pads: Arranged in single or multiple layers of sufficient stiffness for uniform loading over pad area, molded with a nonslip pattern and galvanized-steel baseplates, and factory cut to sizes that match requirements of supported equipment. |
| 1. Resilient Material: Oil- and water-resistant neoprene. |
| C. Spring Isolators: Freestanding, laterally stable, open-spring isolators. |
| 1. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load. |
| 2. Minimum Additional Travel: 50 percent of the required deflection at rated load. |
| 3. Lateral Stiffness: More than 80 percent of rated vertical stiffness. |
| 4. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure. |
| 5. Baseplates: Factory drilled for bolting to structure and bonded to 1/4-inch- (6-mm-) thick, rubber isolator pad attached to baseplate underside. Baseplates shall limit floor load to 500 psig (3447 kPa). |
| 6. Top Plate and Adjustment Bolt: Threaded top plate with adjustment bolt and cap screw to fasten and level equipment. |
| D. Restrained Spring Isolators: Freestanding, steel, open-spring isolators with limit-stop restraint. |
| 1. Housing: Steel with resilient vertical-limit stops to prevent spring extension due to weight being removed; factory-drilled baseplate bonded to 1/4-inch- (6-mm-) thick, neoprene or rubber isolator pad attached to baseplate underside; and adjustabl... |
| 2. Restraint: Limit stop as required for equipment and authorities having jurisdiction. |
| 3. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load. |
| 4. Minimum Additional Travel: 50 percent of the required deflection at rated load. |
| 5. Lateral Stiffness: More than 80 percent of rated vertical stiffness. |
| 6. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure. |
| E. Elastomeric Hangers: Single or double-deflection type, fitted with molded, oil-resistant elastomeric isolator elements bonded to steel housings with threaded connections for hanger rods. Color-code or otherwise identify to indicate capacity range. |
| F. Spring Hangers: Combination coil-spring and elastomeric-insert hanger with spring and insert in compression. |
| 1. Frame: Steel, fabricated for connection to threaded hanger rods and to allow for a maximum of 30 degrees of angular hanger-rod misalignment without binding or reducing isolation efficiency. |
| 2. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load. |
| 3. Minimum Additional Travel: 50 percent of the required deflection at rated load. |
| 4. Lateral Stiffness: More than 80 percent of rated vertical stiffness. |
| 5. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure. |
| 6. Elastomeric Element: Molded, oil-resistant rubber or neoprene. Steel-washer-reinforced cup to support spring and bushing projecting through bottom of frame. |
| 7. Self-centering hanger rod cap to ensure concentricity between hanger rod and support spring coil. |
| 2.2 FACTORY FINISHES |
| A. Finish: Manufacturer's standard prime-coat finish ready for field painting. |
| B. Finish: Manufacturer's standard paint applied to factory-assembled and -tested equipment before shipping. |
| 1. Powder coating on springs and housings. |
| 2. All hardware shall be galvanized. Hot-dip galvanize metal components for exterior use. |
| 3. Baked enamel or powder coat for metal components on isolators for interior use. |
| 4. Color-code or otherwise mark vibration isolation and wind control devices to indicate capacity range. |
| PART 3 - EXECUTION |
| 3.1 EXAMINATION |
| A. Examine areas and equipment to receive vibration isolation and wind control devices for compliance with requirements for installation tolerances and other conditions affecting performance. |
| B. Examine roughing-in of reinforcement and cast-in-place anchors to verify actual locations before installation. |
| C. Proceed with installation only after unsatisfactory conditions have been corrected. |
| 3.2 APPLICATIONS |
| A. Strength of Support Assemblies: Where not indicated, select sizes of components so strength will be adequate to carry present and future static loads within specified loading limits. |
| 3.3 VIBRATION-CONTROL DEVICE INSTALLATION |
| A. Comply with requirements in Division 07 Section "Roof Accessories" for installation of roof curbs, equipment supports, and roof penetrations. |
| B. Equipment Restraints: |
| 1. Install resilient bolt isolation washers on equipment anchor bolts where clearance between anchor and adjacent surface exceeds 0.125 inch (3.2 mm). |
| C. Install cables so they do not bend across edges of adjacent equipment or building structure. |
| D. Install bushing assemblies for anchor bolts for concrete pad base-mounted equipment, arranged to provide resilient media between anchor bolt and mounting hole in concrete base. |
| E. Install bushing assemblies for mounting bolts for wall-mounted equipment, arranged to provide resilient media where equipment or equipment-mounting channels are attached to wall. |
| F. Attachment to Structure: If specific attachment is not indicated, anchor bracing to structure at flanges of beams, at upper truss chords of bar joists, or at concrete members. |
| G. Drilled-in Anchors: |
| 1. Identify position of reinforcing steel and other embedded items prior to drilling holes for anchors. Do not damage existing reinforcing or embedded items during coring or drilling. Notify the structural engineer if reinforcing steel or other embe... |
| 2. Do not drill holes in concrete or masonry until concrete, mortar, or grout has achieved full design strength. |
| 3. Wedge Anchors: Protect threads from damage during anchor installation. Heavy-duty sleeve anchors shall be installed with sleeve fully engaged in the structural element to which anchor is to be fastened. |
| 4. Adhesive Anchors: Clean holes to remove loose material and drilling dust prior to installation of adhesive. Place adhesive in holes proceeding from the bottom of the hole and progressing toward the surface in such a manner as to avoid introductio... |
| 5. Set anchors to manufacturer's recommended torque, using a torque wrench. |
| 6. Install zinc-coated steel anchors for interior and stainless-steel anchors for exterior applications. |
| 3.4 FIELD QUALITY CONTROL |
| A. Testing Agency: Engage a qualified testing agency to perform tests and inspections. |
| B. Perform tests and inspections. |
| C. Tests and Inspections: |
| 1. Provide evidence of recent calibration of test equipment by a testing agency acceptable to authorities having jurisdiction. |
| 2. Schedule test with Owner, through Architect, before connecting anchorage device to restrained component (unless post-connection testing has been approved), and with at least seven days' advance notice. |
| 3. Obtain Architect's approval before transmitting test loads to structure. Provide temporary load-spreading members. |
| 4. Test at least four of each type and size of installed anchors and fasteners selected by Architect. |
| 5. Test to 90 percent of rated proof load of device. |
| 6. Measure isolator restraint clearance. |
| 7. Measure isolator deflection. |
| 8. Test and adjust air-mounting system controls and safeties. |
| 9. If a device fails test, modify all installations of same type and retest until satisfactory results are achieved. |
| D. Remove and replace malfunctioning units and retest as specified above. |
| E. Prepare test and inspection reports. |
| 3.5 ADJUSTING |
| A. Adjust isolators after piping system is at operating weight. |
| B. Adjust active height of spring isolators. |
| C. Adjust restraints to permit free movement of equipment within normal mode of operation. |
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