132700_FL-VAULTS.pdf

CHICOPEE ARMORY REHABILITATION MMD PROJECT NO. 985101

CHICOPEE, MASSACHUSETTS ISSUED FOR BID - 05/20/11

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SECTION 132700

VAULTS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary

Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes factory-formed and field-assembled, modular vault panels and vault doors.

1.3 PERFORMANCE REQUIREMENTS

A. Seismic Performance: Modular vaults shall withstand the effects of earthquake motions determined according to ASCE/SEI 7 .

1. The term "withstand" means "the unit will remain in place without separation of any parts when subjected to the seismic forces specified."

1.4 ACTION SUBMITTALS

A. Product Data: For each type of product indicated. Include construction details, material descriptions, dimensions of individual components and profiles, installed weight, and finishes for modular vaults.

B. Shop Drawings: For modular vaults. Include plans, elevations, sections, details, and attachments to other work.

1. Detail modular vault assemblies and indicate dimensions, weights, loads, method of field assembly, components, and location and size of each field connection.

2. Show locations of electrical receptacles and light fixtures.

C. Setting Drawings: For anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors that are to be embedded in concrete .

D. Samples for Initial Selection: For units with factory-applied color finishes.

E. Samples for Verification: For each type of exposed finish required, in manufacturer's standard sizes.

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F. Delegated-Design Submittal: For installed products indicated to comply with design loads, include structural analysis data signed and sealed by the qualified professional engineer responsible for their preparation.

1.5 INFORMATIONAL SUBMITTALS

A. Qualification Data: For qualified Installer.

B. Welding certificates.

C. Product Certificates: For each type of modular vault panel and vault door, from manufacturer.

D. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing agency, for modular vault panels and vault doors.

E. Field quality-control reports.

1.6 CLOSEOUT SUBMITTALS

A. Operation and Maintenance Data: For modular vault doors to include in emergency, operation, and maintenance manuals. In addition to items specified in Section 017823 "Operation and

Maintenance Data," include keying and combination information.

1.7 QUALITY ASSURANCE

A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved for installation of units required for this Project.

B. Product Options: Drawings indicate size, profiles, and dimensional requirements of modular vaults and vault doors and are based on the specific system indicated. See Section 016000

"Product Requirements."

1. Do not modify intended aesthetic effects, as judged solely by Architect, except with

Architect's approval. If modifications are proposed, submit comprehensive explanatory data to Architect for review.

C. Welding Qualifications: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural Welding Code - Steel."

1.8 DELIVERY, STORAGE, AND HANDLING

A. Deliver modular vault doors wrapped and crated to provide protection during transit and

Project-site storage. Do not use nonvented plastic.

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1.9 PROJECT CONDITIONS

A. Environmental Limitations: Do not deliver or install modular vaults until spaces are enclosed and weathertight, wet work in spaces is complete and dry, and temporary HVAC system is operating and maintaining ambient temperature and humidity conditions at occupancy levels during the remainder of the construction period.

B. Field Measurements: Verify actual dimensions of openings by field measurements before fabrication.

PART 2 - PRODUCTS

2.1 MATERIALS

A. Steel Plate, Shapes, and Bars: ASTM A 36/A 36M.

B. Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B.

C. Stainless-Steel Sheet: ASTM A 666, Type 304.

D. Aluminum Extruded Bar and Tube: ASTM B 221.

E. Aluminum Plate and Sheet: ASTM B 209.

F. Nonshrink Grout: ASTM C 1107, factory-packaged, nonmetallic aggregate grout;

noncorrosive; nonstaining; mixed with water to consistency suitable for application and 30-minute working time.

2.2 MODULAR SECURITY VAULT PANELS

A. General: Listed and labeled for burglary resistance according to UL 608.

1. Burglary Classification: Class M, 15 minutes net working time.

B. Concrete Vault Panels: Modular, interlocking, precast, reinforced, high-strength, high-density, tempered-concrete panels with integral penetrations for conduits for power, signal, and communication systems; and ventilating ports. Factory prime paint-exposed surfaces of metal pan.

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Collier Safe Company, Incorporated.

b. International Vault, Inc.

c. Vault Structures, Inc.

d. Worldwide Safe and Vault, Inc.

e. .

2. Panel Connections: Fabricate vault panels with cast-in steel connection plates.

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C. Ventilating Ports: Comply with UL 680; with same burglary classification as vault walls;

located as indicated on Drawings. Fabricate ports integral with special wall panel.

2.3 VAULT DOOR AND FRAME ASSEMBLIES

A. Security Vault Door Assembly: Comply with UL 608; listed and labeled for burglary resistance; with same burglary classification as vault walls.

1. Clear Opening Size: 52 inches wide by 78 inches high 48 inch clear opening required for access by pallet jack..

B. Vault Door: Fabricated from all-welded, insulated steel sheet construction; reinforced, high-strength concrete; thickness as required for rating; with jambs and head shaped to interlock with frame; with full-height, stainless-steel locking bars that engage vertical jambs; with emergency vault ventilator.

1. Provide the following factory-installed features:

a. Door contact alarm device.

b. Heat detector.

c. Emergency vault ventilator complying with UL 680, with same burglary classification as vault door.

d. Pass-through port.

e. Automatic mechanism that prevents accidental lock-in.

C. Frame: Beveled entrance frame, tapered no more than 10 degrees, fabricated from steel sheet of thickness required by UL listing; with removable rear architrave and adjustable wall flange to accommodate wall thicknesses indicated, fabricated to match frame material and finish.

1. Security Door Frame: Designed for grouted installation.

D. Emergency Vault Ventilators: Comply with UL 680; with same burglary classification as vault walls.

2.4 VAULT DOOR HARDWARE AND ACCESSORIES

A. General: Provide hardware components as required for specified UL listing.

B. Hinges: No fewer than three roller-thrust-bearing hinges of design, size, and weight required for smooth operation of door and to allow full, clear door opening; with hinge cover(s).

C. Door Bolts: Permanently lubricated, not less than 11/16 inches in diameter, and fabricated from nickel-plated steel. On each vertical side of door, provide five door bolts that engage frame when extended. Bolts shall automatically retract when handle is operated and automatically extend when door closes.

D. Handle: Manufacturer's standard.

E. Combination Locks for Security Door: Dual-control, UL 768, Group 1, electronic type, capable of no fewer than one million possible combinations; with UL 887 listed, three-

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movement, 144-hour time lock; equipped with UL 140 relocking device that automatically locks bolt when lock is subjected to mechanical attack.

1. Provide drill-resistant metal plate for protection of lock case and locking mechanism.

F. Relocking Devices: UL 140 listed, designed to automatically lock door bolts when vault door is subjected to mechanical or torch attack.

G. Escape Mechanisms: Provide emergency operation of lock from vault side of vault door by means of inside door release fabricated from stainless-steel rod.

H. Sills: Reinforced, formed stainless-steel plate.

I. Door Stop: Low-profile style.

J. Trim: Stainless steel, chromium-plated steel, or other trim standard with vault door manufacturer.

K. Day Gates: Manufacturer's standard gate; full width of door opening and designed to restrict entry through modular vault door; with piano-type or self-closing gravity hinges that swing gate into room.

1. Locks: Equip gates with cylinder-type lock, controlled by key on nonsecure side and by knob on secure side.

2. Stainless-Steel Gates: Round or square, vertical, stainless-steel bar grille; with manufacturer's standard finish.

2.5 FABRICATION

A. Fabricate modular vault panels and vault doors to work as an integrated system that complies with burglary classification indicated.

B. Fabricate vault panels from materials and of size, thickness, and perimeter profile required for a complete vault system that complies with UL listing. Design, engineer, and fabricate supplemental structural members as required for spans indicated.

1. Security Vault Panels: Factory prepared with cutouts and pipe sleeves for power, communication, and signal wiring penetrations.

2. Fire-Rated Vault Panels: Factory prepared for duct openings and provided with fire-rated vault panel assembly consisting of multiple, fusible-link doors. Fabricate vault panels with manufacturer's standard fire-rated, metal cable tray assembly.

C. Fabricate fire-rated vault door assemblies rigid, neat in appearance, and free of defects, warp, or buckle. Accurately form metal to required sizes and profiles, with minimum radius for thickness of metal. Weld exposed joints continuously; grind, fill, dress, and make smooth, flush, and invisible. Where practical, fit and assemble units in manufacturer's plant. To ensure proper assembly at Project site, clearly identify work that cannot be permanently factory assembled before shipment.

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2.6 GENERAL FINISH REQUIREMENTS

A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes.

B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping.

C. Appearance of Finished Work: Noticeable variations in same piece are not acceptable.

Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.

2.7 PAINT FINISHES

A. Finish: Manufacturer's standard factory-applied, baked-on paint finish applied to door, frame, and wall flanges.

1. Color and Gloss: As selected by Architect from manufacturer's full range .

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances, vault door clearances, and other conditions affecting performance of the Work.

B. Prepare written report, endorsed by Installer, listing conditions detrimental to performance of the Work.

C. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Provide temporary shoring or bracing of floors while transporting modular vault panels and vault doors to final location, as required to prevent surface damage to floors or deflections in excess of design loads.

3.3 INSTALLATION

A. Install modular vaults complete with vault panels, vault doors and frames, accessories, supplemental structural supports, and installation materials required, and according to requirements in UL listings.

B. Set modular vault panels and vault doors accurately in position, level, plumb, aligned, and braced securely until permanent anchors are set. After wall panel erection is complete, remove temporary braces and spreaders, leaving surfaces smooth and undamaged.

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C. Lightweight, Metal-Clad Laminated Vault Panels: Connect adjoining vault wall panels by

[bolting] [welding] interior side and vertical corners of adjoining panels, as required by manufacturer.

1. Five-Sided Construction: Connect vault wall panels to supporting slab by welding continuous 1-1/2-by-1-1/2-inch steel angle to wall panels and [bolting angle to]

[welding angle to embedded plate in] supporting slab.

2. Connect vault wall panels to vault ceiling panels at vertical corners by welding.

D. Install modular vaults according to manufacturer's written instructions for clearance between exterior of vault panels and other construction.

E. Seal penetrations with firestopping as specified in Section 078413 "Penetration Firestopping."

3.4 FIELD QUALITY CONTROL

A. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect, test, and adjust components, assemblies, and equipment installations, including connections.

B. Remove and replace modular vaults that do not pass inspections where inspections indicate that units do not comply with specified requirements.

3.5 ADJUSTING AND CLEANING

A. Adjust vault door hardware and operating mechanism to function smoothly, and lubricate as recommended by manufacturer.

B. Remove and replace work that cannot be successfully cleaned and repaired to permanently eliminate evidence of damage, including dented and bent units.

C. Immediately after installation, sand smooth rusted or damaged areas of shop paint, and paint exposed areas with same material as that used for shop painting.

3.6 DEMONSTRATION

A. Train Owner's maintenance personnel to adjust, operate, and maintain modular vault doors.

END OF SECTION 132700