S.O. 17218 MANUAL.pdf

0120-591-01-00042-010

Vol 1 Rev A

Installation, Operation and Maintenance Manual

A-Frame, Side Sampling Station, Model BMD-0653

Fisheries Survey Vessel (FSV)

FSV-6

Marinette Marine Corporation Fincantieri Marine Group

1600 Ely Street Marinette, WI 54143

15 Mar 2013

RECORD OF CHANGES

REVISION DATE DESCRIPTION OF CHANGE BY

- 6-1-12 INITIAL ISSUE RS

A 3-15-13 INCORPORATED CHANGES REQUESTED FROM NOAA

RESPONSE LETTER DATED JUNE 22, 2012

DLP

FOREWORD

THIS MANUAL IS INTENDED TO CLEARLY AND ACCURATELY REFLECT THE ACTUAL CONFIGURATION OF THE INSTALLED EQUIPMENT AND PROVIDE THE USER WITH THE NECESSARY INSTRUCTIONS TO SUCCESSFULLY OPERATE, MAINTAIN, AND TROUBLESHOOT ASSOCIATED EQUIPMENTS. THE MANUAL IS CONSTRUCTED AS

FOLLOWS:

APPLETON MARINE INSTALLATION, OPERATION AND MAINTENANCE MANUAL FOR SIDE SAMPLING

STATION A-FRAME

o SECTION 1 - GENERAL DESCRIPTION o SECTION 2 - INSTALLATION o SECTION 3 - OPERATION o SECTION 4 - MAINTENANCE AND SERVICE o DRAWINGS AND PARTS LIST o SPARE PARTS LIST

CONFIGURATION

APPLETON MARINE, INC., SIDE SAMPLING STATION A-FRAME – MODEL BMD-0653, SERIAL

NUMBER 17218

INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

FOR

SIDE SAMPLING STATION A-FRAME

MODEL NUMBER: BMD-0653

APPLETON MARINE, INC.

SERIAL NUMBER: 17218

Marinette Marine Corporation

P.O. NUMBER: 830013

MANUFACTURED BY:

APPLETON MARINE, INC.

3030 E. PERSHING STREET

APPLETON, WI 54911

(920) 738-5432

FAX (920) 738-5435

DECEMBER 2011

Marinette Marine Corporation / S.O. 17218, PAGE 2

TABLE OF CONTENTS

1. GENERAL DESCRIPTION Page

1.1 A-Frame

1.2 A-Frame Structure

1.3 Cylinders

1.4 AMI Warranty

2. INSTALLATION

2.1 General

2.2 A-Frame

2.3 Initial Start-Up

3. OPERATION

3.1 Precautions and Warnings

3.2 Pre-Start Checks

3.3 A-Frame Operation

3.4 Shutdown and Storage

4. MAINTENANCE AND SERVICE

4.1 General

4.2 Grease Fittings

4.3 Cylinder

4.4 Cross Beam Bolts

4.5 Lubrication Recommendation

4.6 Trouble Shooting

5. DRAWINGS Section

5.1 A-Frame Outline, BMD-0653

5.2 A-Frame Assembly, AMD-2194

6. MANUFACTURER’S INSERTS

6.1 Hydraulic Cylinder, YMD-11596. . . . . . . . . . . A

7. TEST SPECIFICATIONS

7.1 Commissioning Test Procedure . . . . . . . . . . . B

8. SPARE PARTS

8.1 Recommended Spare Parts Lists. . . . . . . . . . . C

Marinette Marine Corporation / S.O. 17218, PAGE 3

GENERAL WARNINGS AND PRECAUTIONS

WARNING

1. ALL POSSIBLE WARNINGS AND CAUTIONS CANNOT BE FORESEEN.

THEREFORE, YOU MUST ALWAYS BE ALERT TO POTENTIAL HAZARDS THAT

COULD ENDANGER PERSONNEL AND/OR DAMAGE EQUIPMENT. REVIEW THE

MANUAL FOR A COMPLETE LISTING OF ALL WARNINGS AND CAUTIONS.

2. IN ORDER TO ENSURE SAFETY, EACH PERSON OPERATING OR WORKING ON

THIS EQUIPMENT MUST HAVE THE NECESSARY SKILLS, INFORMATION, TOOLS

AND EQUIPMENT. DO NOT ATTEMPT TO OPERATE, MAKE ADJUSTMENTS, OR

PERFORM REPAIRS UNLESS YOU ARE AUTHORIZED AND QUALIFIED TO DO SO.

REFER TO THE INSTALLATION, OPERATION AND MAINTENANCE MANUAL.

3. DO NOT OPERATE THIS EQUIPMENT IF YOU KNOW OF MALFUNCTIONS,

MISSING PARTS, MISADJUSTMENTS OR SHIELDS AND COVERS NOT IN PLACE.

ANY OF THESE SITUATIONS CAN CAUSE OR CONTRIBUTE TO AN ACCIDENT OR

DAMAGE TO EQUIPMENT.

4. KEEP ALL SHIELDS AND COVERS IN PLACE. DO NOT OPERATE EQUIPMENT

WITH GUARDS REMOVED.

5. CONSULT INSTALLATION, OPERATION, AND MAINTENANCE MANUAL BEFORE

OPERATING OR SERVICING EQUIPMENT.

6. INSPECT RIGGING DAILY.

7. DISCONNECT POWER SUPPLY BEFORE PERFORMING LUBRICATION OR

MAINTENANCE PROCEDURES.

8. FOR TOWING OPERATIONS ALWAYS EXTEND A-FRAME TO FULL OUTBOARD

POSITION UNTIL A-FRAME STOPS ARE ENGAGED.

9. REMOVE ALL LOADS FROM THE HOOK BEFORE PERFORMING ANY

MAINTENANCE ON THE UNIT.

10. THE A-FRAME IS NOT DESIGNED FOR LIFTING OR MOVING PERSONNEL.

Marinette Marine Corporation / S.O. 17218, PAGE 4

1. GENERAL DESCRIPTION

1.1 A-FRAME The A-Frame is a steel weldment designed for service in a marine environment. The A-Frame is designed for the following requirements:

• Lifting capacity of 910 KG in 4.0 M waves and 35 knot winds.

• Towing capacity of 13.25 kN at angles of up to 45° from vertical including all loads induced from vessel motions.

• Design loads (both lifting and towing) can be applied to either of the two A-Frame pade-eye locations, but not simultaneously.

• Operation from the fully retracted inboard position to the fully extended outboard position with the rated lifting capacity in 30 seconds.

The A-Frame is designed in accordance with the American Bureau of Shipping “Guide for Lifting Appliances, Guide for Certification of Cranes”. The hydraulic components are designed in accordance with the U.S. Coast Guard guidelines for “failsafe” operation (i.e. all functions will cease and hold in the event of hydraulic or electric power failure). The total approximate A-Frame weight is 16,700 pounds.

Operation of the A-Frame consists of mechanical, hydraulic, electrical and electronic components. This technical manual only covers the A-Frame and hydraulic cylinders. All other components whether hydraulic or electrical are supplied by others.

1.2 A-FRAME STURCTURE The A-Frame structure is a weldment fabricated from high strength steel plate and pipe. The A-Frame structure consists of the cross beam, two legs, two bases and four stop tubes. The legs provide a bolting connection for the cross beam. They also provide anchor points for the cylinder and base. The base is designed to be welded to the ship’s structure. The cross beam provides two padeyes which are supplied with anchor shackles for attachment of customer supplied snatch blocks.

1.3 CYLINDERS Moving the A-Frame from the fully retracted inboard position to the fully extended outboard position is accomplished by two 7 inch bore hydraulic cylinders.

The cylinders are equipped with heat-treated, chrome plated stainless steel rods and two integral cartridge type load holding valves. The load hold valves provide load control while retracting and extending the cylinders, and the ability to hold the load in the event of loss of hydraulic pressure. The A-Frame system is capable of operation from a fully retracted inboard position to the fully extended outboard position (70°) with the rated lifting capacity in 30 seconds.

Marinette Marine Corporation / S.O. 17218, PAGE 5

1.4 WARRANTY

Marinette Marine Corporation / S.O. 17218, PAGE 6

2.0 INSTALLATION

2.1 GENERAL Refer to the following drawings when installing the A-Frame:

2.1.1 A-Frame Assembly, AMD-2194

2.1.2 A-Frame Outline, BMD-0653

2.1.4 Hydraulic Schematic, CMD-0814

2.1.3 Electric Schematic, CMD-0815

2.2 A-FRAME

2.2.1 The A-Frame Cross Beam (approximately 3593 lbs) is designed to be bolted between the two A-Frame Legs. The A-Frame Legs, Cylinders, Base, and Stop Tubes are supplied assembled with an approximate weight of 7500 lbs each.

2.2.2 Using the supplied 1.00-8 NC Grade 8 bolts, flat washers and nuts, attach the Cross Beam and Legs. Bolts should be lube torque in an alternating pattern, approximately 180° apart to a value of 909 ft-lbs.

BASE

CYLINDER AND

STOP TUBES

LEG

Marinette Marine Corporation / S.O. 17218, PAGE 7

2.2.3 The A-Frame Base is designed to be welded directly to the existing foundation. The base consists of a 1 inch thick base plate. Set the base flat onto the existing foundation and orient it in the desired manner. The structural integrity of the foundation remains the responsibility of the installing activity.

The foundation must be designed to handle the following A-Frame foundation reactions:

- A-Frame Weight: 16,700 lbs

- Vertical Thrust: 12,200 lbs

- Longitudinal Thrust 12,600 lbs

- Transverse Thrust: 7,000 lbs

- Overturning Moment:

180,000 ft-lbs

2.2.4 Hydraulic power required for the A-Frame is 25.3 GPM @ 2500 psi. The interconnecting hydraulic connections as follows are located on each hydraulic cylinder.

• Extend Port: .75” SAE Code 61, 4-Bolt Flange

• Retract Port: .75” SAE Code 61, 4-Bolt Flange

All customer supplied piping must be flushed to obtain a minimum hydraulic oil cleanliness of Class 8 to NAS or Class 6 to SAE or 20/17/14 to ISO 4406. This level of cleanliness must be maintained for reliable operation of equipment.

Marinette Marine Corporation / S.O. 17218, PAGE 8

2.3 INITIAL START-UP

2.3.1 Lubricate the entire unit per the maintenance section of this manual.

2.3.2 Make sure the A-Frame is not lashed down.

2.3.3 Clear the A-Frame work area of personnel and equipment.

2.3.4 Check the entire unit for hydraulic leaks.

2.3.5 Conduct final A-Frame load testing as required.

2.3.6 The unit is now ready to be put into service.

Marinette Marine Corporation / S.O. 17218, PAGE 9

3.0 OPERATION

3.1 PRECAUTIONS AND WARNINGS

1. ALL POSSIBLE WARNINGS AND CAUTIONS CANNOT BE FORESEEN.

THEREFORE, YOU MUST ALWAYS BE ALERT TO POTENTIAL HAZARDS THAT

COULD ENDANGER PERSONNEL AND/OR DAMAGE EQUIPMENT. REVIEW THE

MANUAL FOR A COMPLETE LISTING OF ALL WARNINGS AND CAUTIONS.

2. IN ORDER TO ENSURE SAFETY, EACH PERSON OPERATING OR WORKING ON

THIS EQUIPMENT MUST HAVE THE NECESSARY SKILLS, INFORMATION, TOOLS

AND EQUIPMENT. DO NOT ATTEMPT TO OPERATE, MAKE ADJUSTMENTS, OR

PERFORM REPAIRS UNLESS YOU ARE AUTHORIZED AND QUALIFIED TO DO SO.

REFER TO THE INSTALLATION, OPERATION AND MAINTENANCE MANUAL.

3. DO NOT OPERATE THIS EQUIPMENT IF YOU KNOW OF MALFUNCTIONS, MISSING

PARTS, MISADJUSTMENTS OR SHIELDS AND COVERS NOT IN PLACE. ANY OF

THESE SITUATIONS CAN CAUSE OR CONTRIBUTE TO AN ACCIDENT OR

DAMAGE TO EQUIPMENT.

4. KEEP ALL SHIELDS AND COVERS IN PLACE. DO NOT OPERATE EQUIPMENT

WITH GUARDS REMOVED.

5. CONSULT INSTALLATION, OPERATION, AND MAINTENANCE MANUAL BEFORE

OPERATING OR SERVICING EQUIPMENT.

6. INSPECT RIGGING DAILY.

7. DISCONNECT POWER SUPPLY BEFORE PERFORMING LUBRICATION OR

MAINTENANCE PROCEDURES.

8. FOR TOWING OPERATIONS ALWAYS EXTEND A-FRAME TO FULL OUTBOARD

POSITION UNTIL A-FRAME STOPS ARE ENGAGED.

9. REMOVE ALL LOADS FROM THE HOOK BEFORE PERFORMING ANY

MAINTENANCE ON THE UNIT.

10. THE A-FRAME IS NOT DESIGNED FOR LIFTING OR MOVING PERSONNEL.

11. DO NOT ATTEMPT TO USE BOTH A-FRAME PADEYES SIMULTANEOUSLY WITH

EITHER RATED LIFTING OR TOWING CAPACITIES.

Marinette Marine Corporation / S.O. 17218, PAGE 10

CAUTION

1. INSPECT UNIT BEFORE AND AFTER EVERY USE, SERVICING OR REPLACING

ANY WORN OR DAMAGED COMPONENTS.

2. ALWAYS USE CARE NOT TO CONTAMINATE LUBRICANTS OR OILS. CLEAN ALL

DIRT FROM AREAS TO BE SERVICED.

3.2 PRE-START CHECKS Before starting or operating the A-Frame, check the following:

3.2.1 Make sure that the unit has been properly lubricated and serviced. See

"MAINTENANCE AND SERVICE".

3.2.3 Make sure all guards and covers are in place.

3.2.4 Make sure the A-Frame is not lashed down.

3.2.5 Clear the work area of personnel and equipment.

3.3. A-FRAME OPERATION

3.3.1 The A-Frame does not include a power unit or any controls. Refer to the specific manuals for this information.

3.3.2 Use the winch to raise the load. The A-Frame can be in any position while the winch is used to raise the load, (full inboard or full outboard). See the figure below.

Marinette Marine Corporation / S.O. 17218, PAGE 11

3.3.3. Move the A-Frame to the full outboard position against the stops as shown below.

Use the winch to lower the load into the water. Once in the water, the A-Frame can be used to tow.

Marinette Marine Corporation / S.O. 17218, PAGE 12

3.4 SHUTDOWN AND STORAGE

3.4.1 When the A-Frame is not in use, the cylinders should be fully retracted and the A- Frame placed in the Full Inboard Position. This will also prevent the cylinder rods from being exposed and corroding.

Marinette Marine Corporation / S.O. 17218, PAGE 13

4.0 MAINTENANCE AND SERVICE

4.1 GENERAL

4.1.1 Proper maintenance of the A-Frame is important for optimum performance and longevity.

4.1.2 Always use care to not contaminate lubricants or oils. Clean all dirt from areas to be serviced.

4.1.3 A LUBRICATION DATA chart showing type, quantity, and frequency of inspection/replacement is given in section 4.5 of the manual.

BEFORE PERFORMING ANY MAINTENANCE ON THE UNIT, DISCONNECT AND

LOCKOUT ALL POWER SOURCES.

REINSTALL GUARDS AND COVERS BEFORE PUTTING THE UNIT BACK INTO

SERVICE.

4.2 GREASE FITTINGS

4.2.1 All pressure grease fittings should be replenished every 8 hours of operation, or monthly, using a marine grade grease. Be sure each fitting is taking grease. If the fitting does not take grease, move the part to relieve any internal pressure. If the fitting still does not take grease, replace the fitting.

4.3 CYLINDER

4.3.1 See manufacturer's insert, Section A.

4.3.2 Although the cylinder rods are stainless steel with chrome plating, they should periodically be coated with a light oil or wax for protection, especially during prolonged idle periods. The cylinder rods should be stored retracted to prevent corrosion.

4.3.3 The cylinder counterbalance valves are factory set. DO NOT adjust this valve.

Consult the factory for service.

4.4 CROSS BEAM BOLTS The cross beam bolt torque values should be checked every twelve months. The bolts should have a torque value of 909 ft-lbs. Any bolts not meeting this requirement should be torque until a value of 909 ft-lbs is achieved.

Marinette Marine Corporation / S.O. 17218, PAGE 14

4.5 LUBRICATION RECOMMENDATION

4.5.1 The following lubrication chart has been included to aid in servicing the A-Frame.

This chart includes information on the type and quantity of lubricants, frequency of inspection and replacement, and the manufacturer's recommended product.

Marinette Marine Corporation / S.O. 17218, PAGE 15

4.6 TROUBLE SHOOTING

The following charts are provided for minor repairs that may be necessary during the operation of the A-Frame. When doing repairs or maintenance on the unit, turn off all sources of power. Repair work and maintenance procedures should be done with care, ensuring no further damage is done to the unit. When servicing the A-Frame, be careful not to get dirt in the hydraulic fluid. A qualified service representative should perform other repairs. If you need assistance, contact Appleton Marine, Inc.:

Appleton Marine, Inc.

3030 E. Pershing St.

Appleton, WI 54911 Phone: (920) 738-5432 Fax: (920) 738-5435 e-mail: Service@appletonmarine.com

TROUBLE

PROBABLE CAUSE

REMEDY

A) Cylinders will not raise the load.

1) Load is over capacity.

Maximum lifting capacity is 910 KG.

2) System pressure too low.

Hydraulic power requirement is 25.3 GPM @ 2500 PSI.

3) Cylinder failure.

Obtain service from a factory authorized service representative.

B) Cylinders will not hold the load.

1) Load is over capacity.

Maximum lifting capacity is 910 KG.

Maximum towing capacity is 13.25 kN.

2) Cylinder counterbalance valves are out of adjustment.

The counterbalance valve is factory set. Consult factory for adjustment procedure.

3) Cylinder counterbalance valve failure.

Replace counterbalance valve cartridge.

4) Cylinder failure.

Obtain service from factory authorized service representative.

TROUBLE SHOOTING

Drawings and Parts Lists

S.O. NO. 17218

B.M. SERIES 2

AMD-2194

A-FRAME ASSEMBLY Page 1 of 3

MARINETTE MARINE (NOAA)Customer:

PARTS LIST FOR:

APPLETON MARINE, INC.

Code ID NO. 70433

ITEM QTY PART NO. DESCRIPTION MAT'L / VENDER WT(LBS)

Date Run: 2/29/2012 Prep'd By: VLW

1.00 2 YMD-11596 HYDRAULIC CYLINDER COMMERCIAL 683

2.00 1 DMD-3688 CROSS BEAM WELDMENT 3593

3.00 1 DMD-3689 ARM - LEFT WELDMENT 3207

4.00 1 DMD-3690 ARM - RIGHT WELDMENT 3207

5.00 2 DMD-3691 BASE WELDMENT 3208

6.00 4 JMD-2170 STOP TUBE WELDMENT 89

7.00 4 JMD-2171 STOP ROD ASTM A36 91

8.00 8 MMD-5337 BUSHING ASTM B505

C95400-HT

9.00 2 MMD-5338 PIN - 3.0 STN STL

17-4 PH

10.00 2 MMD-5339 PIN - 2.5 STN STL

17-4 PH

11.00 2 MMD-5340 PIN - 2.5 STN STL

17-4 PH

12.00 4 MMD-5341 PIN - 1.5 STN STL

17-4 PH

13.00 4 MMD-5424 BUSHING

3.0 I.D. X 3.524 O.D. X 2.0

ASTM B505

C95400

14.00 8 MMD-1958 BUSHING

2.5 ID X 2.75 OD X 2.0 LG

ASTM-B505

C95400

15.00 12 WMD-1100 THRUSTWASHER

3.06 ID X 5.0 OD X .13 THK

BRONZE 1

16.00 36 WMD-1723 THRUSTWASHER BRONZE 0

AMD-2194

A-FRAME ASSEMBLY Page 2 of 3

MARINETTE MARINE (NOAA)Customer:

PARTS LIST FOR:

APPLETON MARINE, INC.

Code ID NO. 70433

ITEM QTY PART NO. DESCRIPTION MAT'L / VENDER WT(LBS)

Date Run: 2/29/2012 Prep'd By: VLW

17.00 2 PIPE SPACER: 3.0 NOM SCH 40 X 15.38 LG AISI 316

STN STL

18.00 8 MMD-5354 PIPE SPACER - 2.5

L = 3.38 LG

AISI 316

STN STL

19.00 4 MMD-5354 PIPE SPACER - 2.5

L = 1.88 LG

AISI 316

STN STL

20.00 4 MMD-3939 LOCKPLATE ASTM A572

GRADE 50

21.00 12 WMD-1037 LOCKPLATE STN STL

AISI-304

22.00 30 HHCS, 1.0-8NC X 2.75 LG

AMI TO COLD ZINC

SAE GRADE 8

STL

23.00 44 HARDENED FLATWASHER, 1.0 DIA. STEEL ZNC

PLTD

24.00 30 HEX NUT, 1.0-8NC GRADE 8 STL

ZNC PLTD

25.00 8 HHCS, .75-10NC X 1.5 LG GRADE 5 STL

ZNC PLTD

26.00 8 SAE HARDENED FLATWASHER, .75 DIA. STEEL ZNC

PLTD

27.00 16 HHCS, .5-13NC X 1.25 LG AISI 316

STN STL

28.00 8 HHCS, .5-13NC X .88 LG AISI 316

STN STL

29.00 24 LOCKWASHER, .5 DIA. AISI 316

STN STL

30.00 2 12 TON ROUND PIN ANCHOR SHACKLE

TYPE G-213, CROSBY P/N: 1018213

COMMERCIAL

31.00 20 YMD-6033 GREASE FITTING MONEL 0

32.00 2 NMD-1119 DECAL - APPLETON

(WHITE - 5.6 X 49 LG)

VINYL 0

AMD-2194

A-FRAME ASSEMBLY Page 3 of 3

MARINETTE MARINE (NOAA)Customer:

PARTS LIST FOR:

APPLETON MARINE, INC.

Code ID NO. 70433

ITEM QTY PART NO. DESCRIPTION MAT'L / VENDER WT(LBS)

Date Run: 2/29/2012 Prep'd By: VLW

33.00 2 NMD-1743 DECAL - SWL VINYL 0

34.00 1 NMD-1744 DECAL - WARNING & CAUTION VINYL 0

35.00 1 NMD-1745 DECAL - LUBE CHART VINYL 0

36.00 1 JMD-2215 DECAL - LUBE DIAGRAM VINYL 0

37.00 1 NMD-1746 DECAL VINYL 0

38.00 14 HHCS, 1.0-8NC X 2.25 LG

AMI TO COLD ZINC

SAE GRADE 8

STL

DESS. / DRAWN:

DATE:

DATE: ECH.

SCALE:

O.E.M.:

NO CAD:

DESSIN / DRAWN NO: REV.:

ASS'E

ASS'Y:

MAT'L:

TITRE

TITLE:

ÉTAIT / WASDATE:REV:

A/Y-M/M-J/D

CANADA

TOLERANCE UNLESS OTHERWISE SPECIFIED

TOLERANCE SUIVANTE SAUF SI INDIQUEE

.XXX = ± .005"

.XX = ± .010"

CONÇU SELON LES STANDARDS DE

HYCO CANADA SAUF SI INDIQUÉ ////

DDDDEEEESSSSIIIIGGGGNNNN AAAACCCCCCCCOOOORRRRDDDDIIIINNNNGGGG TTTTOOOO HHHHYYYYCCCCOOOO CCCCAAAANNNNAAAADDDDA'A'A'A'SSSS STSTSTSTAAAANNNNDDDDAAAARRRRDDDDSSSS UUUUNNNNLLLLEEEESSSSSSSS

OOOOTTTTHHHHEEEERWRWRWRWIIIISSSSEEEE SSSSPPPPEEEECCCCIIIIFFFFIIIIEEEEDDDD

ANGLE / ANGLE = ± 1°

FRACTION/FRACTIONAL OU / OR .X = ± 1/32"

POIDS/WEIGHT:

63 1/2" ± 1/8" FERMÉ/RETRACTED

39" ±1/8" COURSE/STROKE

102 1/2" ±1/4" OUVERT/EXTENDED

6 SAE-8 PURGE EN OUVERTURE / EXTEND BLEED PORT

11 1218 17 3

1413 2016 15

21 1 328-7444-0 ENS. JOINTS SEAL KIT

* 20 1 237-3429-1 JOINT DE TIGE TYPE 621 ROD SEAL TYPE 621

19 1 511-0408-4 VIS DE BLOCAGE 1/4" NC SET SCREW

* 18 1 236-5223-0 TFER TFER

* 17 1 236-8235-1 ANNEAU TORIQUE 90D O-RING

16 1 236-8439-1 ANNEAU TORIQUE 90D O-RING

* 15 1 236-9439-1 RONDELLE D'ÉPAULEMENT

NYLON

NYLON BACK-UP RING

* 14 1 236-4044-0 ESSUIE-TIGE ROD WIPER

* 13 2 237-6834-0 GUIDE WEAR-RING

* 12 2 237-6856-0 GUIDE WEAR-RING

11 1 511-0603-4 VIS DE BLOCAGE SET SCREW 3/8"-16 UNC

10 8 500-0606-4 BOULON HEX. 3/8"-16 UNC HEX. CAP SCREW

9 2 179-0604-9 PLAQUE DE PROTECTION CODE

PROTECTION PLATE

8 2 214-9951-4 MBEA-LHN MBEA-LHN

7 7 246-5547-0 BOUCHON SAE-4 SAE-4 PLUG

6 2 246-5549-0 BOUCHON SAE-8 SAE-8 PLUG

5 1 128-0677-3 TENON TIGE ASS'É ROD CLEVIS ASS'Y

4 1 128-4126-0 TETE 7.000" AL. HEAD

3 1 128-0677-0 TIGE 4.500'' DIA. ROD

2 1 128-5111-0 PISTON 7" AL. PISTON

1 1 128-0678-0 TUBE ASS'É TUBE ASS'Y

* IT QTY No. DESCRIPTION DESCRIPTION

HYDRAULIC CYLINDER L-9 SP.

028-1104-0 1

LB

2011-08-10

I:\ING\dessins\Solidedge\PIECE_STANDARD\INDUST\Draft\02811040.dft

0.0 lbm

1 7 1/16"

4"

2 1/2"

TYP.

COUNTERBALANCE VALVE

SUN: MBEA-LHN SET AT

4000 PSI

PROCEDURES D'ASSEMBLAGE/

ASSEMBLY PROCEDURES:

MAINTENIR LA PRESSION PENDANT 10 MIN. EN

OUVERTURE ET EN FERMETURE

HOLD PRESSURE FOR 10 MIN. IN EXTEND AND

IN RETRACE DURING TEST

INITIALES

OPER.

OPER. INITIALS

APPLIQUER LOCTITE 243

APPLY LOCTITE 243

APPLIQUER LOCTITE 565 SUR FILETS

APPLY LOCTITE 565 ON THREADS

NE PAS PEINTURER L'ESSUI-TIGE

DO NOT PAINT THE WIPER

SPECIFICATIONS:

ALESAGE / BORBORBORBORE: E: E: E: 7.000"7.000"7.000"7.000"

COURSE / STROSTROSTROSTROKE:KE:KE:KE: 39" 39" 39" 39"

DIA. TIGE / RORORORODDDD DDDDIA.:IA.:IA.:IA.: 4.000" 4.000" 4.000" 4.000" (17- (17- (17- (17-4P4P4P4PHHHH STA STA STA STAIIIINLESNLESNLESNLESS STS STS STS STEEEEELELELEL CON CON CON COND.D.D.D.

H1H1H1H1150, C150, C150, C150, CHHHHROMEROMEROMEROME .003"-.004") .003"-.004") .003"-.004") .003"-.004")

PRESSION DE VÉRIFICATION / TESTTESTTESTTEST PPPPRRRRESSESSESSESSURURURUREEEE : : : : 45 45 45 4500 00 00 00 PSPSPSPSIIII ( ( ( (P10P10P10P1070)70)70)70)

PRESSION OPÉRATION / OPOPOPOPEEEERATRATRATRATIIIINGNGNGNG PPPPRRRRESSESSESSESSURURURUREEEE : : : : 30 30 30 3000 00 00 00 PSPSPSPSIIII

DÉBIT D'OPÉRATION / OPOPOPOPEEEERATRATRATRATIIIINGNGNGNG FLOW : FLOW : FLOW : FLOW : 12.65 12.65 12.65 12.65 GGGGPMPMPMPM

F.S. EN FLAMBAGE / S.F. BUCKLIS.F. BUCKLIS.F. BUCKLIS.F. BUCKLINGNGNGNG : : : : 5.48 5.48 5.48 5.48/1/1/1/1

F.S. EN ÉCLATEMENT / S.F. BURSTS.F. BURSTS.F. BURSTS.F. BURSTIIIINGNGNGNG : : : : 4.58 4.58 4.58 4.58/1/1/1/1 (BASE (BASE (BASE (BASEDDDD O O O ON TN TN TN TENSENSENSENSILILILILEEEE

STRSTRSTRSTRENENENENGTGTGTGTH/H/H/H/ BAS BAS BAS BASÉÉÉÉ S S S SURURURUR LA LA LA LA L L L LIMITIMITIMITIMITEEEE ULT ULT ULT ULTIME)IME)IME)IME)

PEINTURE (COULEUR) / PAPAPAPAIIIINT (COLONT (COLONT (COLONT (COLOR)R)R)R) : : : : GRIS / GREY (PMD-232)

2 3

ROTULE RADIALE

PLAIN SPHERICAL BEARING

SKF GE 80 TXG3A-2LS

TYP.

ENTRÉE D'HUILE OUVERTURE

EXTEND PORT

3/4" SAE CODE 61

RETRACT

COUNTERBALANCE

MBEA-LHN-4000

SCHEMATIC DIAGRAM

SAE-8

BLEED

PORT

T-2A

SAE-8

BLEED

PORT

COUNTERBALANCE

MBEA-LHN-4000

T-2A

EXTEND

6 SAE-8 PURGE EN FERMETURE / RETRACT BLEED PORT

ENTRÉE D'HUILE FERMETURE

RETRACT PORT

3/4" SAE CODE 61

4 1/4"

YMD-11596

POINÇONNER L'INFORMATION SUIVANTE

(GROSSEUR CARACTÈRE = 1/4")

STAMP THE FOLLOWING INFORMATION

(LETTER SIZE = 1/4"):

HYCO CANADA

YMD-11596

028-1104-0

MAX 3000 PSI / 140°F

M-AA-JJ-SEQ

MADE IN CANADA

LB 1 17-08-11

STAMPED INFO ADDED, NOTE ADDED

O'RING AND BACK-UP CHANGE

PROCÉDPROCÉDPROCÉDPROCÉDURURURURE DE DE DE DE RIE RIE RIE RINÇAGENÇAGENÇAGENÇAGE/RI/RI/RI/RINNNNSSSSE PRE PRE PRE PROCEDUOCEDUOCEDUOCEDURERERERE

1- TESTER LE CYL. AVEC NOTRE HUILE, EN SUIVANT LA PROCÉDURE EXIGÉE.

ET FERMER LE CYLINDRE À L'AIR / TEST CYLINDER WITH HYCO STANDARD OIL FOR TESTING AND

CLOSE THE CYLINDER USING COMPRESSED AIR.

2- DÉVISSER LE CYLINDRE DU BANC D'ESSAIE ET LE LAISSER ÉGOUTTER PENDANT

1 HEURE. POUR CHAQUE PURGE SAE #8 / REMOVE THE BLEED PORT PLUG AND LET THE OIL

DRAIN OUT OF THE CYLINDER FOR 1 HOUR FOR EACH BLEEDING PORT.

3- REMETTRE LES BOUCHONS / PUT BACK THE BLEED PORT PLUG.

Spare Parts List A-Frame Assembly AMD-2194

AMD-2194

A-FRAME ASSEMBLY Page 1 of 1

MARINETTE MARINE (NOAA)Customer:

SPARE PARTS LIST FOR:

APPLETON MARINE, INC.

Code ID NO. 70433

ITEM QTY PART NO. DESCRIPTION MAT'L / VENDER WT(LBS) REV

Date Run:######### Prep'd By: VLW

1.70 2 YMD-11596-R CYLINDER SEAL KIT COMMERCIAL 00

1.80 4 YMD-10977-R1 COUNTERBALANCE VALVE CARTRIDGE - MBEA-

LHN

COMMERCIAL 00

8.00 8 MMD-5337 BUSHING ASTM B505

C95400-HT

13.00 4 MMD-5424 BUSHING

3.0 I.D. X 3.524 O.D. X 2.0

ASTM B505

C95400

14.00 8 MMD-1958 BUSHING

2.5 ID X 2.75 OD X 2.0 LG

ASTM-B505

C95400

15.00 12 WMD-1100 THRUSTWASHER

3.06 ID X 5.0 OD X .13 THK

BRONZE 12

16.00 36 WMD-1723 THRUSTWASHER BRONZE 0

31.00 20 YMD-6033 GREASE FITTING MONEL 00