031000 FL - Concrete Forming and Accessories.pdf
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- Riverside Fire Recreation Site Repairs Federal contract opportunity
- Solicitation number
- 12363N24R0001
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- Department of Agriculture Forest Service
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This document is a Request for Proposal (RFP) for the Riverside Fire Recreation Site Repairs project. The solicitation is issued by the Department of Agriculture Forest Service for construction work to repair and restore four campgrounds along the Clackamas River Corridor in Oregon that were damaged by the Riverside Fire in 2020. The work includes general road and grounds maintenance, and replacement of visitor amenities to safely reopen the Armstrong, Ripplebrook, Riverside, and Riverford Campgrounds. The period of performance is from May 20, 2024 to October 18, 2024, and the government cost estimate is between $500,000 and $1,000,000. The RFP includes attachments with detailed specifications, drawings, and other requirements. Bid Guarantee (GSA Standard Form 24) is mandatory for bid submission.
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Copyright 2018 AIA MasterSpec Full Length 12/18
CONCRETE FORMING AND ACCESSORIES 031000 - 1
Copyright © 2022 by the American Institute of Architects. Warning: This AIA MasterSpec based document is protected by U.S. Copyright Law and International Treaties. A valid, current MasterSpec license is required for editing or use of this document.
Copyright 2018 by The American Institute of Architects (AIA)
Exclusively published and distributed by Deltek, Inc. for the AIA
SECTION 031000 - CONCRETE FORMING AND ACCESSORIES
TIPS:
To view non-printing Editor's Notes that provide guidance for editing, click on MasterWorks/Single-File Formatting/Toggle/Editor's Notes.
To read detailed research, technical information about products and materials, and coordination checklists, click on MasterWorks/Supporting Information.
Content Requests:
<Double click here to submit questions, comments, or suggested edits to this Section.>
Revise this Section by deleting and inserting text to meet Project-specific requirements.
This Section uses the term "Architect." Change this term to match that used to identify the design professional as defined in the General and Supplementary Conditions.
Verify that Section titles referenced in this Section are correct for this Project's Specifications; Section titles may have changed.
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
Retain or delete this article in all Sections of Project Manual.
A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. Section Includes:
1. Form-facing material for cast-in-place concrete.
2. Form liners.
3. Insulating concrete forms.
4. Shoring, bracing, and anchoring.
B. Related Requirements:
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CONCRETE FORMING AND ACCESSORIES 031000 - 2
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Retain subparagraphs below to cross-reference requirements Contractor might expect to find in this Section but are specified in other Sections.
1. Section 321313 "Concrete Paving" for formwork related to concrete pavement and walks.
2. Section 321316 "Decorative Concrete Paving" for formwork related to decorative concrete pavement and walks.
1.3 DEFINITIONS
A. Form-Facing Material: Temporary structure or mold for the support of concrete while the concrete is setting and gaining sufficient strength to be self-supporting.
B. Formwork: The total system of support of freshly placed concrete, including the mold or sheathing that contacts the concrete, as well as supporting members, hardware, and necessary bracing.
1.4 PREINSTALLATION MEETINGS
Retain "Preinstallation Conference" Paragraph below if Work of this Section is extensive or complex enough to justify a conference.
A. Preinstallation Conference: Conduct conference at [Project site] <Insert location>.
1. Review the following:
a. Special inspection and testing and inspecting agency procedures for field quality control.
b. Construction, movement, contraction, and isolation joints
c. Forms and form-removal limitations.
d. Shoring and reshoring procedures.
e. Anchor rod and anchorage device installation tolerances.
1.5 ACTION SUBMITTALS
A. Product Data: For each of the following:
1. Exposed surface form-facing material.
2. Concealed surface form-facing material.
3. Forms for cylindrical columns.
4. Pan-type forms.
5. Void forms.
6. Form liners.
7. Insulating concrete forms.
8. Form ties.
9. Waterstops.
10. Form-release agent.
B. Sustainable Design Submittals:
CONCRETE FORMING AND ACCESSORIES 031000 - 3
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1. <Double click to insert sustainable design text for recycled content.>
2. <Double click to insert sustainable design text for regional materials.>
3. <Double click to insert sustainable design text for liquid floor treatments and curing and sealing compounds.>
C. Shop Drawings: Prepared by, and signed and sealed by, a qualified professional engineer responsible for their preparation, detailing fabrication, assembly, and support of forms.
1. For exposed vertical concrete walls, indicate dimensions and form tie locations.
2. Indicate dimension and locations of construction and movement joints required to construct the structure in accordance with ACI 301 (ACI 301M).
a. Location of construction joints is subject to approval of the Architect.
3. Indicate location of waterstops.
Retain first subparagraph below for when form liners are applicable.
4. Indicate form liner layout and form line termination details.
5. Indicate proposed schedule and sequence of stripping of forms, shoring removal, and reshoring installation and removal.
6. Indicate layout of insulating concrete forms, dimensions, course heights, form types, and details.
D. Samples:
1. For waterstops.
2. For Form Liners: 12-inch by 12-inch (305-mm by 305-mm) sample, indicating texture.
1.6 INFORMATIONAL SUBMITTALS
Coordinate "Qualification Data" Paragraph below with qualification requirements in Section 014000 "Quality Requirements" and as supplemented in "Quality Assurance" Article.
A. Qualification Data: For testing and inspection agency.
B. Research Reports: For insulating concrete forms indicating compliance with International Code Council Acceptance Criteria AC353.
Retain "Field quality-control reports" Paragraph below if Contractor is responsible for field quality-control inspections.
C. Field quality-control reports.
Retain paragraph below if preinstallation conference is held.
D. Minutes of preinstallation conference.
http://www.arcomnet.com/sustainable_design.aspx?topic=7 http://www.arcomnet.com/sustainable_design.aspx?topic=8 http://www.arcomnet.com/sustainable_design.aspx?topic=109 http://www.arcomnet.com/sustainable_design.aspx?topic=109
CONCRETE FORMING AND ACCESSORIES 031000 - 4
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1.7 QUALITY ASSURANCE
Retain "Testing and Inspection Agency Qualifications" Paragraph below if Contractor retains testing and inspection agency for field quality control. Retain option if field quality-control testing and inspection agency employed by Contractor must be approved by authorities having jurisdiction.
A. Testing and Inspection Agency Qualifications: An independent agency,[ acceptable to authorities having jurisdiction,] qualified in accordance with ASTM C1077 and ASTM E329 for testing indicated.
Retain "Mockups" Paragraph below if required. If retaining, indicate location and other details of mockups on Drawings or by inserts. Revise paragraph if only one mockup is required or if mockup of concrete in another location in the building is required.
B. Mockups: Formed surfaces to demonstrate typical joints, surface finish, texture, tolerances, and standard of workmanship.
Revise size of panel in first subparagraph below if required. Panel for slab-on-ground may need to be enlarged if powered riding trowels are used and if it is a portion of the permanent floor slab.
1. Build panel approximately [100 sq. ft. (9.3 sq. m)] <Insert area> in the location indicated or, if not indicated, as directed by Architect.
Retain subparagraph below if the intention is to make an exception to the default requirement in Section 014000 "Quality Requirements" for demolishing and removing mockups.
2. Subject to compliance with requirements, approved mockups may become part of the completed Work.
1.8 DELIVERY, STORAGE, AND HANDLING
A. Form Liners: Store form liners under cover to protect from sunlight.
B. Insulating Concrete Forms: Store forms off ground and under cover to protect from moisture, sunlight, dirt, oil, and other contaminants.
C. Waterstops: Store waterstops under cover to protect from moisture, sunlight, dirt, oil, and other contaminants.
PART 2 - PRODUCTS
Manufacturers and products listed in SpecAgent and MasterWorks Paragraph Builder are neither recommended nor endorsed by the AIA or Deltek. Before inserting names, verify that manufacturers and products listed there comply with requirements retained or revised in descriptions and are both available and suitable for the intended applications. For definitions of terms and requirements for Contractor's product selection, see Section 016000 "Product Requirements."
CONCRETE FORMING AND ACCESSORIES 031000 - 5
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2.1 PERFORMANCE REQUIREMENTS
"Concrete Formwork" Paragraph below applies to traditional formwork and insulating concrete forms. If insulating concrete forms are the only type of formwork required, change title of paragraph to "Insulating Concrete Forms."
A. Concrete Formwork: Design, engineer, erect, shore, brace, and maintain formwork, shores, and reshores in accordance with ACI 301 (ACI 301M), to support vertical, lateral, static, and dynamic loads, and construction loads that might be applied, until structure can support such loads, so that resulting concrete conforms to the required shapes, lines, and dimensions.
1. Design wood panel forms in accordance with APA's "Concrete Forming Design/Construction Guide."
2. Design formwork to limit deflection of form-facing material to 1/240 of center-to-center spacing of supports.
a. For architectural concrete specified in Section 033300 "Architectural Concrete," limit deflection of form-facing material, studs, and walers to 0.0025 times their respective clear spans (L/400).
B. Design, engineer, erect, shore, brace, and maintain insulating concrete forms in accordance with ACI 301 (ACI 301M), to support vertical, lateral, static, and dynamic loads, and construction loads that might be applied, until structure can support such loads, so that resulting concrete conforms to the required shapes, lines, and dimensions.
1. Design cross ties to transfer the effects of the following loads to the cast-in-place concrete core:
a. Wind Loads: As indicated on Drawings.
1) Horizontal Deflection Limit: Not more than [1/240] [1/360] [1/600] [1/720] <Insert ratio> of the wall height.
2.2 FORM-FACING MATERIALS
A. As-Cast Surface Form-Facing Material:
1. Provide continuous, true, and smooth concrete surfaces.
2. Furnish in largest practicable sizes to minimize number of joints.
3. Acceptable Materials: As required to comply with Surface Finish designations specified in Section 033000 "Cast-In-Place Concrete, and as follows:
Retain one or both of first two subparagraphs below, or revise to suit Project. Coordinate products retained with required Surface Finish specified in Section 033000 "Cast-In-Place Concrete."
a. Plywood, metal, or other approved panel materials.
b. Exterior-grade plywood panels, suitable for concrete forms, complying with
DOC PS 1, and as follows:
CONCRETE FORMING AND ACCESSORIES 031000 - 6
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Retain one of four subparagraphs below, or revise to suit Project. First subparagraph imparts glossy finish, second imparts matte finish, and third and fourth impart coarser-textured finish, depending on face-ply characteristics.
1) APA HDO (high-density overlay).
2) APA MDO (medium-density overlay); mill-release agent treated and edge sealed.
3) APA Structural 1 Plyform, B-B or better; mill oiled and edge sealed.
4) APA Plyform Class I, B-B or better; mill oiled and edge sealed.
B. Concealed Surface Form-Facing Material: Lumber, plywood, metal, plastic, or another approved material.
1. Provide lumber dressed on at least two edges and one side for tight fit.
C. Forms for Cylindrical Columns, Pedestals, and Supports: Metal, glass-fiber-reinforced plastic, paper, or fiber tubes that produce surfaces [with gradual or abrupt irregularities] [without spiral or vertical seams] not exceeding specified formwork surface class.
1. Provide forms with sufficient wall thickness to resist plastic concrete loads without detrimental deformation.
D. Pan-Type Forms: Glass-fiber-reinforced plastic or formed steel, stiffened to resist plastic concrete loads without detrimental deformation, with [straight] [or] [tapered] end forms.
Retain void forms, sometimes called "carton forms," in "Void Forms" Paragraph below if required for expansive soils or block outs.
E. Void Forms: Biodegradable paper surface, treated for moisture resistance, structurally sufficient to support weight of plastic concrete and other superimposed loads.
F. Form Liners:
1. <Double click here to find, evaluate, and insert list of manufacturers and products.>
2. Size: <Insert dimensions>.
3. Face Pattern: [Smooth] [Ribbed] [Stone] [Brick] [Wood] <Insert pattern>.
2.3 INSULATING CONCRETE FORMS
A. Insulating Concrete Forms: Concrete-forming system complying with ASTM E2634, consisting of two panels of insulation connected with cross ties.
1. <Double click here to find, evaluate, and insert list of manufacturers and products.>
2. Insulation: ASTM C578, Type II, expanded polystyrene.
a. Thickness: Not less than 2-1/2 inches (64 mm) <Insert thickness> each face.
b. Surface-Burning Characteristics: Comply with ASTM E84; testing by a qualified testing agency. Identify products with appropriate markings of applicable testing agency.
1) Flame Spread: 25 or less.
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2) Smoke Developed Index: 450 or less.
B. <Double click to insert sustainable design text for recycled content of insulation.>
1. Cross Ties: Polypropylene, with integral reinforcement supports, designed to allow passage of concrete during placement.
2. Core Thickness: [4 inches (100 mm)] [6 inches (150 mm)] [8 inches (201 mm)] [10 inches (254 mm)] [12 inches (305 mm)].
2.4 WATERSTOPS
A. Flexible Rubber Waterstops: U.S. Army Corps of Engineers CRD-C 513,[ with factory-installed metal eyelets,] for embedding in concrete to prevent passage of fluids through joints, with factory fabricated corners, intersections, and directional changes.
1. <Double click here to find, evaluate, and insert list of manufacturers and products.>
Retain profile from options in "Profile" Subparagraph below. Insert others if required.
2. Profile: [Flat dumbbell with center bulb] [Flat dumbbell without center bulb]
[Ribbed with center bulb] [Ribbed without center bulb] [As indicated] <Insert profile>.
3. Dimensions: [4 inches by 3/16 inch thick (100 mm by 4.8 mm thick)] [6 inches by 3/8 inch thick (150 mm by 10 mm thick)] [9 inches by 3/8 inch thick (225 mm by 10 mm thick)] <Insert dimensions>; nontapered.
B. Chemically Resistant Flexible Waterstops: Thermoplastic elastomer rubber waterstops[ with factory-installed metal eyelets], for embedding in concrete to prevent passage of fluids through joints; resistant to oils, solvents, and chemicals, with factory fabricate corners, intersections, and directional changes.
1. <Double click here to find, evaluate, and insert list of manufacturers and products.>
Retain profile from options in "Profile" Subparagraph below. Insert others if required.
2. Profile: [Flat dumbbell with center bulb] [Flat dumbbell without center bulb]
[Ribbed with center bulb] [Ribbed without center bulb] [As indicated] <Insert profile>.
3. Dimensions: [4 inches by 3/16 inch thick (100 mm by 4.8 mm thick)] [6 inches by 3/16 inch thick (150 mm by 4.8 mm thick)] [6 inches by 3/8 inch thick (150 mm by 10 mm thick)] [9 inches by 3/16 inch thick (225 mm by 4.8 mm thick)] [9 inches by 3/8 inch thick (225 mm by 10 mm thick)] <Insert dimensions>; nontapered.
C. Flexible PVC Waterstops: U.S. Army Corps of Engineers CRD-C 572,[ with factory-installed metal eyelets,] for embedding in concrete to prevent passage of fluids through joints, with factory fabricate corners, intersections, and directional changes.
1. <Double click here to find, evaluate, and insert list of manufacturers and products.>
Retain profile from options in "Profile" Subparagraph below. Insert others if required.
http://www.arcomnet.com/sustainable_design.aspx?topic=200 http://www.specagent.com/LookUp/?ulid=11012&mf=04&src=wd http://www.specagent.com/LookUp/?ulid=11013&mf=04&src=wd http://www.specagent.com/LookUp/?ulid=11014&mf=04&src=wd
CONCRETE FORMING AND ACCESSORIES 031000 - 8
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2. Profile: [Flat dumbbell with center bulb] [Flat dumbbell without center bulb] [Ribbed with center bulb] [Ribbed without center bulb] [As indicated] <Insert profile>.
3. Dimensions: [4 inches by 3/16 inch thick (100 mm by 4.8 mm thick)] [6 inches by 3/8 inch thick (150 mm by 10 mm thick)] [9 inches by 3/8 inch thick (225 mm by 10 mm thick)] <Insert dimensions>; nontapered.
D. Self-Expanding Butyl Strip Waterstops: Manufactured rectangular or trapezoidal strip, butyl rubber with sodium bentonite or other hydrophilic polymers, for adhesive bonding to concrete, 3/4 by 1 inch (19 by 25 mm).
1. <Double click here to find, evaluate, and insert list of manufacturers and products.>
E. Self-Expanding Rubber Strip Waterstops: Manufactured rectangular or trapezoidal strip, bentonite-free hydrophilic polymer-modified chloroprene rubber, for adhesive bonding to concrete, 3/8 by 3/4 inch (10 by 19 mm).
1. <Double click here to find, evaluate, and insert list of manufacturers and products.>
2.5 RELATED MATERIALS
Retain "Reglets" Paragraph below if reglets are not specified elsewhere. Coordinate product requirements with Section 076200 "Sheet Metal Flashing and Trim," Section 077100 "Roof Specialties," or in other Sections where reglets are supplied as auxiliary products with waterproofing or roofing membrane flashings.
A. Reglets: Fabricate reglets of not less than 0.022-inch- (0.55-mm-) thick, galvanized-steel sheet.
Temporarily fill or cover face opening of reglet to prevent intrusion of concrete or debris.
B. Dovetail Anchor Slots: Hot-dip galvanized-steel sheet, not less than 0.034 inch (0.85 mm) thick, with bent tab anchors. Temporarily fill or cover face opening of slots to prevent intrusion of concrete or debris.
C. Chamfer Strips: Wood, metal, PVC, or rubber strips, 3/4 by 3/4 inch (19 by 19 mm), minimum.
D. Rustication Strips: Wood, metal, PVC, or rubber strips, kerfed for ease of form removal.
E. Form-Release Agent: Commercially formulated form-release agent that does not bond with, stain, or adversely affect concrete surfaces and does not impair subsequent treatments of concrete surfaces.
1. Formulate form-release agent with rust inhibitor for steel form-facing materials.
2. Form release agent for form liners shall be acceptable to form liner manufacturer.
F. Form Ties: Factory-fabricated, removable or snap-off, glass-fiber-reinforced plastic or metal form ties designed to resist lateral pressure of fresh concrete on forms and to prevent spalling of concrete on removal.
Revise three subparagraphs below to suit Project; delete if not required.
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1. Furnish units that leave no corrodible metal closer than 1 inch (25 mm) to the plane of exposed concrete surface.
2. Furnish ties that, when removed, leave holes no larger than 1 inch (25 mm) in diameter in concrete surface.
3. Furnish ties with integral water-barrier plates to walls indicated to receive dampproofing or waterproofing.
PART 3 - EXECUTION
3.1 INSTALLATION OF FORMWORK
A. Comply with ACI 301 (ACI 301M).
B. Construct formwork, so concrete members and structures are of size, shape, alignment, elevation, and position indicated, within tolerance limits of ACI 117 (ACI 117M) and to comply with the Surface Finish designations specified in Section 033000 "Cast-In-Place Concrete" for as-cast finishes [and] [Section 033300 "Architectural Concrete"].
C. Limit concrete surface irregularities as follows:
Retain applicable Surface Finish in three subparagraphs below. See the Evaluations. Coordinate with formed finishes specified in Section 003300 "Cast-In-Place Concrete."
1. Surface Finish-1.0: ACI 117 Class D, 1 inch (25 mm).
2. Surface Finish-2.0: ACI 117 Class B, 1/4 inch (6 mm).
3. Surface Finish-3.0: ACI 117 Class A, 1/8 inch (3.0 mm).
D. Construct forms tight enough to prevent loss of concrete mortar.
1. Minimize joints.
2. Exposed Concrete: Symmetrically align joints in forms.
E. Construct removable forms for easy removal without hammering or prying against concrete surfaces.
1. Provide crush or wrecking plates where stripping may damage cast-concrete surfaces.
2. Provide top forms for inclined surfaces steeper than 1.5 horizontal to 1 vertical.
3. Install keyways, reglets, recesses, and other accessories, for easy removal.
F. Do not use rust-stained, steel, form-facing material.
G. Set edge forms, bulkheads, and intermediate screed strips for slabs to achieve required elevations and slopes in finished concrete surfaces.
1. Provide and secure units to support screed strips
2. Use strike-off templates or compacting-type screeds.
H. Provide temporary openings for cleanouts and inspection ports where interior area of formwork is inaccessible.
CONCRETE FORMING AND ACCESSORIES 031000 - 10
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1. Close openings with panels tightly fitted to forms and securely braced to prevent loss of concrete mortar.
2. Locate temporary openings in forms at inconspicuous locations.
Retain one of two options in first paragraph below. ACI 301 (ACI 301M) requires chamfers unless otherwise specified.
I. [Chamfer] [Do not chamfer] exterior corners and edges of permanently exposed concrete.
J. At construction joints, overlap forms onto previously placed concrete not less than 12 inches (305 mm).
K. Form openings, chases, offsets, sinkages, keyways, reglets, blocking, screeds, and bulkheads required in the Work.
1. Determine sizes and locations from trades providing such items.
2. Obtain written approval of Architect prior to forming openings not indicated on
Drawings.
L. Construction and Movement Joints:
1. Construct joints true to line with faces perpendicular to surface plane of concrete.
2. Install so strength and appearance of concrete are not impaired, at locations indicated or as approved by Architect.
3. Place joints perpendicular to main reinforcement.
4. Locate joints for beams, slabs, joists, and girders in the middle third of spans.
a. Offset joints in girders a minimum distance of twice the beam width from a beam-girder intersection.
5. Locate horizontal joints in walls and columns at underside of floors, slabs, beams, and girders and at the top of footings or floor slabs.
Insert spacing of construction joints in subparagraph below if preferred.
6. Space vertical joints in walls [as indicated on Drawings] <Insert spacing>.
a. Locate joints beside piers integral with walls, near corners, and in concealed locations where possible.
M. Provide temporary ports or openings in formwork where required to facilitate cleaning and inspection.
1. Locate ports and openings in bottom of vertical forms, in inconspicuous location, to allow flushing water to drain.
2. Close temporary ports and openings with tight-fitting panels, flush with inside face of form, and neatly fitted, so joints will not be apparent in exposed concrete surfaces.
N. Clean forms and adjacent surfaces to receive concrete. Remove chips, wood, sawdust, dirt, and other debris just before placing concrete.
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O. Retighten forms and bracing before placing concrete, as required, to prevent mortar leaks and maintain proper alignment.
P. Coat contact surfaces of forms with form-release agent, according to manufacturer's written instructions, before placing reinforcement.
3.2 INSTALLATION OF EMBEDDED ITEMS
Specify embedded items and anchorage devices for other work attached to or supported by cast-in-place concrete. Insert specific requirements for installing embedded items, if any, that are part of the Work.
A. Place and secure anchorage devices and other embedded items required for adjoining work that is attached to or supported by cast-in-place concrete.
1. Use setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded.
2. Install anchor rods, accurately located, to elevations required and complying with tolerances in Section 7.5 of AISC 303.
Retain applicable subparagraphs below, and insert others if required. Revise to suit Project.
3. Install reglets to receive waterproofing and to receive through-wall flashings in outer face of concrete frame at exterior walls, where flashing is shown at lintels, shelf angles, and other conditions.
4. Install dovetail anchor slots in concrete structures, as indicated on Drawings.
5. Clean embedded items immediately prior to concrete placement.
3.3 INSTALLATION OF WATERSTOPS
Retain "Flexible Waterstops" or "Self-Expanding Strip Waterstops" Paragraph below, depending on type of waterstop required.
A. Flexible Waterstops: Install in construction joints and at other joints indicated to form a continuous diaphragm.
1. Install in longest lengths practicable.
2. Locate waterstops in center of joint unless otherwise indicated on Drawings.
3. Allow clearance between waterstop and reinforcing steel of not less than 2 times the largest concrete aggregate size specified in Section 033000 "Cast-In-Place Concrete."
4. Secure waterstops in correct position at 12 inches (305 mm) on center.
Retain first subparagraph below only if factory fabricated corners, intersections, and directional changes are not specified in PART 2.
5. Field fabricate joints in accordance with manufacturer's instructions using heat welding.
a. Miter corners, intersections, and directional changes in waterstops.
b. Align center bulbs.
6. Clean waterstops immediately prior to placement of concrete.
7. Support and protect exposed waterstops during progress of the Work.
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B. Self-Expanding Strip Waterstops: Install in construction joints and at other locations indicated on Drawings, according to manufacturer's written instructions, by adhesive bonding, mechanically fastening, and firmly pressing into place.
1. Install in longest lengths practicable.
2. Locate waterstops in center of joint unless otherwise indicated on Drawings.
3. Protect exposed waterstops during progress of the Work.
3.4 INSTALLATION OF INSULATING CONCRETE FORMS
A. Comply with ACI 301 (ACI 301M) and manufacturer's instructions.
B. Construct formwork, so concrete members and structures are of size, shape, alignment, elevation, and position indicated, within tolerance limits of ACI 117 (ACI 117M).
C. Install forms in running bond pattern.
1. Align joints.
2. Align furring strips.
D. Construct forms tight to prevent loss of concrete mortar.
E. Form openings, chases, offsets, sinkages, keyways, reglets, blocking, screeds, and bulkheads required in the Work.
1. Determine sizes and locations from trades providing such items.
2. Obtain written approval of Architect prior to forming openings not indicated on
Drawings.
F. Provide temporary ports or openings in formwork where required to facilitate cleaning and inspection.
1. Locate ports and openings in bottom of vertical forms, in inconspicuous location, to allow flushing water to drain.
2. Close temporary ports and openings with tight fitting panels, flush with inside face of form, and neatly fitted, so joints will not be apparent in exposed concrete surfaces.
G. Clean forms and adjacent surfaces to receive concrete. Remove chips, wood, sawdust, dirt, and other debris just before placing concrete.
H. Retighten forms and bracing before placing concrete, as required, to prevent mortar leaks and maintain proper alignment.
I. Shore insulating concrete forms to ensure stability and to resist stressing imposed by construction loads.
3.5 REMOVING AND REUSING FORMS
Revise removal time in first paragraph below if required. Period of 24 hours is halved to 12 hours in ACI 347R. Commentary in ACI 318 (ACI 318M) recognizes 12 hours for concrete, using regular portland
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cement, but advises that this period may be insufficient for concrete using Type II and Type V portland cements or ASTM C595/C595M blended hydraulic cements, concrete with retarding admixtures, and concrete using ice during mixing.
A. Formwork for sides of beams, walls, columns, and similar parts of the Work that does not support weight of concrete may be removed after cumulatively curing at not less than 50 deg F (10 deg C) for [24] <Insert number> hours after placing concrete. Concrete has to be hard enough to not be damaged by form-removal operations, and curing and protection operations need to be maintained.
Retain option in first subparagraph below if adopting recommendation of ACI 347R. ACI 301 (ACI 301M) requires concrete to reach its specified compressive strength.
1. Leave formwork for beam soffits, joists, slabs, and other structural elements that support weight of concrete in place until concrete has achieved[ at least 70 percent of] its 28-day design compressive strength.
2. Remove forms only if shores have been arranged to permit removal of forms without loosening or disturbing shores.
B. Clean and repair surfaces of forms to be reused in the Work.
1. Split, frayed, delaminated, or otherwise damaged form-facing material are unacceptable for exposed surfaces.
2. Apply new form-release agent.
C. When forms are reused, clean surfaces, remove fins and laitance, and tighten to close joints.
1. Align and secure joints to avoid offsets.
2. Do not use patched forms for exposed concrete surfaces unless approved by Architect.
3.6 SHORING AND RESHORING INSTALLATION
A. Comply with ACI 318 (ACI 318M) and ACI 301 (ACI 301M) for design, installation, and removal of shoring and reshoring.
1. Do not remove shoring or reshoring until measurement of slab tolerances is complete.
Revise first paragraph below if setting more detailed requirements, such as a minimum number of floors.
B. In multistory construction, extend shoring or reshoring over a sufficient number of stories to distribute loads in such a manner that no floor or member will be excessively loaded or will induce tensile stress in concrete members without sufficient steel reinforcement.
C. Plan sequence of removal of shores and reshore to avoid damage to concrete. Locate and provide adequate reshoring to support construction without excessive stress or deflection.
3.7 FIELD QUALITY CONTROL
Retain "Special Inspections" or "Testing Agency" Paragraph below.
CONCRETE FORMING AND ACCESSORIES 031000 - 14
Copyright © 2022 by the American Institute of Architects. Warning: This AIA MasterSpec based document is protected by U.S. Copyright Law and International Treaties. A valid, current MasterSpec license is required for editing or use of this document.
Retain first option in "Special Inspections" Paragraph below if authorities having jurisdiction require Owner to engage a special inspector. Retain last option if Owner engages testing agency, with or without a special inspector. See "Testing and Inspecting Considerations" Article in the Evaluations.
A. Special Inspections: Owner will engage a [special inspector] [and] [qualified testing and inspecting agency] to perform field tests and inspections and prepare test reports.
Retain "Testing Agency" Paragraph below if Contractor engages testing agency.
B. Testing Agency: Engage a qualified testing and inspecting agency to perform tests and inspections and to submit reports.
C. Inspections:
Retain first subparagraph below if special inspections are required. Items below are examples of special inspections and are based on IBC requirements; revise to insert other inspections or to suit requirements of other building codes.
1. Inspect formwork for shape, location, and dimensions of the concrete member being formed.
2. Inspect insulating concrete forms for shape, location, and dimensions of the concrete member being formed.
END OF SECTION 031000
| PART 1 - GENERAL |
| 1.1 RELATED DOCUMENTS |
| A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. |
| 1.2 SUMMARY |
| A. Section Includes: |
| 1. Form-facing material for cast-in-place concrete. |
| 2. Form liners. |
| 3. Insulating concrete forms. |
| 4. Shoring, bracing, and anchoring. |
| B. Related Requirements: |
| 1. Section 321313 "Concrete Paving" for formwork related to concrete pavement and walks. |
| 2. Section 321316 "Decorative Concrete Paving" for formwork related to decorative concrete pavement and walks. |
| 1.3 DEFINITIONS |
| A. Form-Facing Material: Temporary structure or mold for the support of concrete while the concrete is setting and gaining sufficient strength to be self-supporting. |
| B. Formwork: The total system of support of freshly placed concrete, including the mold or sheathing that contacts the concrete, as well as supporting members, hardware, and necessary bracing. |
| 1.4 PREINSTALLATION MEETINGS |
| A. Preinstallation Conference: Conduct conference at [Project site] <Insert location>. |
| 1. Review the following: |
| a. Special inspection and testing and inspecting agency procedures for field quality control. |
| b. Construction, movement, contraction, and isolation joints |
| c. Forms and form-removal limitations. |
| d. Shoring and reshoring procedures. |
| e. Anchor rod and anchorage device installation tolerances. |
| 1.5 ACTION SUBMITTALS |
| A. Product Data: For each of the following: |
| 1. Exposed surface form-facing material. |
| 2. Concealed surface form-facing material. |
| 3. Forms for cylindrical columns. |
| 4. Pan-type forms. |
| 5. Void forms. |
| 6. Form liners. |
| 7. Insulating concrete forms. |
| 8. Form ties. |
| 9. Waterstops. |
| 10. Form-release agent. |
| B. Sustainable Design Submittals: |
| 1. <Double click to insert sustainable design text for recycled content.> |
| 2. <Double click to insert sustainable design text for regional materials.> |
| 3. <Double click to insert sustainable design text for liquid floor treatments and curing and sealing compounds.> |
| C. Shop Drawings: Prepared by, and signed and sealed by, a qualified professional engineer responsible for their preparation, detailing fabrication, assembly, and support of forms. |
| 1. For exposed vertical concrete walls, indicate dimensions and form tie locations. |
| 2. Indicate dimension and locations of construction and movement joints required to construct the structure in accordance with ACI 301 (ACI 301M). |
| a. Location of construction joints is subject to approval of the Architect. |
| 3. Indicate location of waterstops. |
| 4. Indicate form liner layout and form line termination details. |
| 5. Indicate proposed schedule and sequence of stripping of forms, shoring removal, and reshoring installation and removal. |
| 6. Indicate layout of insulating concrete forms, dimensions, course heights, form types, and details. |
| D. Samples: |
| 1. For waterstops. |
| 2. For Form Liners: 12-inch by 12-inch (305-mm by 305-mm) sample, indicating texture. |
| 1.6 INFORMATIONAL SUBMITTALS |
| A. Qualification Data: For testing and inspection agency. |
| B. Research Reports: For insulating concrete forms indicating compliance with International Code Council Acceptance Criteria AC353. |
| C. Field quality-control reports. |
| D. Minutes of preinstallation conference. |
| 1.7 QUALITY ASSURANCE |
| A. Testing and Inspection Agency Qualifications: An independent agency,[ acceptable to authorities having jurisdiction,] qualified in accordance with ASTM C1077 and ASTM E329 for testing indicated. |
| B. Mockups: Formed surfaces to demonstrate typical joints, surface finish, texture, tolerances, and standard of workmanship. |
| 1. Build panel approximately [100 sq. ft. (9.3 sq. m)] <Insert area> in the location indicated or, if not indicated, as directed by Architect. |
| 2. Subject to compliance with requirements, approved mockups may become part of the completed Work. |
| 1.8 DELIVERY, STORAGE, AND HANDLING |
| A. Form Liners: Store form liners under cover to protect from sunlight. |
| B. Insulating Concrete Forms: Store forms off ground and under cover to protect from moisture, sunlight, dirt, oil, and other contaminants. |
| C. Waterstops: Store waterstops under cover to protect from moisture, sunlight, dirt, oil, and other contaminants. |
| PART 2 - PRODUCTS |
| 2.1 PERFORMANCE REQUIREMENTS |
| A. Concrete Formwork: Design, engineer, erect, shore, brace, and maintain formwork, shores, and reshores in accordance with ACI 301 (ACI 301M), to support vertical, lateral, static, and dynamic loads, and construction loads that might be applied, unti... |
| 1. Design wood panel forms in accordance with APA's "Concrete Forming Design/Construction Guide." |
| 2. Design formwork to limit deflection of form-facing material to 1/240 of center-to-center spacing of supports. |
| a. For architectural concrete specified in Section 033300 "Architectural Concrete," limit deflection of form-facing material, studs, and walers to 0.0025 times their respective clear spans (L/400). |
| B. Design, engineer, erect, shore, brace, and maintain insulating concrete forms in accordance with ACI 301 (ACI 301M), to support vertical, lateral, static, and dynamic loads, and construction loads that might be applied, until structure can support ... |
| 1. Design cross ties to transfer the effects of the following loads to the cast-in-place concrete core: |
| a. Wind Loads: As indicated on Drawings. |
| 1) Horizontal Deflection Limit: Not more than [1/240] [1/360] [1/600] [1/720] <Insert ratio> of the wall height. |
| 2.2 FORM-FACING MATERIALS |
| A. As-Cast Surface Form-Facing Material: |
| 1. Provide continuous, true, and smooth concrete surfaces. |
| 2. Furnish in largest practicable sizes to minimize number of joints. |
| 3. Acceptable Materials: As required to comply with Surface Finish designations specified in Section 033000 "Cast-In-Place Concrete, and as follows: |
| a. Plywood, metal, or other approved panel materials. |
| b. Exterior-grade plywood panels, suitable for concrete forms, complying with DOC PS 1, and as follows: |
| 1) APA HDO (high-density overlay). |
| 2) APA MDO (medium-density overlay); mill-release agent treated and edge sealed. |
| 3) APA Structural 1 Plyform, B-B or better; mill oiled and edge sealed. |
| 4) APA Plyform Class I, B-B or better; mill oiled and edge sealed. |
| B. Concealed Surface Form-Facing Material: Lumber, plywood, metal, plastic, or another approved material. |
| 1. Provide lumber dressed on at least two edges and one side for tight fit. |
| C. Forms for Cylindrical Columns, Pedestals, and Supports: Metal, glass-fiber-reinforced plastic, paper, or fiber tubes that produce surfaces [with gradual or abrupt irregularities] [without spiral or vertical seams] not exceeding specified formwork s... |
| 1. Provide forms with sufficient wall thickness to resist plastic concrete loads without detrimental deformation. |
| D. Pan-Type Forms: Glass-fiber-reinforced plastic or formed steel, stiffened to resist plastic concrete loads without detrimental deformation, with [straight] [or] [tapered] end forms. |
| E. Void Forms: Biodegradable paper surface, treated for moisture resistance, structurally sufficient to support weight of plastic concrete and other superimposed loads. |
| F. Form Liners: |
| 1. <Double click here to find, evaluate, and insert list of manufacturers and products.> |
| 2. Size: <Insert dimensions>. |
| 3. Face Pattern: [Smooth] [Ribbed] [Stone] [Brick] [Wood] <Insert pattern>. |
| 2.3 INSULATING CONCRETE FORMS |
| A. Insulating Concrete Forms: Concrete-forming system complying with ASTM E2634, consisting of two panels of insulation connected with cross ties. |
| 1. <Double click here to find, evaluate, and insert list of manufacturers and products.> |
| 2. Insulation: ASTM C578, Type II, expanded polystyrene. |
| a. Thickness: Not less than 2-1/2 inches (64 mm) <Insert thickness> each face. |
| b. Surface-Burning Characteristics: Comply with ASTM E84; testing by a qualified testing agency. Identify products with appropriate markings of applicable testing agency. |
| 1) Flame Spread: 25 or less. |
| 2) Smoke Developed Index: 450 or less. |
| B. <Double click to insert sustainable design text for recycled content of insulation.> |
| 1. Cross Ties: Polypropylene, with integral reinforcement supports, designed to allow passage of concrete during placement. |
| 2. Core Thickness: [4 inches (100 mm)] [6 inches (150 mm)] [8 inches (201 mm)] [10 inches (254 mm)] [12 inches (305 mm)]. |
| 2.4 WATERSTOPS |
| A. Flexible Rubber Waterstops: U.S. Army Corps of Engineers CRD-C 513,[ with factory-installed metal eyelets,] for embedding in concrete to prevent passage of fluids through joints, with factory fabricated corners, intersections, and directional changes. |
| 1. <Double click here to find, evaluate, and insert list of manufacturers and products.> |
| 2. Profile: [Flat dumbbell with center bulb] [Flat dumbbell without center bulb] [Ribbed with center bulb] [Ribbed without center bulb] [As indicated] <Insert profile>. |
| 3. Dimensions: [4 inches by 3/16 inch thick (100 mm by 4.8 mm thick)] [6 inches by 3/8 inch thick (150 mm by 10 mm thick)] [9 inches by 3/8 inch thick (225 mm by 10 mm thick)] <Insert dimensions>; nontapered. |
| B. Chemically Resistant Flexible Waterstops: Thermoplastic elastomer rubber waterstops[ with factory-installed metal eyelets], for embedding in concrete to prevent passage of fluids through joints; resistant to oils, solvents, and chemicals, with fact... |
| 1. <Double click here to find, evaluate, and insert list of manufacturers and products.> |
| 2. Profile: [Flat dumbbell with center bulb] [Flat dumbbell without center bulb] [Ribbed with center bulb] [Ribbed without center bulb] [As indicated] <Insert profile>. |
| 3. Dimensions: [4 inches by 3/16 inch thick (100 mm by 4.8 mm thick)] [6 inches by 3/16 inch thick (150 mm by 4.8 mm thick)] [6 inches by 3/8 inch thick (150 mm by 10 mm thick)] [9 inches by 3/16 inch thick (225 mm by 4.8 mm thick)] [9 inches by 3/8 i... |
| C. Flexible PVC Waterstops: U.S. Army Corps of Engineers CRD-C 572,[ with factory-installed metal eyelets,] for embedding in concrete to prevent passage of fluids through joints, with factory fabricate corners, intersections, and directional changes. |
| 1. <Double click here to find, evaluate, and insert list of manufacturers and products.> |
| 2. Profile: [Flat dumbbell with center bulb] [Flat dumbbell without center bulb] [Ribbed with center bulb] [Ribbed without center bulb] [As indicated] <Insert profile>. |
| 3. Dimensions: [4 inches by 3/16 inch thick (100 mm by 4.8 mm thick)] [6 inches by 3/8 inch thick (150 mm by 10 mm thick)] [9 inches by 3/8 inch thick (225 mm by 10 mm thick)] <Insert dimensions>; nontapered. |
| D. Self-Expanding Butyl Strip Waterstops: Manufactured rectangular or trapezoidal strip, butyl rubber with sodium bentonite or other hydrophilic polymers, for adhesive bonding to concrete, 3/4 by 1 inch (19 by 25 mm). |
| 1. <Double click here to find, evaluate, and insert list of manufacturers and products.> |
| E. Self-Expanding Rubber Strip Waterstops: Manufactured rectangular or trapezoidal strip, bentonite-free hydrophilic polymer-modified chloroprene rubber, for adhesive bonding to concrete, 3/8 by 3/4 inch (10 by 19 mm). |
| 1. <Double click here to find, evaluate, and insert list of manufacturers and products.> |
| 2.5 RELATED MATERIALS |
| A. Reglets: Fabricate reglets of not less than 0.022-inch- (0.55-mm-) thick, galvanized-steel sheet. Temporarily fill or cover face opening of reglet to prevent intrusion of concrete or debris. |
| B. Dovetail Anchor Slots: Hot-dip galvanized-steel sheet, not less than 0.034 inch (0.85 mm) thick, with bent tab anchors. Temporarily fill or cover face opening of slots to prevent intrusion of concrete or debris. |
| C. Chamfer Strips: Wood, metal, PVC, or rubber strips, 3/4 by 3/4 inch (19 by 19 mm), minimum. |
| D. Rustication Strips: Wood, metal, PVC, or rubber strips, kerfed for ease of form removal. |
| E. Form-Release Agent: Commercially formulated form-release agent that does not bond with, stain, or adversely affect concrete surfaces and does not impair subsequent treatments of concrete surfaces. |
| 1. Formulate form-release agent with rust inhibitor for steel form-facing materials. |
| 2. Form release agent for form liners shall be acceptable to form liner manufacturer. |
| F. Form Ties: Factory-fabricated, removable or snap-off, glass-fiber-reinforced plastic or metal form ties designed to resist lateral pressure of fresh concrete on forms and to prevent spalling of concrete on removal. |
| 1. Furnish units that leave no corrodible metal closer than 1 inch (25 mm) to the plane of exposed concrete surface. |
| 2. Furnish ties that, when removed, leave holes no larger than 1 inch (25 mm) in diameter in concrete surface. |
| 3. Furnish ties with integral water-barrier plates to walls indicated to receive dampproofing or waterproofing. |
| PART 3 - EXECUTION |
| 3.1 INSTALLATION OF FORMWORK |
| A. Comply with ACI 301 (ACI 301M). |
| B. Construct formwork, so concrete members and structures are of size, shape, alignment, elevation, and position indicated, within tolerance limits of ACI 117 (ACI 117M) and to comply with the Surface Finish designations specified in Section 033000 "C... |
| C. Limit concrete surface irregularities as follows: |
| 1. Surface Finish-1.0: ACI 117 Class D, 1 inch (25 mm). |
| 2. Surface Finish-2.0: ACI 117 Class B, 1/4 inch (6 mm). |
| 3. Surface Finish-3.0: ACI 117 Class A, 1/8 inch (3.0 mm). |
| D. Construct forms tight enough to prevent loss of concrete mortar. |
| 1. Minimize joints. |
| 2. Exposed Concrete: Symmetrically align joints in forms. |
| E. Construct removable forms for easy removal without hammering or prying against concrete surfaces. |
| 1. Provide crush or wrecking plates where stripping may damage cast-concrete surfaces. |
| 2. Provide top forms for inclined surfaces steeper than 1.5 horizontal to 1 vertical. |
| 3. Install keyways, reglets, recesses, and other accessories, for easy removal. |
| F. Do not use rust-stained, steel, form-facing material. |
| G. Set edge forms, bulkheads, and intermediate screed strips for slabs to achieve required elevations and slopes in finished concrete surfaces. |
| 1. Provide and secure units to support screed strips |
| 2. Use strike-off templates or compacting-type screeds. |
| H. Provide temporary openings for cleanouts and inspection ports where interior area of formwork is inaccessible. |
| 1. Close openings with panels tightly fitted to forms and securely braced to prevent loss of concrete mortar. |
| 2. Locate temporary openings in forms at inconspicuous locations. |
| I. [Chamfer] [Do not chamfer] exterior corners and edges of permanently exposed concrete. |
| J. At construction joints, overlap forms onto previously placed concrete not less than 12 inches (305 mm). |
| K. Form openings, chases, offsets, sinkages, keyways, reglets, blocking, screeds, and bulkheads required in the Work. |
| 1. Determine sizes and locations from trades providing such items. |
| 2. Obtain written approval of Architect prior to forming openings not indicated on Drawings. |
| L. Construction and Movement Joints: |
| 1. Construct joints true to line with faces perpendicular to surface plane of concrete. |
| 2. Install so strength and appearance of concrete are not impaired, at locations indicated or as approved by Architect. |
| 3. Place joints perpendicular to main reinforcement. |
| 4. Locate joints for beams, slabs, joists, and girders in the middle third of spans. |
| a. Offset joints in girders a minimum distance of twice the beam width from a beam-girder intersection. |
| 5. Locate horizontal joints in walls and columns at underside of floors, slabs, beams, and girders and at the top of footings or floor slabs. |
| 6. Space vertical joints in walls [as indicated on Drawings] <Insert spacing>. |
| a. Locate joints beside piers integral with walls, near corners, and in concealed locations where possible. |
| M. Provide temporary ports or openings in formwork where required to facilitate cleaning and inspection. |
| 1. Locate ports and openings in bottom of vertical forms, in inconspicuous location, to allow flushing water to drain. |
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